Professional Documents
Culture Documents
Joncryl 942
Joncryl 942
Joncryl 942
Joncryl® 942
Product Description Joncryl® 942 is a fast curing acrylic polyol for high solids polyurethane coating applications.
Properties
Typical Characteristics Appearance clear liquid
Solids 73.2% wt
Solids 63% volume
Hydroxy number of solids 140
Viscosity 7,500 cps
Equivalent weight as supplied 544
Equivalent weight of solids 400
Density as supplied 8.8 lbs/gal, 1.05 g/mL
Density as solids 9.5 lbs/gal, 1.14 g/mL
Tg (measured) 26°C, 78.8°F
Solvent n-Butyl acetate
Applications
Joncryl® 942 is a high equivalent weight polyol designed for low isocyanate demand, 2-component
®
polyurethane coatings. It displays fast cure rate and pot life. Joncryl 942 should be considered as a
candidate for high performance maintenance and transportation coatings as a replacement for
conventional solids urethane finishes.
Starting Point Formulation The following starting point formulation is recommended for an initial evaluation of Joncryl® 942.
Additional optimization of the formulation may be required to achieve desired results for specific
applications.
Formulation Attributes:
Solids 46.5% by weight 40.6% by volume
Viscosity (Zahn #2) 18 seconds
NCO:OH ratio 1.04:1
VOC (calculated) 4.28 lbs/gal 513 g/L
1
Registered trademark of Ferro Corporation.
2
Registered trademark of BYK-Chemie.
3
Registered trademark of Eastman Chemical Company.
Cure/Dry Characteristics The following graph illustrates the dry times/cure rates of a clear automotive topcoat formulation
based on Joncryl® 942. Due to the increased reactivity of Joncryl® 942, catalysts are not normally
used. If increased reactivity is desired, typical urethane catalysts such as dibutyltin dilaurate are
recommended. If a catalyst is used the dry times and pot life will both be reduced.
Joncryl Conventional
4 Competitive Low
942 Solids Polyol
Hours
VOC Polyol
3
0
Thru
Hard
Firm
Set
Evaluations of Garner dry times are very subjective. The dry times will normally lie somewhere within
the area plotted on the chart above.
®
Hardness Development The following graph demonstrates the rapid hardness development obtained with Joncryl 942 in an
automotive re-coat clear application:
140
120
100
Swings
80
60
40
20
0
0 1 2 3 4 5 6 7 8 9 10
Days
JONCRYL 942
Conventional Solids Polyol
Competitive Low VOC Polyol
Formulation Guidelines Crosslinker Selection – For maximum gloss retention properties, aliphatic isocyanates are
recommended. The Trimer or Biuret versions of hexamethylene diisocyanate can be used. The Trimer
version may give better gloss retention and reactivity. A ratio of 1.05:1 of isocyanate to hydroxyl is
normally recommended in the industry. However, a ratio of 1:1 of isocyanate to hydroxyl is more
economical and does not sacrifice performance properties.
Solvent Selection – Because the hydroxyl functionality of alcohols and glycol ethers can react with
the isocyanates, their use should be avoided. Urethane-grade solvents should be used when
available. Ketone solvents will give the best viscosity/VOC due to a combination of good solvency and
low density. Esters generally provide the next best viscosity/VOC, but do not provide as low of a
viscosity/VOC as the ketones due to their higher density. Generally, the lower the molecular weight of
the solvent within the family, the lower the viscosity/VOC that is obtainable. Aromatics such as xylene
and toluene provide good solvency and can be readily used in combination with more polar solvents.
Toluene especially provides for low viscosity/VOC. Glycol ether acetates can be used but normally do
not provide low viscosity/VOC. PM-acetate should be avoided due to its film retention characteristics.
n-Pentyl propionate solvent is reported to provide excellent flow and leveling and should be
considered as a tail solvent. Exempt solvents have been found to work well and should be considered
when lower VOC capability is desired.
®
Catalysis – Due to the increased reactivity of Joncryl 942, a catalyst is not normally required. If
additional speed of cure is desired, typical urethane catalysts such as dibutyltin dilaurate can be
utilized. If required, catalysis with 0.005% dibutyltin dilaurate on total binder solids is normally
recommended. Higher catalyst levels will result in shorter pot lives and faster cure rates. 2, 4-
Pentanedione can be used to extend the pot life of systems when a tin catalyst has been utilized.
Other catalysts such as zinc octoate and other metallic soaps can also be used.
Additives – BYK1 320 is recommended at 2 pounds per 100 gallons of combined formulation. BYK1
320 results in excellent flow and leveling as well as air release during manufacture and application. If
3 1
a dispersant is necessary, Lecithin, Disparlon KS-273N, or BYK 110 is recommended. For higher
film build, thixatropes such as Bentonite clays, fumed silicas, or organic additives such as Thixatrols
can be used.
3
Registered trademark of King Industries.
Safety
General The usual safety precautions when handling chemicals must be observed. These include the
measures described in Federal, State, and Local health and safety regulations, thorough ventilation of
the workplace, good skin care, and wearing of personal protective equipment.
Material Safety Data Sheet All safety information is provided in the Material Safety Data Sheet for Joncryl® 942.
®
BASF Corporation is fully committed to the Responsible Care
initiative in the USA, Canada, and Mexico.
®
For more information on Responsible Care goto:
U.S.: www.basf.us/responsiblecare_usa
Canada: www.basf.us/responsiblecare_canada
México: www.basf.us/responsiblecare_mexico