2206C - E13TAG2 Part Book

TGBF5025 TGBF5025
2206CE13TAG2 2011/04/12
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 196

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Cylinder Block & Liners 11 Cylinder Block Plugs 37

ACHD0416 ACHD0504
Cylinder Block & Liners 13 Mountings 39

ACHD0416 ACHD0505
Cylinder Head Assembly 15 Rear End Oil Seal & Housing 41

ACHD0414 ACHD0500
Cylinder Head Assembly 17 Pistons & Rings 43

ACHD0414 ADHD0056
Mountings 19 Connecting Rods & Big End Bearings 45

ACHD0415 ADHD0056
Rocker Box 21 Piston Cooling Jets 47

ACHD0415 ADHD0056
Push Rods 23 Timing Case 49

ACHD0415 AEHD0071
Cam Follower 25 Timing Cover 51

ACHD0415 AEHD0071
Crankshaft 27 Atomisers 53
ACHD0417 AFHD0274
Timing Gears 29 Wiring Harness 55

ACHD0418 AFHD0275
Camshaft 31 Engine Control Module 57

ACHD0419 AFHD0277
Cylinder Head Cover 33 Flywheel & Starter Ring 59

ACHD0501 CDHD0079
Cylinder Block Plugs 35 Flywheel Housing 61

ACHD0502 CDHD0080
Page 5
Engine Breakdown
Starter Motor - Fixings 63 Pipework & Connections 89

E1AFJ HBHD0022
Starter Motor 65 Oil Filter 91

E1CFJ JBHD0401
Starter Motor 67 Oil Filter 93

EDHD0047 JBHD0401
Fan Belt Tensioner 69 Oil Cooler Connections 95

F1AFJ JBHD0402
Fan Belt 71 Coolant Pipes & Connections 97

F1CFJ JBHD0403
Fan Drive 73 Oil Cooler 99

F1EFJ JBHD0404
Fan 75 Front End Drive Input 101

F1FFJ KBHD0056
Fan Drive 77 Water Pump 103

F1HFJ LBHD0091
Oil Pump 79 Heat Exchanger & Connections 105

GBHD0194 LBHD0092
Dipstick & Filler Tube 81 Thermostat & Housing 107

GBHD0195 LDHD0091
Dipstick & Filler Tube 83 Alternator Mounting 109

GBHD0196 N1AFJ
Sump 85 Alternator 111

GBHD0197 N1BFJ
Breather Hose 87 Alternator Bracket & Fixings 113

H1AFJ N1BFJ
Page 6
Engine Breakdown
Alternator Pulley and Belt 115 Exhaust Outlet Flange 141

N1BFJ U1AFJ
Alternator Belt 117 Exhaust Outlet 143

N1DFJ U1CFJ
Turbocharger 119 Exhaust Manifold 145

SBHD0169 UBHD0062
Feed Pipes 121 Pipework & Connections 147

SBHD0171 V1AFJ
Leak-Off Pipes 123 Filter Head Assembly 149

SBHD0171 VBHD0133
Air Filter Assembly 125 Filter Head Assembly 151

T1AFJ VBHD0133
Air Duct 127 Fuel Filter Separator 153

T1AFJ VBHD0133
Air Filter Mounting 129 Fuel Primer 155

T1AFJ VBHD0134
Air Duct 131 Pipework & Connections 157

T1BFJ VBHD0135
Air Duct 133 Engine Lifting Eyes 159

T1DFJ XBHD0001
Induction Manifold 135 Radiator 161

TBHD0157 Z1DFJ
Induction Manifold 137 Radiator Hoses And Pipes 163

TBHD0158 Z1DFJ
Pipework & Connections 139 Radiator Hoses And Pipes 165

TBHD0159 Z1DFJ
Page 7
Engine Breakdown
Radiator Coolant Level Switch 167 Temperature Switch 181

Z1CFJ ZNHD0075
Radiator Guard and Fixings 169 Pressure Switch 183

Z1EFJ ZNHD0075
Radiator Pipes 171 Temperature And Pressure Switch 185

Z1FFJ ZNHD0075
Wiring Harness 173 Speed Sensor 187

Z2CFJ ZNHD0075
Pipework & Connections 175 Earth Strap 189

Z2DFJ ZNHD0077
Inlet Elbow Bracket 177 Sensor Blanking Plug 191

Z2FFJ ZNHD0135
Sensor Blanking Plug 179 Wiring Harness 193

ZNHD0074 ZNHD0136
Engine Mounts 195

ZCHD0050
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Cylinder Block & Liners Plate A
ACHD0416
Page 10
Cylinder Block & Liners Plate A
ACHD0416
Item Part No. References Qty. Description Notes
1 CH12684 1 CYLINDER BLOCK ASSEMBLY

2 F CH12684 1 CYLINDER BLOCK
3 CH11752 5 PLUG
4 CH12489 6 LINER - PRESS FIT
5 CH12488 6 SEAL - OIL
6 CH12630 7 CAMSHAFT BUSH
7 F CH12684 7 BEARING CAP
8 CH12631 14 BOLT
9 CH12632 14 WASHER
Page 11
Cylinder Block & Liners Plate B
ACHD0416
4
5 7
6
Page 12
Cylinder Block & Liners Plate B
ACHD0416
1 CH10032 3 PLUG
2 CH11713 2 DOWEL
3 CH11714 6 DOWEL
4 CH10285 1 PLUG
5 CH10132 1 SEAL - O RING
6 CH10282 2 PLUG
Page 13
Cylinder Head Assembly Plate A
ACHD0414
18
17
3
16 5 4
15
13
21
14
12 7
8
11
10
9
19
20
Page 14
Cylinder Head Assembly Plate A
ACHD0414
1 CH12455 1 CYLINDER HEAD ASSEMBLY

2 F CH12455 1 CYLINDER HEAD ASSEMBLY
3 CH10032 35 PLUG
4 CH10286 7 PLUG
6 CH12582 6 SLEEVE
9 CH12474 1 PLUG
11 CH12581 12 VALVE SEAT INSERT
12 CH12580 12 VALVE SEAT INSERT
13 CH12583 24 VALVE GUIDE
14 CH12473 12 TAB WASHER
15 CH12754 24 VALVE SPRING OUTER
16 CH12475 24 VALVE SPRING INNER
17 CH12476 24 SHIELD
18 CH10019 48 VALVE COLLET
19 CH12627 12 EXHAUST VALVE
20 CH12626 12 INTAKE VALVE
Service Options
1 R/CH12455 1 CYLINDER HEAD KIT - EXCH
Page 15
Cylinder Head Assembly Plate B
ACHD0414
1
3
Page 16
Cylinder Head Assembly Plate B
ACHD0414
1 CH12569 26 CYLINDER HEAD BOLT

2 CH12571 26 WASHER
3 CH12570 8 BOLT
4 CH12454 1 GASKET - CYLINDER HEAD
Page 17
Mountings Plate A
ACHD0415
Page 18
Mountings Plate A
ACHD0415
1 CH12287 6 BOLT
Page 19
Rocker Box Plate A
ACHD0415
13
14
8
9
7
10
11
12
5
6
2
3
1
Page 20
Rocker Box Plate A
ACHD0415
1 CH12460 1 ROCKER BOX

