Professional Documents
Culture Documents
01 - B17C 6X4 Revision 01 Adt
01 - B17C 6X4 Revision 01 Adt
PARTS MANUAL
872010 - 01
Machine Number
408809 - 00
408809 - 01
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next up-
date of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with a
parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co. spe-
cifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss, damage
or injury to person or property suffered, whether direct, or indirect or consequential, arising from the use of this
manual. In particular and without detracting from the above, the disclaimer also applies in the event of any specifi-
cation, warning, or representation contained in this manual being inadequate, inaccurate, or unintentionally mis-
leading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a query
on you BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-
R.S.A.
RICHARDS BAY (HEAD OFFICE):
Carbonode Cell ☎ (0351)9079111 P.O. Box 198
Alton Fax : (0351) 974336 RICHARDS BAY
RICHARDS BAY Telex: 661011 3900
3900
BLOEMFONTEIN:
23 George Lubbe Street ☎ (051) 353900/1 P.O. Box 1878
Hamilton A/H : (051) 478888 BLOEMFONTEIN
BLOEMFONTEIN Radio Page 7255 (Parts)
9300
9300 Fax : (051) 353899
CAPE TOWN:
Milan St. ☎ (021) 3862252 P.O. Box 162
Airport Industria A/H : (021) 9811425 EPPINGDUST
CAPE TOWN Fax : (021) 3862260
7475
7525
EMPANGENI:
15 Brons Street ☎ (0351) 26106 P.O. Box 7332
EMPANGENI RAIL A/H : (0351) 923391 EMPANGENI RAIL
3910 Fax : (0351) 924342
3910
GEORGE:
Pioneer Road ☎ (0441) 8780930/1 P.O. Box 1697
Pacaltsdorp A/H : (0441) 741996 GEORGE
GEORGE Fax : (0441) 8780932
6530
6534
JOHANNESBURG (SALES):
Griffith Road ☎ (011) 928 9700 to 22 P.O. Box 25391
Jet Park Fax : (011) 928 9730 EAST RAND MALL
KEMPTON PARK BOKSBURG
1619 1462
KURUMAN:
8 Acacia Street ☎ (05373) 30698 P.O. Box 1396
KURUMAN Fax : (05373) 30697 KURUMAN
1619 8460
MIDDLEBURG:
9 Celcius Street ☎ (0132) 461169 P.O. Box 2821
Building B A/H : (0132) 29877 MIDDLEBURG
Industrial Area Fax : (0132)461229 1050
MIDDLEBURG
1050
NELSPRUIT:
3 Christie Crescent ☎ (01311) 552110 to 6 P.O. Box 1672
Vintonia 2 A/H : (01311) 551560 NELSPRUIT
NELSPRUIT Fax : (01311) 552117 1200
1200 Radio Page 8036 (Store)
Radio Page 8037 (W/Shop)
PIET RETIEF:
6A Retief Street ☎ (01343) 4110 P.O. Box 1221
PIET RETIEF ☎ (01343) 50916 VRYHEID
2380 ☎ (01343) 3467 3100
A/H (01343) 807029
A/H (01343) 3550
Fax : (01343) 4110
PIETERMARITZBURG:
7 Van Eck Place ☎ (0331) 69319 P.O. Box 100436
MKONDENI A/H : (0331) 964601 SCOTSVILLE
3201 Fax : (0331) 61837 3209
PONGOLA:
☎ (03841) 31720 P.O. Box 681
A/H : (03841) 31162 PONGOLA
Fax : (03841) 31735 3170
PORT ELIZABETH:
134 Patterson Road ☎ (041) 541721/2 P.O. Box 3443
NORTH END ☎ (041) 541794/5
NORTH END
6056 ☎ (041) 541732/9
6056
A/H : (041) 514526
Fax : (041) 542060
PORT SHEPSTONE:
Shop 5 Industrial Park ☎ (0391) 4124/5 P.O. Box 560
Cnr. Main Harding and A/H : (0391) 77821 PORT SHEPSTONE
Isotsha Road Fax : (0391) 815155 4240
PORT SHEPSTONE
4240
RUSTENBURG:
No. 16 Vanadium Street ☎ (0142) 961003/4/5 P.O. Box 3701
Border Industry A/H : (0142) 28364 RUSTENBURG
RUSTENBURG Fax : (0142) 961005 0300
0300 Radio Page 610 (Parts)
Radio Page 600 (W/Shop)
SPRINGBOK:
Drive Inn Road ☎ (0251) 23710 P.O. Box 618
Industrial Park ☎ (0251) 21124 SPRINGBOK
SPRINGBOK ☎ (0251) 21130 8240
8240 A/H (0251) 23344
A/H (0251) 22556
Fax : (0251) 81314
TZANEEN:
8 Impala Street ☎ (0152) 3071129 P.O. Box 2102
Industrial Sites ☎ (0152) 3071180 TZANEEN
TZANEEN ☎ (0152) 3074812 0850
0850 A/H (0152) 3074503
Fax : (0152) 3073095
UMHLALI:
Old Main Road ☎ (0322) 71637 P.O. Box 39
UMHLALI Fax : (0322) 71367 UMHLALI
4390 4390
VRYHEID:
Bloekom Street ☎ (0381) 5541/2 P.O. Box 1221
VRYHEID ☎ (0381) 5555 VRYHEID
3100 A/H (0381) 808112 3100
Fax : (0381) 809752
U.S.A.
GARDEN CITY (HEAD OFFICE):
2843 Hwy 80 ☎ (912) 966-2615
Garden City Fax : (912) 964-1594
GEORGIA
GA 31408
NEW ZEALAND
NEW ZEALAND (BELL EQUIPMENT (NZ) LTD):
19 Nikau Road ☎ (09) 276-2424 P.O. Box 22585
Otahuhu Fax : (09) 276-6379 Otahuhu
AUCKLAND AUCKLAND
AUSTRALIA
AUSTRALIA (BELL EQUIPMENT):
12 Granite Place ☎ (0961) 3561033 P.O. Box 34 SPC
Welshpool Fax : (0961) 3565229 Welshpool
WESTERN AUSTRALIA WESTERN AUSTRALIA
6106 6986
SOUTH AMERICA
ARGENTINA:
Avda Santa Fe 1838, 9 Piso ☎ 54 1 811-9630
C.P. 1123 Fax : 54 1 811-9630
Capital Federal
Buenos Aires
ARGENTINA
EUROPE
BELL FRANCE SARL:
Z.A. Rte d’ Argenton-sur-Creuse ☎ (09) 33 55 89 23 56
23800 Fax : (09) 33 55 89 23 24
Dun-Le-Palestel
FRANCE
DEALER
Please supply your dealer details here:
USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or omis-
sions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representive or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
MACHINE MODEL:
SERIAL NUMBER:
VIN:
PAGE NUMBER:
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
SECTION 2. ENGINE
SECTION 3. POWERTRAIN
SECTION 4. HYDRAULICS
SECTION 5. PNEUMATICS
SECTION 6. ELECTRICS
SECTION 1
GENERAL INFORMATION
2 SECTION 1. GENERAL INFORMATION
SECTION 1. GENERAL INFORMATION 3
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulletins
into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
LIST OF ABBREVIATIONS
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your BELL
product.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
8 SECTION 1. GENERAL INFORMATION
SECTION 1. GENERAL INFORMATION 9
70o°
B17C
2 937 (9' 8")
26°o
(1'2")
359
344 (1' 1")
(4' 1") (2' 7") (2' 7") 4 133 (13' 7") 2 049 (6' 9")
2 844 (9' 4")
9 036 (29' 8")
Figure 1
10 SECTION 1. GENERAL INFORMATION
SECTION 1. GENERAL INFORMATION 11
B17C
X000460
Figure 2
12 SECTION 1. GENERAL INFORMATION
SECTION 1. GENERAL INFORMATION 13
Service Kits
Service kits are available from your nearest BELL Service Centre.
