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Input shaft, reconditioning

Op nbr 
Tool:
Kukko 15-
15-1 Puller
Puller bolt, M10
Kukko 15-
15-4 Puller
Puller
Kukko 15-
15-3 Puller
Kukko 18-
18-3 Puller
Dismantling
1. Remove the piston ring from the end plate.

Figure 1
2. Remove the bolts from the end plate.

Note
The bolts are secured with thread-
thread-locking adhesive.

Figure 2
3. Remove the end plate using Kukko 15-1 and two M10 puller bolts or other similar equipment.

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Figure 3
4. Remove the bearing using Kukko 15-4 and 18-4 or other similar equipment.

Figure 4
1. Bearing
2. Spacer washer
3. Gear

5. Remove the spacer washer.

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Figure 5
6. Remove the larger gear.

Figure 6
7. Remove the needle bearings.

Figure 7

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8. Remove the engaging sleeve.

Figure 8
9. Rotate the shaft through 180º.

10. Remove the bearing and gear using Kukko 15-3 and 18-3 or other similar equipment.

Figure 9

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11. Remove the spacer washer.

Figure 10
12. Remove the smaller gear.

Figure 11
13. Remove the needle bearings.

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Figure 12
Assembling
14. Clean and inspect the parts and change any that are damaged.
Use compressed air to blow the shaft's oil passages clean.

Figure 13
15. Fit the needle bearings.

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Figure 14
16. Fit the smaller gear in place.

Figure 15
17. Fit the spacer ring.

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Figure 16

  Warning!
Danger of burns. Wear protective gloves.
18. Heat the bearing to about 100 degrees and fit it in place.

Note
When it has cooled down, drive the bearing against the shoulder.

Figure 17
19. Fit the engaging sleeve.

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Figure 18
20. Fit the needle bearings.

Figure 19
21. Fit the larger gear.

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Figure 20
22. Fit the spacer ring.

Figure 21

  Warning!
Danger of burns. Wear protective gloves.
23. Heat the bearing to about 100 degrees and fit it in place.

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Figure 22
24. Fit the end plate.

Figure 23
25. Secure the end plate bolts with thread-locking adhesive (strong).
Tightening torque: 48 Nm

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Figure 24
26. Use a feeler gauge to check the axial play of the gears.
Axial play: 0.03-
0.03-0.13 mm

Figure 25

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