Comparative Study of Grain Oriented and Non - Oriented Electrical Steels in Magnetic Shunts of Power Transformers

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 7

2018 IEEE International Autumn Meeting on Power, Electronics and Computing (ROPEC 2018).

Ixtapa, Mexico

Comparative Study of Grain Oriented and Non–


Oriented Electrical Steels in Magnetic Shunts of
Power Transformers
Salvador Magdaleno-Adame Themistoklis D. Kefalas
Magnetic and Electromagnetic Researcher Hellenic Electricity Distribution
Indianapolis, Indiana 46250, USA Network Operator HEDNO S.A.
smagdalenoa@hotmail.com Athens, 10434, Greece
t.kefalas@deddie.gr

Anahita Fakhravar Juan Carlos Olivares-Galvan


Transformer Engineering Department Departamento de Energia
Arya Transfo Company UAM-Azcapotzalco
Semnan, 35715, Iran Ciudad de Mexico, 02200, Mexico
anahita_fakhravar@yahoo.com jolivare_1999@yahoo.com

Abstract—This paper presents a comparative study of the use magnetic devices depending on their magnetic and electrical
of grain oriented electrical steels (GOESs) and non–oriented properties. On the other hand, GOES laminations are mainly
electrical steels (NOESs) in magnetic shunts of power utilized to manufacture power transformer and distribution
transformers. The electrical steels are analyzed and compared in
magnetic shunts of a real 190 MVA three–phase, three–legged
transformers where low power losses and high magnetic flux
power transformer. 3–D finite element (FE) simulations are densities are required and desired [1]-[3]. GOESs present high
carried out to evaluate the stray loss and thermal impact of the permeability and low iron losses in rolling direction of the
GOES and NOES shunts in the power transformer. The shunts laminations and NGOESs present the same magnetic
are modeled utilizing their magnetization properties and the properties in any lamination direction. For example, some
structural elements of transformer are modeled utilizing surface GOESs present relative permeabilities between 50,000 and
impedance boundary conditions. To validate the simulation
results the load losses are measured and estimated without and
70,000 compared with some NOESs which present relative
with magnetic shunts and they are compared with FE simulation permeabilities between 4,000 and 10,000 in the same rolling
results. A difference of 9 % is calculated between measurements direction of laminations [4], [5]. Furthermore, the NOESs are
and simulations of stray losses in transformer with shunts. approximately 20–25 % cheaper than the GOESs and it can
Finally, a cost analysis is carried out to compare the material and lead to a significant saving of material costs in power
manufacturing costs of GOES and NOES shunts. The NOES transformers. Table I shows some common properties of
shunts produced 9 % more stray losses, 80 % more eddy current
losses, and they increased 2 % the weight of transformer
NOESs and GOESs: mass density ms, electrical conductivity
compared with GOES shunts. A maximum material cost σs, and lamination thickness tk [4], [5].
reduction of 26 % is obtained using NOES shunts. The
transformer did not present temperature problems with the use TABLE I. PROPERTIES OF GOESS AND NOESS
of NOES shunts. The results presented in this paper show that Electrical Steel σs (S/m) tk (mm) ms (kg/m3)
6
NOES shunts are as effective as conventional GOES shunts in M–3 (GOES) 1.96×10 0.23 7,650
reducing the stray losses, temperature, and costs in power M–4 (GOES) 1.96×106 0.27 7,650
transformers without putting in risk their operation. M–5 (GOES) 1.96×106 0.30 7,650
M–6 (GOES) 1.96×106 0.35 7,650
M–10 (NOES) 1.85×106 0.35 7,600
Keywords — power transformer; stray loss; non–oriented
M–15 (NOES) 2.00×106 0.35 7,650
electrical steel; grain oriented electrical steel; magnetic shunt; hot– M–22 (NOES) 2.00×106 0.47 7,650
spot M–36 (NOES) 2.32×106 0.47 7,770
M–47 (NOES) 2.70×106 0.64 7,750
I. INTRODUCTION
Non-oriented electrical steels (NOESs) and grain oriented Generally, the magnetic shunts utilized in power
electrical steels (GOESs) are employed to manufacture transformers are made of GOES laminations, which offer low
hundreds of electromagnetic and magnetic devices for reluctance paths to the stray flux produced by transformer [1],
different applications and industries around the world. NOES [2]. The magnetic shunts avoid the penetration of the stray
laminations are mainly utilized to build rotating electrical flux in steel structural elements of power transformers to
machines, small transformers, and other electromagnetic and prevent the induction of high eddy currents and the production

