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GB 1533 2002 S Service Manual Mini Crosser X2 Ver 100r
GB 1533 2002 S Service Manual Mini Crosser X2 Ver 100r
Mini Crosser X2
Service Manual
Dealer:
For this product You can expect to find the following documentation:
• User manual
• Service manual
• Spare parts list
• Presell information.
Medema A/S
Enggårdvej 7
Snejbjerg
DK-7400 Herning
Denmark
Phone: +45 70 10 17 55
Mail: info@medema.com
Contents
Introduction............................................................................5
Intended occupant.................................................................6
Help for the visually impaired..............................................6
FSN (Field Safety Notice)......................................................6
Symbols.................................................................................7
Warning!.................................................................................7
Alarm......................................................................................7
Contagion!..............................................................................7
Safe servicing........................................................................8
Tool list...................................................................................9
Storage...................................................................................10
Cleaning.................................................................................10
Declaration of conformity.....................................................11
Medema A/S Warranty...........................................................12
Maintenance...........................................................................13
Control panel.........................................................................14
User menu..............................................................................15
Programming the User Menu...............................................18
Preparations / Adjustments prior to use.............................20
Electric seat adjustment.......................................................22
Seat rotation...........................................................................23
Steering column....................................................................24
Serial number........................................................................25
Driving the Mini Crosser X2 ................................................26
Lap belt...................................................................................29
Specific driving situations....................................................31
Long hills/difficult ground....................................................33
Anti-tilt wheels / stabilisers..................................................34
General care and maintenance............................................35
Insurance...............................................................................36
Batteries.................................................................................37
Battery weight........................................................................37
Charging.................................................................................37
Battery disposal....................................................................38
Standby power.......................................................................39
Storage...................................................................................41
Cleaning.................................................................................41
Brakes....................................................................................42
Disengagement......................................................................43
Transporting by motor vehicle.............................................44
Securing to vehicle floor with belts.....................................45
Transporting by plane...........................................................48
Towing....................................................................................48
Dimensioned drawing, Mini Crosser X2 3W.......................49
Introduction
This manual contains servicing instructions for the Mini Crosser
X2 Model mobility scooter.
Please also have the scooter’s serial number handy when con-
tacting Medema A/S.
If you have any questions that are not answered directly by this
manual, you are always welcome to contact us at:
Medema A/S
Phone: +45 70 10 17 55
E-mail: info@medema.com
Internet: www.medema.dk
Medema A/S also reserves the right to update the service manual
in line with any modifications or improvements to the product.
Intended occupant
The intended occupant of the Mini Crosser X is a person with
limited ability of walking themselves.
The Mini Crosser can be driven with only one hand either left or
right.
You can find manuals for all our products on our web page
www.medema.dk. Or contact Medema A/S, and we can send
the manuals in a mail for you. Find the contact information on
page two in this manual.
Symbols
Used in the manual to indicate sections describing situations
where extra care is required owing to the risk of personal injury.
Warning!
For safety reasons the vehicle must not be lent to persons who
are not completely familiar with it. The vehicle is designed for
one person only.
Alarm
Temperature sensor, alarm system and tilt alarm are built into
the same box that can be acquired as an option for the Mini
Crosser X2.
Note!
The alarm is always turned off on delivery. See the chapter
about ”Programming the User Menu” to turn on the alarm.
Contagion!
A standard Mini Crosser is equipped with tyres that does not
contage, but if another type of tyres are used, it can sometimes
rub off on floor coverings, particularly linoleum. Medema A/S as-
sumes no responsibility in case of contagion.
Safe servicing
• To avoid injuries to both the service engineer and the subsequent
user of the scooter, it is important to get to know the product be-
fore servicing it.
• The Mini Crosser MUST be turned off at the main switch. If electri-
cal components are being serviced, the positive terminal on the
battery MUST also be disconnected.
• Be careful not to lift heavy parts such as the seat, battery and mo-
tor gear incorrectly or drop them.
• Make sure to raise one rear wheel off the ground so that the
scooter cannot drive off accidentally.
• Where lock nuts are used, NEW ones MUST be fitted when the
scooter is reassembled.
• Take care to fit new cable strips in the same way as the old ones.
Make sure that no cables can be trapped by moving parts or stick
out in such a way as to catch on things.
Tool list
The following tools are needed to service the scooter:
• Circlip pliers
• Allen keys
• Box spanners, 7-17 mm
• Open-ended spanners, 7-17 mm
• Phillips and torx screwdrivers, 10/15/20/25 slot
• Needle-nose pliers
• Side-cutting pliers
• Plastic hammer
• Set of punches
• Retractable knife
• Steel brush
• Water pump pliers
• Wire strippers
• Crimping tool
• Pliers for Molex 5556/5558 crimps
• Riveting pliers
• Small cable ties
• Multimeter
• Battery tester
• Tyre pressure gauge
• Tyre pump with Schrader valve
• Acid-free oil and grease
• Loctite El-zink = 2400, A2 = 2700, bearings = 6300
• Cable ties
• PC
• PC Programming package for S200
Storage
The Mini Crosser is designed for use in all types of weather.
The scooter should, however, be stored and charged under
cover at temperatures in excess of 0°C. The charger must also
be kept dry.
Cleaning
The Mini Crosser should be cleaned with a damp cloth. A little
washing-up liquid can be used if necessary. The plastic covers
can be polished with an ordinary glass cleaner or car wax.
Note!
Using a high-pressure cleaner or hose may damage the Mini
Crosser’s electronics.
Declaration of conformity
Medema A/S hereby declares that:
The Mini Crosser or parts (fx. batteries) af the Mini Crosser can,
for a fee, be taken to the nearest dealer for disposal in accord-
ance with current environmental regulations.