1
SECTION 2 ENGINE
2
ENGINE AND MISCELLANEOUS PARTS
10
11
12
18
1
5
19
3
4
29
9
6
4
20
2
24
13
23 1
22
3
21 15
14
4
17
16 8
4
7
25, 26, 27, 28 2
P004214
1
5
18 30
33 3
29
19 9
6
13
1
20
24 3
15
23 14
4
17
22
16 8
21 4
7
25, 26, 27, 28 2
P004795
1 9
8
4
3
P004281
15 12 11 10
19
14
13 6 7 8 9
4
16
18
16
17
P004223
3
9
P001995
22
10 27
30 33
17
39
38
28
23
41 25
2
12
35
31
34 36 40 4
17
37
3 7 5
24
26 32
6 8
18 15
42 9 2
41
19
17
11
19 21
16
41 42
13
20
2 24 15
14
P003754
22
10 27
30 33
17
39
38
28
23
41 25
2
12
35
31
34 36 40 4
17
37
3 7 5
24
26 32
6 8
18 15
42 9 2
41
19
17
11
19 21
16
41 42
13
20
2 24 15
14
P003754
7
11
12
10
13 3
15
5 14
4
16
17
10
2 6 9
P003804
1 3
5 3
2
2
4
7
6
8
2
3 2
7
2
3
2
3 P003908
5
2
3
3
2
9
2
4
10
7
11 8
6
12
2
3 2
7
2
3
2
3
P004822
3 9
7 8
15
5
10
13
1
7
6
12
11
11
10
P003909
6
4
9 9
6
2
10
6
5
7
6
5
1 2 19 17
6 20
5
12
11
10
3 10
4 18
20 11
14
21
16
8
10
11
12
15
13
7
22
9
10
11
12
10
11
12
P004215
2 19 17
1
6 20
5
10 11 12
10
3 4 18 11
20
14
21
16
8
10
11
12
15
13
22
9
10
7 11
12
10
11
12
P004820
10
13
7
9
8
16
17
15
7 12
13
1
14
19
7
2
3 6 18
5
P004211
1 6
3
8
4
9
8 11
7 4
10
P004860
38
TRANSMISSION AND MISCELLANEOUS PARTS
36
35
37
1
33
19 5
18 7
31 8
34 4
30 33 2
29
3 6
28
9
10
20
27 11
ALLISON
17 12
32
21
22
13
23
16
25 14 24
26
P003911
15
19 5
18 7
31 8
34 4
30 33 2
29
3 6
28
9
10
20
27 11
ALLISON
17 12
32
21
22
13
23
16
25 14 24
26
P003911
15
13
15
5
11
4
14
18 3
29
21
19 2
20 25
10
22
26 27 23
8
9
16
7
17
28
26
24
27 P004049
15
3 2
3
3 8 7 8 7
2
6
1
9
10 11
FROM COOLER
9
10 12
TRANSMISSION
TO COOLER
16 17
P003912
8
7
9
3
4
2
6 3
2
4
5
11
8
7
3
10
1
P004044
3
1
6
9
10
9
10
8
5
7
2
P004014
18
12 16
17
14
19
13
15
8
10
11
3 8
2 P004011
4
2
10
7
4
6
P004058
6
2
10
1
5
12
7
8
11
13
P004012
10
19
9
22
46 23
43
13 11
18
20
15
21
8 27
12 45
6
17
5 27
16
26
33
7 2 1 25 14
4 26
35 27
3 37
44 26
24
33 40
31
30
41
39
41
32 38
36 42
34
28 29
P004005
10
19
9
22
46 23
43
13 11
18
20
15
21
8 27
12 45
6
17
5 27
16
26
33
7 2 1 25 14
4 26
35 27
3 37
44 26
24
33 40
31
30
41
39
41
32 38
36 42
34
28 29
P004005
3
2
5
4
P004182
6 5
4
1
8 7 8
P004225
P003856
1 2
P003874
P003857
P004233
10 14
11
1
12
5
7
4
13
9
8
9
10
14
4
5 8
11
13
3
P004183
10 14
11
1
12
5
7
4
13
9
8
9
10
14
4
5 8
11
13
3
P004788
18
17
13 16
14
15
19
12
11 19
1 5
4
3
2
10
9
7
P003815
6 19
23
24
7 17
22
8 20
16
12 21
4
21
10
5
22
11
13
23
24
2
14
3
15
P004152
16 15
19
21 20
22 19
23
24
23
3
24
14
25
27
7 11
10
17 9
8
9
8
28 18
26
29 P003564
30
31
32
33
16 15
19
21 20
22 19
23
24
23
3
24
14
25
27
7 11
10
17 9
8
9
8
28 18
26
29 P003564
30
31
32
33
17 28 28
15
23
13
24
22
18
28 28
28
26
28
25 31
19
26
28
25 31
19
1 29
12
25
5
15
28
23
24 9
25
30 8
26 18 10 22
6
20
19
23 27
24
14
11
13
16
4
17
8
21
9 P004154
8
10 14
12
9
13
4
2 6
18
17
3 5 7
16
15 15 P004153
16 15
19
21 20
22 19
23
24
23
2
18
24
14
25
27
7 11
10
17 9
8
9
8
28 3
26
34
29
30
31
32
33 P004283
16 15
19
21 20
22 19
23
24
23
2
18
24
14
25
27
7 11
10
17 9
8
9
8
28 3
26
34
29
30
31
32
33 P004283
5
1
31
32
12
25 24 23
34 35
4
18
22
16 21
19 33
8 10
20
6
2 28
30
7 9 29
36 27
13 11 26
14
15 P003578
17
14
5
1
31
32
12
25 24 23
34 35
4
18
22
16 21
19 33
8 10
20
6
2 28
30
7 9 29
36 27
13 11 26
14
15 P003578
17
14
1 5
3 6
14
15
16
2
8
4
9
13
16
15
14
12
17 11
10
P004022
1 VKT**
4
5
3
6
7
RL2**
P003317
110
HYDRAULIC SYSTEM
74 40 82 69
5 B RHS
27 43 63 B A
62 23
71 24 79 X
L
80 45 80 2
82 12 12
72 73 73 72
8 36
74
26 39 73 44
11 66 80 79 78 54
45 72 S
25 35 55
90
76 91 70 83
85 37 64 38 65 19
21 1
14