978-1-5386-5935-9/18/$31.00 ©2018 IEEE


2018 IEEE International Autumn Meeting on Power, Electronics and Computing (ROPEC 2018). Ixtapa, Mexico

of high temperatures or hot–spots [1], [2]. Fig. 1 shows a with a shunt system made of alloy laminations. The material
photo of magnetic shunts used in tank walls of a 30 MVA cost of both systems was compared. The cost of the alloy
transformer. As we mentioned above, the GOESs offer high shunts is twenty four times more expensive than NOES shunts
permeability and low iron losses and for this reason, the [10]. Dobzhanskyi et al. proposed the use of NOES shunts in
transformer manufacturers prefer to use GOES shunts in transverse flux machines. Transverse machines with NOES
power transformers, but to the best of our knowledge, in the shunts demonstrated better performance than the machines
past some transformer manufacturers in United States of without magnetic shunts. Authors found that NOES shunts
America utilized NOES shunts in shell–type power reduce the cogging torque and improve the magnetic flux
transformers. Some manufacturers and designers remain distribution in the transverse machines [11]. Finally, authors
skeptical about the use of NOES shunts in power transformers. found that NOES shunts increase the weight of the transverse
For this reason, it’s important to evaluate and to compare machines and complicate the manufacturing process.
GOES and NOES shunts in power transformers to know their In this paper, GOES and NOES shunts are analyzed and
advantages and disadvantages. compared in a real 190 MVA three–phase, three–legged
power transformer utilizing 3–D finite element (FE)
simulations. The tank walls of power transformer are shielded
with GOES shunts [12], [13]. FE simulations are performed to
calculate stray losses in the structural elements of transformer
under an increment in the load of the transformer of 12 %
(overload condition = 228 MVA). The magnetization curves
in the rolling direction of the electrical steels are employed to
model the magnetic shunts. The stray loss and temperature
impact of the use of NOES and GOES shunts in tank walls of
power transformer is presented, evaluated, and compared.
Finally, a cost analysis is presented to compare the use of
GOESs and NOESs in shunts of power transformers.
The main novelty of this paper is to demonstrate the
effectiveness of the use of GOES and NOES shunts as
practical options to reduce stray losses and temperature
without putting in risk the integrity and operation of power
transformers.

II. FINITE ELEMENT SIMULATIONS


Fig. 1. Photo of magnetic shunts in a 30 MVA transformer. 3–D FE nonlinear simulations are performed to compute the
losses in the transformer. Time–harmonic analyses at 50 Hz
Furthermore, authors found information on the use of are carried out to calculate the stray losses of a 190 MVA
NOES shunts in air reactors, high current bus bar systems, and three–phase three–legged transformer with M–5 shunts with
rotatory electrical machines, but unfortunately the authors did width–wise configuration. Fig. 2 shows the transformer with
not find information on the use of NOES shunts in power magnetic shunts and Table II shows the characteristics of the
transformers. Lee et al. proposed magnetic shunts and power transformer. This table includes the total load losses
electromagnetic shields for air reactors. They proposed the use measured and calculated in the transformer for overload
of GOES, NOES, and alloy laminations to build magnetic condition without and with M-5 magnetic shunts where Pload is
shunts and electromagnetic shields. In addition, they proposed the total load loss of transformer, PHV and PLV are the total
the use of composite shunts/shields combining alloy ohmic losses in low voltage (LV) and high voltage (HV)
laminations and GOES laminations. They found that GOES windings, Peddy is the total eddy current loss in windings, and
and NOES laminations offer good shunt properties compared Ps is the total stray loss estimated as Ps=Pload− PHV− PLV−Peddy.
with alloy laminations [8]. Bottauscio et al. proposed the use The Peddy are calculated using the leakage field distributions in
of magnetic shunts and electromagnetic shields for high transformer windings during the design steps [14]. ANSYS
current bus bar systems. They utilized GOES laminations, Maxwell software is employed to compute the stray losses in
NOES laminations, and low carbon steel plates. NOES and the transformer with and without M–5 shunts under overload
GOES laminations presented good shunt properties compared condition [15].
with low carbon steel plates [9]. Tashiro and Sasada proposed
a magnetic shunt system. This system consists of two
cylindrical magnetic shunts made of NOES laminations. This
system presented good shunt properties and it was compared
2018 IEEE International Autumn Meeting on Power, Electronics and Computing (ROPEC 2018). Ixtapa, Mexico