2:
If you want to make a claim for a part under the warranty, it
must be intact. The warranty will be void if the product has been
removed or appears to have been mishandled.
3:
There is a 5-year warranty against breakage and corrosion of
the undercarriage.
4:
For the warranty to cover batteries, the charger used must be
sold by Medema A/S.
The fabric, type and serial number must be indicated on the
warranty specification, otherwise, warranty coverage may be
denied.
5:
Items returned under a warranty claim must be suitably pack-
aged to prevent damage during transport. Items damaged
during transport due to poor packaging will not covered by the
warranty.
6:
The warranty does not cover freight costs.
7:
The warranty requires annual inspection and maintenance of
the Mini Crosser by authorised professionals.
Maintenance
Daily: (User)
• Test the lights and indicators before using the scooter in the dark
or poor visibility.
• Lubricate the lever arm on the front brake hub with acid-free oil.
•
• Check the tyre pressure and tread.
Service Technician
The Mini Crosser X2 is designed for safe travel for at least 10
years, up to a max. of 5,000 hours, provided it is serviced and
safety-checked every year, corresponding to 500 hours of op-
eration. The service must be carried out either by Medema A/S
or an authorised workshop.
Control panel
Avoid subjecting the control panel to jarring and knocks. Take
care when driving and avoid hitting obstacles.
Menu / information
Actual speed Mileage
Battery indicator Hazard warning lights
Light sensor
Speed selector
Light switch
Handbrake
Indicator lights, R/L
Accelerator
(four-finger control)
anti-theft alarm
Indicator lights,
R/L
Charging socket
Key switch
Accelerator
(four-finger control)
User menu
Term Description
Menu / information Press the button and a menu at the top of the display
switches between ”Date”, ”Time”, ”Complete km”,
”Complete running time”, ”Battery Voltage” Service
”and” inclination ”.”Slope” is optional, and appears
only if it is engaged.
Button Menu / information are also used to modify the
user parameters.
Access these parameters by holding the menu button
for approx. 3 sec.
Key switch To start the vehicle:
Turn the key to position (1). The first half second after
the Mini Crosser is on, the control is making a safety
check of the electrical system. If the accelerator is af-
fected during this time, the Mini Crosser will not be able
to run, before the key again has been turned at 0 and
back to 1 again.
Speed selector The turtle indicates lowest speed range. 0-6 km / h.
The hare indicates the highest speed range. Up to 15
km / h. Increase/decrease with + / - button.
The icons turtle/hare can be turned on/off from the
User menu.
Battery indicator The left side of the display shows battery level indicator.
Indicates that after approx. ½ seconds, the battery state
of
charge. Provides a more accurate indication after ap-
prox. 1
minute drive. When both red, yellow and green box
lights are the batteries fully charged. Can be divided
into 10 or 3 boxes. When the view is down the bottom
of the yellow batteries should be recharged as soon as
possible. If there is only light in the red boxes or flash-
ing the batteries must be charged immediately.
Trip meter TRIP button resets the trip meter. Can be used while
driving.
Hand brake Works on the left rear wheel and should only be used
as extra brake / emergency brake and parking brake.
It can be blocked in the locked position. Also available
as a foot brake.
Term Description
Accelerator Front arm activates slowly and the Mini Crosser will
start running forward. The more press, the faster it will
run. When the lever is released, the arm flips itself back
to the starting position and Mini Crosser stops.
Upon activation of the posterior arm, the Mini Crosser
run backward. The Magnetic brake on the rear wheels
Forw. / Backw. will strike at standstill, corresponding to the parking
brake on a car. With speed regulation, speed can also
be regulated downhill. The engine will then act as a
brake.
Light switch Turns on the front and rear lights. The key switch must
however be turned to position 1 (drive).
Hazard warning lights Turns on all lamps at once. Also works when the key
is removed, or turned to 0 (stop position).
Indicator lights switch Arrow left: lamp left side. Arrow Right: lamp right side.
Activate the same button again to turn off flashing
lights.
Charging socket Turn off the Mini Crosser (key in position 0) during
charging. Note that it is not possible to run while the
batteries recharge. See also the section ”Batteries
and Charging.”
Term Description
Extras
Anti-theft alarm (Extra) With this parameter set to ON, the anti-theft
alarm is turned on every time you turn off the Mini
Crosser. An activated alarm is turned off by turning the
key to 1 (drive).
If you have no opportunity to get to the Mini Crosser
with the key, the alarm will stop after approx. 20
seconds. Shake the Mini Crosser again, the alarm will
be
activated again.
Tilt Tilt-symbols.
Tilt Alarm sideways By exceeding the preset value, the symbol flashes and
the horn hoots, if the parameter is enabled.
Tilt Alarm forw./backw. By exceeding the preset value, the symbol illuminate
and the horn hoots, if the parameter is enabled.
Overheating step 1 Step 1: The symbol flashes and the speed is reduced to
half power. Wait for 3-5 min and start again.
Overheating step 2 Step 2: The symbol will illuminate and Mini Crosser
stops. Wait 3-5 minutes and start again.
Parameter description
Parameter description
Clock Set time and date using the up / down with arrows. Moving
to the next digit by pressing the ”next” button. Quit with the
”Enter”
Hazard enabled By default hazard (emergency lights) is operable even if the
(On/Off) Mini Crosser is switched off and the key is removed.
If you wish the hazard not be activated with the Mini
Crosser
turned off, you should select ”Off.” here.
Alarm enabled With this switch ”On”, the burglar alarm is turned on every
(On/Off) Extra time you turn off the Mini Crosser. The small lamp next to
the
”Trip meter” will fl ash a few seconds interval.
