3423-Instrument Data Sheet - Tundish Preheater 5 & 6

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INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-II, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

LIST:

SR. INSTRUMENT/VALVE PAGE

1 FLAME SENSOR 2
2 FLAME RELAY SWITCH 3
3 PRESSURE GAUGES AT COG LINE 4
4 PRESSURE GAUGES AT COMB. AIR LINE 5
5 PRESSURE GAUGE AT NITROGEN LINE 6
6 PRESSURE SWITCH – LOW 7
7 FLOW CONTROL VALVE AT COG LINE 8
8 FLOW CONTROL VALVE AT COMB. AIR LINE 9
9 PRESSURE CONTROL VALVE 10
10 SHUT OFF VALVE 11
11 PRESSURE INDICATING CONTROLLER 12
12 TEMPERATURE INDICATING PROG. CONTROLLER 13
13 FLOW INDICATING RATIO CONTROLLER 14
14 ORIFICE PLATES 15
15 FLOW INDICATING TRANSMITTER 16
16 PRESSURE INDCATING TRANSMITTER 17
17 THERMOCOUPLE 18
18 CO DETECTOR 19
19 AIR FILTER REGULATOR 20
20 SHUT OFF VALVE 21
21 LIMIT SWITCH 22
22 IGNITION TRANSFORMER 23
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – FLAME SENSOR

SR. DESCRIPTION / PARAMETER SPECIFICICATION


FS-55-05,FS-55-06,FS-55-07,FS-55-08,
1 TAG
FS-56-05,FS-56-06,FS-56-07,FS-56-08
2 SERVICE UV DETECTION OF MAIN FLAME
3 MODEL NUMBER C7027A 1023
4 MAKE HONEYWELL
5 LOCATION BURNER
6 MOUNTING 1/2 - 14 NPSM FOR MOUNTING ON 1/2" SIGHT PIPE

3.5 TO 7.5 μA, WHEN CONNECTED WITH HONEYWELL FLAME DETECTOR


7 OUTPUT CURRENT
RELAY UNIT.

8 QTY 8 NOS.

0 05.04.2023 RG
REV DATE MADE BY
2
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – FLAME RELAY SWITCH

SR. DESCRIPTION / PARAMETER SPECIFICATION


FD-55-05,FD-55-06,FD-55-07,FD-55-08,
1 TAG
FD-56-05,FD-56-06,FD-56-07,FD-56-08
INDICATION AND RELAY OUTPUT FOR PRESENCE AND ABSENCE OF MAIN
2 SERVICE
FLAME
3 MODEL NUMBER R4343E - 1048
4 MAKE HONEYWELL
5 LOCATION CONTROL PANEL
6 MOUNTING PLUG-IN MOUNTS
7 POWER SUPPLY 115 – 230 V
8 OUTPUT 1 DPDT RELAY SWITCHING
ONE LED LIGHT WHICH ON WHEN FLAME PRESENT AND OFF WHEN FLAME
9 INDICATION
ABSENT

10 QTY 8 NOS.

0 05.04.2023 RG
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3
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – PRESSURE GAUGES AT COG LINE

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG PI1-55-28, PI1-56-28 PI1-55-36, PI1-56-36 PI1-55-39, PI1-56-39
2 TYPE CAPSULE CAPSULE CAPSULE
3 MAKE FORBES MARSHALL FORBES MARSHALL FORBES MARSHALL
4 MEDIA COG COG COG
VALVE TRAIN: VALVE TRAIN: VALVE TRAIN:
5 LOCATION AT INLET, BEFORE “U” BEFORE PRESS. AFTER FLOW CONTROL
SEAL REGULATING VALVE VALVE
6 CONNECTION 1/2” BSP(M) Bottom 1/2” BSP(M) 1/2” BSP(M)
7 PRESURE RANGE 0-300 MBAR 0-250 MBAR 0-60 MBAR
8 OVER PRESSURE LIMIT 130% FSD 130% FSD 130% FSD
9 DIAL SIZE 100 MM 100 MM 100 MM

10 ENCLOSURE &CLASS SS-304, IP-67 SS-304, IP-67 SS-304, IP-67

11 SENSING ELEMENT SS-316 SS-316 SS-316

INTERNAL ZERO INTERNAL ZERO INTERNAL ZERO


12 POINTER
ADJUSTABLE POINTER ADJUSTABLE POINTER ADJUSTABLE POINTER

13 QTY. 2 NOS. 2 NOS. 2 NOS.

0 05.04.2023 RG
REV DATE MADE BY
4
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – PRESSURE GAUGES AT COMB. AIR LINE

