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An4377 Power Over Ethernet PD Converter With 5 V 2 A Output Standard Ieee 8023af Compliant Stmicroelectronics
An4377 Power Over Ethernet PD Converter With 5 V 2 A Output Standard Ieee 8023af Compliant Stmicroelectronics
Application note
Power over Ethernet - PD converter with 5 V 2 A output,
standard IEEE 802.3af compliant
Antonio Rotta
Introduction
This document focuses on a product evaluation board for a simple, low cost 5 V 2 A flyback
converter based on the PM8800A device.
The PM8800A is a highly integrated device embedding an IEEE 802.3af compliant
“Powered Device” (PD) interface together with a PWM controller.
It can be successfully used in all low power, low cost PoE applications.
Contents
3 Measurement results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Output voltage ripple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
3.3 Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Primary side waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 Dynamic load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.6 Short-circuit behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 Loop compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Support material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6 PCB layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
List of figures
The main characteristics (reference and electrical specifications) of the converter are listed
in Table 2.
Table 1. Reference
Reference code
Device PM8800A
Demonstration board STEVAL-TSP005V2
This document details the characteristics and performances of the PM8800A demonstration
kit STEVAL-TSP005V2 which has been designed to cover a broad range of power over
ethernet (PoE) applications.
The PM8800A is a highly integrated device embedding an IEEE 802.3af compliant powered
device (PD) interface together with a PWM controller and support for auxiliary sources.
Even though the PM8800A can be configured to work in both isolated and non-isolated
topologies, single or double output; this application note focuses on a low cost isolated
flyback converter topology with diode rectification, 5 V output voltage with up to a 2 A output
current capability.
Auxiliary sources can be connected to the board on 2 input connectors. One input (AUX II)
allows prevalence of the auxiliary sources with respect to the PoE, while the other input
(AUX I) allows the usage of a wall adaptor with voltage lower than the internal PoE UVLO
threshold and still benefits from the inherent inrush and DC current limit.
The above mentioned configurations are all supported by the PM8800A demonstration kit
as options on the same PCB. The bill of material (BOM) in Table 3 provides the list of
components to be mounted to obtain the 5 V at 2 A demonstration board.
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Figure 2. Circuit diagram 5 V at 2 A
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Electrical diagram and bill of material for 5 V at 2 A AN4377
TDK
32 C48 Ceramic capacitor 1 F C0603 25 V
C1608X5R1E105K
33 C51 Ceramic capacitor 22 nF C0603 Several 50 V
Panasonic
34 C53 Elect. capacitor 330 F C-POL8-6_3 16 V
EEEFK1C331P
35 C54 Ceramic capacitor 100 pF C0603 Several 50 V
36 C56 Ceramic capacitor 0.1 F C0603 Several 50 V
DIODES
37 D3 Diode bridge DF01S DF01S
INCORPORATED
38 D5 Zener diode BZX84C10 SOT23 Several
39 D10 Diode bridge DF01S DF01S DIODES
40 D14 Diode STTH2R02A SMA STMicroelectronics
41 D15 Diode STTH2R02A SMA STMicroelectronics
42 D18 TVS diode SMAJ58A SMA STMicroelectronics
43 D19 LED diode Green LED LED-TLGE1100B TOSHIBA
44 D21 Diode BAT46J SOD323 STMicroelectronics
45 D23 Diode BAT46J SOD323 STMicroelectronics
46 D28 Schottky diode PMEG4050EP SOD128 NXP
47 D36 LED Diode Green LED LED-TLGE1100B TOSHIBA
RJ45 data and power
48 J1 Connector RJ45-8PIN Several
jack
49 J2 Connector RJ45 data jack RJ45-8PIN Several
50 J3 Connector CON3 P-JACK-RAPC722 Switchcraft
51 J4 Connector CON3 P-JACK-RAPC722 Switchcraft
52 J6 Connector MOR-10X10.5-P5-2PIN MOR-2POLI-508 Several
53 L1 Inductor 5.6 H ME3220-562ML Coilcraft
54 L4 Inductor 0.33 H DO1813H-331ML Coilcraft
55 Q1 MOSFET STS4NF100 SO8 STMicroelectronics
FAIRCHILD
56 Q2 MOSFET FDN86246 SOT23
SEMICONDUCTOR
57 R1 Resistor 15 K R0805 Several
58 R2 Resistor 47 K R0805 Several
59 R3 Resistor 47 K R0805 Several
60 R4 Resistor 470 K R0805 Several
61 R5 Resistor 15 K R0805 Several
62 R8 Resistor 10 k R0603 Several
3 Measurement results
3.1 Efficiency
Figure 3. Overall and DC/DC efficiency
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all loss from the RJ45 to the 5 V output voltage rail. DC/DC efficiency is a figure of merit of
the converter standalone and typically does not include the losses associated to the PoE
interface section, that are: the RJ45 connector, data transformer, bridges, power
consumption of the I/F of the PM8800A device.