2 F CH12460 1 ROCKER BOX
3 CH12532 2 DOWEL
4 CH12459 1 SEAL - ROCKER BOX
5 CH11814 13 METRIC BOLT
6 CH10277 13 WASHER
7 CH12628 1 BREATHER
8 F CH12628 1 BREATHER BODY
9 F CH12628 1 BREATHER ELEMENT
10 F CH12628 1 BAFFLE
11 F CH12628 1 SPACER
12 CH12457 2 GASKET - BREATHER
13 CH12629 4 BOLT
14 CH10303 4 WASHER
Page 21
Push Rods Plate B
ACHD0415
7
8
2
14 3
1
12
13 9
10
15 11
17
16
Page 22
Push Rods Plate B
ACHD0415
1 CH12481 1 SHAFT
2 F CH12481 1 SHAFT
3 CH12505 2 PLUG
4 CH12484 1 CLAMP
5 CH12483 2 COLLAR
6 CH12516 1 ROCKER ARM
8 CH12509 1 NUT
9 CH12512 1 SCREW
11 CH12702 1 PIVOT
13 CH12513 2 SCREW
14 CH11865 2 NUT
15 CH12278 12 BRIDGE PIECE
16 CH12795 R b. 12 PUSHROD
17 CH12808 R a. 6 PUSHROD
History
a.
17 CH12727 6 PUSHROD
b.
16 CH12728 12 PUSHROD
c.
2 BOLT
Page 23
Cam Follower Plate A
ACHD0415
9
10
3
2
8
1
7
6
5
Page 24
Cam Follower Plate A
ACHD0415
1 CH12586 1 SHAFT
2 F CH12586 1 SHAFT
3 CH11750 2 PLUG
4 CH12590 1 BRACKET
5 CH11807 7 BOLT
6 CH12587 12 ROLLER
7 CH12585 6 ROLLER
8 CH12589 5 BRACKET
9 CH12588 1 BRACKET
10 CH12591 1 DOWEL
Page 25
Crankshaft Plate A
ACHD0417
7 8
Page 26
Crankshaft Plate A
ACHD0417
1 CH12736 1 CRANKSHAFT ASSEMBLY

2 CH12493 1 CRANKSHAFT GEAR
3 F CH12736 1 CRANKSHAFT
4 CH12495 1 DOWEL
5 CH12496 1 SLEEVE
6 CH12497 1 SLEEVE
7 KRP3120 P 1 MAIN BEARING KIT
8 KRP3207 1 THRUST WASHER KIT
Service Options
7 KRP3120/051 J (-)0.51MM 1 MAIN BEARING KIT - U/S
Page 27
Timing Gears Plate A
ACHD0418
2 1
Page 28
Timing Gears Plate A
ACHD0418
1 CH12291 1 IDLER GEAR

2 CH12289 1 SHAFT
3 CH12293 1 BOLT
4 CH12290 1 GEAR
5 CH10181 1 SHAFT
6 CH10243 1 BOLT
Page 29
Camshaft Plate A
ACHD0419
5 10
3
1
4
7
6
9
Page 30
Camshaft Plate A
ACHD0419
1 CH12436 1 CAMSHAFT
2 F CH12436 1 CAMSHAFT
3 CH12520 1 CAMSHAFT GEAR
4 CH12519 1 THRUST WASHER
5 CH10005 1 WOODRUFF KEY
6 CH12435 1 COVER
8 CH11815 4 BOLT
9 CH10277 4 WASHER
10 CH12438 4 BOLT
Page 31
Cylinder Head Cover Plate A
ACHD0501
4
5
Page 32
Cylinder Head Cover Plate A
ACHD0501
1 CH12755 1 CYLINDER HEAD COVER

2 CH12142 1 SEAL - CYL HEAD COVER
3 CH12143 10 BOLT
4 CH11894 10 WASHER
5 CH12140 10 SEAL
Page 33
Cylinder Block Plugs Plate A
ACHD0502
6
5
4
3
2
1
Page 34
ACHD0502
1 CH10284 1 PLUG
3 CH10284 1 PLUG
5 CH10283 1 PLUG
Page 35
ACHD0504
3
4
2
1
Page 36
ACHD0504
1 CH11375 1 PLUG
3 CH10287 1 PLUG
Page 37
Mountings Plate A
ACHD0505
Page 38
Mountings Plate A
ACHD0505
1 CH12113 2 STUD
2 CH10102 2 NUT
Page 39
Rear End Oil Seal & Housing Plate A
ACHD0500
5
6
7
8
Page 40
Rear End Oil Seal & Housing Plate A
ACHD0500
1 CH12108 1 COVER
2 CH10166 1 GASKET
4 CH12721 1 SEAL
5 CH12110 7 BOLT
6 CH10086 7 WASHER
7 CH10246 6 BOLT
8 CH10086 6 WASHER
Page 41
Pistons & Rings Plate A
ADHD0056
Page 42
Pistons & Rings Plate A
ADHD0056
1 KRP3024 6 PISTON KIT

2 F KRP3024 1 PISTON
3 CH12332 1 GUDGEON PIN
4 CH12331 1 CIRCLIP
5 CH12331 1 CIRCLIP
6 KRP3025 6 PISTON RING KIT
Page 43
Connecting Rods & Big End Bearings Plate A
ADHD0056
Page 44
Connecting Rods & Big End Bearings Plate A
ADHD0056
1 CH12635 6 CON ROD ASSEMBLY

2 F CH12635 1 CON ROD
3 F CH12635 1 SMALL END BUSH
4 CH12499 2 CON ROD BOLT
5 KRP3023 P 1 BIG END BEARING KIT
Service Options
5 KRP3023/051 J (-)0.51MM 1 BIG END BRG KIT - U/S
5 KRP3023/076 J (-)0.76MM 1 BIG END BRG KIT - U/S
Page 45
Piston Cooling Jets Plate A
ADHD0056
Page 46
Piston Cooling Jets Plate A
ADHD0056
1 CH12334 6 PISTON COOLING JET

2 CH10239 6 BOLT
3 CH10037 6 WASHER
Page 47
Timing Case Plate A
AEHD0071
2
3
12
13
11
10
8
9
Page 48
Timing Case Plate A
AEHD0071
1 CH12443 1 HOUSING
2 F CH12443 1 HOUSING
3 CH12595 2 DOWEL
4 CH12445 1 GASKET - TIMING CASE
5 CH12444 1 COVER
7 CH12439 1 BALL BEARING
8 CH12440 1 AUXILIARY GEAR
10 CH12449 9 BOLT
11 CH10277 9 WASHER
12 CH12448 3 BOLT
13 CH10277 3 WASHER
Page 49
Timing Cover Plate B
AEHD0071
6 5
8 4
7
Page 50
Timing Cover Plate B
AEHD0071
1 CH12446 1 COVER
2 CH12451 1 BOLT
3 CH12450 1 NUT
4 CH12447 17 BOLT
5 CH10277 17 WASHER
6 CH12442 1 SEAL - OIL
7 CH12450 4 NUT
8 CH12452 4 WASHER
9 CH12441 1 SEAL - TIMING CASE COVER
Page 51
Atomisers Plate A
AFHD0274
4
6
Page 52
Atomisers Plate A
AFHD0274
1 CH12082 6 INJECTOR
2 CH12324 6 INJECTOR CLAMP
3 CH12326 6 BOLT
4 KRP1704 6 SEAL KIT
5 F KRP1704 1 SEAL - INJECTOR
Service Options
1 R/CH12082 6 INJECTOR - EXCHANGE
Page 53
Wiring Harness Plate A
AFHD0275
1
2
11
12
6
7
8
10
Page 54
AFHD0275
1 CH12280 1 WIRING HARNESS