An activated alarm is turned off by switching the key on the
Mini Crosser. If you have no opportunity to get to the Mini
Crosser
with the key, the alarm will switch off after approx. 20th
seconds. Shake / move the Mini Crosser again, the alarm
will be
activated again.
Tilt Present (On/Off) With this parameter set to ”On”, will turn the tilt icons to red
Extra and blinking, and there will be a whining tone (if enabled) if
you are running on a slope that is steeper than allowed.
P&G fault log Here are the faults that P & G engine management has
registered. The system can record 8 different types of
faults. Each fault can be recorded up to 30 times.
The newest registered fault is written at the top of the list.
Temperature sensor, alarm system and tilt alarm are built into
the same box that can be acquired as an option for the Mini
Crosser X2.
Lift both armrests up, and fold the seatback. Release the handle
so the seat can turn. Turn a little and lift the seat off.
Make sure you keep your back straight when lifting the seat,
which is very heavy.
Be aware that the black line is holding its position after movement, so the seat is
straight in front of the steering.
The release button pressed in. Press the Release button pressed out. Now the
button out to release the seat tube. seat tube can be moved up/down to
the height you wish. Press the release
button again and make sure it is fitted in
one of the 5 holes in the seat tube.
Seat tube
Release
To raise the seat, press the switch up. To lower the seat, press
the switch down. If the switch is released, the seat will stop au-
tomatically. (See figure below.)
IMPORTANT!
The Mini Crosser is most stable when the seat is in its lowest
position. Always drive carefully when the seat is raised. Never
use the seat adjustment when driving on an uneven surface or
in hilly terrain.
Take extra care when lowering the seat on a Mini Crosser using
electric seat adjustment. Make sure that nothing is trapped in
the space between the seat and the chassis.
Seat rotation
Pull the release lever back. The seat can be rotated 90° to
either side. When the lever is released, it engages with the seat
and holds it in place at 45° intervals.
Other seats that can be supplied for the Mini Crosser work on
similar principles. The release lever is normally mounted on the
right, but can be put on the left if so wished.
Release lever for seat rotation. Release lever for seat forward/back.
Steering column
Can be adjusted forward/back with the release lever. Pull down
on the lever and pull the handlebars closer for a good driving
position. Use the lever again and push the steering column for-
ward to make it easier to get out.
Serial number
All vehicles have a serial number plate showing the year of pro-
duction and serial number. The same serial number can also be
found on the front of the User Manual.
IMPORTANT!
The Mini Crosser will turn itself
off automatically after it has
been stationary for 10 min-
utes even if the key has been
turned to driving position. The
battery indicator flashes with
6 lamps at a rate of about 3
seconds.
Make sure that the backrest is upright and the seat is as low as
possible.
Never drive when under the influence. This applies not only to
alcohol, but also to drugs and medicines.
Check that lights and indicators are working before driving off.
Use your lights when driving after lighting-up time.
Take care not to have anything in the basket at the front that
might inadvertently operate the accelerator.
ALWAYS switch the Mini Crosser off when it is not in use. Turn
the key to 0.
Driving
Even though the Mini Crosser is very stable, it can tip over.
Avoid sudden changes of speed and direction when travelling at
high speed, on poor surfaces and, not least, on slopes.
• Set the Mini Crosser to low speed. Drive forwards and backwards.
Gradually turn the speed selector up and feel the change in the
speed of the Mini Crosser.
• Practise assessing how far you can drive on a single battery char-
ge. Note how quickly the battery indicator changes from green to
yellow to red.
Note!
The driving distance of the Mini Crosser will be reduced when
driving in hilly areas, into a head wind, in cold weather and with
low tyre pressure.
Traffic regulations
Lap belt
Lap belt
Electromagnetic compatibility
The Mini Crosser satisfies the requirements for the use of Mini
Crossers in an environment with electromagnetic noise. There
may, however, be rare situations in which electromagnetic noise
can affect the Mini Crosser. Sources of such noise include radio
and television stations, amateur radio transmitters and mobile
phones.
• The Mini Crosser is a low vehicle and not always easy for other
road users to see. Make quite sure that other road users have
seen you before driving onto the highway.
• Keep an eye on traffic behind you. Keep well over to the side of
the road when driving on busy roads.
• How quickly things are happening. How long do the lights stay
green? How quickly are cars approaching? etc.
• Stop at right angles to the kerbstone about 5-10 cm away from it.
Keep an eye on other road users.
• Lean forwards.
• Accelerate moderately so that your vehicle can overcome the
obstacle. Do not stop halfway, but reduce speed once the vehicle
is up.
• If the kerb is too high, do not try again, but find an alternative
route.
Down kerbs
• Lean back.
• If you are driving onto a road with traffic, keep an eye on other
road users.
• Drive forwards and down the kerb at low speed. Make sure that
your anti-tilt wheels (if fitted) do not catch on the edge.
Up a ramp/hill
Down a ramp/hill
Across a slope
To reset the fault, switch off the Mini Crosser then turn it on
again.
If the Mini Crosser has not had long enough to cool down when
it is restarted, it will initially only run at half speed.
Note:
The situation described above will never happen in normal use.
It only happens if the conditions are extremely challenging.
Anti-tilt wheels
Daily:(User)
• Test the indicators and driving lights before using the Mini Crosser
in the dark or poor visibility.
Lubricate the lever arm on the brake hub with acid-free oil - left-
hand rear wheel.
Service (Technician)
Insurance
In the eyes of the law a Mini Crosser X2 with a maximum speed
of 15 km/h is a cycle, so separate insurance is not required.
Batteries
The Mini Crosser uses sealed, maintenance-free GEL or AGM
batteries.
Battery weight
56 Ah = 21 kg
85 Ah = 26 kg
Charging
Please NOTE that the Mini Crosser can be equipped with sev-
eral types of charger (ask your dealer for information on the
various types).