47 46 20
6 S1 P2 29 P1 T 68
86 S2 P1 7 83
87 L1 77 90
30 23 18 B 89
88 28 B 90
X 12
60
L A4 A 91 61
31
79 P2 L2 L3 P3 T3 67
59 41 90
81 42 91
S
22
32 58 75 18 17 16 53 52
RHS
70 83
3 13
48
15
33 13
77 77
9
23 55
51
34 10 49
LS 54
57
L R T P
16 12
56 2 12
50
4
16
B A
LHS LHS
P004731
74 40 82 69
5 B RHS
27 43 63 B A
62 23
71 24 79 X
L
80 45 80 2
82 12 12
72 73 73 72
8 36
74
26 39 73 44
11 66 80 79 78 54
45 72 S
25 35 55
90
76 91 70 83
85 37 64 38 65 19
21 1
14
47 46 20
6 S1 P2 29 P1 T 68
86 S2 P1 7 83
87 L1 77 90
30 23 18 B 89
88 28 B 90
X 12
60
L A4 A 91 61
31
79 P2 L2 L3 P3 T3 67
59 41 90
81 42 91
S
22
32 58 75 18 17 16 53 52
RHS
70 83
3 13
48
15
33 13
77 77
9
23 55
51
34 10 49
LS 54
57
L R T P
16 12
56 2 12
50
4
16
B A
LHS LHS
P004731
74 40 82 69
5 B RHS
27 43 63 B A
62 23
71 24 79 X
L
80 45 80 2
82 12 12
72 73 73 72
8 36
74
26 39 73 44
11 66 80 79 78 54
45 72 S
25 35 55
90
76 91 70 83
85 37 64 38 65 19
21 1
14
47 46 20
6 S1 P2 29 P1 T 68
86 S2 P1 7 83
87 L1 77 90
30 23 18 B 89
88 28 B 90
X 12
60
L A4 A 91 61
31
79 P2 L2 L3 P3 T3 67
59 41 90
81 42 91
S
22
32 58 75 18 17 16 53 52
RHS
70 83
3 13
48
15
33 13
77 77
9
23 55
51
34 10 49
LS 54
57
L R T P
16 12
56 2 12
50
4
16
B A
LHS LHS
P004731
35 37 38 21 12
31
3 5 A6 A5 B5 TB B6 32
1
39 40 41 14
S4 42 34 13
23 15
16
36 20 20
19
17 33 REAR 4
18 21 21 18
16
26 25
6
P004732
35 37 38 21 12
31
3 5 A6 A5 B5 TB B6 32
1
39 40 41 14
S4 42 34 13
23 15
16
36 20 20
19
17 33 REAR 4
18 21 21 18
16
26 25
6
P004732
35 37 38 21 12
31
3 5 A6 A5 B5 TB B6 32
1
39 40 41 14
S4 42 34 13
23 15
16
36 20 20
19
17 33 REAR 4
18 21 21 18
16
26 25
6
P004831
35 37 38 21 12
31
3 5 A6 A5 B5 TB B6 32
1
39 40 41 14
S4 42 34 13
23 15
16
36 20 20
19
17 33 REAR 4
18 21 21 18
16
26 25
6
P004831
7
5
10
1
11
12
P003900
7
5
10
1
11
16
17
18
12
13
14
15 3
P004752
2
3
4
1
P004234
5
M
4 17
4
13
L3
M
M
3
P
M
4
X
S
A4
4
X
18
6 17
B
X
16
1
7
P
S
15
1
P
L2
M
L1
8
M
32
L1
P1 31
9
30
39
29
P2 41
T 28
MP
2 38 27
43
40
38
B 26
21
25
13 42 24
12 A 23
22
11
36 35
2
33 10
37
45
44 P004122
5
M
4 17
4
13
L3
M
M
3
P
M
4
X
S
A4
4
X
18
6 17
B
X
16
1
7
P
S
15
1
P
L2
M
L1
8
M
32
L1
P1 31
9
30
39
29
P2 41
T 28
MP
2 38 27
43
40
38
B 26
21
25
13 42 24
12 A 23
22
11
36 35
2
33 10
37
45
44 P004122
4
13
6
8
M
L1
M
P
5
1
7
S
P
1
10
X
B
X
4
2
X
09
S
3
4
M
P
M
3
M
L3
4
7
P7
M
5
6 L3 14
11
O2 A5
12
B5
B6
T3 3
A6 P3
11
M6
6 TB
T7
7
P004123
5
M
4 17
4
13
L3
M
M
3
P
M
4
X
S
A4
4
X
18
6 17
B
X
16
1
7
P
S
15
1
P
L2
M
L1
8
M
32
L1
P1 31
9
30
39
29
P2 41
T 28
MP
2 38 27
43
40
38
B 26
21
25
13 42 24
12 A 23
22
11
36 35
2
33 10
37
45
44 P004649
4
13
6
8
M
L1
M
P
5
1
7
S
P
1
10
X
B
X
4
2
X
09
S
3
4
M
P
M
3
M
L3
4
7
P7
M
5
6 L3 14
11
O2 A5
12
B5
B6
T3 3
A6 P3
11
M6
6 TB
T7
7
P004650
P003903
1 9
4
6 11
10
18
5
9
7
8
2
17
14
16
3
15
23
13
22
12
21
20
8
19
P004252
1
14
28
15
16 35
13
11
12
30
31
10
29 9
7
8
27 34
26 5
25 24 6
4 3
21
23 2
33
32 22 20
19
17
18
P004009
1 14
15
34
28 13
11
12
32
10
30 9
31
23 7
22 8
29
35
5
6
27 3
26 4
25 24
16 21
33 20
19
16
17
18
P004008
2
16
21
19
13
15 12
14 20
11
8 10
3
9
6 18
5 7
17
4
P004124
1
15
17
16
9
10 4
6
7
14
11
3
8
13
2
12
P004228
1
15
17
16
9
10 4
6
7
14
11
3
8
13
2
12
P004228
P004229
1
13
15
10
16 8
14 7
6
4
17
3 9
12
2 11
P003803
166
PNEUMATIC SYSTEM - FRONT
4 38 67
50 40 43 26 13 66
37 68
37
5 6 16 65 22
75 21
3 30 51 78 60
7 58
1
21 57 35 59 8
36 42 65
35 37 37
2 50 75 41
63
56 36
8 36 39 62
75 61
50 55 P 64
1 38
45 74 B A
51 72
11 10
21 57
8
71 69
46 73
72
14 53
12 33 49 62
12 15
44 8 B 73
51 75 61 48
A
47 77
52
32 49