mm, and thickness = 14 mm, and the dimensions of shunts


located in the end side tank wall are: height = 2,270 mm,
width = 240 mm, and thickness = 18 mm. The shunts are
designed to avoid their magnetic saturation under overload
conditions.
C. Eddy Current Losses in Magnetic Shunts
ANSYS Maxwell software utilizes a dynamic core loss
method to compute the core losses in rotatory electrical
machines and transformers with magnetic cores made of
electrical steels and amorphous steels [18]. This method is
utilized to compute the eddy current losses in the magnetic
shunts of power transformer. In general, the eddy current
losses in a magnetic shunt are computed in a 3-D transient
Fig. 2. Power transformer model with magnetic shunts in tank walls. analysis by [18]:
k c  dBx (t )   dB y (t )   dBz (t )   (1)
2 2 2
TABLE II. Pc (t ) =  + +
       
TECHNICAL CHARACTERISTICS OF POWER TRANSFORMER 2π 2  dt   dt   dt  
Transformer rating 190 MVA  
Core Core–type (three–legged) where kc is the eddy current loss coefficient given by [18]:
Impedance 12 %
π 2 σ s d 2
Phases 3 kc = (2)
Nominal low voltage current 7,949 A 6
Nominal high voltage current 457 A
Cooling System ONAN/ONAF
Furthermore, for a 3–D time–harmonic analysis, the eddy
High and low voltage (HV/LV) 240/13.8 kV current losses per volume unit in a magnetic shunt are
Operating frequency 50 Hz obtained assuming a magnetic flux density B(t) in each
Pload =560 kW, PHV = 212 kW, direction of the magnetic shunt:
Load losses without magnetic shunts PLV = 191 kW, Peddy =75.8 kW,
Ps = 81.20 kW Bx (t ) = Bm x sin ( ωt )
Pload = 487 kW, PHV = 212 kW
Load losses with magnetic shunts PLV =191 kW, Peddy = 75.8 kW, B y (t ) = Bm y sin ( ωt ) (3)
Ps = 8.20 kW
Bz (t ) = Bm z sin ( ωt )
A. Windings and Iron Core Modeling Substituting (3) in (1) and deriving it, the eddy current loss Pc
The HV and LV copper windings are modeled as solid is given by:
ω 2kc
2 ( mx
cylinders with a relative permeability µr = 1. The number of
Pc ( t ) = B 2 + Bm2 y + Bm2 z ) + .......
turns of HV windings is 58 turns and the number of turns of 4π
LV windings is 582 turns. Furthermore, the leakage flux in the
ω 2kc
2 ( mx
transformer is mainly produced in the regions between the HV B 2 + Bm2 y + Bm2 z ) cos ( 2 ωt ) = (4)
and LV windings. Generally, for 2–D simulations, the leakage 4π
flux is calculated omitting the iron core and utilizing specific  ω 2kc 
2 ( mx
boundary conditions in the region of windings, but for 3–D Pc + Re  B 2 + Bm2 y + Bm2 z ) e jωt 
simulations, the iron core should be modeled using a high  4π 
relative permeability to simulate its presence in the where
ω2k
transformer model [16]. The iron core acts as a natural
tangential magnetic boundary for the leakage flux and it must
Pc = 2c Bmx