• Red, yellow and green indicate that the batteries are fully
charged.
• Red and yellow indicate that the batteries will soon need recharg-
ing.
• Red indicates that the batteries need to be recharged as soon as
possible, otherwise the Mini Crosser will cut out.
Note!
The Mini Crosser should be charged when the vehicle is not in
use. The type of charger supplied by the factory works in a way
that it automatically switches over to trickle charging (very little
electricity consumption) when the batteries are fully charged.
Note!
Since the Mini Crosser also uses some power even when it is
turned off and the ignition key is turned to 0, it is recommended
that it is always connected to the charger when not in use.
Battery disposal
Used batteries must be disposed of through your supplier or at
a recycling centre.
Note!
The Mini Crosser X2 uses a little power, even when the key
is turned to 0. We therefore recommend that the Mini Crosser
always be connected to the charger when not in use.
Standby power
The X2 Mini Crosser is equipped with an advanced display so-
lution. The system requires that there is always a small standby
power consumption of 70 mA.
If you do not make sure that the Mini Crosser is set to charge at
appropriate intervals, the batteries will fully discharge over time.
Note
If the battery is 100% discharged, it is not possible for the
charger to start charging the battery.
If you are not using the Mini Crosser for a longer period of time,
for example during winter storage, you can choose to discon-
nect the one pole to the fully charged batteries. This way there
will be no consumption of standby power.
Do NEVER use other chargers than the one from the factory
without contacting your dealer first.
NEVER use a charger that are not intended for charging dense,
maintenance-free batteries.
NEUTRIK NC3MX charging plug Connect the charging plug to the 3-pin
socket on the steering column. The
charging socket is located under the
protective cover.
Note
If the battery is 100% discharged, it is not possible for the
charger to start charging the battery.
If you are not using the Mini Crosser for a longer period of time,
for example during winter storage, you can choose to discon-
nect the one pole to the fully charged batteries. This way there
will be no consumption of standby power.
Storage
The Mini Crosser should be stored and charged under cover
preferably at temperatures above 0°C.
Note!
The charger must be kept dry, but should not be covered when
in use.
Cleaning
Clean the Mini Crosser X2 with a damp cloth. If necessary, wipe
dry with a chamois leather.
Brakes
There are four braking systems on the Mini Crosser:
Handbrake lock
Disengagement
Manual
The manual disengagement lever is placed underneath the
back cover. Follow this procedure to use it.
Electronic
The yellow electronic disengagement button is placed on the back
of the vehicle. This only works when the scooter is turned on.
NOTE!
Don’t ever disengage on sloping terrain.
Disengagement button.
If you just need to lift the Mini Crosser slightly, take hold of it
between the rear lights and by the front bumper.
Important!
If you drop the Mini Crosser from a height of half a metre or
more, there is a risk that the gears in the transaxle will be de-
stroyed.
ALWAYS use four belts at the back and two at the front.
45˚ 45˚
Attachment point
Attachment point
Greater than
the anchorage
points on the Greater than
Mini Crosser the anchorage
Centre line points on the
Mini Crosser
Example
Restraining the
passenger with a static
3-point seat belt:
Transporting by plane
If the Mini Crosser is to be transported by plane, the airlines
require:
Towing
If you should be unfortunate enough to break down, the Mini
Crosser can be towed or pushed. The Mini Crosser must al-
ways be turned off and the motor brake disengaged during tow-
ing. See the section on Brakes.
1090 mm
X2: 305 mm
X2+:225 mm
625 mm
450 mm
135 mm
175 mm
980 mm
1340 mm
680 mm
460 mm
526 mm
X2+ : Equipped with extra large batteries, the foots pace will be
reduced.
1090 mm
X2: 400 mm
X2+: 320 mm
610 mm
490 mm
135 mm
175 mm
1030 mm
1400 mm
680 mm
526 mm
460 mm
X2 : Equipped with extra large batteries, the foots pace will be reduced.
Full length
10 mm
You can scroll through the parameters with the +/- button below
the display. The active parameters are highlighted with yellow
letters and blue background.
Parameter description
Date Format Choose between:
ddmmyy - day/month/year
mmddyy - month/day/year
yymmdd - year/month/day
Temp. unit Choose between Celsius or Fahrenheit. Displays ambient
(Temp. unit is extra) temperature.
Limited speed Limited speed On/Off.
(On/Off) To edit this function you will be asked for a 4 digit code.
From the factory this code is set to be 1234, but it can be
altered by a service technician.
Use the +/- button to each digit. Go to the next digit with the
“Next” button. Confirm with “Enter” Turn this parameter On/
Off – Confirm with “Enter”.
Limited speed (value) Limited speed - value.
To edit this function you will be asked for a 4 digit code.
From the factory this code is set to be 1234, but it can be
altered by a service technician. Use the +/- button to set %
value, that you want the scooteres max speed reduced to.
Move in increments of 5%.
Backlight (value) The displays backlight can be changed in increments of
5%. Typically used in winter or when driving in darkness,
where the intense light from the display may seem annoy-
ing.
Backlight auto Selecting ”On” reduced intensity of the backlight
(On/Off) automatically when darkness falls or when driving into
a tunnel or similar. Light sensor sits just above the light
switch. See the Control panel.
Backlight threshold Here max. light intensity is shown in%. Move in increments
of 5%.
Parameter description
Reverse Buzzer (Off/ Same warning horn as it is known from trucks in reverse
Beep/Buzze) gear.
Choose from ”Off”, ”Beep” - low horns, or ”Buzzer” - sharp
horns.
Keyboard sound With ON / OFF select whether to be acknowledged with a
(On/Off) little beep when you press the contacts on the dashboard.