9 8
9
44 53 73
18 54
12 23 26 70 70
25 20
31
34
51
51 74
24 26
19 8 8 76
27 28
9
44
18 29
21 21
22 22
P004260
12 33 49 62
12 15
44 8 B 73
51 75 61 48
A
47 77
52
32 49
9 8
9
44 53 73
18 54
12 23 26 70 70
25 20
31
34
51
51 74
24 26
19 8 8 76
27 28
9
44
18 29
21 21
22 22
P004260
12 33 49 62
12 15
44 8 B 73
51 75 61 48
A
47 77
52
32 49
9 8
9
44 53 73
18 54
12 23 26 70 70
25 20
31
34
51
51 74
24 26
19 8 8 76
27 28
9
44
18 29
21 21
22 22
P004260
P004261
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
15 40
6
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
15 40
6
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P003193
1 2
3
4
15 5
6
10 22
7
8
14
13
9
11
16
21 12
17
18
20 19
P004175
P004279
2
13
26
5
27
28
14
29
6 16 15
8
21
3
7 17 30
9 20
18
10
9 31
11 25
4 22
12 23
19
12
24
P004064
15
14 47
13
48
49
50
51
P004410
15
14 47
13
48
49
50
51
P004410
3 4 5 6
7 9 10
P004864
1
4
3
8 2
7 14
9
10 11 12 13 16 13
12
11
15
P004868
206
STARTING CHARGING CIRCUIT SCHEMATIC
12
1
P01/D 0 1 2 3 15 50A 19 17
BATTERY 12V
GN 1.6
GN 6.3
P01/E RD/BK 1.5
IGNITION SOLENOID
4
P01/Q BK/WH 2.5 30
5
P01/F
BK 1.6
RD 1.5 5 2
STARTER BUTTON
P01/G
GY 35.0
GN 6.3
11
RD/BK 1.6
YL/RD 1.5
RD 6.3
7
BK/ WH 2.5
GY/RD 1.5
CONT E4
2 BL 1.5 A 12 TRANSMISSION B+
GN 1.5 B 3 MFA 10 B+
CB2
GN 4.0
8
5A
GY/RD 1.5
YL/RD 1.5
GN 1.5 C 5 HAZARDS CIRCUIT
BN/RD 1.5
BATTERY 12V
E 10 RADIO B+ TO CONVERTER
CB3
15A
8
WH/BK 1.5 F 4 HEADLIGHTS SWITCH
CB4
RD 6.0
15A
8
GN/BK 1.5 H 2 MFA10 / WARNING LIGHTS
RD/YL 1.5 I 11 EXHAUST BRAKE
RD 6.0
9
CB5
15A
SWITCH
3 TO COLD START MODULE YL/RD 1.5 RD 4.0 K 7 AIRCON / BLOWER
HYDRAULIC CUT
TO COLD START MODULE GN 6.3
BK/ WH 2.5
BK/ WH 2.5
BK/ WH 2.5
BK/ WH 2.5
RD 6.0
CB6
30A
SYNCRO 8
E1 START GN/BK 1.5 N 6 HORN
SOLENOID
2
1
RD 1.5 O 5 INDICATORS
BK/RD 1.5 P 6 STOP LIGHTS
CB7
15A
RD 6.0
FROM VIM "G1"
FROM VIM "F1"
CB8
10
5A
RD 6.0
GN 6.3
STARTER
M U 8 SPARE
8 24 6 7 1 2 3 4
CB9
20A
V 8 SPARE
12 9 9 9 3 2 12 12 70081601-0 1
ALTERNATOR
P004339
TRANSMISSION
RD 1.5
RD 1.5
FUNCTION RELAY
RD 1.5
FROM BIN UP
DO INTER PARK
CHARGE BIN
VIM
NOT AXLE LOCK BRAKE
SHIFT UP
GY 1.5
YL/RD 1.5
PL 1.5
PL 1.5
GN/GY 1.5
PK 1.5
PK/BK 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5
HYDRAULIC OIL
8
P02/K
P02/F
TEMPERATURE
B LOW HYD COOL EMER. BRAKE
LEV t
BEEPER AIR TEMP STEER ACC
OR/BK 1.5 P02/ L RD/WH 1.5
RD/GY 1.5
WH/BL 1.5
RD/WH 1.5
PL 1.5
1 5 EMERGENCY
9 STEERING
LOW COOLANT
LEVEL RELAY P
GN 1.5
P02/ G OR/BK 1.5
ACCUMULATOR
10 PRESSURE
P09/ 5
6
INTERFACE P
GN/GY 1.5
BL/WH 1.5
RD 1.5
PK 1.5
PL 1.5
P01/ K
P01/ L
YL/RD 1.5
RD 1.5
RD 1.5
LOW PARK BIN DIFF OR 1.5 PK/BK 1.5
AIR BRAKE SWITCH LOCK N P
BK 1.5
P
P
SIG
+
_
2
ANNUNCIATOR 7
GENERAL WARNING
BK 1.5
BK 1.5
BK 1.5
BK 1.5
LOW COOLANT
LEVEL SENDER 3 4
3
23 H 5 2
3 1 1 1
70081602-0 2
P004340
9 1 10 23 B J
CONNECTOR
DIAGNOSTIC
TRANS SPEEDO SIG.
IGN
TACHO
LIGHTS
BAT
GN 1.5
RD 1.5
FUEL SENDER
G
BL\RD 1.5 P02/ Q
P
P
SWITCHING OUT 2
Q SWITCHING OUT1
1
BL 1.5
AIR PRESSURE 1
2
( 2406C OPTION ) 3
4
G 5
6
7
8
9
P
GN 1.5 10
W 11
12
BN/WH 1.5
PL/WH 1.5
GY\RD 1.5
WH 1.5
BL\RD 1.5
13
14
15
16
2 17
18
TRANSMISSION BK 1.5 19
P 20
TEMPERATURE P BK 1.5 21 NOTE : THE DIFFERENCES IN MASTER UNITS
SENDER P WH 1.5 22 BETWEEN ALL TRUCKS ARE DUE TO THE
23 SPEED CALIBRATIONS BECAUSE OF
G 24
+ - TRIP DIFFERING RATIOS AND TYRE SIZES.
GN/WH 1.5 P02/ M GN/WH 1.5 25
P BK 1.5 ON SOME 2406C MACHINES AIR PRESSURE ON
BUTTON NUMBER 5 IS AN OPTION.THIS IS
t
BN 1.5
BN 1.5
YL 1.5
P01/ H
P01/ J
W OVERREV WARNING
MACHINES BUTTON 5 IS LEFT BLANK.