2 CH12283 4 SPACER
3 CH12282 4 WIRING CLIP
4 CH12284 4 BOLT
5 CH10086 4 WASHER
6 CH12286 1 BOLT
7 CH10086 1 WASHER
9 CH10054 1 CABLE TIE
10 CH10195 6 CAP
11 CH10154 2 BOLT
12 CH10086 2 WASHER
Page 55
Engine Control Module Plate A
AFHD0277
1
3
Page 56
Engine Control Module Plate A
AFHD0277
1 R/CH12104 1 ENGINE CONTROL MODULE

2 CH10297 4 STUD
3 CH10272 8 VIBRATION MOUNT
4 CH10108 4 SPACER
5 CH10279 8 WASHER
6 CH11932 2 BRACKET
7 CH12655 1 COVER
8 CH12370 4 CAP
Page 57
Flywheel & Starter Ring Plate A
CDHD0079
1 3
5
4
Page 58
Flywheel & Starter Ring Plate A
CDHD0079
1 CH12115 1 FLYWHEEL ASSEMBLY

2 F CH12115 1 FLYWHEEL
3 CH10065 1 STARTER RING GEAR
4 CH12114 8 BOLT
5 CH10100 8 WASHER
Page 59
Flywheel Housing Plate A
CDHD0080
8
7
16
15
3 4
11
12
6
5
14
13
10
Page 60
Flywheel Housing Plate A
CDHD0080
1 CH12535 1 FLYWHEEL HOUSING

3 CH10165 1 COVER
5 CH12449 2 BOLT
6 CH10277 2 WASHER
7 CH12537 1 PLUG
9 CH10283 1 PLUG
11 CH12151 12 BOLT
12 CH12724 12 WASHER
13 CH10939 1 DRAIN PLUG
14 CH10940 1 GASKET
15 CH12474 1 PLUG
Page 61
Starter Motor - Fixings Plate A
E1AFJ
1
2
Page 62
Starter Motor - Fixings Plate A
E1AFJ
1 CH10237 3 BOLT
2 0920007 1 WASHER
Page 63
Starter Motor Plate A
E1CFJ
Page 64
E1CFJ
1 CH12807 M 1 STARTER MOTOR

R a.
History
a.
1 CH12405 M 1 STARTER MOTOR
Page 65
EDHD0047
4
3
Page 66
EDHD0047
1 CH12268 1 COVER
3 CH12669 3 BOLT
4 CH11604 3 WASHER
Page 67
Fan Belt Tensioner Plate A
F1AFJ
1
18
17
3
16
15
14
4
5
6
7
8
13
9
12
10
11
Page 68
Fan Belt Tensioner Plate A
F1AFJ
1 CH11024 1 TENSIONER ARM

2 F CH11024 1 HOUSING
3 CV17729 1 SHAFT
4 CV17731 1 WASHER
5 CV5324 1 NUT
7 CV17765 1 SLEEVE
8 CV17732 1 TENSIONER PULLEY
10 2722A022 1 CIRCLIP
11 2721351 1 CIRCLIP
12 CV19793 1 BOLT
13 2131A012 1 WASHER
14 2131A012 1 WASHER
15 2318A210 1 NUT
16 2318A210 1 NUT
17 CH10813 4 BOLT
18 ST15903 4 WASHER
Page 69
Fan Belt Plate A
F1CFJ
Page 70
Fan Belt Plate A
F1CFJ
1 CH12032 1 BELT
Page 71
Fan Drive Plate A
F1EFJ
4
2
7
8
16
9
10 5
11 6
12
13
1
14
17
15
Page 72
Fan Drive Plate A
F1EFJ
1 CH12386 1 FANDRIVE
2 CH12391 1 SHAFT
3 F CH12386 1 FAN DRIVE HOUSING
4 CH12376 1 RELIEF VALVE
5 CH12387 1 FAN DRIVE PULLEY
6 CH12374 1 BALL
7 CH12378 1 SEAL
8 CH12379 1 SPACER
10 CH12383 1 SPACER
13 CH12380 1 WASHER
14 CH12377 2 BOLT
15 CH12390 1 ADAPTOR
16 CH10585 6 BOLT
17 CH10220 1 PLUG
Page 73
Fan Plate A
F1FFJ
Page 74
Fan Plate A
F1FFJ
1 CH12009 1 FAN
Page 75
Fan Drive Plate A
F1HFJ
4
1
3
11 8
7
10
9
13
12
6
15 5
14
Page 76
Fan Drive Plate A
F1HFJ
1 CH12034 1 SPACER
2 CH12035 1 BRACKET
3 CH12033 1 PLATE
4 2313N117 4 STUD
5 ST43558 2 BOLT
6 2131A010 2 WASHER
7 ST43555 3 BOLT
8 2131A010 3 WASHER
9 ST43560 2 BOLT
10 2131A010 2 WASHER
11 2318A209 3 NUT
12 ST43607 R a. 4 SETSCREW
13 CV70394 4 WASHER
14 ST43552 2 BOLT
15 2131A010 2 WASHER
History
a.
12 ST43608 4 SETSCREW
Page 77
Oil Pump Plate A
GBHD0194
23
21
24
22
19
20
10
18 13
17
14
16
6
15
12
11
5
7
8
2
1
Page 78
Oil Pump Plate A
GBHD0194
1 CH12314 1 OIL PUMP

2 F CH12314 1 OIL PUMP
3 F CH12314 1 COVER
5 CH12521 1 SHAFT
6 CH12522 1 SHAFT
7 CH12447 4 BOLT
8 CH10277 4 WASHER
10 CH12316 1 OIL ELBOW
11 CH10169 1 COUPLING
15 CH12323 1 BOLT
16 CH10277 1 WASHER
17 CH10140 5 BOLT
18 CH10277 5 WASHER
21 CH12315 1 OIL FILLER
23 CH12447 2 BOLT
24 CH10277 2 WASHER
Service Options
1 R/CH12314 1 OIL PUMP - EXCHANGE
Page 79
Dipstick & Filler Tube Plate A
GBHD0195
3
6
Page 80
GBHD0195
1 CH12217 1 DIPSTICK
2 CH12218 1 DIPSTICK TUBE
4 CH10136 1 BOLT
5 CH10037 1 WASHER
6 CH12221 3 PLUG
Page 81
GBHD0196
2
11
10
1
3
13
12
5
4
7
6
9
8
Page 82
GBHD0196
1 CH12184 1 ELBOW
2 CH11890 1 OIL FILLER CAP
4 CH11727 2 BOLT
5 CH10277 2 WASHER
6 CH10165 2 COVER
8 CH11815 4 BOLT
9 CH10277 4 WASHER
10 CH10165 1 COVER
12 CH11727 2 BOLT
13 CH10277 2 WASHER
Page 83
Sump Plate A
GBHD0197
6 8 9
7 12
11
10
3
2
15
17
14
16 5
13 18 4
Page 84
Sump Plate A
GBHD0197
1 CH12117 1 SUMP
2 CH10291 1 PLUG
4 CH11571 1 DRAIN PLUG
6 CH12116 1 PIPE - OIL SUCTION
8 CH10041 1 BOLT
9 CH10277 1 WASHER
10 CH12122 1 BOLT
11 CH10099 1 WASHER
12 CH12118 1 GASKET - SUMP
13 CH12124 12 BOLT
15 CH12119 12 SEAL
16 CH12657 2 STUD
17 CH10113 2 WASHER
18 CH12656 2 CAP
Page 85
Breather Hose Plate A
H1AFJ
2
1
Page 86
Breather Hose Plate A
H1AFJ
1 CH12406 1 PIPE - BREATHER