These are: fl ashing, lights, hazard, menu, arrows and
MENU keys.
Blinker sound (Off/ Choose whether you want a sound when fl ashing lights on
Beep/Buzze) the scooter is on. Just as we know it from a car. You can
select ”Off”, ”Beep” - low horns, or ”Buzzer” - sharp horns.
Clock Set time and date using the up / down with arrows. Moving
to the next digit by pressing the ”next” button. Quit with the
”Enter”
Hazard enabled By default hazard (emergency lights) is operable even if the
(On/Off) scooter is switched off and the key is removed.
If you wish the hazard not be activated with the scooter
turned off, you should select ”Off.” here.
Alarm enabled With this switch ”On”, the burglar alarm is turned on every
(On/Off) Extra time you turn off the scooter. The small lamp next to the
”Trip meter” will fl ash a few seconds interval.
An activated alarm is turned off by switching the key on the
scooter. If you have no opportunity to get to the scooter
with the key, the alarm will switch off after approx. 20th
seconds. Shake / move the scooter again, the alarm will be
activated again.
Tilt Present (On/Off) With this parameter set to ”On”, will turn the tilt icons to red
Extra and blinking, and there will be a whining tone (if enabled) if
you are running on a slope that is steeper than allowed.
Configuration
Dist. unit You can choose between kilometres and miles. Used for
showing distance and speed on the display.
Single-ended control NB! Before changing this parameter, it is recommended
you lift the scooter’s rear wheel from the ground with a
jacking bracket, so that it can rotate freely.
By switching the single-ended control ON, you change
the setup of the engine management so that it requires a
one-way speed provider, e.g. a throttle, or a motorcycle
hand throttle. At the same time, the text Reverse will ap-
pear above the left button below the display. This must be
activated when you wish to reverse the scooter.
Then change the wig-wag throttle the scooter is supplied
with as standard. See how in the scooter service manual.
Power cycle the scooter. Turn the throttle and make sure
that the scooter’s lifted back wheel rotates in the right
direction,direction and that it stops when you release the
throttle. Press the REVERSE button and check that the
wheel rotates backwards.
Parameter description
Battery indicator You can choose whether you want the battery indicator to
be shown with 10 small compartments (6 green, 2 yellow
and 2 red) or with 3 large compartments (1 green, 1 yellow
and 1 red).
The three-part display may be preferable for users who
feel unsafe even after a couple of green lights have been
turned off on the 10-compartment display.
You must be consistent when searching for charges,
whether it is one or the other display type. See the scoot-
er’s user manual.
Wheel radius Used to correctly display the speed and distance driven on
the display, according to the cycle computers.
Wheel radius is up-loaded in increments of 5mm. The most
precise measurement is achieved by measuring the height
from the ground to the centre of the rear wheel, with the
correct tyre pressure and the user on the seat.
Language You can choose between the following languages: Danish,
Swedish, Norwegian, Finnish, German, English, French
and Flemish.
Note that the chosen language is located just below wheel
radius, if you have chosen an incomprehensible language.
Turtle/Hare on Select OFF if you do not want small pictures of the hare
and tortoise displayed on the speedometer.
Parent PIN Is used, among other things, to change the maximum
speed. Enter a four-digit PIN. The value is changed using
the up/down arrows, and you move on to next figure using
the Next button. Accept by pressing Enter.
Auto off Determines the amount of time the scooter is permitted
to remain in standby before switching itself off. Can be
adjusted to 5 to 60 minute intervals.
Aux 12V If ON is selected, you may access a secure power supply
of 12VDC/0.5A on the J15 connector on the main PCB. 0V
on pin 1 and 12VDC on pin 2.
User menu active This determines whether it is possible for the user to enter
the user menu.
User menu pause The number of seconds you hold down the menu button
before the user menu is activated is determined here.
Service
Reset By pressing Enter on the Reset menu, the two counters are
reset, each of which may cause the spanner icon on the
display to flash. The flashing spanner is a warning that the
scooter needs its regular service.
If you use the Menu button above the display to access the
SERVICE text, the address of the service centre the user
must return to will be displayed. The counter that reaches
its entered value first will activate the service key.
Hour interval The scooter counts the number of hours it has been driven.
Not just the hours it has been running, but the actual driv-
ing hours. The value can be changed in increments of 5
hours at a time.
Month interval With its built-in calendar, the scooter keeps track of how
many months have passed since the counter was last
reset. The value may be changed by 1 month at a time.
Parameter description
Service PIN Password for the Technician/Service menu.
Enter a four-digit PIN code. The value can be changed
using +/-. Move on to the next digit using the button under
Next. Accept by pressing Enter.
Display charge curve See the following section for further details.
Horn
Button 1-4 Each of the four horn switches, two on the left and two on
the right of the handlebars, can be programmed individually
to the volume you require. The contacts are numbered from
1 to 4 from right to left:
You can choose between: None, Low and High.
NB! Do not put your head beside the large auto horn when
testing. The volume is 115dB.
Light
Auto on If you switch this ON, the scooter will automatically light
the rear light when daylight drops below a certain level and
remains there for several seconds. When the light rises
above the level set, the light will switch off automatically.
It can also be switched off with the light switch.
On limit Here you can set the level of light (lux) at which the light
will switch on.
On delay Here you can specify how long (in seconds) the level of
light must be at the selected level before the light switches
on automatically.
Actual The actual level of light is shown here. It can be used to
gain an idea of when you wish the light to switch on auto-
matically.
Blinker
Auto off If you select Auto, the indicators will switch on automatically
after several seconds, which you can determine yourself.
Alternatively, they will switch off when the handlebars
are straight again when you have finished turning. This
requires the installation of a sensor to detect this.