(
2
+ Bm2 y + Bmz
2
) is the average eddy current loss

be modeled in 3–D. In this paper, the iron core is modeled  ω2k 


using a relative permeability of 50,000 [17]. Re  2c ( Bm2 x + Bm2 y + Bm2 z ) e jωt  is the first harmonic term.
 4π 
B. Magnetic Shunts Modeling
The magnetic shunts are made of M-5 steel laminations In a 3–D FE analysis, the eddy current losses in magnetic
(GOES laminations). The magnetization curve for M-5 steel in shunts are obtained integrating (4) in the volume of the
the rolling direction is utilized to model the shunts. M–5 steel magnetic shunts.
laminations have an electrical conductivity σs = 1.96 ×106 D. Surface Impedance Boundary Conditions
S/m, a thickness tk = 0.30 mm, and a mass density ms = 7,650
The core clamps and tank walls of transformer are made of
kg/m3 [4], [5]. The magnetic shunts located in LV and HV
low carbon steel with a relative permeability µrcs = 550 [1].
tank walls have dimensions: height = 2,270 mm, width = 240
2018 IEEE International Autumn Meeting on Power, Electronics and Computing (ROPEC 2018). Ixtapa, Mexico

The value of electrical conductivity of the low carbon steel transformer. Fig. 4 shows the stray loss density distribution in
depends on its operating temperature [19]. Temperatures the tank with shunts. In this figure, one can see a significant
between 80°C and 100°C are expected in the transformer for reduction of stray losses in the tank when magnetic shunts are
overload operation. An electrical conductivity σcs = 5.8×106 employed. A difference of 9.1 % is calculated between the
S/m is utilized in the clamps and tank for a maximum stray loss calculated in simulation and the stray loss measured
temperature of 100°C. in transformer (8.20 kW), see Table II.
The skin depth effect is defined as the depth below the
surface of the material at which the electromagnetic wave is
reduced to 1/e ≈ 0.37. In this case, the skin depth δcs for the
low carbon steel material is given by:

1
δ cs = (5)
π f σ cs μ rcs μ o

where µo is the vacuum permeability (=4π×10–7 H/m). At


frequency f = 50 Hz a skin depth δcs = 1.26 mm is calculated
for the low carbon steel structural elements of transformer. In
this case, the skin depth for the low carbon steel is small
compared with the dimensions of structural elements of Fig. 3. Stray loss density distribution (in W/m2) in tank without shunts.
transformer. A small skin depth implies the use of several
layers of small finite elements in the structural elements of the
transformer and the use of supercomputers to solve 3–D eddy
current models. To avoid it, surface impedance boundary
conditions are used to compute the stray losses in the
structural elements of transformer [20]. The stray losses Ps in
structural elements of transformer are computed using:

π f μ rcs μ o
Ps =
4σ cs S  H t • H t*dS (6)

where Ht is the tangential magnetic field, H t* is its conjugate, Fig. 4. Stray loss density distribution (in W/m2) in tank with shunts.
and S are the surfaces of the structural elements of
transformer.
III. STRAY LOSS IMPACT OF GOES AND NOES SHUNTS
Some researchers have demonstrated the effectiveness of
surface impedance boundary conditions in the computation of Four GOESs and five NOESs are analyzed in the magnetic
losses in structural parts of transformers [20]-[22]. shunts of the power transformer. The magnetization curves in
rolling direction are utilized to model the different GOES and
E. Transformer without Magnetic Shunts NOES in the magnetic shunts of the transformer.
A total stray loss Ps = 79.173 kW is calculated in the Table III show the stray losses calculated in the
structural elements of transformer without shunts. A stray loss transformer utilizing GOES and NOES shunts in the
Ps = 71.268 kW is calculated in the tank of power transformer. transformer. This table includes the case for transformer
Fig. 3 shows the stray loss density distribution in the tank without shunts. From this table one can see that stray losses in
without shunts. A difference of 2.5 % is calculated between the core clamps do not change significantly with the use of
the stray loss calculated in FE simulation and the total stray NOES and GOES shunts in tank walls. In addition, one can
loss measured in transformer (81.20 kW), see Table II. see that eddy current losses increase five times in the NOES
shunts compared with the eddy current losses in GOES shunts.
F. Transformer with Magnetic Shunts
From this table, one can see that the stray losses in the tank
A total stray loss Ps = 7.447 kW is calculated for the power increase for NOES shunts compared with GOES shunts. The
transformer with M–5 shunts. A stray loss Ps = 3.933 kW is stray losses in the tank increase a maximum of 9 % with the
calculated in the tank and a total eddy current loss Peddy = use of NOES shunts. One can obtain a maximum stray loss
1.377 kW is calculated in the shunts. A stray loss reduction of reduction of 91.13 % using GOES shunts and using NOES
94.5 % is obtained utilizing shunts in the tank walls of shunts one can obtain a maximum stray loss reduction of
2018 IEEE International Autumn Meeting on Power, Electronics and Computing (ROPEC 2018). Ixtapa, Mexico

