Siemens

Energy & Automation, Inc. INSTALLATION AND SERVICE INSTRUCTION

SD39PSR-1
Rev: 4
January 2002

APACS+TM and QUADLOG®

POWER SUPPLY RACK (POWERAC)
INSTALLATION AND SERVICE INSTRUCTION
SD39PSR-1 CONTENTS

TABLE OF CONTENTS

SECTION AND TITLE PAGE

1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 PRODUCT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 PRODUCT SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.3 INTERNATIONAL STANDARDS ORGANIZATION (ISO) SYMBOLS . . . . . . . . . . . . . . . . 1-6
1.4 RELATED LITERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

2.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 INSTALLATION CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.1 EMC Directive Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1.2 General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 POWERAC SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.3 POWERAC IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.4 ENVIRONMENTAL CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.5 EQUIPMENT DELIVERY AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.5.1 Predelivery Inspection and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.5.2 Factory Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.5.3 Receipt of Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.5.4 Return of Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.5.4.1 Return of Shipment within North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.5.4.2 Return of Shipment Outside North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.5.5 Equipment Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.5.6 Equipment Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.6 POWERAC MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.7 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.7.1 DC Cable to Rack Backplane Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.7.2 POWERAC AC Power Input Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.7.3 Safety Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2.8 PLACING POWERAC IN SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

3.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1 TOOL AND EQUIPMENT REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 VISUAL INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4.1 Power Supply Protective Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4.2 AC and DC Voltage Access Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.4.3 POWERAC LED Decoding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.4.4 POWERAC Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.4.4.1 Failure of a Non-Redundant POWERAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.4.4.2 Failure of a Redundant POWERAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.4.5 POWERAC Fault Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.5 TRANSITION BOARD FUSE REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.5.1 Removal/Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

January 2002 i
CONTENTS SD39PSR-1

TABLE OF CONTENTS
(Continued)

SECTION AND TITLE PAGE

3.6 TRANSITION BOARD REMOVAL/REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.6.1 Removal Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.6.2 Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.7 POWER SUPPLY REMOVAL/REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.7.1 Removal Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.7.2 Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.8 SPARE AND REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.9 EQUIPMENT RETURN WITHIN NORTH AMERICA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.10 EQUIPMENT RETURN OUTSIDE NORTH AMERICA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.11 MATINENANCE RECORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

4.0 CIRCUIT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

5.0 MODEL DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1 REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

6.0 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1 ELECTROMAGNETIC COMPATIBILITY (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.2 AGENCY CERTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

DECLARATION OF CONFORMITY
WARRANTY

LIST OF FIGURES

FIGURE AND TITLE PAGE

1-1 POWERAC Major Assemblies and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 POWERAC Connectors and Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

2-1 POWERAC Locations on Cabinet Rails Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

2-2 MODULRAC-to-POWERAC 24 Vdc Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2-3 Sample Redundant POWERAC AC and DC Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

4-1 POWERAC Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

5-1 Model Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

ii January 2002
SD39PSR-1 CONTENTS

LIST OF TABLES

TABLE AND TITLE PAGE

1-1 TIC Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

1-2 ISO/IEC Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

2-1 DC Cable to POWERAC P1-P4 Connection Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-2 POWERAC Terminal Block TB1 AC Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2-3 POWERAC AC Input Voltge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

3-1 POWERAC DC Power Output Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3-2 39PSR4ANDN/39PSR2ANCN Power Supply LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3-3 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

5-1 POWERAC Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-2 Field Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

6-1 POWERAC Electrical/Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-2 Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

SIGNFICANT CHANGES IN REV 4

Significant changes for revision include a new document format and the additions listed below.

1.2 PRODUCT SUPPORT - Has been updated.

2.2 EXAMPLE CALCULATION - Has been revised to correct errors.

TABLE 6-1 POWERAC Electrical/Mechanical Specifications - Has been revised for power supply
voltage.

January 2002 iii

CONTENTS SD39PSR-1

Siemens Energy & Automation, Inc.. assumes no liability for errors or omissions in this document or for the application and use of
information included in this document. The information herein is subject to change without notice.

APACS+, 4-mation, and QUADLOG are trademarks of Siemens Energy & Automation, Inc. All other trademarks are the property
of the respective owners.

