Independent Global Provider of Rotating Equipment Solutions and

Services for the Power, Oil & Gas and Industrial Markets

STG Overview
 Diverse OEM Experience
Proven Engineered Solutions

Rotating Machinery Experience

+ ABB® + Fiat® + Ramgen

+ Alstom® + Fuji® + Rateau
+ Atlas-Copco + GE® + Rolls-Royce®
+ Andritz-Byrd + GHH – MAN Turbo + Rotoflow
+ AC Compressor + Hitachi® + Ruston
+ AEG + Howden/Buffalo + Shin Nippon
+ Ansaldo + Ingersoll Rand + Siemens®
+ Allis – Chalmers + Kawasaki + Solar®
+ BBC - Brown Boveri + Kobe + Sulzer®
+ Clark + MHI + Terry®
+ Cooper + Mitsui + Toshiba®
+ Coppus Murray + Northrop Grumman + Turbodyne
+ Demag Delaval + Nuovo Pignone + Westinghouse
+ Dresser Rand + Parsons + Worthington
+ Elliott + Pillar
Core Steam Capabilities

Reverse Engineering SMART Seals Application Rotor Overhaul OpSpeedTM Balance

Retractable Packing & Brush Tip Seals Articulated Snout Rings® Fastener Upgrade
Retractable Brush Seals

Steam Turbine Rerates Generator Overhaul Components

 Energy Package
Performance & Efficiency

Energy Package Scope

» Retractable Packing
» Brush Seals
» Brush Tips Seals
» Articulated Snout Rings
» Horizontal Joint Upgrade
» Steam Path Repairs

Mid-Span HJ Upgrade Articulated Snout Rings® Retractable Packing & Brush Tip Seals
Retractable Brush Seals

2% - 4% Overall Heat Rate Improvement

4% - 7% Output Improvement
Full Engineering Solutions
Custom Engineered Solutions
Root Cause Analysis of Failed
Components
Blade Failure Analysis & Redesigns
Rotor Dynamic Analysis
Engineering Studies
Advanced Weld Repair Technology
Customer Seminars
Plant and Process Change Turbine
Optimizations
Change of Use Evaluations
Component Material Upgrades
Reverse Engineering

Example: Steam Turbine Reliability / Efficiency Redesign (16 Weeks)

Original Design Failure / Design Analysis Old vs. New Blades New Design
37.3% Increase in
LP Section
Efficiency!

Upgraded replacement parts within the outage window

ST Units & Components Repairs
 Steam Turbine Rotors

+ Over 3,000 Rotor Weld Repairs

+ Over 100 Rotors Straightened – Proprietary ‘OEM Approved’ Process
+ Over 800 Steam Turbine Wheel Replacements
+ Over 5,000 Rotating Element Repairs with Zero Failures

+ Sub-arc semi-automated welding process

+ Cladding for geothermal rotors
+ Stub shaft & wheel replacement
+ Full NDT & life assessment
+ High speed balance capability
+ Blade attachment re-design
+ Blade / bucket manufacturing
+ Replacement rotor manufacturing
+ Component repair
+ LSP for Titanium Blade LCF improvement
+ FAST re-engineering capabilities
 Advanced Rotor Straightening

Rotor HP/IP Turbine GE 162MW - Venezuela

Runout after I, II, III and IV cycle of straig htening

Hyd ro -m ec h an ic al fo rce p la ne

A Ben t p la ne
14
A

8 9
7
9 I II III IV

B
6
High t em p era tu re o pe ra tio n zo ne
10
5

11
4

12
3
B

A
2 1
A

W1' Z I2 K2 C2
W2 W1 WZ Y V U T 1 T S2 S1 S R Q P O N M L Z I3 Z I1 Z IZ F2 Z F1 Z F K1K J I H G F E D C6 C5 C4 C1 C B A
C3

2.0
1.9
1.8
1.7
1.6
1.5
Runout in mm

Runout before
1.4
1.3
1.2
1.1 A fter I cycle
1.0
0.9 A fter II cycle
0.8
0.7
0.6
0.5 A fter III cycl e
0.4
0.3 W1' K2
Z I2 C2
0.2 W2 W1 WZ Y V U T 1 T S2 S1 S R Q P O N M L Z I3 Z I1 Z IZ F2 Z F1 Z F K1K J I H G F E D C6 C5 C4 C1 C B A
C3
0.1
A fter IV cycle

PLANE:2-8
ST Rotor Manufacturing

57
 GENERATORS FACILITY

DIAGNOSTIC CASE
INTRODUCTION GENERATORS NEW WINDING SUMMARY
ENGINEERING STUDIES

Skilled team: 45 years of experience Modern equipment:

26 Project leaders Two locations (USA & Poland) - Heavy CNC machines
35 Engineers Worldwide projects - Coil insulation presses
>300 Technicians Full scope of services - CNC taping machine
- HV coils testing station
Facility contains of:
- Balancing facility
- Rotor clean room
- Painting chamber
- Mechanical workshop
- Stator and rotor
winding manufacturing
facilities

GENERATOR CAPABILITIES
 GENERATOR PRODUCT LINE

DIAGNOSTIC CASE
INTRODUCTION GENERATORS NEW WINDING SUMMARY
ENGINEERING STUDIES

We offer: We manufacture:
- New products - Generator stators
- Upgrades - Generator rotors
- Repairs - Generator auxillaries as:
- Rewinds - Two-chamber hydrogen drier
- Diagnostics - Seal oil supply station
- High-speed balancing - Main lead bushing
- Reverse Engineering - Stator and rotor winding

GENERATOR CAPABILITIES
 TO WHOM

DIAGNOSTIC CASE
INTRODUCTION GENERATORS NEW WINDING SUMMARY
ENGINEERING STUDIES

Customers: Serviced OEMs’ generators:

- Conventional Power Plants - GE - Toshiba
- Industrial Power Plants - ABB / BBC - Mitsubishi
- Hydro Power Plants - Alstom - Ansaldo
- Other Power Plants - ASEA - Fuji
(including Nuclear PP) - Electrosila - Ganz
- Dolmel - Brush
- Skoda and others

GENERATOR CAPABILITIES
 Upgrades – ST, Generator, Comp

Output & Emissions & Reliability & Flexibility Compliance

Efficiency Environment Availability & Life Ext & Risk
Steam Turbine
SMART™ Turbine Seals
Steam Path Assessment & Re-Rates
icon™ Control System Upgrades
Feed Water Pump Upgrades
Generator
Generator Rewinds, Uprates
End Winding Stability System
Compressor
Compressor Re-Rates & Upgrades
Compressor Performance Assessment
Seal Conversions (Oil to Dry Gas)