6 MFA 10 MASTER INSTRUMENT
BUZZER
B
BK 1.5
SIG IN
SIG TO MFA
GND
MFA10
8
BN/WH 1.5
PL/WH 1.5
3 7
BL\BK 1.5
SPEEDO 4 P+
-N
DC FILTER
OVERREV WARNING LIGHT
G
W
G
W
11
COOLANT TEMPERATURE ENGINE OIL PRESSURE 11
5
70081603-0 3
P004341
0
1,2 BK 1.6 P02/ C BL 1.6
BL 1.6
8,9
CB 4 WH/BK 1.5
CB 4 RD 1.5
CB3 BL 1.5
BK 1.6
BL 1.6
SWITCH NIGHTLIGHTS
P01/ T
BK 1.6
E4 BL 1.6
2
BL 1.6
HEADLIGHT
DASH PANEL
6
DASH PANEL
HIGHBEAM
BK 1.6
SWITCH
BL 1.6
3
BK 1.6
BL 1.6
BL 1.6
WH/BK 1.6
1
BK 1.6 BL 1.6
MFA10 LIGHTING
3 10 RD/GY 1.6
ALLISON SHIFTER LIGHTING
12 14
WH/BK 1.6
10
BK 1.6 BK 1.6 10
P09/ 6
85 30
BRIGHT RELAY
30
DIP RELAY
TAILLIGHT
TAILLIGHT
3 3 85
WH-1.0 WH-1.0
86 87
WH/GY 1.6
86
4 4 87a 87 87a
GY/WH 1.6
BK 1.6
BL 1.6 BL 1.6
BK 1.6 BK 1.6
FRONT PARK
FRONT PARK
P04/ 3
P04/ 1
P04/ 5
LIGHT
5 P01/ U
LIGHT
5 E4
56b
56a
BL 1.6 BL 1.6 P10/ 4
GY 1.6 0
HEADLIGHT
HEADLIGHT
HEADLIGHT
56
11
WH 1.6
7
70081604-0 4
P004342
CB 3 GN 1.5
CB 7 RD 1.5
REAR LEFT INDICATOR REAR RIGHT INDICATOR FRONT RIGHT INDICATOR FRONT LEFT INDICATOR
2 8 3
WH 1.6
1 0
RD 1.6
BL 1.6
WH 1.6
RD 1.6
BK 1.6
BK 1.6
BL 1.6
1 1 2,3 2,3
6 1 5 10
BN/YL 1.6
BN 1.6
FLASHER UNIT
X F L
BN/YL 1.6
BK 1.6 BK 1.6 YL/BN 1.6
P
BN 1.6
YL 1.6
6 YL 1.6
BK 1.6
YL 1.6
BK 1.6
BN 1.6
BK 1.6 LEFT TURN
P10/01
P10/02
P10/03
BN 1.6
P04/06
P04/02
P09/08
P09/07
BK 1.6
BK 1.6
YL 1.6
RIGHT TURN
BK/WH/GN
P01/ S BN 1.6
R
P01/ R YL 1.6 BK/GN
INDICATOR
L TURN
BK/WH
SWITCH
YL 1.6 P02/ A YL 1.6
R
BN 1.6 P02/ B BN 1.6
7
0
L
70081605-0 5
P004343
P BK 1.5 RD 1.5 P WH/RD 1.6 P09/ 3 WH/RD 1.6 P02/ E WH/RD 1.6 CB 4 19 12
WH/RD 1.6
P BK 1.5 RD 1.5 P
1
BK 1.5
B
6
BK 1.5
BK 1.5
BRAKE LIGHT
SWITCH
P WH 1.5 RD 1.5 P BK/RD 1.5 P09/ _ BK/RD 1.5 BK/RD 1.5 P02/ D P 1
BK/RD 1.5
2
4
P WH 1.5 RD 1.5 P
HORN BUTTON
0
1
5
GN/BK 1.5 P GN/BK 1.5 P02/ N GN/BK 1.5 P GN/BK 1.5
1
GN/BK 1.5 P N 1
H HORN
5
3
70081606-0 6
P004344
K
HEATER VALVE POT
10
FAN POT 8
5
1
RECIRCULATION 4 2 AIRCON 4 2
RD 4.0
WH 1.5
BK 4.0
RD 1.5
SWITCH SWITCH
0 1 0 1
3 1 3 1
WH 1.0
BK 1.0
BL 1.0
P02/AB
P02/AB
WH 1.0
BK 1.0
BL 1.0
P02/AB
P02/AB
2
BK 1.5
HEATER VALVE
P02/AB
P02/AB
P02/AB
P02/AB
P02/AB
P02/AB
UNIT
BK 1.5
M BK 2.5
OR 2.5
WH 1.0
OR 1.0
BN 1.0
BK 1.0
YL 1.0
BL 1.0
OR 2.5 OR 2.5
BK 1.5 OR 1.5
WH 1.5
11
P02/AB
P02/AB
P02/AB
P02/AB
P02/AB
P02/AB
BK 1.5 OR 1.5
P02/AB
P02/AB
RD 2.5
BK 2.5
THERMO
YL 1.0
OR 1.0
GN 1.0
OR 1.0
BL 1.0
WH 1.0
BK 1.0
BN 1.0
BL(DK) 1.0
YL 1.0
BL(LT) 1.0
SWITCH
t
9
OR 2.5
BLOWER MOTOR HEATER VALVE 6
DRIVE MODULE
3 DRIVE MODULE 14
P02/AB BL 1.5
30
THERMAL
85
BL 1.5
BL 1.5
t
ACTUATOR
86
87a
87
P02/AB
Pdeutsch
RD 1.0
RD 1.5
BK 1.0
BK 1.5
OR 2.5
BK 2.5
BK 1.5
P02/AB
P02/AB BK 1.5
RD 1.5
P02/AB
P02/AB
BL 1.5
P02/AB OR 2.5 12
P02/AB BK 2.5 BK 1.5
13
P02/AB RD 2.5
P02/AB
P02/AB
AIRCON COMPRESSOR
BINARY
RD 1.0
BK 1.0
P
SWITCH
CLUTCH SOLENOID
RD 2.5
M
FAN/BLOWER CONDENSER
4 FAN
70081607-0 7
P004345
CAB COMPARTMENT
GN/BL 1.5 P
30 87 P WH/GY 1.5 P02/ T WH/GY 1.5 P V U 15 L
COMPARTMENT
TRANSMISSION
GN/BL 1.5 P
P YL/BN 1.5 P02/ U YL/BN 1.5 P
85 86 GN/BL 1.5 P P BN/YL 1.5 P02/ V BN/YL 1.5 P
FROM CB 6 RD 1.5
P GN/BK 1.5 P02/ W GN/BK 1.5 P
P FROM CB 9 RD1.5
P FROM CB 9 RD1.5
1
5,6
0
1
5
2
1
1
GN/BL 1.5 P01/ Y GN/BL 1.5
INTERAXLE LOCK
0
SWITCH 5,9
1
INTERIOR LIGHT 5
4 RD 2.5
1
BK 1.5 RD/BL 1.6 P06/ - RD/BL 1.6
WIPER MOTOR
0
M
PL 1.5 10,11
+
_
WASHER PUMP
2
WINDSCREEN
5
2
M
7
3
4
BK 1.5
70081608-0 8
WIPER WASHER SWITCH
P004346
1
8
7
M
GLOW PLUG
P-------
FLASHING BEACON
FUNCTION LIGHT
COLD START
COLD START
LIGHT
SOLENOID
6
3
3
1
7
8
1
4
5
4
P------
2
1
9
BL 6.3
GN 6.3 6 1
OR/BK 1.5 P02/ N COLD START TEMPERATURE SENDER
FLASHING
BEACON
SWITCH 2,3,4,5 PL 1.6
0 1
1
BK 1.6
RD 1.6 TWN
BK 1.6 BK 1.6 TWN
5
10
RD/GN 1.6 24 1
YL/RD 1.6 7 1
6
RD 1.6
CIGARETTE
LIGHTER
BK 1.6
RD 1.6 P02/ J T 1
16 10
RD 2.5 S 1
M 1
15 8
70081609-0 9
P004347
16 E
LEFT SPEAKER
CB 10
RD 2.5
LEFT SPEAKER"-"
RIGHT SPEAKER
P04/--- RD 2.5
RIGHT SPEAKER"+"
RIGHT SPEAKER"-"
MASSE-
24V KL15
12V
MEMORY"+"(BATT LIVE)
FUSE
12A intermittant
P------
P------
P------
P------
P08/---
P08/---
P08/---
8A continuous
24V TO 12V
VOLTAGE CONVERTER
MAXIMUM OUTPUT:
RADIO/CASSETTE=4X20W
OTHER LOADS=8A AT12V
WH/GY-1.8
Note :On most machines the 2nd
range relay is bridged out on BIN RELAY
terminals 30 and 87. This relay only 87a 30
operates if the ECU is programmed
for 2nd range select operation. This 87
is where the program allows WH/GY-1.8 I 1
machines to select up to second
gear while the bin is in the raised 86 85
position.
