28 29 25

FRESH FRESH C-OVER

Process Section Station J01 J02 J03 Standard Work Ope

Loader Load PCB's on loade
Clean stencil.
GKG-B1 1 1 1 Put & change paste on GKG. (
SPI-B1 Transportation PCB w/failur
PANASONIC 1 B NPM-D3
PANASONIC 1-T DXI 1 & 2 B
Change rolls.
PANASONIC 1-T DXI 3 & 4 B 2 Manul transportation of
PANASONIC 1-T DXI 5 & 6 B Fix basic stops on panasonic fo
2 2 Use manual trail mach
PANASONIC 1-T DXI 7 & 8 B
BOT
PANASONIC 1-T DXI 9 & 10 B
PANASONIC 1-T DXI 11 & 12 B Change rolls.
Fuzion-B1 1 Manual transportation of
1 1 Fix basic stops on fuzion for
Fuzion-B2 Use manual trail mach
Insert Pallet-01
Heller-01
Remove Pallet-01
AOI-02 B
SMT
Subtotal 4 4 4
GKG-02
1 1 1 Put & change paste on GKG. (
SPI-02 Transportation PCB w/failur
PANASONIC 1-T DXI 1 & 2 B
PANASONIC 1-T DXI 3 & 4 B Change rolls.
PANASONIC 1-T DXI 5 & 6 B Manual transportation of
2 3 3 Fix basic stops on panasonic fo
PANASONIC 1-T DXI 7 & 8 B Use manual trail mach
PANASONIC 1-T DXI 9 & 10 B
TOP
PANASONIC 1-T DXI 11 & 12 B
Change rolls.
Fuzion-T1
1 Manual transportation of
Fuzion-T2 3 3 Fix basic stops on fuzion for
Use manual trail mach
Fuzion-T3
Insert Pallet-02
Heller-02
Remove Pallet-02 1 1
Subtotal 5 8 7
Radial
AXXON
Fuzion-03 T
Change rolls.
Fuzion DIMM 1 Manual transportation of
Juki-01 Fix basic stops on radial/ fuzion dimm

Juki-02
Facc-1
Facc-2
ASSY Manual-01 1
ASSY Manual-02 1 Manual component inse
ASSY Manual-03 1 Manual transportation of PTH
PTH Scanning PCB'A.
ASSY Manual-04 1 Put on pallet on PCB
Visual inspection.
 Manual component inse
Manual transportation of PTH
PTH Scanning PCB'A.
Put on pallet on PCB
Visual inspection.
ASSY Manual-05 1
ASSY Manual-06 1
Fluxer
W/S
Manual Remove pallet 1 Remove pallet from PC
Router 1 1 Cleaning and scan PC
Visual Inspection-01 1 1 1
Inspect PCB'A.
Visual Inspection-02
PTH Manual soldier repair-01 1
Touch up.
Manual soldier repair-02 Visual inspection and sca
Subtotal 10 2 2
ICT 1 3 3
Testing PCB'A.
Pressfit 1 Scanning and trasnporta
Install battery and HS 1 1
TEST
FT 3 5 5
Install socket protector 1 2 1 Put screws on PCB'A
Subtotal 7 10 10
Visual Inspection-02 1 1
Inspect PCB'A.
PACKING Visual Inspection-03 Inspect PCB'A.
Mylar insertions.
Packing 1 5 1 Scanning.
Subtotal 2 5 2 Put PCB'A on ESD B
TOTAL PD LINES 28 29 25
BIOS Inspection 1 1 1
Touch-UP 1 1 1
R-OK
ICT 1 1 1
FT'S 1 1 1
Subtotal 4 4 4
TOTAL W/ R-OK 32 33 29
 0 14 17 15
NO PLAN FRESH FRESH FRESH
Headcount
Standard Work Operations J05 J06 J07 J08
Load PCB's on loader.
Clean stencil. Load PCB's on loader.
Put & change paste on GKG. (Tool Room) Clean stencil.
Transportation PCB w/failure on SPI.
0.5 0.5 0.5 0.5 Put & change paste on GKG. (Tool Room)
Transportation PCB w/failure on SPI.