© Copyright 2002 Siemens Energy & Automation, Inc. All rights reserved

iv January 2002
SD39PSR-1 INTRODUCTION

1.0 INTRODUCTION

This Instruction provides installation information for the following APACS+ hardware:

• Model 39PSR4ANDN Power Supply Rack

• Model 39PSR2ANCN Power Supply Rack

This Instruction is divided into six major sections.

• Section 1, Introduction - Provides product description and related literature sections.

• Section 2, Installation - Describes mechanical and electrical installation.

• Section 3, Maintenance - Consists of preventive maintenance, troubleshooting, assembly replacement

procedures, and spare and replacement parts suggestions.

• Section 4, Circuit Description - Gives a brief system description of the POWERAC.

• Section 5, Model Designation - Provides Model Designation and tables of attachments and replacement
power supply assemblies.

• Section 6, Specifications - Consists of mechanical, electrical, and environmental specifications.

1.1 PRODUCT DESCRIPTION

The Power Supply Rack (POWERAC) is a rack-mounted power supply capable of distributing 24 Vdc
operating power to APACS+ and QUADLOG modules through the backplane of a MODULRAC or
SIXRAC. POWERAC versions are available that can typically support two and four MODULRACs or
SIXRACs. See Figures 1-1 and 1-2 for diagrams of POWERAC.

POWERAC consists of a power supply assembly mounted to an "L" bracket that is attached to a rack mount
panel. The panel can be mounted to standard 19 inch cabinet rails. A termination board mounted adjacent to
the power supply facilitates AC and DC power connections. The board provides the following:

• AC power input connection terminal block

• AC input ON/OFF switch
• AC power output connector (termination board to power supply)
• DC power input connector (power supply to termination board)
• Four field replaceable 24 Vdc output 10A fuses
• Four 24 Vdc output connectors (mating connectors included)
• 24 Vdc power status LED

January 2002 1-1

INTRODUCTION SD39PSR-1

FIGURE 1-1 POWERAC Major Assemblies and Dimensions

1-2 January 2002

SD39PSR-1 INTRODUCTION

FIGURE 1-2 POWERAC Connectors and Terminals

January 2002 1-3

 INTRODUCTION SD39PSR-1

| 1.2 PRODUCT SUPPORT

Product support can be obtained from a Technical Information Center (TIC). Each regional TIC is a
customer service center that provides direct telephone support on technical issues related to the functionality,
application, and integration of all products supplied by Siemens. Regional TIC contact information is
provided in Table 1-1. Your regional TIC is the first place you should call when seeking product support
information. When calling, it is helpful to have the following information ready:

• Caller ID number, or name and company name - When someone calls for support for the first time, a personal
caller number is assigned. Having the number available when calling for support will allow the TIC
representative taking the call to use the central customer database to quickly identify the caller’s location and
past support needs.
- Product part number or model number and version
- If there is a problem with the product’s operation:
- Whether or not the problem is intermittent
- The steps performed before the problem occurred
- Any error messages or LED indications displayed
- Installation environment

Customers that have a service agreement (ServiceSuite or Field Service Agreement) are granted access to the
secure area of our Website (www.smpa.siemens.com/techservices). This area contains a variety of product
support information. To log on, you will be prompted to enter your username and password.

1-4 January 2002

SD39PSR-1 INTRODUCTION

TABLE 1-1 TIC Contact Information

Tel: +1 215 646 7400, extension 4842

Fax: +1 215 283 6343

E-mail: TICGroupNA@smpa.siemens.com
TIC
NORTH AMERICA Hours of Operation: 8 a.m. to 6 p.m. eastern time
Monday – Friday (except holidays)

Secure Web Site: www.smpa.siemens.com/techservices

Tel: +65 299 6051

Fax: +65 299 6053

TIC
ASIA-PACIFIC E-mail: TICGroupAP@smpa.siemens.com

Hours of Operation: 9 a.m. to 6 p.m. Singapore time

Monday – Friday (except holidays)