2nd RANGE
RELAY
6
1,2,3,4
87 30 FROM BIN WARNING LIGHT
13 2
0 1
1
6
SWITCH
WH/GY-1.8
TO TRANSMISSION
WH/GY-1.8 VIW-S 'N' TAN 1.5 166 22 12
5
HOLD
6 RELAY
5
70081611-0 11
P004349
11
20 11
21 11
11
11
3
1
1
1
12
14
22
18
19
17
A
9
R
4
3
8
P
P
P
P
P
P
P
P
P
P
P
WIRE 332CM
VEHICLE
WIRE 332NC
WIRE 153 YL
WIRE 161 YL
NTERFACE
MODULE
(V.I.M)
87a
DIAGNOSTIC TOOL 30 87
CONNECTOR
B
L
VIW'S'
M
N
D
B
VIW'V'
T
V
B1
A1
G1
F1
K1
J1
C1
D2
E2
K2
J2
CONNECTOR CONNECTOR 85 86
BLACK
ELECTRONIC
1 TRANSMISSION 3 BULKHEAD CONTROL
CONNECTOR CONNECTOR UNIT
TRANSMISSION
(E.C.U VER.8)
CONTROL
BLUE
MODULE ALLISON 'T' HARNESS
(TRANS. SUMP )
2
R MODE
N
GREY
SPEED SENSOR SPEED SENSOR
G G WIRE 144
D THROTTLE
POSITION
SPEED SENSOR
SENSOR(TPS)
CONNECTOR
TRANSMISSION 1 EMI GROUND 70081612-0 12
SHIFT CONTROL
4 8
P004350
D C B A D C B A
J H G F E J H G F E
Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO ENGINE Q P N M L K 24 WAY CANNON CONNECTOR -DISTRIBUTION BOX TO
P1 HARNESS.(FEMALE TERMINALS ON ENGINE HARNESS ) P2 ARTIC HARNESS (MALE TREMINALS ON ARTIC HARNESS )
V U T S R V U T S R
Z Y X W Z Y X W
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN /SOCKET
PIN /SOCKET
P02/AB
P02/AB
? GN 1.6 ? ? GN 1.6 ?
WIRE WIRE WIRE WIRE
A 1 GREEN 2.5 BATTERY LIVE +24V A 5 YELLOW RIGHT REAR INDICATOR FLASHING
1 RED 1.6 +24V B 5 BROWN 1.6 LEFT REAR INDICATOR FLASHING
B
C RED 1.6 +24V C 4 BLUE 1.6 PARK LIGHTS -REAR SWITCHED
1
D RED 1.6 +24V D 4 BLACK/RED 1.6 STOP LIGHTS BRAKES ON
1
E 1 RED/BLACK 1.6 ISOLATION SOLENOID TO IGN SWITCH SWITCHED E 6 WHITE/RED 1.6 REVERSE SWITCH IN REVERSE
F 1 YELLOW/RED 1.6 ALTERNATOR "D+" TO CHARGE LIGHT F 2 PURPLE 1.6 BIN UP SWITCH BIN UP
G 1 GREY/RED 1.6 ALTERNATOR "W" TO TACHO&E-MODS. G 2 ORANGE/BLACK 1.5 EMERGENCY STEER. WL TO SWITCH SWITCH CLOSED
H 3 BROWN/WHITE 1.6 ENGINE TEMPERATURE MFA10 H 2 RED/GREY 1.5 LOW ACCUM. PRESSURE SWITCH SWITCH CLOSED
J 3 PURPLE/WHITE 1.6 OIL PRESSURE MFA10 TO SENDER J _ RED 1.5 +24V FROM CB 7
K 2 RED 1.6 COOLANT LEVEL +24V(CB 5 ) K 2 GREY/GREEN 1.6 AXLE LOCK WL TO SWITCH SWITCHED
L 2 BLUE/ WHITE 1.6 COOLANT LEVEL SIGNAL IN COOLANT L 2 RED/WHITE HYD. TEMP SWITCH TO WL ( 120°C ) @ 12O°C
M 11 RED/YELLOW 1.6 E.V.B / EXHAUST BRAKE +24 FROM SW EX.BRK ON M 3 GREEN/WHITE 1.6 TRANSMISSION TEMP MFA10 TO SEND.
N 6 GREEN/BLACK 1.6 HORN N 9 ORANGE/BLACK 1.5 COLD START WL TO MODULE SWITCHED
P P
Q 1 BLACK/ WHITE 2.5 STARTER SOLENOID Q 3 GREY 1.5 FUEL SENDER TO MFA 10
R 5 YELLOW 1.6 RIGHT FRONT INDICATOR LIGHT FLASHING R - WHITE/BROWN 1.5 SPARE (MFA10)
S 5 BROWN 1.6 LEFT FRONT INDICATOR FLASHING S - GREY/WHITE 1.5 SPARE
T 4 BLUE 1.6 PARK LIGHTS FRONT SWITCHED T - WHITE/GREY 1.5 SPARE
U 4 GREY 1.6 HEADLIGHTS DIP SWITCHED U - YELLOW/BROWN 1.5 SPARE
V 4 WHITE 2.5 HEAD LIGHTS BRIGHT SWITCHED V - BROWN/YELLOW 1.5 SPARE
W 7 RED/WHITE 1.6 AIRCON SWITCHED W - GREEN/BLACK 1.5 SPARE
X _ RED 1.6 +24V(CB 7 ) X - RED/BLACK 1.5 SPARE
Y 8 GREEN/BLUE 1.5 DIFFLOCK DASH SWITCH TO SOLENOID SWITCHED Y - PINK/BLACK 1.5 SPARE
Z Z - BLACK 2.5 EARTH
70081613-0 13
P004351
n/min
P !