Change rolls.
Manul transportation of rolls.
Fix basic stops on panasonic for bad trails .
Use manual trail machine.

Change rolls.
Manual transportation of rolls.
Fix basic stops on fuzion for bad trails .
Use manual trail machine.

0.5 0.5 0.5 0.5

Load PCB's on loader. Load PCB's on loader.
Clean stencil. Clean stencil.
Put & change paste on GKG. (Tool Room) 0.5 0.5 0.5 0.5 Put & change paste on GKG. (Tool Room)
Transportation PCB w/failure on SPI. Transportation PCB w/failure on SPI.

Change rolls. Change rolls.

Manual transportation of rolls. Manual transportation of rolls.
Fix basic stops on panasonic for bad trails . 2 2 2 2 Fix basic stops on panasonic for bad trails .
Use manual trail machine. Use manual trail machine.

Change rolls.
Change rolls. Manual transportation of rolls.
Manual transportation of rolls. 1 1 1 1 Fix basic stops on fuzion for bad trails .
Fix basic stops on fuzion for bad trails . Use manual trail machine.
Use manual trail machine.

1 1 1 1
4.5 4.5 4.5 4.5

Change rolls. Change rolls.

Manual transportation of rolls. Manual transportation of rolls.
Fix basic stops on radial/ fuzion dimm / juki for bad trails . 1 1 1 1 Fix basic stops on radial/ fuzion dimm / juki for bad trails .

Manual component insertion.

1 1 1 1 Manual transportation of PTH material.
Manual component insertion. 1 1 1 1 Scanning PCB'A.
Put on pallet on PCB'A.
Manual transportation of PTH material. 1 1 1 1 Visual inspection.
Scanning PCB'A.
Put on pallet on PCB'A.
Visual inspection.
 Manual component insertion.
Manual transportation of PTH material.
Scanning PCB'A.
Put on pallet on PCB'A.
Visual inspection.

Remove pallet from PCB'A. 1 1 1 1 Remove pallet from PCB'A.

Cleaning and scan PCB'A
1 1 1 1 Inspect PCB'A.
Inspect PCB'A.

Touch up.
Visual inspection and scanning.
6 6 6 6
Testing PCB'A.
Scanning and trasnportation.
1 1 1 1 Install battery and H/S

Testing PCB'A. 3 3 1 Testing PCB'A.

Scanning and trasnportation. Scanning and trasnportation.
Put screws on PCB'A. 1 1 1 1 Put screws on PCB'A.
5 2 5 3
Inspect PCB'A.
Inspect PCB'A. Inspect PCB'A.
Mylar insertions. Mylar insertions.
Scanning. 1 1 1 1 Scanning.
Put PCB'A on ESD Bag. 1 1 1 1 Put PCB'A on ESD Bag.
17 14 17 15

0 0 0 0
17 14 17 15
 27 27 29 24 6
F+R-OK F+R-OK FRESH FRESH R-OK

J09 J10 J11 J12 J13

s on loader. Load PCB's on loader.
stencil. Clean stencil. 1 1 1
n GKG. (Tool Room) 0.5 0.5 Put & change paste on GKG. (Tool Room)
B w/failure on SPI. Transportation PCB w/failure on SPI.

2
2 2

1
1 1

0.5 0.5 4 4 4
s on loader. Load PCB's on loader.
stencil. Clean stencil.
n GKG. (Tool Room) 0.5 0.5 Put & change paste on GKG. (Tool Room) 1 1 1
B w/failure on SPI. Transportation PCB w/failure on SPI.

e rolls. Change rolls.

ortation of rolls. Manual transportation of rolls.
nasonic for bad trails . 2 2 Fix basic stops on panasonic for bad trails . 3 3 2
trail machine. Use manual trail machine.

e rolls. Change rolls.

ortation of rolls. Manual transportation of rolls.
uzion for bad trails . 1 1 Fix basic stops on fuzion for bad trails . 1
trail machine. Use manual trail machine. 3 3

1 1 1
3.5 3.5 8 8 5

e rolls. Change rolls.