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG PI4-55-20 PI4-56-20
2 TYPE CAPSULE CAPSULE
3 MAKE FORBES MARSHALL FORBES MARSHALL
4 MEDIA COMB. AIR COMB AIR

COMB AIR DUCT: COMB AIR DUCT:


5 LOCATION
AFTER COMB AIR FAN AFTER COMB. AIR FAN

6 CONNECTION 1/2” BSP(M) 1/2” BSP(M)


7 PRESURE RANGE 0-60 MBAR 0-60 MBAR
8 OVER PRESSURE LIMIT 130% FSD 130% FSD
9 DIAL SIZE 100 MM 100 MM
10 ENCLOSURE & CLASS SS-304, IP-67 SS-304, IP-67
11 SENSING ELEMENT SS-316 SS-316
INTERNAL ZERO ADJUSTABLE INTERNAL ZERO ADJUSTABLE
12 POINTER
POINTER POINTER
13 QTY. 1 NO. 1 NO.

0 05.04.2023 RG
REV DATE MADE BY
5
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – PRESSURE GAUGE AT NITROGEN LINE

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG PI3-55-56, PI3-56-56
2 TYPE BOURDON TUBE TYPE BOURDON TUBE TYPE
3 MAKE FORBES MARSHALL FORBES MARSHALL
4 MEDIA NITROGEN NITROGEN

AT NITROGEN INLET : AT NITROGEN INLET :


5 LOCATION
AFTER AIR FILTER REGULATOR AFTER AIR FILTER REGULATOR

6 CONNECTION 1/2” BSP(M) 1/2” BSP(M)


7 PRESURE RANGE 0-16 BAR 0-16 BAR
8 OVER PRESSURE LIMIT 130% FSD 130% FSD
9 DIAL SIZE 100 MM 100 MM
10 ENCLOSURE & CLASS SS-304, IP-68 SS-304, IP-68
11 SENSING ELEMENT SS-316L SS-316L
MICROMETER ZERO ADJUSTABLE MICROMETER ZERO ADJUSTABLE
12 POINTER
POINTER POINTER
13 QTY. 1 NO. 2 NO.

0 05.04.2023 RG
REV DATE MADE BY
6
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – PRESSURE SWITCH - LOW


DESCRIPTION /
SR. SPECIFICATION
PARAMETER
1 TAG PSL1-55-37, PSL1-56-37 PSL4-55-21, PSL4-56-21 PSL3-55-76, PSL3-56-76
COG VALVE TRAIN : LP NITROGEN PIPING :
COMB AIR PIPING :
2 LOCATION/MEDIA AFTER PRESSURE AFTER AIR FILTER
AFTER COMB AIR FAN
REGULATING VALVE REGULATOR
3 QTY 2 NOS. 2 NOS. 2 NOS.

4 MODEL NO. GK-201-33-M045-55A GM-201-33-M041-55A GM-201-02-A7K-22-B-Z

7.5 – 75 mbar (75-750 MM 5 – 50 mbar (50-500 MM 1 – 10 bar


5 PRESSURE RANGE
WC) WC)
MAXM WORKING 15 BAR
6 2 BAR 2 BAR
PRESSURE
7 TYPE BELLOW OPERATED
8 MAKE WIKA
9 PROCESS CONNECTION 1/4” NPT (F)
10 OPERATING DIFFERENTIAL Fixed
ELEC CONDUIT
11 1/2” NPT (f)
CONNECTION
12 ENCLOSURE IP 66
13 SWITCH TYPE TWO SPDT SWITCH- 5A, 230V AC