2 ST46406 1 CLIP
Page 87
Pipework & Connections Plate A
HBHD0022
3
2
Page 88
HBHD0022
1 CH12189 1 HOSE CLIP

2 CH10145 1 BOLT
3 CH11819 1 WASHER
Page 89
Oil Filter Plate A
JBHD0401
4
6
Page 90
Oil Filter Plate A
JBHD0401
1 CH10929 1 OIL FILTER

2 F CH10929 1 OIL FILTER
3 CH12010 1 SEAL
4 KRP1570 1 FILTER HOUSING
5 F KRP1570 1 FILTER HOUSING
7 CH10284 1 PLUG
Page 91
Oil Filter Plate B
JBHD0401
21
20
1
19
18
5
4
3
10
8 14
7
15
17
16
12
13
11
Page 92
Oil Filter Plate B
JBHD0401
1 CH12031 1 OIL FILTER HEAD

2 F CH12031 1 OIL FILTER HEAD
3 CH10291 3 PLUG
5 CH10513 2 RELIEF VALVE
6 CH10819 2 SPRING
7 CH11375 1 PLUG
9 CH12461 1 BOLT
10 CH12578 1 RETAINER
11 CH12579 1 SEAT
12 CH12576 1 SPRING
13 CH12572 1 SPACER
14 CH12573 1 SPRING
15 CH12574 1 VALVE
16 CH10432 6 BOLT
17 CH11819 6 WASHER
18 CH12759 1 GASKET - OIL FILTER HEAD
20 CH10286 1 PLUG
Page 93
Oil Cooler Connections Plate A
JBHD0402
Page 94
Oil Cooler Connections Plate A
JBHD0402
1 CH10284 2 PLUG
Page 95
Coolant Pipes & Connections Plate A
JBHD0403
6
7
4
9
5
10
2
1
3
12
13
17
16
15
14
11
19
18
20
Page 96
Coolant Pipes & Connections Plate A
JBHD0403
1 CH12169 1 THERMOSTAT HOUSING

2 F CH12169 1 THERMOSTAT HOUSING
3 CH10056 1 SEAL - THERMOSTAT HOUSING
4 CH12172 2 PLUG
6 CH10282 1 PLUG
8 CH12171 4 BOLT
9 CH12175 4 BOLT
10 CH10277 4 WASHER
11 CH12167 1 REGULATOR
12 CH11620 1 THERMOSTAT
15 CH10287 3 PLUG
18 CH12168 1 PIPE
Page 97
Oil Cooler Plate A
JBHD0404
19
18
20
17
16 21
14 22
15
2 23
24
1
6
5
3
4
9
7 12
13
8
11
10
Page 98
Oil Cooler Plate A
JBHD0404
1 CH12236 1 OIL COOLER

2 CH12235 1 COVER
3 CH12233 2 SEAL
4 CH12237 1 COVER
5 CH11375 1 PLUG
10 CH10291 1 PLUG
12 CH12449 10 BOLT
14 CH12662 1 HOSE
15 CH12663 1 CLAMP
16 CH12663 1 CLAMP
17 CH12234 1 ELBOW
19 CH10285 1 PLUG
21 CH10140 1 BOLT
22 CH10277 1 WASHER
23 CH12447 5 BOLT
24 CH10277 5 WASHER
Page 99
Front End Drive Input Plate A
KBHD0056
2 3 4
Page 100
Front End Drive Input Plate A
KBHD0056
1 CH12192 1 DAMPER
2 CH12084 1 CRANKSHAFT PULLEY
3 CH12191 1 SPACER
4 CH12194 6 BOLT
Page 101
Water Pump Plate A
LBHD0091
20
1 21
4
5
6
7
8
9
10
11
2
15
12
13
16 19
14
18
3 17
Page 102
Water Pump Plate A
LBHD0091
1 CH12309 1 WATER PUMP

2 F CH12531 1 WATER PUMP HOUSING
3 F CH12531 1 COVER
4 CH12612 1 BOLT
5 CH12604 1 WASHER
7 CH12609 1 SHAFT
8 CH12610 1 WATER PUMP GEAR
9 CH12614 1 RETAINER
10 CH12613 1 SEAL
11 CH10552 1 SEAL - WATER PUMP
12 CH11545 1 PLUG
13 CH12607 1 IMPELLER
14 CH12530 1 SEAL
16 CH12527 4 BOLT
17 CH10664 1 PLUG
20 CH10248 2 BOLT
21 CH11819 2 WASHER
Service Options
1 R/CH12309 1 WATER PUMP - EXCHANGE
Page 103
Heat Exchanger & Connections Plate A
LBHD0092
6 11 4
10
7 5
3
2
8
9 1
Page 104
Heat Exchanger & Connections Plate A
LBHD0092
1 CH12176 1 WATER ELBOW

2 CH12178 1 PLUG
4 CH11622 1 PLUG
6 CH10664 1 PLUG
8 CH11622 1 PLUG
10 CH11727 3 BOLT
11 CH10277 3 WASHER
Page 105
Thermostat & Housing Plate A
LDHD0091
2
1
Page 106
Thermostat & Housing Plate A
LDHD0091
1 CH10285 1 PLUG
Page 107
Alternator Mounting Plate A
N1AFJ
Page 108
Alternator Mounting Plate A
N1AFJ
1 CH11034 1 ADJUSTING LINK

2 ST29054 1 CAPSCREW
3 ST15905 1 WASHER
Page 109
Alternator Plate A
N1BFJ
Page 110
Alternator Plate A
N1BFJ
1 CH11087 1 ALTERNATOR
Page 111
Alternator Bracket & Fixings Plate A
N1BFJ
9 2
Page 112
Alternator Bracket & Fixings Plate A
N1BFJ
1 CH11034 1 ADJUSTING LINK

2 ST29054 1 CAPSCREW
3 ST15905 1 WASHER
4 ST29802 1 SETSCREW
5 OE49437 1 SPACER
6 UF1676 1 BOLT
7 CH11035 1 SPACER
8 ST15905 2 WASHER
9 UF4357 1 NUT
Page 113
Alternator Pulley and Belt Plate A
N1BFJ
Page 114
Alternator Pulley and Belt Plate A
N1BFJ
1 CH11036 1 ALTERNATOR PULLEY
Page 115
Alternator Belt Plate A
N1DFJ
Page 116
Alternator Belt Plate A
N1DFJ
1 CH11037 1 BELT
Page 117
Turbocharger Plate A
SBHD0169
Page 118
Turbocharger Plate A
SBHD0169
1 CH12036 1 TURBOCHARGER
2 F CH12036 1 TURBOCHARGER
3 CH12639 1 CLAMP
4 CH12640 1 CLAMP
5 CH12462 1 GASKET - TURBOCHARGER
6 CH12463 4 NUT
Page 119
Feed Pipes Plate A
SBHD0171
3
5
Page 120
Feed Pipes Plate A
SBHD0171
1 CH12255 1 PIPE - TURBO OIL FEED