The first option to be met will switch off the indicators. The
sensor is an additional part.
Auto off time This is where you specify the number of seconds the indi-
cators will flash when you have switched them on.
Alarm (Extra)
Present This is where you switch ON the anti-theft alarm, after the
scooter’s wiring arrangement has been connected at the
back of the scooter. See the scooter’s diagram or service
manual.
On delay Determination of the time that passes from when you
switch off the scooter with the key until the anti-theft alarm
is activated. This is the time you have to move away from
the scooter without setting off the alarm by mistake.
Can be set to 10 seconds and longer.
Parameter description
Acknowledge You can choose between no sound and a low or high horn
blast to signal whether the alarm has been activated.
The indicators will always flash once when the alarm is
activated.
The alarm lasts for 15 seconds before switching off. Any
further disturbance will trigger it again.
An activated alarm is turned off by turning on the scooter
with the key.
Sensitivity This value adjust the sensitivity of the alarm. The sensitivity
value is set between 0-100, where 100 is the most sensi-
tive.
Tilt (Extra)
Present Here you can switch ON the tilt indicator, after the sensor
unit has been connected to the cable network at the back
of the scooter.
X Maximum UP/DOWNHILL tilt. Enter the tilt at which the
user should be warned not to continue. The value must be
entered in degrees.
Y Maximum SIDEWAYS tilt. Enter the tilt at which the user
should be warned not to continue. The value must be
entered in degrees.
Actual X Displays the current up/downhill tilt of the scooter on the
display.
Actual Y The same as the Current X, only sideways.
Tilt time Enter the length of time the tilt threshold must be exceeded
before the warning horn is activated (0.5 - 2.5 seconds)
Warning buzzer You can choose Off, Beep or Buzzer. Since the sensor is
a simple accelerometer, it will be possible to generate a
warning beep during sharp turns or when driving on very
rough terrain. It is recommended in such cases to mute the
sound and just watch out for warnings on the display.
Calibrate Before an installed tilt module can be used, it must be cali-
brated so that it shows 0 degrees on level ground with the
user on the seat. This is because differently sized users do
not put equal amounts of pressure on the shock absorbers.
Select On while the user sits quietly in the seated position
on the seat.
P&G
The PC programme should only be used by fully trained personnel, and should not
be disclosed to unauthorised personnel. By using this software, the operator takes
full responsibility for the programme’s settings and performance following setting
changes.
Forward acc fast This value is used when the ”slow/fast” switch is set to
”fast”
Forward acc slow This value is used when the ”slow/fast” switch is set to
”slow”
Reverse acc fast This value is used when the ”slow/fast” switch is set to
”fast”
Reverse acc slow This value is used when the ”slow/fast” switch is set to
”slow”
Forward dec fast This value is used when the ”slow/fast” switch is set to
”fast”
Parameter description
Forward dec slow This value is used when the ”slow/fast” switch is set to
”slow”
Reverse dec fast This value is used when the ”slow/fast” switch is set to
”fast”
Reverse dec slow This value is used when the ”slow/fast” switch is set to
”slow”
Max fwd speed fast This value is used when the ”slow/fast” switch is set to
”fast”
Max fwd speed slow This value is used when the ”slow/fast” switch is set to
”slow”
Min fwd speed fast This value is used when the ”slow/fast” switch is set to
”fast”
Min fwd speed slow This value is used when the ”slow/fast” switch is set to
”slow”
Max rev speed fast This value is used when the ”slow/fast” switch is set to
”fast”
Max rev speed slow This value is used when the ”slow/fast” switch is set to
”slow”
Min rev speed fast This value is used when the throttle potentiometer is set to
”slow” and the ”slow/fast” switch is set to ”fast”
Min rev speed slow This value is used when the throttle potentiometer is set to
”slow” and the ”slow/fast” switch is set to ”slow”
Speed limit pot. If the value is set to ON, the S-180 will check for the pres-
enabled ence of a valid throttle potentiometer signal on pin 9. If a
valid signal is not detected, S-180 will use the programmed
minimum speeds.
Throttle invert Wig-wag: If the value is set to OFF it means you must use
the four-finger grip for driving forward. And the thumb grip
for reversing. The ON value means the opposite.
Single-ended: A switch is used to switch between driving
forward and reversing.
Sleep timer A value of 0-20 minutes is entered here. If the handlebars
are idle for longer than the number of minutes entered, it
will go into sleep mode. If the value set to 0, sleep mode is
switched off.
Throttle type Wig-wag - four finger grip/thumb grip
Single ended - hand throttle
Throttle deadband Indicates in percentages the proportion of the throttle’s po-
tentiometer which should be the zero-zone, i.e. the range
the scooter does not run in the event of a slight activation.
Ensures that the scooter’s main potentiometer always
returns to zero, and thus the scooter stops when it should.
Should normally not be adjusted, but may be necessary if,
for example, you switch from Wig-wag to foot throttle, or
similar.
Throttle gain Used to set the throttle, so that the scooter achieves maxi-
mum speed just before the throttle reaches its fully open
position.
If a user has limited hand function, this parameter can
be used to set the scooter to run at full speed by turning
the throttle e.g. 50-60%. For this, Throttle Gain must be
increased.
Parameter description
Throttle operated at Drive: S-180 will run if the throttle is open when the scooter
power-up is started.
Inhibit: S-180 will run if the throttle is open when the scoot-
er is started. If the throttle is closed, Inhibit is disengaged
and the scooter can run again.
Trip: S-180 will not run if the throttle is open when the
scooter is started. It will record it as a mistake, which can
be seen in the error log under a trip code. The key must be
turned to 0 and back to 1 before it can run again.