0 05.04.2023 RG
REV DATE MADE BY
7
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – FLOW CONTROL VALVE AT COG LINE

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG CV1150-55-38, CV1150-56-38
2 MEDIA COG
3 LOCATION COG VALVE TRAIN
4 MAKE VALVE-TRANSTECH / ACTUATOR-STAFFORD
5 LINE SIZE / VALVE SIZE 200 NB / 150 NB
6 VALVE TYPE BUTTERFLY - WAFER TYPE
7 FLUID FLOW & PRESSURE 1190 NM3/HR MAXM AT 400 MM WC
8 MOUTING STANDARD TO SUIT MOUNTING BETWEEN ANSI B16.5 CL.150 FLANGES
9 Valve Body C.S
10 Valve Disc IS 2062 E2 50
11 VALVE SPINDLE AISI-410
PNEUMATIC OPERATED, DOUBLE ACTING TYPE,
12 ACTUATOR TYPE
WITH EP POSITIONER & POSITION TRANSMITTER
13 CONTROL FEATURE MODULATING - SIGNAL TO OPEN
14 PNEUMATIC MEDIUM NITROGEN
15 MEDIUM SUPPLY PRESS. 4 -6 KG/CM2G
16 PNEUM. MEDIUM FAILURE STAY-PUT
17 CONTROL INPUT 4-20 mA DC, FROM RATIO CONTROLLER
18 SIGNAL FAILURE STAY-PUT
19 POSITIONER FEEDBACK 4-20 mA, FROM POSITION TRANSMITTER
20 MANUAL OVERRIDE BY DETACHABLE MANUAL HAND WHEEL
21 ACCESSORY AIR FILTER REGULATOR FOR PNEUMATIC MEDIUM
22 QTY 2 NOS.

0 05.04.2023 RG
REV DATE MADE BY
8
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – FLOW CONTROL VALVE AT COMBUSTION AIR LINE

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG CV4400-55-24, CV4400-56-24
2 MEDIA COMBUSTION AIR
3 LOCATION COMB AIR PIPING
4 MAKE VALVE-TRANSTECH / ACTUATOR-STAFFORD
5 LINE SIZE / VALVE SIZE 400 NB / 400 NB
6 VALVE TYPE BUTTERFLY - WAFER TYPE
7 FLUID FLOW & PRESSURE 6000 NM3/HR MAXM AT 300 MM WC
8 MOUTING STANDARD TO SUIT MOUNTING BETWEEN ANSI B16.5 CL.150 FLANGES
9 Valve Body C.S
10 Valve Disc IS 2062 E2 50
11 VALVE SPINDLE AISI-410
PNEUMATIC OPERATED, DOUBLE ACTING TYPE,
12 ACTUATOR TYPE
WITH EP POSITIONER & POSITION TRANSMITTER
13 CONTROL FEATURE MODULATING - SIGNAL TO OPEN
14 PNEUMATIC MEDIUM NITROGEN
15 MEDIUM SUPPLY PRESS. 4 - 6 KG/CM2G
16 PNEUM. MEDIUM FAILURE STAY-PUT
17 CONTROL INPUT 4-20 mA DC, FROM PROGRAMMED TEMP CONTROLLER
18 SIGNAL FAILURE STAY-PUT
19 POSITIONER FEEDBACK 4-20 mA, FROM POSITION TRANSMITTER
20 MANUAL OVERRIDE BY DETACHABLE MANUAL HAND WHEEL
21 ACCESSORY AIR FILTER REGULATOR FOR PNEUMATIC MEDIUM
22 QTY 2 NOS.

0 05.04.2023 RG
REV DATE MADE BY
9
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – PRESSURE REGULATING VALVE AT COG LINE

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG PRV1100-55-35, PRV1100-56-35
2 MEDIA COG
3 LOCATION COG VALVE TRAIN
4 MAKE VALVE-TRANSTECH / ACTUATOR-STAFFORD
5 LINE SIZE / VALVE SIZE 200 NB / 100 NB
6 VALVE TYPE BUTTERFLY - WAFER TYPE
7 FLUID FLOW 1190 NM3/HR MAXM
8 INLET / OUTLET PRESSURES 80-150 MBAR / 66-130 MBAR
9 MOUTING STANDARD TO SUIT MOUNTING BETWEEN ANSI B16.5 CL.150 FLANGES
10 VALVE BODY C.S
11 VALVE DISC IS 2062 E2 50
12 VALVE SPINDLE AISI-410
PNEUMATIC OPERATED, DOUBLE ACTING TYPE,
13 ACTUATOR TYPE
WITH EP POSITIONER
14 CONTROL FEATURE MODULATING - SIGNAL TO OPEN
15 PNEUMATIC MEDIUM NITROGEN
16 MEDIUM SUPPLY PRESS. 4 - 6 KG/CM2G
17 PNEUM. MEDIUM FAILURE STAY-PUT
18 CONTROL INPUT 4-20 mA DC, FROM RATIO CONTROLLER
19 SIGNAL FAILURE STAY-PUT
20 MANUAL OVERRIDE BY DETACHABLE MANUAL HAND WHEEL
21 ACCESSORY AIR FILTER REGULATOR FOR PNEUMATIC MEDIUM
22 QTY 2 NOS.