2 CH12205 1 GASKET
3 CH12210 1 ELBOW
6 CH11565 2 BOLT
7 CH10277 2 WASHER
Page 121
Leak-Off Pipes Plate A
SBHD0171
Page 122
Leak-Off Pipes Plate A
SBHD0171
1 CH12254 1 PIPE - LEAK OFF

2 CH11561 1 GASKET
4 CH11565 4 BOLT
5 CH10277 4 WASHER
Page 123
Air Filter Assembly Plate A
T1AFJ
Page 124
Air Filter Assembly Plate A
T1AFJ
1 CH11127 1 AIR FILTER ASSEMBLY

2 F CH11127 1 AIR FILTER BODY
3 CH11217 1 MAIN AIR FILTER
4 CH11288 1 COVER
5 26510350 1 VALVE
6 CV10891 1 CAP
Page 125
Air Duct Plate A
T1AFJ
Page 126
Air Duct Plate A
T1AFJ
1 CH11383 1 HOSE
2 ST46419 1 HOSE CLIP
3 CH12796 1 AIR DUCT
5 CH11386 1 HOSE
Page 127
Air Filter Mounting Plate A
T1AFJ
3
2
5
4
Page 128
Air Filter Mounting Plate A
T1AFJ
1 CH12709 1 BRACKET
2 2315A409 4 BOLT
3 318013 4 WASHER
4 312062 3 SETSCREW
5 318012 3 WASHER
6 CH11216 1 BAND
8 CV5479 1 INDICATOR
Page 129
Air Duct Plate A
T1BFJ
Page 130
Air Duct Plate A
T1BFJ
1 CH11386 1 HOSE
Page 131
Air Duct Plate A
T1DFJ
Page 132
Air Duct Plate A
T1DFJ
1 525/34M 1 HOSE CLIP
Page 133
Induction Manifold Plate A
TBHD0157
2
8
6
7
15
16 10
1 9
5
4
12
11
14
13 3
Page 134
TBHD0157
1 CH12128 1 INTAKE MANIFOLD

2 CH12127 1 GASKET - IND MANIFOLD
4 CH12130 1 PLUG
7 CH10124 1 BOLT
8 CH10830 1 WASHER
9 CH12125 1 STUD
10 CH10830 1 WASHER
11 CH12126 1 STUD
12 CH10830 1 WASHER
13 CH10124 9 BOLT
14 CH10830 9 WASHER
15 CH12130 1 PLUG
Page 135
TBHD0158
2
1
Page 136
TBHD0158
1 CH10289 1 PLUG
Page 137
TBHD0159
4
2
3
Page 138
TBHD0159
1 CH12179 1 ELBOW
2 CH10285 1 PLUG
4 CH12181 1 CLAMP
5 CH12180 1 CAP
Page 139
Exhaust Outlet Flange Plate A
U1AFJ
Page 140
Exhaust Outlet Flange Plate A
U1AFJ
1 CH11605 1 EXHAUST FLANGE
Page 141
Exhaust Outlet Plate A
U1CFJ
Page 142
Exhaust Outlet Plate A
U1CFJ
1 CH12787 R a. 1 EXHAUST ELBOW

2 CH12794 R a. 1 CLAMP
History
a.
1 CH11355 1 EXHAUST ELBOW
2 CH11377 1 BAND
Page 143
Exhaust Manifold Plate A
UBHD0062
9
6
5
1 4
Page 144
Exhaust Manifold Plate A
UBHD0062
1 CH12248 1 EXHAUST MANIFOLD

4 CH12463 12 NUT
5 CH11819 12 WASHER
6 CH10067 12 SPACER
7 CH12157 6 GASKET
8 CH10371 12 STUD
9 CH12160 4 STUD
Page 145
V1AFJ
Page 146
V1AFJ
1 CH11760 1 HOSE - FUEL
Page 147
Filter Head Assembly Plate A
VBHD0133
10
8
11
1 7 6
12
13
19
3
2
5
4
16
15
14
18
17
Page 148
Filter Head Assembly Plate A
VBHD0133
1 CH12434 1 FUEL FILTER HEAD

2 CH10286 1 PLUG
4 CH10287 1 PLUG
6 CH10439 1 PRIMING PUMP
7 CH10008 1 GASKET
8 CH10557 1 BOLT
9 CH10277 1 WASHER
10 CH10848 1 BOLT
11 CH10086 1 WASHER
12 CH10836 1 VALVE
14 CH12017 R a. 1 NON RETURN VALVE
16 CH10838 1 SEALING RING
17 F CH12017 1 VALVE
19 CH11410 1 PLUG
History
a.
14 CH12017 1 NON RETURN VALVE
CH10131 1 SEAL - O RING
Page 149
Filter Head Assembly Plate B
VBHD0133
2
3
Page 150
Filter Head Assembly Plate B
VBHD0133
1 CH12195 1 PLATE
2 CH12665 4 BOLT
3 CH10255 4 WASHER
Page 151
Fuel Filter Separator Plate A
VBHD0133
10
8
3
9
1
12
5
11
13
4
14
6
Page 152
Fuel Filter Separator Plate A
VBHD0133
1 CH10930 1 PRE-FUEL FILTER

2 F CH10930 1 FUEL FILTER ELEMENT
3 CH12010 1 SEAL
4 CH11094 1 FILTER HOUSING
5 F CH11094 1 FILTER HOUSING
7 CH10284 1 PLUG
8 CH10931 1 FUEL FILTER
9 F CH10931 1 FUEL FILTER ELEMENT
10 CH12010 1 SEAL
11 CH11096 1 FUEL FILTER HOUSING
12 F CH11096 1 FILTER HOUSING
14 CH10284 1 PLUG
Page 153
Fuel Primer Plate A
VBHD0134
2
1
6
7
8
4
3
Page 154
Fuel Primer Plate A
VBHD0134
1 CH12228 1 LIFT PUMP

3 CH10436 2 BOLT
4 CH11819 2 WASHER
5 CH12227 1 COVER
7 CH10436 2 BOLT
8 CH11819 2 WASHER
Page 155
VBHD0135
4
5 1
6 2
3
11
10
12
Page 156
VBHD0135
1 CH12197 1 HOSE
2 CH10841 6 CONNECTION
4 CH12203 2 BOLT
5 CH11819 2 WASHER
6 CH10943 2 PIPE CLIP
7 CH12197 1 HOSE
8 CH12196 1 HOSE
9 CH12198 1 HOSE
10 CH10893 2 CONNECTION
Page 157
Engine Lifting Eyes Plate A
XBHD0001
2
3
6
5
Page 158
Engine Lifting Eyes Plate A
XBHD0001
1 CH12134 1 LIFTING EYE

2 CH12135 4 BOLT
3 CH10099 4 WASHER
4 CH12723 1 LIFTING EYE
5 CH11888 4 BOLT
6 CH10099 4 WASHER
Page 159
Radiator Plate A
Z1DFJ
Page 160
Radiator Plate A
Z1DFJ
1 CH11964 1 RADIATOR
2 Y06/00017 1 RADIATOR CAP
3 CV60917 1 HEADER TANK
4 CV60963 1 COVER (A)
5 CV60964 1 COVER (A)
6 CV60971 1 INTERCOOLER
Footnotes
(A) NOT ILLUSTRATED
Page 161
Radiator Hoses And Pipes Plate A
Z1DFJ
5 2 16
15
6
4
11 13
14
10
12
Page 162
Radiator Hoses And Pipes Plate A
Z1DFJ
1 CH12395 1 PIPE - COOLANT