P&G fault log Here are the faults that P & G engine management have
registered. The system can record 8 different types of
faults. Each fault can be recorded up to 30 times.
The newest registered fault is written at the top of the list.
Temperature sensor, alarm system and tilt alarm are built into
the same box that can be acquired as an option for the Mini
Crosser X2.
30V
20V
10V
06 12 18
21/01/09
You can scroll back in time by using the two square buttons
below the display or by using the +/- button. The memory recalls
up to approximately 30 days.
Use the CSV Export button to export loading data from the
PCB. Open this file in Excel.
Choose the diagram type shown. You will see a picture similar
to the one you see on the Mini Crosser or PC.
Troubleshooting
The following is a list of various problems that, in our experi-
ence, may occur. The list gives possible causes and remedies.
Electric faults
Driving characteristics
If you want to change parameters for P & G parameters, contact
Medema A/S for further information.
Keep in mind that the values for speed, braking, throttle gain
and engine compensation are not allowed to be increased.
They have major impact on user safety and product durability.
Important!
There is a risk of
explosion of the
wheel, if the two
REMEMBER! rims are being
• to let all the air out before taking taken apart with air
the wheel apart to repair a punc- in the tire.
ture
• to secure the bolts with spring
washers
REMEMBER!
The spring washers be-
tween the screws and the
wheel rim.
Front wheels:
17 mm fork spanner
6 mm Allen key
5 mm Allen key
Important!
There is a risk of
explosion of the
wheel, if the two
rims are being
REMEMBER! taken apart with air
• to let all the air out before taking in the tire.
the wheel apart to repair a punc-
ture
• to secure the bolts with spring
washers
The panel can now be lifted. Lower the column so that the cables can
reach when the display are lifted.
Remove the bracket that keep the main Dismantle the plugs on the circuit board.
cable in place. All plugs are numbered. Follow the
Scheme on the inside of the head.
Dismantle the plugs for lights, warning Remove the two nuts that keeps the
blinkers, blinkers and horn. circuit board in place. Note that they also
keep the buttons for lights and warning
blinkers in place.
Lossa kontakterna till ljus, The circuit board is now free. Mount a
varningsblinkers, blinkers och tuta. new print in reverse order.
Remember the plastic washers under the New circuit board mounted.
nuts when mounting. Mount the plugs in the circuit board
again. Follow the Scheme on the inside
of the head.
Replace headlights
If the headlight stops working, replace The headlight is attached with a fitting
the entire headlight. on the back of the screen. A single finger
screw holds it firmly in place. Remove
the screw.
Mount the plug. Note that the bracket is facing the short
side up when the lamp is mounted again.
Place the bracket on the inside of the
cover.
Mount the finger screw again. The headlight can be adjusted up/down
by turning this screw.
Remove the six screws that keep the When the cover is loosened, turn it
cover in place. almost 90°, and slide it of the handle.
The cover is still attached by a cable, but
there is access to the gas spring.
Dismantle the gas spring in the top area. And in the bottom.
New gas spring. Mount en reverse order. Mount the cover again.
And on the bottom. Now the spring can Mount a new spring in reverse order.
be replaced. Don’t remove both front
springs at the same time. It will cause
the vehicle to collapse.
Remove the rear cover. Remove the Avoid removing both springs at once. It
stopper, and slide of the rubber. Unscrew will cause the vehicle to collapse.
the three screws. Unplug all electric
connectors and the cover is free.
The spring can now be removed and Mount the new spring in reverse order.
replaced with a new.
Lift the armrests up, and fold the seat Remove the thumbscrew and remove
completely. Release the seat turn - turn the battery cover.
the seat a little and lift it of.
Turn the nut until the tail light is loose. Remove the plug and pull the cables
through the hole.
Mount the new light in reverse order. Connect the plug again.
Replace batteries
Lift the armrests up, and fold the seat Remove the thumbscrew and remove
completely. Release the seat turn - turn the battery cover.
the seat a little and lift it of.
Tilt the spacer, and pull the strap trough. The batteries are now free to be
replaced with new ones. Mount in
reverse order.
Replace transaxle
Lift the armrests up, and fold the seat Remove the thumbscrew and remove
completely. Release the seat turn - turn the battery cover.
the seat a little and lift it of.
For safety reasons - disconnect one of Raise the rear end so the wheels are
the poles. lifted of the ground.
Cut the cable ties that keep the cable in The cable is free.
place. Remember new cable ties when
mounting again.
Remove the three screws that hold the Use a long cable tie, to keep the brake
brake disc. dick away from the working area.
In one side the transaxle is laying on When all four screws are removed, the
top of the rear suspension. In the other transaxle can be removed and replaced
side it is fixed from beneath. Remove the with a new one. Mount in reverse order.
screws from this side first.
On a new transaxle, the note is taped in Remove the tape and coat it with bearing
place. grease.
Remount the brake disc. The three The plugs should be tightened with 5 Nm.
screws should be tightened with 4 Nm. Remember to mount new cable ties.
Raise the rear end so the wheels are Cut the brake cable.
lifted of the ground. Remove the rear
wheel.
Press the hand brake once. The brake A new bake cable. Mostly only the inner
cable will poke out. Grab the cable and cable need to be replaced. Pull the inner
pull it out. cable out.
Cut the end stop off. Pusch the cable through the hand brake
handle and into the outer cable. Loosen
the outer cable from the hand brake, for
easier access.
Mount the outer cable again. Push the cable all the way through the
outer cable until it is visible by the rear
wheel.
Lead the cable through the adjustment And through the small hole. Adjust the
screw. brake with the tool, while turning the hub.
There must be no sound from the hub.
When the hub just turn without sound,
the cable can be tightened.
Fine tune the brake with the adjustment Shorten the brake cable, and fit a
screw. cable termination. Check that the brake
function is working as it should.