0 05.04.2023 RG
REV DATE MADE BY
10
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – SHUT-OFF VALVE AT COG LINE

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG SOV1200-55-32, SOV1200-56-32
2 MEDIA COG
3 LOCATION COG VALVE TRAIN
4 MAKE STAFFORD (VIRGO)
5 LINE SIZE / VALVE SIZE 200 NB / 200 NB
6 VALVE TYPE BUTTERFLY - WAFER TYPE, TIGHT SHUT-OFF
7 MEDIA PRESSURE 150 MBAR MAXM
8 MOUTING STANDARD TO SUIT MOUNTING BETWEEN ANSI B16.5 CL.150 FLANGES
9 VALVE BODY ASTM A-126 CL.B
10 VALVE DISC CS, ASTM A216 GR. WCB
11 VALVE SPINDLE AISI-410
12 VALVE SEAT VITON
13 LEAKAGE CLASS CLASS VI
PNEUMATIC OPERATED, SINGLE ACTING, SPRING RETURN TYPE
14 ACTUATOR TYPE
WITH PNEUMATIC 3/2 WAY SOLENOID VALVE
15 PNEUMATIC MEDIUM NITROGEN
16 MEDIUM SUPPLY PRESS. 4 - 6 KG/CM2G
17 PNEUM. MEDIUM FAILURE CLOSE
18 SOLENOID VALVE TYPE NAMUR, 3/2 WAY, IP65, COIL VOLTAGE :110 V AC
19 ELEC POWER FAILURE CLOSE
20 ACCESSORY AIR FILTER REGULATOR FOR PNEUMATIC MEDIUM
21 QTY 2 NOS.

0 05.04.2023 RG
REV DATE MADE BY
11
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – COG PRESSURE INDICATING CONTROLLER

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG PIC-55-84, PIC-56-84
2 SERVICE COG PRESSURE CONTROL
3 TYPE PID INDICATING CONTROLLER
4 MAKE HONEYWELL
5 MODEL NUMBER UDC1200
6 LOCATION/MOUNTING CONTROL PANEL/FLUSH
7 DIMENSION 48 x 48 x 110 mm
8 PV INPUT 4-20 ‘mA, FROM PRESSURE TRANSMITTER
9 CONTROL OUTPUT 4-20 mA, TO PRESSURE CONTROL VALVE
10 INDICATION PV AND SET PRESSURE
11 CALIBRATED PRESSURE RANGE 0 – 130 MBAR
12 SET POINT 60 MBAR
13 SUPPLY VOLTAGE 110 VAC 50 HZ
14 QTY 2 NOS.

0 05.04.2023 RG
REV DATE MADE BY
12
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – TEMPERATURE INDICATING PROGAMME CONTROLLER

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG TIC-55-73, TIC-56-73
TEMPERATURE CONTROL OF PREHEATER EXHAUST GAS
2 SERVICE
AS PER TIME-TEMP PROFILE
3 TYPE PROGRAM PID CONTROLLER
4 MAKE HONEYWELL
5 MODEL NUMBER UDC3500
6 LOCATION/MOUNTING CONTROL PANEL/FLUSH
7 DIMENSION 96 x 96 x 117 mm
1. FROM T/C AT PREHEATER VENT
8 PV INPUT
2. 4-20 mA POSITION FEEDBACK FROM COMB AIR CONTROL VALVE
9 CONTROL OUTPUT 4-20 mA, TO COMB AIR CONTROL VALVE
10 DIGITAL INDICATION PV AND SP
11 PROGRAMM NOS & PATTERN 64 SEGMENTS TO ALLOCATE UPTO 4 PROGRAMMES
160 X 80 PIXEL, MONOCHROME GRAPHIC LCD WITH A DUAL COLOUR (RED /
12 DISPLAY TYPE
GREEN) BACKLIT
13 DISPLAY AREA 66 (W) x 37 (H) MM
PRIMARY &SECONDARY 0.5% TO 999.9% OF INPUT SPAN IN 0.1%
14 PROPORTIONAL BANDS
INCREMENTSOR ON/OFF CONTROL AT P = 0
15 TUNING TYPES PRE-TUNE / AUTO PRE-TUNE / SELF-TUNE / MANUAL TUNE
16 SUPPLY VOLTAGE 110 VAC 50 HZ
17 QTY 2 NOS.