2 CH11128 3 HOSE
3 CH11110 6 CLAMP
4 CH10979 2 BRACKET
5 CV70401 4 SETSCREW
6 CV70395 4 SPRING WASHER
7 CH11497 1 CLAMP
9 CH12393 1 PIPE - AIR
10 ST91230 2 HOSE
11 ST46410 6 CLIP
12 CH12069 1 BRACKET
13 CV70401 1 SETSCREW
14 CV70395 1 SPRING WASHER
16 CH12737 1 BRACKET
Page 163
Radiator Hoses And Pipes Plate B
Z1DFJ
Page 164
Radiator Hoses And Pipes Plate B
Z1DFJ
1 CH12718 1 ADAPTOR
Page 165
Radiator Coolant Level Switch Plate A
Z1CFJ
Page 166
Radiator Coolant Level Switch Plate A
Z1CFJ
1 CH12541 1 COOLANT LEVEL SWITCH
Page 167
Radiator Guard and Fixings Plate A
Z1EFJ
5
4
Page 168
Radiator Guard and Fixings Plate A
Z1EFJ
1 CH12397 1 FAN GUARD

2 CH12398 1 FAN GUARD
3 CH12399 1 PLATE
4 2314C045 18 SETSCREW
5 2131A008 18 WASHER
Page 169
Radiator Pipes Plate A
Z1FFJ
Page 170
Radiator Pipes Plate A
Z1FFJ

Page 171
Z2CFJ
Page 172
Z2CFJ
Page 173
Z2DFJ
1
2
Page 174
Z2DFJ
1 CH11128 3 HOSE
2 CH10979 2 BRACKET
3 CH11497 1 CLAMP
5 ST91230 2 HOSE
Page 175
Inlet Elbow Bracket Plate A
Z2FFJ
Page 176
Inlet Elbow Bracket Plate A
Z2FFJ
1 CH12069 1 BRACKET
2 2314J002 2 SCREW
Page 177
Sensor Blanking Plug Plate A
ZNHD0074
Page 178
ZNHD0074
1 CH10032 1 PLUG
Page 179
Temperature Switch Plate A
ZNHD0075
Page 180
Temperature Switch Plate A
ZNHD0075
1 KRP1688 1 TEMPERATURE SENSOR (A)

2 F KRP1688 1 TEMPERATURE SENSOR
Footnotes
(A) WATER TEMPERATURE
Page 181
Pressure Switch Plate B
ZNHD0075
Page 182
Pressure Switch Plate B
ZNHD0075
1 KRP1692 1 AIR PRESSURE SENSOR KIT

2 F KRP1692 1 AIR PRESSURE SENSOR
Page 183
Temperature And Pressure Switch Plate C
ZNHD0075
12
11
13
14
3
1
2
10
5
4
6
Page 184
Temperature And Pressure Switch Plate C
ZNHD0075
1 KRP1688 1 TEMPERATURE SENSOR (A)

4 KRP1699 1 OIL PRESSURE SENSOR KIT
5 F KRP1699 1 SENSOR
7 CH12641 1 ELBOW
8 KRP1687 1 TEMPERATURE SENSOR
11 KRP1693 1 AIR PRESSURE SENSOR KIT
12 F KRP1693 1 AIR PRESSURE SENSOR
14 CH12642 1 ADAPTOR
Footnotes
(A) WATER TEMPERATURE
Page 185
Speed Sensor Plate D
ZNHD0075
5 4
3 2
6
1
8
7
10
9
Page 186
Speed Sensor Plate D
ZNHD0075
1 KRP1705 1 SPEED SENSOR

2 F KRP1705 1 CRANKSHAFT SPEED SENSOR
4 CH12645 1 BOLT
5 CH11894 1 WASHER
6 KRP1702 1 SPEED SENSOR
7 F KRP1702 1 SPEED SENSOR
9 CH12645 2 BOLT
10 CH11894 2 WASHER
Page 187
Earth Strap Plate A
ZNHD0077
5
4
3
2
Page 188
Earth Strap Plate A
ZNHD0077
1 CH11093 1 EARTH STRAP

2 CH12671 1 STUD
3 CH11933 1 PLAIN WASHER
4 CH10277 2 WASHER
5 CH12672 1 NUT
Page 189
ZNHD0135
1 2
Page 190
ZNHD0135
1 CH10282 M 1 PLUG
Page 191
ZNHD0136
11
12
13
8
7 10
9
5
Page 192
ZNHD0136

2 CH10071 3 CLIP
3 CH12204 1 NUT
6 CH11814 1 METRIC BOLT
8 CH11299 6 BOLT
10 CH11819 7 WASHER
11 CH12725 1 STUD
12 CH10277 1 WASHER
13 CH12672 1 NUT
Page 193
Engine Mounts Plate A
ZCHD0050
2
1
Page 194
Engine Mounts Plate A
ZCHD0050
1 CH12211 1 BASE FRAME

2 CH11884 8 BOLT
3 CH12212 8 WASHER
Page 195
Parts Index
Page 196
Parts Index
Description Part No. Page Description Part No. Page
ADAPTOR CH12390 73 BOLT 2315A409 129
CH12642 185 CH10041 85
CH12718 165 CH10124 135, 135
ADJUSTING LINK CH11034 109, 113 CH10136 81
AIR DUCT CH12796 127 CH10140 79, 99
AIR FILTER CH11127 125 CH10145 89

ASSEMBLY
CH10154 55
AIR PRESSURE KRP1692 183
SENSOR KIT CH10237 63
KRP1693 185 CH10239 47
ALTERNATOR CH11087 111 CH10243 29
ALTERNATOR CH11036 115 CH10246 41

PULLEY
CH10248 103
AUXILIARY GEAR CH12440 49
CH10432 93
BALL CH12374 73
CH10436 155, 155
BALL BEARING CH10004 103
CH10557 149
CH11444 69, 69
CH10585 73
CH12375 73
CH10813 69
CH12382 49, 73
CH10848 149
CH12439 49
CH11299 193
BAND CH11216 129
CH11565 121, 123
CH11377 143
CH11727 83, 83,
BASE FRAME CH12211 195 105
BELT CH11037 117 CH11807 25
CH12032 71 CH11815 31, 83
BIG END BEARING KRP3023 45 CH11884 195

KIT
CH11888 159
BIG END BRG KIT - KRP3023/051 45
CH12110 41
U/S
CH12114 59
KRP3023/076 45
Page 197
Parts Index
CH12122 85 CH12645 187, 187
CH12124 85 CH12665 151
CH12135 159 CH12669 67
CH12143 33 CV19793 69
CH12151 61 ST43552 77
CH12171 97 ST43555 77
CH12175 97 ST43558 77
CH12194 101 ST43560 77
CH12203 157 UF1676 113
CH12284 55 BRACKET CH10979 163, 175
CH12286 55 CH11932 57
CH12287 19 CH12035 77
CH12293 29 CH12069 163, 177
CH12323 79 CH12588 25
CH12326 53 CH12589 25
CH12377 73 CH12590 25
CH12438 31 CH12709 129
CH12447 51, 79, CH12737 163