88.44 %. It indicates that GOES shunts are 2.7 % more necessary to compute the temperature in the tank for M–47
efficient than NOES shunts. shunts to verify a possible presence of hot–spots or high
Fig. 5 shows the eddy current loss distributions in M–3 temperatures in the tank (T > 140°C) under overload condition
shunts and in M–47 shunts. From this figure one can see that (228 MVA). Hot–spots degrade the transformer oil and
there is a higher concentration of eddy current losses for M–47 produce serious failures in power transformers [22].
shunts compared with the eddy current losses for M–3 shunts. 3–D FE thermal simulations are carried out to compute the
M–47 shunts presented 80 % more eddy current losses than temperature distribution in the tank walls of the power
M–3 shunts. transformer. The methodology proposed in [22] is utilized to
compute the temperature in the tank walls of the transformer
TABLE III. STRAY LOSSES CALCULATED FOR GOES AND NOES SHUNTS utilizing thermal convection boundaries. The stray losses
IN POWER TRANSFORMER
Stray loss
obtained in the FE electromagnetic analysis are utilized in the
Magnetic Clamps Tank Shunts Total
Shunts (W) (W) (W) (W) reduction FE thermal analysis like heat sources to compute the
71,268
temperature distribution. Convection boundaries are
No shunts 7,905 − 79,173 −
M–3 2,095 3,769 1,159 7,023 91.13 % collocated in the surfaces of tank walls [22]. These boundaries
M–4 2,070 3,742 1,282 7,094 91.04 % require a heat transfer coefficient and a top oil temperature
M–5 2,137 3,933 1,377 7,447 90.59 % [23]. A heat transfer coefficient is calculated using the theory
M–6 2,067 3,742 1,566 7,375 90.68 %
4,091 2,764 88.44 %
of a vertical plate immersed in an oil medium [23]. A top oil
M–10 2,300 9,155
M–15 2,303 4,066 3,205 9,574 87.91 % temperature of 100°C for transformer overload condition is
M–22 2,358 4,180 3,622 10,160 87.17 % assumed. The properties of transformer oil at 100°C are
M–36 2,304 4,046 4,056 10,406 86.86 % shown in Table IV [24], [25].
M–47 2,291 4,096 5,817 12,204 84.59 %
TABLE IV. TRANSFORMER OIL PROPERTIES AT 100°C
Property Value
Mass density (mcs) 835 kg/m3
Thermal conductivity, (kcs) 0.1253 W/m°C
Kinematic viscosity, (υ) 2.87×10–6 m2/s
Prandtl number, (Pr) 41.75
Coefficient of thermal cubic expansion, (β) 8×10–4 °C–1
Temperature difference between tank and oil, (ΔT) 10°C
Standard Gravity, (g) 9.81 m/s2
Height of tank walls, (l) 4.2 m

The Rayleigh number Ra is calculated by [23]:


 g βΔTl 3 
 ( Pr )
Ra =  (7)
 υ
2

and the Nusselt number Nu is calculated by [23]:
0.387 ( R a )
1/6
(a) 1/2
N u = 0.825 + (8)
[1 + (0.492 / Pr )9/16 ]8/27
and the heat transfer coefficient h is calculated by [23]:
N u kcs
h= (9)
l
a value Ra = 2.93×1013, a value Nu = 4,519, and a value h =
135 W/m2°C are calculated for this transformer under
overload condition. The low carbon steel tank walls present a
thermal conductivity of 45 W/(m·°C), a mass density of 7,872
kg/m3, and a specific heat of 481 J/(kg·°C) [22].
Fig. 6 shows the temperature distributions in the tank with
M–5 and M–47 shunts. The tank with M–5 shunts presented a
maximum temperature of T = 103.20°C and the tank with M–
(b)
Fig. 5. Eddy current loss distributions (in W/m3) for: a) M–3 shunts, b) M–47
47 shunts presented a temperature T = 104.31°C. The tank
shunts. regions covered by M–5 and M–47 shunts present an average
temperature of 100 °C.
Furthermore, the temperature distribution in the M–47
IV. TEMPERATURE ANALYSIS OF MAGNETIC SHUNTS magnetic shunts is computed. The anisotropic thermal
M–47 shunts presented the worst stray loss reduction in the properties of electrical steels of shunts are taken in account
power transformer (84.59 %), see Table III. Thus, it is [26]. Electrical steels present a thermal conductivity in the
2018 IEEE International Autumn Meeting on Power, Electronics and Computing (ROPEC 2018). Ixtapa, Mexico

different lamination directions [26]. For rolling and transverse Table VI shows the cost reduction of the use of NOES
direction, electrical steels present a thermal conductivity of shunts instead GOES shunts. In this table one can see that the
21.0 W/(m·°C) and a thermal conductivity of 3.3 W/(m·°C) is use of NOES shunts reduces the material costs compared with
presented in normal direction (in the lamination stacking the use of GOES shunts in the power transformer. For
direction) [26]. Fig. 7 shows the temperature distribution in example, a maximum saving of 26.32 % can be obtained if
the M–47 shunts of power transformer. An average one utilizes M–47 shunts instead of M–3 shunts in the
temperature T = 102°C is calculated in the M–47 magnetic transformer.
shunts of the transformer. There is not presence of hot–spot or Furthermore, labor and energy costs do not change
high temperatures in the power transformer. significantly in the manufacturing process of GOES and
NOES shunts. During the lamination cutting process the labor
and energy costs are not affected, but during the lamination
stacking process the labor costs and manufacturing times can
be reduced between 5–10 % when workers stack NOES
laminations which have a greater thickness than the GOES
laminations.
Finally, the welding process costs of NOES and GOES
shunts are not increased.

TABLE V. COSTS FOR GOES AND NOES SHUNTS


Electrical End Side Shunts HV/LV Shunts Total cost
Steel (US$) (US$) (US$)
(a) M–3 1,031.51 4,813.72 5,845.23
M–4 994.00 4,638.67 5,632.67
M–5 975.25 4,551.15 5,526.40
M–6 937.74 4,376.11 5,313.84
M–10 819.82 3,825.80 4,645.62
M–15 806.45 3,763.45 4,569.90
M–22 787.70 3,675.93 4,463.63
M–36 781.01 3,644.70 4,425.70
M–47 760.00 3,546.65 4,306.64

TABLE VI.
PERCENTAGES OF TOTAL SHUNT COST REDUCTION
(COMPARISON OF THE USE OF NOESS INSTEAD GOESS IN SHUNTS)
M–3 M–4 M–5 M–6

(b) M–10 20.52 % 17.52 % 15.94 % 12.58 %


Fig. 6. Temperature distributions in tank for: a) M–5 shunts, b) M–47 shunts.
M–15 21.82 % 18.87 % 17.31 % 14.00 %

M–22 23.64 % 20.75 % 19.23 % 16.00 %


M–36 24.29 % 21.43 % 19.92 % 16.71 %
M–47 26.32 % 23.54 % 22.07 % 18.95 %

VI. DISCUSSION OF RESULTS


A total stray loss reduction of 91 % was obtained utilizing
GOES shunts and a total stray loss reduction of 89 % was
obtained utilizing NOES shunts in the power transformer. The
authors concluded that GOES shunts are 3 % more efficient
Fig. 7. Temperature distribution in M–47 magnetic shunts. than NOES shunts.
Furthermore, NOES shunts presented high eddy current
V. COST ANALYSIS OF MAGNETIC SHUNTS losses compared with eddy current losses obtained with GOES
shunts. NOES shunts present 50–80 % more eddy current
The costs of GOES and NOES shunts for power losses than GOES shunts for the same induction levels.
transformer are presented in this section. Table V shows the A difference of 1°C is estimated in the tank of the
costs calculated for GOES and NOES shunts. These costs are transformer using GOES and NOES shunts. GOES and NOES
determined using actual prices of GOESs and NOESs in the did not produce high temperatures or hot–spots in the power
actual steel market. In this table one can see that the cost of transformer.
the shunts is reduced when NOES are employed.
2018 IEEE International Autumn Meeting on Power, Electronics and Computing (ROPEC 2018). Ixtapa, Mexico