0 05.04.2023 RG
REV DATE MADE BY
13
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – FLOW INDICATING RATIO CONTROLLER

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG FFIC-55-74, FFIC-56-74
MEASUREMENT/INDICATION OF COMB AIR & COG FLOW RATE,
2 SERVICE
AND CONTROL OF COG FLOW PROPORTIONAL TO COMB AIR FLOW
3 TYPE DUAL FLOW RATIO INDICATING PID CONTROLLER

4 MAKE HONEYWELL
5 MODEL NUMBER UDC3500
6 LOCATION/MOUNTING CONTROL PANEL/FLUSH
7 DIMENSION 96 x 96 x 148 mm

1. 4-20 mA FROM COMB AIR FLOW TRANSMITTER


8 PV INPUTS 2. 4-20 mA FROM GOG FLOW TRANSMITTER
4. 4-20 mA POSITION FEEDBACK FROM COMB AIR CONTROL VALVE

9 CONTROL OUTPUT 4-20 mA, TO COG FOW CONTROL VALVE


1. 4 DIGIT DUAL DISPLAY - PV & SP IN OPERATOR MODE.
10 INDICATION/DISPLAY 2. MV AND TOTALIZED VALUE OF ANY OF THE ANALOG INPUTS BY
PRESSING LOWER BUTTON
11 MV CALCULATION AIR FLOW : COG FLOW = 4.6 : 1
12 PROGRAM STORAGE WILL BE STORED IN FLUSH EPROM
13 SUPPLY VOLTAGE 110 V AC, 50 HZ
14 QTY 2 NOS.

0 05.04.2023 RG
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14
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – ORIFICE PLATES

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG FE1200-55-29, FE1200-56-29 FE4400-55-22,FE4400-56-22
2 LOCATION/MEDIA COG VALVE TRAIN COMB. AIR PIPING
3 SERVICE FLOW MEASUREMENT OF COG FLOW MEASUREMENT OF COMB AIR
4 LINE SIZE 200 NB 400 NB
5 MAKE TRANSTECH TRANSTECH
6 TYPE CONCENTRIC SQUARE EDGE CONCENTRIC SQUARE EDGE
7 MATERIAL AISI 316 AISI 316
BETWEEN CARRIER RINGS AND AISI BETWEEN CARRIER RINGS AND AISI
8 MOUNTING
CL. 150 FLANGES CL. 150 FLANGES
1/2” NPT (F) TAPPING AT EACH 1/2” NPT (F) TAPPING AT EACH
9 PRESSURE TAPPINGS
CARRRIER RING CARRRIER RING
10 OPERATING PRESSURE ~600 MM WC ~300 MM WC
11 DESIGN MAXM FLOW RATE 1190 NM3/HR OF COG 6500 NM3/HR OF AIR

12 DP AT MAXM FLOW 100 MM WC 100 MM WC

13 PERMANENT PRESSURE LOSS 55 MM WC 50MM WC


14 ORIFICE SIZING CALCULATION ATTACHED ATTACHED
15 QTY 2 NOS. 2 NOS

0 05.04.2023 RG
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15
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – FLOW INDICATING TRANSMITTER

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG FIT1-55-30, FIT1-56-30 FIT4-55-23, FIT4-56-23
COG VALVE TRAIN, COMB. AIR PIPING,
2 MEDIA/LOCATION
OVER/NEAR ORIFICE PLATE OVER/NEAR ORIFICE PLATE
3 MODEL NUMBER STD810 STD810
MICROPROCESSOR SMART MICROPROCESSOR SMART
4 TYPE
DP TRANSMITTER DP TRANSMITTER
5 MAKE HONEYWELL HONEYWELL
6 PROCESS CONNECTION 1/4” NPT (F) 1/4” NPT (F)

7 OUTPUT 4-20 mA, 2-WIRE, HART 4-20 mA, 2-WIRE, HART

8 ELECTRICAL ENTRY 1/2” NPT (F) 1/2” NPT (F)


9 HOUSING IP67 IP67
10 IN-BUILT SQ ROOT EXTRACTOR YES YES

SMART DIGITAL LCD DISPLAY WITH SMART DIGITAL LCD DISPLAY WITH
11 BUILT-IN OUTPUT INDICATOR
HART PROTOCOL HART PROTOCOL

12 CALIBRATED FLOW 0 –1200 NM3/HR 0 –6500 NM3/HR


13 CORRESPONDING ORIFICE DP 10O MM WC 100 MM WC

MOUNTING BRACKET SUITABLE FOR MOUNTING BRACKET SUITABLE FOR


14 MOUNTING
2” PIPE MOUNTING 2” PIPE MOUNTING
3 WAY MANIFOLD WITH VALVES, 3 WAY MANIFOLD WITH VALVES,
15 ACCESSORIES
AISI-316 AISI-316
16 QTY 2 NOS. 2 NOS.