15 40
10 30 50
x
-1
min x 100 20 km/h + -
20 60 P
5 R
N
25 10
D
70
0 30 0 80
2 3 4 5
P003913
14
204635
10 11 12 13
+ -
P003914
MCC
2 3
P003915
2 mode
1
P003916
6
13 14
14
12 14
27,28 27,28
14
14 13 13 14 13
27,28
27,28
Ma To
To
29 Di in B Ign in Star
30 str att itio Ca ter
ibu er nS b Bu
29 30 tio y to wi 18 tto
nB C tch n
ox ab
16 17 15
24 20
17 22
19 23
18
16 17 21
16
26
17
24
id,
tor S o leno ,
r Mo il l oid
tar te n g ine K r Solen ut
To S To E er Moto k Cut O
t c
Star ulic Blo
y d ra
H
26 25
P003996
ELECTRICAL DISTRIBUTION
BOX C-SERIES ADT 4
1
20 5 15
BATTERY BATTERY
CB2 CB3 CB4 CB5 CB6
5 15 15 15 30
3
P003998
1
3
4
2
8
P003924
248
BONNET ASSEMBLY
10
2 11
12 15
3 14
16
13
4
10 22
6
23
5
13
7 14
14
6 15
9
8 11
21
9 18
24
20
6
6
25 17
5 18
19 26
27 P003850
10
2 11
12 15
3 14
16
13
4
10 22
6
23
5
13
7 14
14
6 15
9
8 11
21
9 18
24
20
6
6
25 17
5 18
19 26
27 P004857
10
1
8
3 19
14
16
9 14 22
13
11 18
9
17
20
10
4
3
1
7
5
9
6
8
15 23
13
2
12 21
P003853
P004869
P004886
10
P004870
13
10
12
11
8
5
2 1
15 10 2
17
11
16
9
14 P004871
3
5
4
2
P004872
2 1
1
3
4
P004873
1
3
1 5
FO
RE R
EMPu
M
RU OVE ER ll
1 BB B
ER EA
B DF
GE
NC
Y
E
OUEFO ROM XIT
T W RE W
IN PU IND
DO SH O
W ING W
2
2
1
7
1
6
P004874
2
3
4
3
2
5
11
6
6
5
12
10
8
9
P004875
6
4
3
8
P004876
1 1
2
1
2
2
4
3 6
1
8
9
7
P004877
3
11
1
2
3
4 2
5
6
8
7
9
3
3 10
P004878
P004879
18 20
5 7
15
22
11 10
15
14 17
13
16
12
2
3
6
19
1
21
P004880
18 23
20
5
15
22
11 10
15
14 17
13
16
12
9
2 3
19
8
1
21
P004884
13
11
5
8
1 10
12
BELL
P004881
283
CAB ASSEMBLY, STEERING COLUMN
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203217 1 COLUMN, Steering
2 171611 1 MOUNTING, Bracket, Steering Column
3 203257 1 SWITCH, Steering Column
4 101364 1 NUT, Hexagon
5 204600 1 STEERING WHEEL
6 204438 1 CAP, Steering Wheel
7 204110 1 BOOT, Steering Column
8 204111 1 GUARD, Telescopic
9 204112 1 SCREW, Adjusting Handle
10 204113 1 NUT, Adjusting Handle
11 204114 1 KNUCKLE
12 204115 2 SPACER, Splined
13 204170 1 BASE ASSEMBLY
CAB ASSEMBLY , LIGHTS
8
1
P004882
1
17
14
10 12
16 3
15
5
7 4
P004883
9 2
13 18
11
17
19
14
10 12
16 3
15
5
7 4
P004885
11
12
13
7
14
19
10
9
15
17
18
16 4
P004605
2, 20
11
13
12
7
14
16
15
9, 19 10
16
5 6
8
18
17 4
P008404A
36 15
17
1
6
13
2
3
12 4
5 16
25 24 26 25 24
42 25 25
23 9
40
24 10 25
43
25
14 11 24
26
20
21
27 27
30 19
39 28 27
29 28 27 22
27 27 18
30 21
25 23
28 41
32 21 40 38
27
34
25 26
35 24
26
33
27 27
41
CAB
ENGINE
P004023
36 15
17
1
6
13
2
3
12 4
5 16
25 24 26 25 24
42 25 25
23 9
40
24 10 25
43
25
14 11 24
26
20
21
27 27
30 19
39 28 27
29 28 27 22
27 27 18
30 21
25 23
28 41
32 21 40 38
27
34
25 26
35 24
26
33
27 27
41
CAB
ENGINE
P004023
15
36 17
1
6
13
2
3
4
12
5 16
25 24 26 25 24
42 25 25
23 9
40
24 10 25
43
25
14 11 24
26
20
21
27 27
30 19
39 28 27
29 28 27 22
27 27 18
30 21
25 23
28 41
32 21 40 38
27
34
44 25 26
35 24
26
33
27 27
41
CAB
ENGINE
P004855
15
36 17
1
6
13
2
3
4
12
5 16
25 24 26 25 24
42 25 25
23 9
40
24 10 25
43
25
14 11 24
26
20
21
27 27
30 19
39 28 27
29 28 27 22
27 27 18
30 21
25 23
28 41
32 21 40 38
27
34
44 25 26
35 24
26
33
27 27
41
CAB
ENGINE
P004855
1
6
2
3
4
5
10 9 11 10 9
10 10
8
21
9 10 10
10
9
11
7
12 12
15
13 12
14 13 12
27 12
15 7
13 10 8
22
16 7 12 21 20
18
19 10 11
12 11 9
17
CAB
ENGINE
P004270
1
6
2
3
4
5
10 9 11 10 9
10 10
8
21
9 10
10
9
11
7
12 12
15
13 12
14 13 12
12 12
15 7
13 10 8
22
16 7 12 21 20
18
23 19 10 11
12 11 9
17
CAB
ENGINE
P004856
22
20
19
21
2 7 11
3 10 17
8
18
23
8 15
13
6
16
9
14
5
12
4 P004406
32
1 30
31
23
10 4
28
2
5
13
14
17
15
25
19
3 26
18
25 29
12
24 11 7
6 16
9
8
22
27
21
20
P004698
4 3
1,2
5
4
P003873
28 26
24
29
27 25
43
21
35 20
20 22
21
17
23
18
30 19
13
12 31 14
15
11 29 16
32 45, 46
39, 40
34
2 42
5 33 41
6
36
7
37
38
4 8
5
9
1
3 10
44
P004210
28 26
24
29
27 25
43
21
35 20
20 22
21
17
23
18
30 19
13
12 31 14
15
11 29 16
32 45, 46
39, 40
34
2 42
5 33 41
6
36
7
37
38
4 8
5
9
1
3 10
44
P004210
28 26
24
29
27 25
36
21
35 20
20 22
21
17
23
18
38
39 30 19
13
40 31 14
15
12
29 16
11 32
34
2
5 33
6
7
4 8
5
9
1
3 10
37 P004749
28 26
24
29
27 25
36
21
35 20
20 22
21
17
23
18
38
39 30 19
13
40 31 14
15
12
29 16
11 32
34
2
5 33
6
7
4 8
5
9
1
3 10
37 P004749
15 9
8 8
7 7
14
13
16
1, 2 12
11
10
3 9
4
5
P004737
4
5 2 17 26
3
18
14 7
25
15
10
3
12 19
16 20
11
13
5 6
11
9 8
23
24
22 4
24 11
23
1
21
P003844
17
1
16 4
18
3
14
20
6
19 7
8
4
11
2
13 12
11
3
13 10
12 P004224
17 1
23
22 24