ortation of rolls. Manual transportation of rolls. 1
ion dimm / juki for bad trails . 1 1 Fix basic stops on radial/ fuzion dimm / juki for bad trails .

onent insertion.
on of PTH material.
1 1 1
g PCB'A. 1 1 Manual component insertion. 1
et on PCB'A.
nspection. 1 1 Manual transportation of PTH material. 1
Scanning PCB'A.
1 1 Put on pallet on PCB'A. 1
Visual inspection.
 Manual component insertion.
Manual transportation of PTH material.
Scanning PCB'A.
Put on pallet on PCB'A.
Visual inspection.
1 1 1
1 1 1

t from PCB'A. 1 1 Remove pallet from PCB'A. 1

1 1
PCB'A. 1 1 1 1 1
Inspect PCB'A.

1 1 1
Touch up.
Visual inspection and scanning.
10 10 2 2 10
Testing PCB'A.
2 2 Scanning and trasnportation. 3 3 1
1
ery and H/S 1 1 Install battery and H/S 1 1
PCB'A. 3 3 Testing PCB'A. 5 3 3
trasnportation. Scanning and trasnportation.
on PCB'A. 1 1 Put screws on PCB'A. 2 1 1
7 7 10 8 7
1 1 1 1
PCB'A. Inspect PCB'A.
nsertions. Mylar insertions.
nning. 1 1 Scanning. 5 1 1
on ESD Bag. 2 2 Put PCB'A on ESD Bag. 5 2 2
23 23 29 24 28
1 1
1 1
1 1
1 1
0 0 4 4 0
23 23 33 28 28
 Load PCB's on loader.
Clean stencil.
Put & change paste on GKG. (Tool Room)
Transportation PCB w/failure on SPI.

Change rolls.
Manul transportation of rolls.
Fix basic stops on panasonic for bad trails .
Use manual trail machine.

Change rolls.
Manual transportation of rolls.
Fix basic stops on fuzion for bad trails .
Use manual trail machine.

Load PCB's on loader.

Clean stencil.
Put & change paste on GKG. (Tool Room)
Transportation PCB w/failure on SPI.

Change rolls.
Manual transportation of rolls.
Fix basic stops on panasonic for bad trails .
Use manual trail machine.

Change rolls.
Manual transportation of rolls.
Fix basic stops on fuzion for bad trails .
Use manual trail machine.

Change rolls.
Manual transportation of rolls.
Fix basic stops on radial/ fuzion dimm / juki for bad trails .

Manual component insertion.

Manual transportation of PTH material. min HC
Scanning PCB'A.
Put on pallet on PCB'A. 6.96 4.60
Visual inspection.
 Manual component insertion.
Manual transportation of PTH material.
Scanning PCB'A.
Put on pallet on PCB'A.
Visual inspection.
J02/J11
Crit. Station C.T Station QTY
FT's 417.35 32
Packing 1 36.14 1
Remove pallet from PCB'A. Packing 2 34.95 1
Cleaning and scan PCB'A Packing 3 22.54 1
Packing 4 17.54 1
Inspect PCB'A.
Packing 5 12.32 1
Touch up.
Visual inspection and scanning.

1st 2nd
Testing PCB'A.
Scanning and trasnportation. SMT BOT 27 27
SMT TOP 66 66
Testing PCB'A.
Scanning and trasnportation.
Put screws on PCB'A. 1st 2nd
PTH 72 72
TEST 75 75
Inspect PCB'A.
Inspect PCB'A. PACKING 20 20
Mylar insertions.
Scanning.
Put PCB'A on ESD Bag.
1st 2nd
R-OK 20 20
 J02/J11
HC Needed PCB in Pan. UPH 100% Aver. time (pcs)
5 1 276 13.04
1 2 199 18.07
1 2 206 17.48
1 2 319 11.27
1 2 410 8.77
1 2 584 6.16

3rd Subtotal
27 81
66 198
TTL 279

3rd Z shift Subtotal

72 216
75 36 261
20 60
TTL 537

3rd Subtotal
20 60
TTL 60