0 05.04.2023 RG
REV DATE MADE BY
16
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – PRESSURE INDICATING TRANSMITTER

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG PIT1-55-83, PIT1-56-83
2 MEDIA/LOCATION COG VALVE TRAIN, AFTER PRESSURE CONTROL VALVE
3 MODEL NUMBER STD720
4 TYPE MICROPROCESSOR SMART PR. INDICATING TRANSMITTER
5 MAKE HONEYWELL
6 PROCESS CONNECTION 1/4” NPT (F)
7 OUTPUT 4-20 mA, 2-WIRE, HART
8 ELECTRICAL ENTRY 1/2” NPT (F)
9 HOUSING IP67
10 BUILT-IN OUTPUT INDICATOR SMART DIGITAL LCD DISPLAY WITH HART PROTOCOL
12 PRESSURE RANGE 0-100 MBAR
13 MOUNTING MOUNTING BRACKET SUITABLE FOR 2” PIPE MOUNTING
14 ACCESSORIES 2-VALVE MANIFOLD, AISI-316
15 QTY 2 NOS.

0 05.04.2023 RG
REV DATE MADE BY
17
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – THERMOCOUPLE

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG TE-55-13, TE-56-13
2 SERVICE MEASUREMENT OF PREHEATER EXHAUST/FLUE GAS TEMPERATURE.
CONTINUOUS SEMI-FLEXIBLE MI ELEMENT, LENGTH 6 M, WITH SENSING
3 TYPE
ELEMNT AT ONE END AND TERMINATING AT HEAD AT OTHER END.
4 SENSING ELEMENT CHROMEL-ALUMEL (TYPE K)

5 MODE SIMPLEX, UNGROUNDED

SENSING ELEMENT AT PREHEATER VENT PIPE


6 LOCATION
TERMINAL HEAD NEAR SWIVEL POINT OF BOOM
7 MAKE TEMPSENS
8 INSULATION MINERAL INSULATED (COMPACTED MGO)
9 SHEATH 6 MM DIA., AISI-316
10 IMMESRSION LENGTH 125 MM
11 MAX. OPERATING TEMP 1000 DEG C

3/8" BSP (M) COMPRESSION FITTING FOR MOUNTING TO THERMOWELL.


12 THERMOCOUPLE CONNECTION
THERMOWELL PROCESS CONNECTION: 1/2" BSP (M)

13 THERMOWELL TYPE SS-316, DRILLED BAR STOCK, TAPERED TYPE, TOTAL LENGTH : 175 MM
14 ELECTRICAL ENTRY 1/2” NPT (F)
15 HEAD ENCLOSURE IP 67
16 QTY 2 NOS

0 05.04.2023 RG
REV DATE MADE BY
18
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – CO GAS DETECTOR

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG AIT-55-75, AIT-56-75
2 MODEL SPXCDALMCX
3 MAKE HONEYWELL
4 ENCLOSURES CAST ALUMINUM, POLY-BONDED COATING NEMA 4X, IP66 RATED
5 MEASURING GAS COG
6 MEASURING RANGE 0- 999 PPM 1 PPM INCREMENT
7 INPUT CURRENT (MAX) TOXIC GAS : 150 MA AT 24 VDC
8 INPUT VOLTAGE 12-28 VDC OPERATING RANGE (24 VDC TYPICAL)
9 DISPLAY DUAL-CHANNEL SPLIT-SCREEN LED DISPLAY
10 SIGNAL OUTPUT 4-20 mA, LINEAR (ANALOG)

3 ALARM RELAYS: TWO USER-PROGRAMMABLE RELAYS, SPST, N.O, ONE


11 ALARM RELAYS
FAULT RELAY, SPST, N.C.

12 ACCESSORIES HOOTER
13 QTY 2 NOS.

0 05.04.2023 RG
REV DATE MADE BY
19
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – AIR FILTER REGULATOR