79, 99
BREATHER CH12628 21
CH12448 49
BRIDGE PIECE CH12278 23
CH12449 49, 61, 99
CABLE TIE CH10054 55, 193
CH12451 51
CH11981 193
CH12461 93
CAMSHAFT CH12436 31
CH12527 103
CAMSHAFT BUSH CH12630 11
CH12570 17
CAMSHAFT GEAR CH12520 31
CH12612 103
CAP CH10195 55
CH12629 21
CH12180 139
CH12631 11
Page 198
Parts Index
CH12370 57 CH10395 99
CH12656 85 COVER CH10165 61, 83, 83
CV10891 125 CH11288 125
CAPSCREW ST29054 109, 113 CH12108 41
CIRCLIP 2721351 69 CH12227 155
2722A022 69 CH12235 99
CH12331 43, 43 CH12237 99
CLAMP CH11110 163 CH12268 67
CH11497 163, 175 CH12435 31
CH12181 139 CH12444 49
CH12484 23 CH12446 51
CH12639 119 CH12655 57
CH12640 119 CV60963 161
CH12663 99, 99 CV60964 161
CH12794 143 CRANKSHAFT CH12736 27

ASSEMBLY
CLIP CH10071 193
CRANKSHAFT CH12493 27
ST46406 87 GEAR
ST46410 163 CRANKSHAFT CH12084 101
PULLEY
COLLAR CH12483 23
CYLINDER BLOCK CH12684 11
CON ROD CH12635 45
ASSEMBLY
ASSEMBLY
CYLINDER HEAD CH12455 15
CON ROD BOLT CH12499 45
ASSEMBLY
CONNECTION CH10841 157
CYLINDER HEAD CH12569 17
CH10893 157 BOLT
COOLANT LEVEL CH12541 167 CYLINDER HEAD CH12755 33

SWITCH COVER
COUPLING CH10169 79 CYLINDER HEAD R/CH12455 15

KIT - EXCH
CH10170 79
DAMPER CH12192 101
Page 199
Parts Index
DIPSTICK CH12217 81 CH12398 169
DIPSTICK TUBE CH12218 81 FANDRIVE CH12386 73
DOWEL CH11713 13 FILTER HOUSING CH11094 153
CH11714 13 KRP1570 91
CH12495 27 FLYWHEEL CH12115 59

ASSEMBLY
CH12532 21
FLYWHEEL CH12535 61
CH12591 25 HOUSING
CH12595 49 FUEL FILTER CH10931 153
DRAIN PLUG CH10939 61 FUEL FILTER HEAD CH12434 149
CH11571 85 FUEL FILTER CH11096 153
HOUSING
EARTH STRAP CH11093 189
GASKET CH10008 149
ELBOW CH12179 139
CH10166 41
CH12184 83
CH10940 61
CH12210 121
CH11561 123
CH12234 99
CH12157 145
CH12641 185
CH12205 121
ENGINE CONTROL R/CH12104 57
MODULE GASKET - CH12457 21
BREATHER
EXHAUST ELBOW CH11355 143
GASKET - CH12454 17
CH12787 143
CYLINDER HEAD
EXHAUST FLANGE CH11605 141
GASKET - IND CH12127 135
EXHAUST CH12156 145, 145 MANIFOLD
MANIFOLD
GASKET - OIL CH12759 93
CH12248 145 FILTER HEAD
EXHAUST VALVE CH12627 15 GASKET - SUMP CH12118 85
FAN CH12009 75 GASKET - TIMING CH12445 49

CASE
FAN DRIVE CH12387 73
PULLEY GASKET - CH12462 119
TURBOCHARGER
FAN GUARD CH12397 169
Page 200
Parts Index
GEAR CH12290 29 LIFTING EYE CH12134 159
GUDGEON PIN CH12332 43 CH12723 159
HEADER TANK CV60917 161 LINER - PRESS FIT CH12489 11
HOSE CH11128 163, 175 MAIN AIR FILTER CH11217 125
CH11383 127 MAIN BEARING KIT KRP3120 27
CH11386 127, 131 MAIN BEARING KIT KRP3120/051 27

- U/S
CH12196 157
METRIC BOLT CH11814 21, 193
CH12197 157, 157
NON RETURN CH12017 149, 149
CH12198 157 VALVE
CH12662 99 NUT 2318A209 77
ST91230 163, 175 2318A210 69, 69
HOSE - FUEL CH11760 147 CH10102 39
HOSE CLIP 525/34M 133 CH11865 23
CH12189 89 CH12204 193
ST46419 127, 127, CH12450 51, 51
127
CH12463 119, 145
HOUSING CH12443 49
CH12509 23
IDLER GEAR CH12291 29
CH12672 189, 193
IMPELLER CH12607 103
CV5324 69
INDICATOR CV5479 129
UF4357 113
INJECTOR CH12082 53
OIL COOLER CH12236 99
INJECTOR - R/CH12082 53
EXCHANGE OIL ELBOW CH12316 79
INJECTOR CLAMP CH12324 53 OIL FILLER CH12315 79
INTAKE MANIFOLD CH12128 135 OIL FILLER CAP CH11890 83
INTAKE VALVE CH12626 15 OIL FILTER CH10929 91
INTERCOOLER CV60971 161 OIL FILTER HEAD CH12031 93
LIFT PUMP CH12228 155 OIL PRESSURE KRP1699 185

SENSOR KIT
Page 201
Parts Index
OIL PUMP CH12314 79 CH10284 35, 35,

91, 95,
OIL PUMP - R/CH12314 79 153, 153
EXCHANGE
CH10285 13, 99,
PIPE CH12168 97 107, 139
PIPE - AIR CH12393 163, 171 CH10286 15, 93,
149
CH12394 171
CH10287 37, 97,
PIPE - BREATHER CH12406 87
149
PIPE - COOLANT CH12395 163, 171
CH10289 137
CH12396 163, 171
CH10291 85, 93, 99
PIPE - LEAK OFF CH12254 123
CH10664 103, 105
PIPE - OIL SUCTION CH12116 85
CH11375 37, 93, 99
PIPE - TURBO OIL CH12255 121
CH11410 149
FEED
CH11545 103
PIPE CLIP CH10943 157
CH11622 105, 105
PISTON COOLING CH12334 47
JET CH11750 25
PISTON KIT KRP3024 43 CH11752 11
PISTON RING KIT KRP3025 43 CH12130 135, 135
PIVOT CH12702 23 CH12172 97
PLAIN WASHER CH11933 189 CH12178 105
PLATE CH12033 77 CH12221 81
CH12195 151 CH12474 15, 61
CH12399 169 CH12505 23
PLUG CH10032 13, 15, CH12537 61
179
PRE-FUEL FILTER CH10930 153
CH10220 73
PRIMING PUMP CH10439 149
CH10282 13, 97,
191 PUSHROD CH12727 23
CH10283 35, 61 CH12728 23
CH12795 23
Page 202
Parts Index
CH12808 23 SEAL - O RING CH10046 91, 135,

135, 149,
RADIATOR CH11964 161 153, 153
RADIATOR CAP Y06/00017 161 CH10047 107
REGULATOR CH12167 97 CH10048 149
RELIEF VALVE CH10513 93 CH10050 81
CH12376 73 CH10091 85, 93
RETAINER CH12578 93 CH10093 61
CH12614 103 CH10098 85
ROCKER ARM CH12511 23 CH10119 37, 99,
103, 105
CH12514 23
CH10126 79
CH12516 23
CH10131 149, 149
ROCKER BOX CH12460 21
CH10132 13, 139,
ROLLER CH12585 25
183, 185,
CH12587 25 191
SCREW 2314J002 177 CH10133 35, 35,