16 18
14 21 4
3
20
19 7
8
11
4
2 9
13 12
11
3
13 10
12 25 P004786
20
1 9
19
24
16
2 10
21 15
3 11
23 17
23
4 22
5
6
17
10
16
15
9 13
12
6
25
13
5
7, 8
14
1
P003990
20
1 9
19
24
16
2 10
21 15
3 11
23 17
23
4 22
5
6
17
10
16
15
9 13
12
6
8
13
5
7
14
25
P004789
18
1
11
17
12
2
13
16
14
4
19
5
6 19
13 26 23
12
15
11 18
24
10 15
20, 21 25
15
5
4
22
3 P004535
8 7
1
6
5
2
3
3
2 P003943
8 7
1
6
5
2
9
3
9
2
3
P004798
12
1 1
2
14
13
1 7 8 1 9
4 5 6 1
16 13
3 13
17 1 2
19
1 B17C
2
12
1 1
14 11
9 21 1 20 1 8 7 1
13
P004387
WARNING
DO NOT OPERATE OR WORK
ON THIS MACHINE UNLESS
P
YOU HAVE READ AND
UNDERSTOOD THE
INSTRUCTIONS AND WARNINGS
IN THE OPERATORS MANUAL
FAILURE TO FOLLOW THE
GREASE 204606
INSTRUCTIONS OR HEED THE
WARNINGS COULD RESULT IN
PERSONAL INJURY OR DEATH
POINT 204631 3
8
9 5
204632
203287 4
2
WARNING WARNING
1
WARNING SPRING UNDER
PRESSURE
READ MAINTENANCE COMPRESSED AIR
MANUAL BEFORE
CARRYING OUT
RESERVOIR
INSTALL BIN MAINTENANCE
204607 IN THIS AREA DRAIN COMPLETELY
SUPPORT POLE
BEFORE CARRYING
204635 BEFORE CARRYING OUT MAINTENANCE
OUT ANY 204615
MAINTENANCE
6 IN THIS AREA IMPORTANT
204616
POSITION
ENGINE
DESCRIPTION DAILY 1st 100 EVERY
250
EVERY 1000/
500
COMMENTS
WARNING
NOTE 1,2 & 3 CONSULT LUBE
THIS MAINTENANCE SCHEDULE IS SUPPLEMENTARY TO
01 ENGINE OIL LEVEL
WARNING
ENGINE IDLE CHART
10
BREATHER
TRANSFER CASE 29 1
11 TRANSFER CASE BREATHER 29 38
FILL WITH AUTOMATIC HYDRAULICS
12 FLUID LEVEL Note 1, 2 & 3
7 6
TRANSMISSION INSTALL 13
14
FILTERS
Note 2 & 3
36
8 25
204609
FLUID ONLY ARTICULATION 15 PUMP DRIVE SHAFT
18
19
WALKING BEAM PIVOT
NOTE 1 & 2
8
9
34
23
OSCILLATION JOINT /
20 ARTICULATION JOINT
NOTE 1, 2 & 3
10 35
ANY MAINTENANCE 21 OSCILLATION DRIVE SHAFT
BEARINGS NOTE 1 & 2
11
15
10 IN THIS AREA
22 TRANSMISSION DRIVE SHAFT
23 DRIVE SHAFTS
24 WHEELNUTS
NOTE 1 & 2
NOTE 1 & 2
BRAKES
ELECTRIC RETARDER NOTE 1 & 2
21
14
18
12
CAUTION IMPORTANT 14
27 SERVICE BRAKE PADS NOTE 1 & 2
GENERAL
RECEIVER DRIER
NOTE 2:
NOTE 3:
REFER TO SPECIFICATIONS IN THE OPERATORS AND MAINTENANCE MANUAL
REFER TO MAINTENANCE IN THE OPERATORS AND MAINTENANCE MANUAL
REFER TO MACHINE INSTRUCTION DECAL
32
WITH GREASE UNTIL
D A
204608 EJECTED GREASE IS
VISIBLE AT O-RING 203291 PAYLOAD: 17 000 kg (37 400 lbs) Key: DRAIN CHECK LEVEL CHECK LEVEL CHECK LEVEL CHECK LEVEL CHECK
SEAL, C AND D PERFORM FULL PRESCRIBED SERVICE AS PER OMM REPLACE LUBRICATE CLEAN
12
1 1
2
14
13
1 7 8 1 9
4 5 6 1
16 13
3 13
17 1 2
19
1 B17C
2
12
1 1
14 11
9 21 1 20 1 8 7 1
13
P004774
WARNING
DO NOT OPERATE OR WORK
ON THIS MACHINE UNLESS
P
YOU HAVE READ AND
UNDERSTOOD THE
INSTRUCTIONS AND WARNINGS
IN THE OPERATORS MANUAL
FAILURE TO FOLLOW THE
GREASE
INSTRUCTIONS OR HEED THE
WARNINGS COULD RESULT IN
204606 PERSONAL INJURY OR DEATH
POINT 204631 3
8
9 5
204632
203287 4
2
WARNING WARNING
1
WARNING SPRING UNDER
PRESSURE
READ MAINTENANCE COMPRESSED AIR
MANUAL BEFORE
CARRYING OUT
RESERVOIR
INSTALL BIN MAINTENANCE
204607 IN THIS AREA DRAIN COMPLETELY
SUPPORT POLE
24V BEFORE CARRYING
204635 BEFORE CARRYING OUT MAINTENANCE
OUT ANY 204615
MAINTENANCE
6 IN THIS AREA IMPORTANT
204616
POSITION
ENGINE
DESCRIPTION DAILY 1st 100 EVERY
250
EVERY 1000/
500 ANNUALLY
COMMENTS
WARNING
NOTE 1,2 & 3 CONSULT LUBE
THIS MAINTENANCE SCHEDULE IS SUPPLEMENTARY TO
01 ENGINE OIL LEVEL
WARNING
ENGINE IDLE CHART
10
BREATHER
TRANSFER CASE 29 1
11 TRANSFER CASE BREATHER 29 38
FILL WITH AUTOMATIC HYDRAULICS
12 FLUID LEVEL Note 1, 2 & 3
7 6
TRANSMISSION INSTALL 13
14
FILTERS
Note 2 & 3
36
8 25
204609
FLUID ONLY ARTICULATION 15 PUMP DRIVE SHAFT
18
19
WALKING BEAM PIVOT
NOTE 1 & 2
8
9
34
23
OSCILLATION JOINT /
20 ARTICULATION JOINT
NOTE 1, 2 & 3
10 35
ANY MAINTENANCE 21 OSCILLATION DRIVE SHAFT
BEARINGS
NOTE 1 & 2
11
15
10 IN THIS AREA
22 TRANSMISSION DRIVE SHAFT
23 DRIVE SHAFTS
24 WHEELNUTS
NOTE 1 & 2
NOTE 1 & 2
BRAKES
ELECTRIC RETARDER NOTE 1 & 2
21
14
18
12
CAUTION IMPORTANT 14
27 SERVICE BRAKE PADS NOTE 1 & 2
GENERAL
31
RECEIVER DRIER
NOTE 2:
NOTE 3:
REFER TO SPECIFICATIONS IN THE OPERATORS AND MAINTENANCE MANUAL
REFER TO MAINTENANCE IN THE OPERATORS AND MAINTENANCE MANUAL
REFER TO MACHINE INSTRUCTION DECAL
32
WITH GREASE UNTIL
D A
204608 EJECTED GREASE IS
VISIBLE AT O-RING 203291 PAYLOAD: 17 000 kg (37 400 lbs) Key: DRAIN CHECK LEVEL CHECK LEVEL CHECK LEVEL CHECK LEVEL CHECK
SEAL, C AND D PERFORM FULL PRESCRIBED SERVICE AS PER OMM REPLACE LUBRICATE CLEAN
P004227
2
4
6
3
P004861