Secure Web Site: www.smpa.siemens.com/techservices

Tel: +44 1935 470172

Fax: +44 1935 706969

TIC
EUROPE E-mail: TICGroupEurope@smpa.siemens.com

Hours of Operation: 8:30 a.m. to 5:15 p.m. GMT/BST

Monday – Thursday (except holidays)

8:30 a.m. to 4:00 p.m. GMT/BST

Friday (except holidays)

Secure Web Site: www.smpa.siemens.com/techservices

January 2002 1-5

INTRODUCTION SD39PSR-1

1.3 INTERNATIONAL STANDARDS ORGANIZATION (ISO) SYMBOLS

Refer to Table 1-2 for an explanation of ISO (International Standards Organization) and IEC (International
Electrotechnical Commision) symbols that, when appropriate, are prominently displayed on the surfaces of
hardware. The symbols are also used in instructions to denote CAUTION and WARNING notes.

TABLE 1-2 ISO/IEC Symbols

SYMBOL PUBLICATION DESCRIPTION

ISO 3864, WARNING: Risk of Electric Shock. The symbol is
No. B.3.6 prominently displayed on the surfaces of hardware. When
used in an instruction, text accompanies the symbol which
identifies something that can be dangerous and possibly life
threatening to personnel. For example:
Background Color = Yellow WARNING: Risk of electric shock. Remove power from
Symbol Color = Black
all involved wires before making connections to the
Outline Color = Black
Marshalled Termination Assembly.
ISO 3864, CAUTION: Refer to accompanying Installation and Service
No. B.3.1 Instruction. The symbol is prominently displayed on the
surfaces of hardware. When used in an instruction, text
accompanies the symbol which identifies something that can
damage equipment or cause a control problem with a process.
Background Color = Yellow For example:
Symbol Color = Black
CAUTION: The safety system should not be operated with
Outline Color = Black
forced I/O.
IEC 417, PROTECTIVE CONDUCTOR TERMINAL
No. 5019 Symbol is prominently displayed on the surfaces of hardware.

Background Color = White

Symbol Color = Black
Outline Color = Black

1-6 January 2002

SD39PSR-1 INTRODUCTION

1.4 RELATED LITERATURE

The following Instructions should be available when installing the POWERAC.

• APACS+ MODULPAC 1000 Cabinet Installation Instruction (SD39MODULPAC-1)

• APACS+ MODULPAC 2000 Cabinet Installation Instruction (SD39MODULPAC-2)
• APACS+ MODULRAC Installation Instruction (SD39MODULRAC-1)
• APACS+ Power Distribution Assembly Installation Instruction (SD39PDA-1)
• APACS+ SIXRAC Installation Instruction (SD39SIXRAC-1)

January 2002 1-7

INTRODUCTION SD39PSR-1

1-8 January 2002

SD39PSR-1 INSTALLATION

2.0 INSTALLATION

This section describes POWERAC installation considerations, quantity selection, AC power requirements,
and mechanical and electrical installation.

The installation must be in accordance with the National Electrical Code and all other applicable construction
and electrical codes

2.1 INSTALLATION CONSIDERATIONS

Review the following installation considerations before beginning POWERAC installation.

2.1.1 EMC Directive Installation Considerations

Some installations of POWERACs may require adherence to the European Union’s Electromagnetic
Compatibility (EMC) Directive. Refer to the “Declaration of Conformity” statement at the back of this
Instruction that lists the certificate number of the Technical Construction File issued to the
APACS+/QUADLOG POWERAC. Compliance with the Directive requires the following:

• APACS+ and QUADLOG systems must use enclosures having sufficient RF attenuation.
• AC power input conductors to the enclosure must be filtered.
• MODULBUS (M-BUS) cables that enter or exit the enclosure must be filtered.
• The “shield” of all shielded cables that exit the enclosure must be connected to the enclosure.

Consult the factory for additional information concerning EMC Directive installation and the availability of
enclosures and needed hardware.

2.1.2 General Considerations

1. To ensure that POWERAC remains operator safe, note the following:

CAUTION
If POWERAC is used in a manner not specified by Siemens, the protection
provided by POWERAC may be impaired.