93, 121,
CH12512 23 157, 185
CH12513 23 CH10135 79
SEAL CH12010 91, 153, CH10146 37, 97,

153 181, 185
CH12119 85 CH10147 103
CH12140 33 CH10161 97, 99
CH12233 99 CH10201 97, 97
CH12378 73 CH10228 79
CH12530 103 CH10229 23
CH12613 103 CH10230 35, 61,

157, 185
CH12721 41
CH10340 155
SEAL - CYL HEAD CH12142 33
COVER CH10620 49
Page 203
Parts Index
CH10665 13 CH12480 15
CH10704 61 CH12526 79
CH10723 15 CH12528 103
CH10727 15 CH12577 93
CH10816 93 CH12649 187, 187
CH10837 149 CH12658 95
CH10839 121, 149 CH12661 97
CH11498 163, 175 CH12670 67
CH11573 85 CH12722 41
CH11621 15, 97, SEAL - OIL CH12442 51

105, 105
CH12488 11
CH11880 15
SEAL - ROCKER CH12459 21
CH11892 61, 83, BOX
83, 83
SEAL - CH10056 97
CH11906 79 THERMOSTAT
HOUSING
CH12132 135
CH12165 97
CH12137 137
CH12166 97
CH12147 61
SEAL - TIMING CH12441 51
CH12177 105 CASE COVER
CH12209 123 SEAL - WATER CH10552 103
PUMP
CH12229 155
SEAL KIT KRP1704 53
CH12231 99
SEALING RING CH10838 149
CH12238 99, 99
SEAT CH12579 93
CH12240 99
SETSCREW 2314C045 169
CH12317 79
312062 129
CH12318 79
CV70401 163, 163
CH12384 73
ST29802 113
CH12437 31
ST43607 77
Page 204
Parts Index
ST43608 77 SPRING CH10819 93
SHAFT CH10181 29 CH12573 93
CH12289 29 CH12576 93
CH12391 73 SPRING WASHER CV70395 163, 163
CH12481 23 STARTER MOTOR CH12405 65
CH12521 79 CH12807 65
CH12522 79 STARTER RING CH10065 59

GEAR
CH12586 25
STUD 2313N117 77
CH12609 103
CH10297 57
CV17729 69
CH10371 145
SHIELD CH12476 15
CH12113 39
SLEEVE CH12496 27
CH12125 135
CH12497 27
CH12126 135
CH12582 15
CH12160 145
CV17765 69
CH12657 85
SPACER CH10067 145
CH12671 189
CH10108 57
CH12725 193
CH11035 113
SUMP CH12117 85
CH12034 77
TAB WASHER CH12473 15
CH12191 101
TEMPERATURE KRP1687 185
CH12283 55 SENSOR
CH12379 73 KRP1688 181, 185
CH12383 73 TENSIONER ARM CH11024 69
CH12572 93 TENSIONER CV17732 69
PULLEY
OE49437 113
THERMOSTAT CH11620 97
SPEED SENSOR KRP1702 187
THERMOSTAT CH12169 97
KRP1705 187
HOUSING
Page 205
Parts Index
THRUST WASHER CH12519 31 CH10100 59
THRUST WASHER KRP3207 27 CH10113 85, 85

KIT
CH10255 151
TURBOCHARGER CH12036 119
CH10277 21, 31,
VALVE 26510350 125 49, 49,
51, 61,
CH10836 149 79, 79,
79, 79,
CH12574 93
83, 83,
VALVE COLLET CH10019 15 83, 85,
97, 99,
VALVE GUIDE CH12583 15 99, 99,
105, 121,
VALVE SEAT CH12580 15 123, 149,
INSERT 189, 193
CH12581 15 CH10279 57
VALVE SPRING CH12475 15 CH10303 21
INNER
CH10830 135, 135,
VALVE SPRING CH12754 15 135, 135
OUTER
CH11604 67
VIBRATION CH10272 57
MOUNT CH11819 89, 93,
103, 145,
WASHER 0920007 63 155, 155,
157, 193
2131A008 169
CH11894 33, 187,
2131A010 77, 77, 187
77, 77
CH12212 195
2131A012 69, 69
CH12380 73
318012 129
CH12452 51
318013 129
CH12571 17
CH10037 47, 81
CH12604 103
CH10086 41, 41,
55, 55, CH12632 11
55, 149
CH12724 61
CH10099 85, 159,
159 CV17731 69
Page 206
Parts Index
Description Part No. Page
CV70394 77
ST15903 69
ST15905 109, 113,

113
WATER ELBOW CH12176 105
WATER PUMP CH12309 103
WATER PUMP - R/CH12309 103

EXCHANGE
WATER PUMP GEAR CH12610 103
WIRING CLIP CH10420 135, 193
CH12202 193
CH12281 55
CH12282 55
WIRING HARNESS CH12043 173
CH12200 193
CH12280 55
WOODRUFF KEY CH10005 31
Page 207

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2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 196

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Cylinder Block & Liners 11 Cylinder Block Plugs 37

Cylinder Block & Liners 13 Mountings 39

Cylinder Head Assembly 15 Rear End Oil Seal & Housing 41

Cylinder Head Assembly 17 Pistons & Rings 43

Mountings 19 Connecting Rods & Big End Bearings 45

Rocker Box 21 Piston Cooling Jets 47

Push Rods 23 Timing Case 49

Cam Follower 25 Timing Cover 51

Timing Gears 29 Wiring Harness 55

Camshaft 31 Engine Control Module 57

Cylinder Head Cover 33 Flywheel & Starter Ring 59

Cylinder Block Plugs 35 Flywheel Housing 61

Section Page Section Page

Starter Motor - Fixings 63 Pipework & Connections 89

Starter Motor 65 Oil Filter 91

Starter Motor 67 Oil Filter 93

Fan Belt Tensioner 69 Oil Cooler Connections 95

Fan Belt 71 Coolant Pipes & Connections 97

Fan Drive 73 Oil Cooler 99

Fan 75 Front End Drive Input 101

Fan Drive 77 Water Pump 103

Oil Pump 79 Heat Exchanger & Connections 105

Dipstick & Filler Tube 81 Thermostat & Housing 107

Dipstick & Filler Tube 83 Alternator Mounting 109

Sump 85 Alternator 111

Breather Hose 87 Alternator Bracket & Fixings 113

Section Page Section Page

Alternator Pulley and Belt 115 Exhaust Outlet Flange 141

Alternator Belt 117 Exhaust Outlet 143

Turbocharger 119 Exhaust Manifold 145

Feed Pipes 121 Pipework & Connections 147

Leak-Off Pipes 123 Filter Head Assembly 149

Air Filter Assembly 125 Filter Head Assembly 151

Air Duct 127 Fuel Filter Separator 153

Air Filter Mounting 129 Fuel Primer 155

Air Duct 131 Pipework & Connections 157

Air Duct 133 Engine Lifting Eyes 159

Induction Manifold 135 Radiator 161

Induction Manifold 137 Radiator Hoses And Pipes 163

Pipework & Connections 139 Radiator Hoses And Pipes 165

Section Page Section Page

Radiator Coolant Level Switch 167 Temperature Switch 181

Radiator Guard and Fixings 169 Pressure Switch 183

Radiator Pipes 171 Temperature And Pressure Switch 185

Wiring Harness 173 Speed Sensor 187

Pipework & Connections 175 Earth Strap 189

Inlet Elbow Bracket 177 Sensor Blanking Plug 191