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Analysis of Lubrication Performance For Internal Meshing Gear Pair Considering Vibration
Analysis of Lubrication Performance For Internal Meshing Gear Pair Considering Vibration
Abstract: The thermal elasto-hydrodynamic lubrication characteristics of the internal meshing gears in a planetary gear
train under vibrations were examined considering the influence of the modification coefficient and time-varying
meshing stiffness. Based on dynamic theory of the gear system, a dynamic model of the planetary gear train was
established. The lubrication performances of modified gear systems under vibrations and static loads were analyzed.
Compared with other transmission types, the best lubrication effect could be produced by the positive transmission. A
thicker lubricating oil film could be formed, and the friction coefficient and oil film flash temperature are the smallest.
Increasing modification coefficient improves the lubrication performance continuously but intensifies the engage-in and
tooth-change impact. For the planetary and inner gears, the increase in the modification coefficient also leads a decrease
in the oil film stiffness.
Key words: internal meshing gears; dynamic model; modification coefficient; lubrication performance; oil film
stiffness
Cite this article as: JIAN Guang-xiao, WANG You-qiang, ZHANG Ping, LI Yun-kai, LUO Heng. Analysis of
lubrication performance for internal meshing gear pair considering vibration [J]. Journal of Central South University,
2021, 28(1): 126−139. DOI: https://doi.org/10.1007/s11771-021-4591-3.
effect of the impact load on lubrication and Meanwhile, based on the numerical solution of the
discovered that the oscillations of the oil film EHL, a model for calculating oil film stiffness was
pressure and thickness often fall behind those of the established to characterize the dynamic properties
loads. De la CRUZ et al [10] established a tribo- of the oil film more clearly. The variation of the oil
dynamics model for spur gears and performed a film stiffness under different rotation speeds and
considerable amount of useful work on the subject modification coefficients was investigated.
of transient thermal mixed lubrication. The results
showed that the oscillations of the oil film pressure 2 Modeling
and thickness aggravated the vibrations of the gear
system and contributed to the production of noise. 2.1 Geometric model
XUE et al [11] analyzed the lubrication As shown in Figure 1, a planetary gear train
characteristics under dynamic load using numerical consisted of sun gear, planetary gear, inner gear,
simulations. LI et al [12, 13] and KANG [14] and planetary frame.
investigated the fatigue characteristics of gears The geometric model of the internal meshing
based on one tribo-dynamics model. BARBIERI gears in the planetary gear train is shown in
et al [15] established a coupled model for gear Figure 2. N2 and N3 represent the theoretical
lubrication and vibration, and the results showed engage-in point and recess point, respectively.
that lubrication performances such as oil film Actually, A is the true engage-in point and D is the
thickness and pressure are influenced by the true recess point. rbp and rbr denote the radii of the
dynamic characteristics. Although the above studies base circles (p represents the planetary gear and r
accounted for the effects of dynamic loads, they denotes the internal gear here and below) and their
ignored the influence of the velocity fluctuations on
the teeth surfaces caused by impact loads or
vibrations. In addition, some scholars [16−18]
studied oil film stiffness based on a static load
model but failed to relate them to the vibrations.
ZOU et al [19] carried out coupling research on
EHL and vibration. However, the description of the
dynamic properties exhibited by the oil film under
the dynamic load model was insufficient. YUAN
et al [20−22] studied the lubrication performance
based on one mixed lubrication model considering
the coupling effect of the lubrication and vibrations.
The results had great significance on subsequent Figure 1 Structure of planetary gear train
studies.
At present, most studies have focused on the
dynamic and lubricating characteristics of external
meshing gears, while internal meshing gears have
received less focus. Particularly for the internal
meshing gears in a planetary gear train, the research
of lubrication accounting for vibrations has been
rarely reported. Thus, the focus of this article is the
dynamic and lubricating characteristics of the
internal meshing gears in a planetary gear train. In
this work, a dynamic model of the planetary gear
train was first established, and then the vibrations of
the gear system were coupled with the lubrication,
and the dynamic behaviors and lubrication
performances considering different transmission Figure 2 Geometric model of planetary gear with inner
types and modification coefficients were examined. gear
128 J. Cent. South Univ. (2021) 28: 126−139
rotation speeds are np and nr, respectively. P is the the meshing stiffness and damping between the
pitch point, and K denotes any possible meshing planetary gear and sun gear, respectively, and δsp is
point during the transmission process. the displacement of the planetary gear and the sun
gear at point K along the line of action.
2.2 Dynamic model of planetary gear train For the planetary frame, there is
For high-speed and heavy-duty gear systems, ( J c mp rc2 )c [( cspsp ksp sp ) cos sp
the damping ratio and inertial forces have
( crprp krp rp ) cos rp ] rc TL (3)
significant effects on the transmission
characteristics, and thus, dynamic analysis is where Jc represents the moment of inertia of the
necessary. The dynamic model of the planetary planetary frame, θc is the torsional angular
train was established accounting for the excitation displacement due to the vibration, mp denotes the
of the time-varying meshing stiffness [23−25]. The mass of the planetary gear, and rc is the effective
dynamic model is shown in Figure 3. radius of the planetary frame.