Raise the rear end so the wheels are Remove the cover - three screws.
lifted of the ground.
Now there is access to the magnetic Remove the three screws to dismantle the
brake. magnetic brake. They where all greased
with locktite when they were mounted.
Check the distance to the magnet. If Disconnect the four plugs, and the
the measure is more than 0,35 mm, It magnetic is free to be removed.
is worn, and has to be replaced. The
distance on a new magnetic brake is
0,15 mm.
When the new magnetic brake is Use locktitie on the screws. Tighten the
mounted, be aware to tuck the cable screws with 4 Nm.
away before mounting the screws. Locktite No 2400.
Replace fuses
Lift the armrests up, and fold the seat Remove the thumbscrew and remove
completely. Release the seat turn - turn the battery cover.
the seat a little and lift it of.
For safety reasons - disconnect one of Fuses 1A (hour meter), 5A (Horn), 10A
the poles. (light), og 20A (charging) are placed on
the electric plate.
Replace coal
Lift the armrests up, and fold the seat Remove the thumbscrew and remove
completely. Release the seat turn - turn the battery cover.
the seat a little and lift it of.
For safety reasons - disconnect one of Remove the rear cover. Remove the
the poles. stopper, and slide of the rubber. Unscrew
the three screws. Unplug all electric
connectors and the cover is free.
Blow the hole clean before a new coal Ready to mount the lit again.
is fitted. The coal should move effortless
forth and back. If needed the coal can
be slightly grinded on the side until it fits
perfectly.
No matter if it is a Schmid or Mini Crosser transaxle, the rule is, that a coal should be
replaced if worn down to 10 mm.
Full length
10 mm
Height adjustment of
headrest.
Basket in front
Mount the basket on the brackets (Click on) and now it is ready
for use.
Basket on seatback
This lever is located on the right side as standard, but can also
be positioned on the left side.
Headrest:
Flame resistance
The Mini Crosser seat’s flame resistance has been tested in
accordance with DS/EN 1021-2:2014 Furniture - Assessment of
the ignitability of upholstered furniture - Part 2: Ignition source
match flame equivalent.
Warning!
The seat may become very hot if exposed to direct sunlight.
Similarly, the seat will become very cold if it is exposed to cold
temperatures, e.g., frost.
+2
A -0
Programming
NOTE! For safety reasons, modifications may only be made by
trained personnel, such as Mini Crosser service engineers and
consultants or authorised service personnel at mobility centres,
etc.
Technical data
X2 3W X2 4W
General information
Overall length 1340 mm 1400 mm
Overall length with anti-tilt wheels 1430 mm 1485 mm
Overall width 680 mm 680 mm
Overall height: 1090 mm 1090 mm
Folded length - -
Folded width - -
Folded height 690 mm 690 mm
Total mass incl. batteries and 151 kg 168
Ergo2 seat.
Total mass incl. batteries, without 124 kg 141 kg
seat.
Mass of the heaviest part (chassis) 79 kg 90 kg
Static stability all directions 15° - 27% 15° - 27%
Energy consumption (Distance)
56 Ah 35 km (*) 35 km (*)
85 Ah 45 km (*) 45 km (*)
X2 3W X2 4W
Weight of test dummy 175 kg 175 kg
Classification Class C Class C
Seats
Seat plane angle 0° 0°
Effective seat depth
Ergo2 child 20-43 cm 20-43 cm
Ergo2 standard + HD 32-55 cm 32-55 cm
Eblo 43 cm 43 cm
Effective seat width
Ergo2 child 35 cm 35 cm
Ergo2 standard 40, 45, 50 cm 40, 45, 50 cm
Ergo2 HD 60, 70 cm 60, 70 cm
Eblo 50 cm 50 cm
Seat surface height from footrest
to front edge
Ergo2 (barn, standard og HD) 42 - 52 cm 42 - 52 cm
Eblo 44 - 54 cm 44 - 54 cm
Seat surface height from ground to
front edge
Ergo2 (barn, standard og HD) 59 - 69 cm 59 - 69 cm
Eblo 61 - 71 cm 61 - 71 cm
Backrest angle
Ergo2 (barn, standard og HD) -90° til +48° -90° til +48°
Eblo -54° til +80° -54° til +80°
Backrest height
Ergo2 barn 44 cm 44 cm
Ergo2 standard + HD 54 cm 54 cm
Eblo 52 cm 52 cm
Seat cushion angle 3° 3°
Leg to seat surface angle 90° 90°
Armrest to seat distance 150 mm - 300 mm 150 mm - 300 mm
Front location of armrest structure 350 mm 350 mm
Minimum turning diameter / radius 265 cm / 132,5 cm 330 cm / 165 cm
Wheels
1503-1003 2,8 bar 2,8 bar
Wheel, model-X, 2,50-3,30-8”.
complete with rim and tyre.
X2 3W X2 4W
1503-1336 3,5 bar 3,5 bar
13x3.00-8” ext. Ø340 mm
Wheel black - T, M and X
Lighting:
Bulb, headlight LED LED
Diode, rear light LED LED
Diode, indicator LED LED
Standard colours
Option 1 Orange - metallic Orange - metallic
Option 2 Black - metallic Black - metallic
Miscellaneous
Front basket, max weight 8 kg 8 kg
Rear basket, max weight 15 kg 15 kg
Wheel bolt tighten max:
Dry 12 Nm 12 Nm
Greased with fat 6 Nm 6 Nm
The Mini Crosser X2 complies with the following standards:
The Mini Crosser has been tested for the requirements EN 12184
described in:
ISO 7176-15 Annex A
(*) Driving distance is depending on: temperature, wind, terrain, tyre pressure and user weight.