Moreover, NOES shunts increased 9 % the stray losses in shielding: numerical analysis and experiments,” IEE Proceedings–
Generation, Transmission, and Distribution, vol. 148, no. 2, pp. 104–
the tank compared with the stray losses in the tank permitted
110, 2001.
by GOES shunts. [10] K. Tashiro and I. Sasada, “A low–cost magnetic shield consisting of
Furthermore, the material costs are reduced around 26 % nonoriented silicon steel,” IEEE Trans. Magn., vol. 41, no. 10, pp.
using NOESs. In addition, transformer manufacturers can 4081–4083, 2005.
[11] O. Dobzhanskyi, R. Gouws, E. Amiri, “On the role of magnetic shunts
reduce 10 % the manufacturing times and manufacturing costs
for increasing performance of transverse flux machines,” IEEE Trans.
of NOES shunts compared with the costs to manufacture Magn., vol. 53, no. 2, Feb. 2017.
GOES shunts. [12] J.M. Díaz-Chacón, C. Hernandez, and M.A. Arjona, “Finite element and
Finally, NOES shunts increase 2 % the weight of power neural network approach for positioning a magnetic shunt on the tank
wall of a transformer,” IET Electric Power Applications, 10(9), 827-833,
transformer.
2016.
[13] C. Hernandez, M. A. Arjona, and J. P. Sturgess, “Optimal placement of
VII. CONCLUSIONS a wall–tank magnetic shunt in a transformer using FE models and a
stochastic-deterministic approach,” 12th Biennial IEEE Conference on
The use of GOES and NOES shunts in a real three–phase, Electromagnetic Field Computation, pp. 468–468, 2016.
three–legged power transformer has been analyzed and [14] O.W. Andersen, “Transformer leakage flux program based on the finite
compared in this paper. Authors demonstrated the element method,” IEEE Trans. Power Apparatus and Systems, vol.
PAS-92, no. 2, pp. 682-689, 1973.
effectiveness of the use of GOES and NOES shunts in power
[15] “User’s Guide – Maxwell 3D/ANSYS Maxwell v.15,” REV6.0 ed.
transformers. The authors demonstrated that GOES and NOES ANSYS Inc., Canonsburg, PA, USA, 2012.
shunts reduce stray losses and temperature without putting in [16] M. F. Cabanas, F. Pedrayes, M. G. Melero, C. H. Rojas, G. A. Orcajo, J.
risk the integrity and operation of the power transformer. M. Cano, and J. G. Norniella, “Insulation fault diagnosis in high voltage
Furthermore, the use of NOES shunts permits to reduce power transformers by means of leakage flux analysis,” Progress In
Electromagnetics Research, vol. 114, pp. 211–234, 2011.
material costs, manufacturing costs, labor costs, energy costs, [17] Branimir Cucic, “Magnetic field in the vicinity of distribution
and manufacturing times compared with the use of GOES transformers,” International Colloquium Transformer Research and
shunts, but NOES shunts produce more power losses in the Asset Management, pp. 1–8, Cavtat, Croatia, Nov. 2009.
transformer and they add more weight to the transformer. [18] D. Lin, P. Zhou, W. N. Fu, Z. Badics, and Z. J. Cendes, “A dynamic
core loss model for soft ferromagnetic and power ferrite materials in
The results presented in this paper, can be utilized to decide transient finite element analysis,” IEEE Trans. Magn., vol. 40, no. 2, pp.
on the use of GOES and NOES shunts in power transformers, 1318–1321, 2004.
but the authors recommend carrying out numerical simulations [19] A.N. Bhagat, S. Ranganathan, and O. N. Mohanty, “Electrical resistivity