SR. DESCRIPTION / PARAMETER SPECIFICATION


1 TAG FR325-55-55, FR325-56-55
2 MODEL SB70K-8G-M8D-RG/+SN
3 MEDIA NITROGEN
4 LOCATION NITROGEN VALVE TRAIN
5 MAKE SHAVO
6 LINE SIZE 25 NB
7 BODY MATERIAL AL. ALLOY DIE DISC
8 FILTER ELEMENT MATERIAL PLASTIC (POLYPROPYLENE)
9 MAXIMUM INLET PRESSURE 15-150 PSIG (1-10 BAR)
10 MAXIMUM OPERATING TEMP. 800C (1750F)
11 FILTER DRAIN MANUAL
12 CONNECTION 1” BSP
13 QTY 2 NOS.

0 05.04.2023 RG
REV DATE MADE BY
20
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – SHUT-OFF VALVE AT COG LINE

SR. DESCRIPTION / PARAMETER SPECIFICATION


SOV180-55-41, SOV180-55-44, SOV180-55-47, SOV180-55-50,
1 TAG
SOV180-56-41, SOV180-56-44, SOV180-56-47, SOV180-56-50
2 MEDIA COG
3 LOCATION COG VALVE TRAIN (INDIVIDUAL)
4 MAKE STAFFORD (VIRGO)
5 LINE SIZE / VALVE SIZE 80 NB / 80 NB
6 VALVE TYPE BUTTERFLY - WAFER TYPE, TIGHT SHUT-OFF
7 MEDIA PRESSURE 150 MBAR MAXM
8 MOUTING STANDARD TO SUIT MOUNTING BETWEEN ANSI B16.5 CL.150 FLANGES
9 VALVE BODY ASTM A-126 CL.B
10 VALVE DISC CS, ASTM A216 GR. WCB
11 VALVE SPINDLE AISI-410
12 VALVE SEAT VITON
13 LEAKAGE CLASS CLASS VI
PNEUMATIC OPERATED, SINGLE ACTING, SPRING RETURN TYPE
14 ACTUATOR TYPE
WITH PNEUMATIC 3/2 WAY SOLENOID VALVE
15 PNEUMATIC MEDIUM NITROGEN
16 MEDIUM SUPPLY PRESS. 4 - 6 KG/CM2G
17 PNEUM. MEDIUM FAILURE CLOSE
18 SOLENOID VALVE TYPE NAMUR, 3/2 WAY, IP65, COIL VOLTAGE :110 V AC
19 ELEC POWER FAILURE CLOSE
20 ACCESSORY AIR FILTER REGULATOR FOR PNEUMATIC MEDIUM
21 QTY 8 NOS.

0 05.04.2023 RG
REV DATE MADE BY
21
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – LIMIT SWITCH

SR. DESCRIPTION / PARAMETER SPECIFICICATION


1 TAG ZS-55-14, ZS-55-15, ZS-56-14, ZS-56-15
2 SERVICE POSITION LIMIT FOR HOOD
3 MODEL NUMBER JC1125, BMK9
4 MAKE JAI BALAJI
5 LOCATION HOOD
6 MOUNTING LOCAL
7 QTY 4 NOS.

0 05.04.2023 RG
REV DATE MADE BY
22
INSTRUMENT DATA SHEET

CLIENT TATA STEEL, KALINGANAGAR

EUIPMENT TUNDISH PRAHEATER 5 & 6 DOC NO: 3423-IDS-05

PROJECT STEEL MELT SHOP, PHASE-III, KALINGANAGAR PREPARED BY R. GHOSH

TSL DOC NO. REV - 0 05.04.2023

INSTRUMENT/VALVE – IGNITION TRANSFORMER

SR. DESCRIPTION / PARAMETER SPECIFICICATION


IG-55-09, IG-55-10, IG-55-11, IG-55-12,
1 TAG
IG-56-09, IG-56-10, IG-56-11, IG-56-12,
2 SERVICE IGNITION FOR BURNER
3 MAKE TRANSTECH (FIDA)
4 LOCATION NEAR BURNER
5 MOUNTING WALL MOUNTING
6 SUPPLY OUTPUT-10 KV, 20 mA, POWER SUPPLY-110 V AC
7 QTY 8 NOS.

0 05.04.2023 RG
REV DATE MADE BY
23

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