For the planetary gear and the internal gear,
the working pressure angle is αrp, and for the
planetary gear and the sun gear, the working
pressure angle is αsp. The damping coefficients are
expressed as follows:
3 Numerical method
n2 n2 ERR(kh )
khi khi 1 0.001 .
h hi ( f )/(n2 n1 ) hi ( f f )/(n2 n1 ) (23) khi
i n1 i n1
these basic parameters, the modification coefficient Figure 11 shows the dynamic characteristics of
of the external meshing ( x ) and internal meshing the gear system. As shown in Figure 10, when the
( x ) are noteworthy. modification coefficients ( x and x ) were
4.2.1 Analysis of dynamic characteristics unchanged, the values of δrp and u were much larger
Figure 10(a) shows the time-varying meshing in Zone II compared with the other two zones
stiffness between the planetary gear and the internal (Zones I and III). The reason was that there was
gear. The time-varying meshing stiffness between only one pair of teeth meshing in Zone II, and the
the sun gear and the planetary gear is shown in values of meshing stiffness (krp and ksp) were
Figure 10(b). smaller. The distribution of δrp and u also illustrated
that the stability of the transmission in Zone II was
poor. The value of krp exceeded that of ksp, so that
the variations of the dynamic characteristics were
mainly influenced by krp. With the increase in the
modification coefficients, the meshing stiffness
between the planetary gear and the inner gear (krp)
decreased, which led to increases in δrp and u. The
variation of the dynamic load was influenced by δrp,
and u affected the fluctuation of the entrainment
velocity.
The load spectrum of the gear system is shown
in Figure 12, which reflects the variation of the
dynamic load. With the increase in the modification
coefficients ( x and x ), the steady value of
dynamic load decreased slightly. However, near the
engage-in point (A) and the alternation points (B
and C), the vibration amplitude of the dynamic load
increased. In addition, the vibration frequency was
weakened, which means that the engage-in and
tooth-change impacts were intensified. This was
mainly caused by a decreasing meshing stiffness
(krp) between the planetary gear and the inner gear.
4.2.2 Analysis of lubrication performance
Figure 13 shows the lubrication characteristics
determined using the dynamic model. With the
Figure 10 Time-varying meshing stiffness of external increase in the modification coefficients ( x and
and internal meshing: (a) Meshing stiffness between x ), the minimum oil film thickness increased
planetary gear and the inner gear; (b) Meshing stiffness while the friction coefficient (f) and the flash
between sun gear and inner gear temperature of the oil film (Tmax/T0) in
dimensionless form decreased consistently, which
For the external meshing, with the increase in indicated that the lubrication performance was
the modification coefficient ( x ) , the meshing further improved. From the perspective of the
stiffness between the sun gear and the planetary mechanism, this is consistent with the result in
gear (ksp) increased. In contrast, for the internal Figure 7, which was mainly caused by the
meshing, the meshing stiffness between the inner increasing comprehensive radius of curvature and
gear and the planetary gear (krp) decreased with the entrainment velocity.
increase in the modification coefficient ( x ) . For Figure 13(a) also shows that, near the engage-
both the external meshing and internal meshing, at in point (A), the vibration stability of the oil film
the alternation points (B and C) of the different was weakened with the increase in the modification
zones, the meshing stiffness changed dramatically, coefficients. The main manifestation was the
leading to tooth-change impact. increasing vibration amplitude of the minimum oil
J. Cent. South Univ. (2021) 28: 126−139 135
Figure 11 Displacement along line of action at point K for planetary gear and inner gear (a, c, e) and dynamic
component of entrainment velocity (b, d, f)
film thickness, which indicated that the oil film vibration stabilities of the oil films in segments BC
stiffness was undermined. In other words, the and CD were better than that in segment AB. This
increasing modification coefficients ( x and x ) indicated that the oil film stiffnesses in segments
led to a decrease in the oil film stiffness. The reason BC and CD were larger than that in segment AB.
for this phenomenon is shown in Figure 16. This is consistent with the results in Figure 9. The
As shown in Figure 13(a), when the oil film stiffness in different segments indicated that
modification coefficients were unchanged, compared with the tooth-change impact at points B
comparing the vibration amplitudes and frequencies and C, the engage-in impact at point A was more
of the oil film in segments AB, BC and CD, the likely to cause oscillations of the oil film, which
136 J. Cent. South Univ. (2021) 28: 126−139
Figure 14 Transient temperature distribution at point C−: (a, b) Case 1; (c, d) Case 2; (e, f) Case 3
Contributors
The overarching research goals were
developed by JIAN Guang-xiao and WANG
You-qiang. JIAN Guang-xiao and WANG
You-qiang put forward the research ideas. JIAN
Guang-xiao, WANG You-qiang, ZHANG Ping, LI
Yun-kai and LUO Heng established the models.
JIAN Guang-xiao debugged the program, got the
Figure 15 Oil film stiffness of pitch point under different research data and accomplished the relevant
entrainment velocities analysis. The initial draft of the manuscript was
written by JIAN Guang-xiao. All authors replied to
reviewer’ comments and revised the final version.
Conflict of interest
JIAN Guang-xiao, WANG You-qiang,
ZHANG Ping, LI Yun-kai and LUO Heng declare
that they have no conflict of interest.
References
中文导读
考虑振动的内啮合齿轮副润滑特性分析
摘要:为探究动载荷作用下行星齿轮的热弹流润滑特性,综合考虑变位系数和时变啮合刚度的影响,
基于动力学理论,建立行星齿轮系统的动力学模型,分析振动与静载荷作用下变位齿轮系统的热弹流
润滑特性。研究表明:与其它传动类型相比,采用正传动时,行星齿轮与内齿轮啮合时的润滑效果最
佳,轮齿间可以形成较厚的润滑油膜,轮齿间的摩擦系数、油膜的最高温升最小,并且,随着行星齿
轮与内齿轮变位系数的增大,润滑状况不断得到改善,热胶合承载能力增强;行星齿轮与内齿轮变位
系数的增加降低了其啮合刚度,增大了啮入冲击和换齿冲击,同时降低了油膜的刚度。
关键词:行星齿轮;动力学模型;变位系数;润滑特性;油膜刚度