studies in low carbon and HSLA–100 steels,” Materials Science and
and laboratory tests to estimate the correct selection of GOESs Technology, vol. 19, no. 3, pp. 343–346, 2003.
or NOESs and shunt dimensions to avoid magnetic saturation [20] J.C. Olivares–Galvan, S. Magdaleno–Adame, E. Campero–Littlewood,
and temperature problems in future designs of power R. Escarela–Perez, P. S. Georgilakis, “Techno–economic evaluation of
reduction of low–voltage bushings diameter in single–phase distribution
transformers with different magnetic shunt topologies. transformers,” Electric Power Components and Systems, vol. 39, no. 13,
1388–1402, 2011.
[21] A. Najafi, O. Ozgonenel, and U. Kurt, “Reduction stray loss on
transformer tank wall with optimized widthwise electromagnetic
REFERENCES shunts,” 10th International Conference on Electrical and Electronics
[1] M. Moghaddami, A. I. Sarwat, and F. de Leon, “Reduction of stray loss Engineering (ELECO), pp. 1–5, 2017.
in power transformers using horizontal magnetic wall shunts,” IEEE [22] J.C. Olivares–Galvan, S. Magdaleno–Adame, R. Escarela–Perez, R.
Trans. Magn., vol. 53, no. 2, pp. 1–7, 2017. Ocon–Valdez, P. S. Georgilakis, G. Loizos, “Reduction of stray losses
[2] M. Moghaddami, A. I. Sarwat, “Effective magnetic shielding in electric in flange–bolt regions of large power transformer tanks,” IEEE Trans.
arc furnace transformers using interphase wall shunts,” IEEE Industrial Electronics, vol. 61, no. 8, 4455–4463, 2014.
International Electric Machines and Drives Conference (IEMDC), pp. [23] J. P. Holman, Heat transfer, McGraw–Hill Company, Singapore, 1986.
1–6, 2017. [24] D. Susa, M. Lehtonen, and H. Nordman, “Dynamic thermal modeling of
[3] T. Gunes, “Numerical and experimental analyses of the deterioration in power transformers,” IEEE Trans. Power Del., vol. 20, no. 1, pp. 197–
magnetic flux density distribution on perforated transformer core steels,” 204, 2005.
International Journal of Numerical Modelling: Electronic Networks, [25] I. Fofana, and J. Sabau, “Application of petroleum-based oil in power
Devices and Fields, e2452, 2018. transformer,” Natural Gas Research Progress, 2008, p. 23.
[4] CARLITE Grain oriented electrical steels M–3, M–4, M–5, M–6– [26] S.A. Ryder and I.J. Vaughan, “A simple method for calculating core
product data bulletin, AKSteel, West Chester, Ohio, USA, 2012. temperature rise in power transformers,” IEEE Trans. Power Del., vol.
[5] Armco Nonoriented electrical steel– product data booklet, Armco Inc, 19, no. 2, pp. 637–642, 2004.
Middletown, Ohio, USA, 1974.
[6] S.E. Zirka, Y.I. Moroz, S. Steentjes, K. Hameyer, K. Chwastek, S.
Zurek, R.G. Harrison, “Dynamic magnetization models for soft
ferromagnetic materials coarse and fine domain structures,” Journal of
Magnetism and Magnetic Materials, vol. 394, pp. 229-236, 2015.
[7] S.E. Zirka, Y.I. Moroz, P. Marketos, A.J. Moses, “Loss separation in
nonoriented electrical steels,” IEEE Trans. Magn., vol. 46, no. 2, pp.
286-289, 2010.
[8] S.Y. Lee, Y. S. Lim, I. H. Choi, D. I. Lee, and S. B. Kim, “Effective
combination of soft magnetic materials for magnetic shielding,” IEEE
Trans. Magn., vol. 48, no. 11, pp. 4550–4553, 2012.
[9] O. Bottauscio, D. Chiampi, D. Chiarabaglio, F. Fiorillo, L. Rocchino,
and M. Zucca, “Role of magnetic materials in power frequency

You might also like