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Figure 4 shows the efficiency comparison implementing on the board three different setting
of bridge rectification. No relevant differences have been highlighted using a standard diode
bridge (1 A or 0.5 A). The best efficiency has been captured using a bridge with four discrete
1 A Schottky diodes, reaching even a gain of about 1%.
Above measurement are referred at the output voltage ripple (around 30 mV in full load
condition). A ripple voltage comparison has been done replacing a 0.33 H inductor on the
L4 position with a resistor R47 = 0 . The output voltage ripple, as shown in Figure 8, is
around 110 mV in full load condition.
3.3 Startup
Figure 9. Startup - full load Figure 10. Startup - full load sequencing
Figure 15. Steady state 100 mA Figure 16. Steady state no load
Figure 18. Dynamic load 2 A - 200 mA Figure 19. Dynamic load 750 mA - 250 mA
Figure 22. OCP steady state - full load Figure 23. OCP steady state- no load
Figure 24. OCP removed - full load Figure 25. OCP removed - no load
4 Loop compensation
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Support material
29
Support material AN4377
MOR-10X10.5-P5-
93 J6 Connector MOR-2POLI-508 Several
2PIN
94 L1 Inductor 5.6 H ME3220 Coilcraft
95 L2 Inductor 0.33 H - NM DO1813H-331ML Coilcraft
96 L3 Inductor 0.33 H - NM LPS4012-331L Coilcraft
97 L4 Inductor 0.33 H DO1813H-331ML Coilcraft
98 L5 Inductor 0.33 H - NM LPS4012-331L Coilcraft
99 Q1 MOSFET STS4NF100 SO8 STMicroelectronics
100 Q2 MOSFET FDN86246 SOT23 FAIRCHILD
101 Q3 Transistor NM SOT23 Several
102 Q4 MOSFET NM SOT23-6L
103 Q5 MOSFET NM Si4848
104 Q6 MOSFET NM DPAK
105 Q7 MOSFET NM SOT-223
106 R1 Resistor 15 K R0805 Several
107 R2 Resistor 47 K R0805 Several
108 R3 Resistor 47 K R0805 Several
109 R4 Resistor 470 K R0805 Several
110 R5 Resistor 15 K R0805 Several
111 R6 Resistor NM R1206 Several
112 R7 Resistor NM R1206 Several
113 R8 Resistor 10 k R0603 Several
114 R9 Resistor NM R0603 Several
115 R10 Resistor 10 k R0603 Several
116 R11 Resistor 52.3 - 1% R0805 Several
117 R12 Resistor NM R0603 Several
118 R13 Resistor 22.1 K- 1% R0603 Several
119 R14 Resistor 10 R0603 Several
120 R15 Resistor 0 R0805 Several
121 R16 Resistor 0 R0805 Several
122 R17 Resistor 124 K- 1% R0603 Several
123 R18 Resistor NM R0603 Several
124 R19 Resistor 510 R0603 Several
125 R20 Resistor 4.7 K R0603 Several
126 R21 Resistor NM R0603 Several
6 PCB layers
Figure 31. PCB layer: top view Figure 32. PCB layer: layer 2
Figure 33. PCB layer: layer 3 Figure 34. PCB layer: bottom view
Figure 35. PCB Layer: components on top side Figure 36. PCB Layer: components on bottom
side
7 Revision history
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