2. POWERAC is to receive AC operating power as follows:

• It is highly recommended that POWERAC receive AC operating power via a P/N 16114-65 115
Vac Power Distribution Assembly (PDA). A 230 Vac version (P/N 16114-131) of the PDA is also
available. The PDA features a Lever Fuse Holder terminal block with a 30 A fuse to protect the
power source. When the lever is rotated, the fuse is rotated, disconnecting the fuse from both fuse
contacts. This permits POWERAC to be manually disconnected from the AC input line.

January 2002 2-1

INSTALLATION SD39PSR-1

Refer to the PDA Installation and Service Instruction (SD39PDA-1) to determine the number of
PDA’s required to suppport the total number of POWERACs used.

• If a PDA is not used, then POWERAC must receive AC operating power from a local circuit
breaker panel. The AC line providing power to POWERAC must contain:
- A 30 A or smaller fuse or circuit breaker
- A switch or circuit breaker to disconnect POWERAC from the line

3. Refer to section 2.2 to determine the number of POWERACS needed to meet the DC power requirements
for each MODULRAC/SIXRAC/Remote I/O Rack in the system. Typically, Model 39PSR4ANDN can
support four racks. Model 39PSR2ANCN can support two racks.

4. Redundant racks will need redundant POWERACs. Redundancy requires separate AC power input
sources.

Redundant POWERACs can be installed in redundant and non-redundant systems so

that the failure of a single POWERAC will not overload the remaining on-line
POWERAC(s).

5. Determine the number of cabinets needed to house the required number of POWERACs. Up to four
POWERACs can be mounted in a single MODULPAC 1000 enclosure. Refer to Figure 2-1 for
POWERAC mounting alternatives. Refer to the MODULPAC 2000 Instruction (SD39MODULPAC-2)
for POWERAC mounting information.

6. Calculate the total heat dissipated by the equipment and determine if cabinet cooling is required to
maintain specified operating temperature.

7. If the temperature exceeds that specified for POWERAC or any device installed, take steps to decrease
the temperature. For example, if POWERAC is sharing a cabinet with a MODULRAC or user-supplied
equipment, add a roof fan.

CAUTION

Exceeding the specified operating temperature limits can adversely affect

performance and may cause damage.

8. Install the following equipment:

• Cabinets containing equipment to be powered by POWERACs
• Cabinets containing POWERACs
• Power Distribution Assemblies and roof fans as needed
• Power input cable conduit from breaker box to MODULPACs
• Power input cables to the Power Distribution Assemblies

2-2 January 2002

SD39PSR-1 INSTALLATION

2.2 POWERAC SELECTION

A calculation is performed to select the needed quantity of POWERACS. It should be carefully performed to
ensure a reliable source of 24 Vdc to the involved APACS+ MODULRACs/SIXRACs/Remote I/O Racks..

Gather the following materials before proceeding.

• User documentation listing the type of module (e.g., HFM, ACM, CAM, CDM, CCM) occupying each
slot in the involved racks.

• An Installation and Service Instruction for each type of installed module. The module's Instruction
specifies its maximum steady state DC operating current. This is also available on a label on the module.

IMPORTANT

The calculation is based on POWERAC delivering a continuous DC output current

of a specified maximum value for a given ambient temperature. Refer section 6.0
for the output current and temperature specifications for the model POWERAC
being used.

1. Refer to user documentation and record the module types and quantities (e.g., CCM, 1; LIM, 1; CDM,
4; SAM, 4) installed in each rack to be powered by POWERAC.

2. Refer to the Specifications section of the Installation and Service Instruction for each module and record
its DC steady state current.

IMPORTANT

HART Fieldbus Modules (HFM) can have two values of DC input current:
• HFM supplying power to transmitters.
• HFM not supplying power to transmitters.
Refer to user documentation to determine transmitter power source.

3. Refer to Equation 1, below, to calculate the number of POWERACS needed to power the modules in the
involved racks. When more than one POWERAC is connected to a rack, each installed POWERAC will
supply a portion of the total current drawn by all the modules.

For example, if three racks draw 12A and two POWERACs are connected to all three racks, then each
POWERAC will contribute approximately 6A. If a third POWERAC is connected to each rack, then
each POWERAC will contribute approximately 4A.

As shown in Figure 4-1, the sharing of current between multiple POWERACs is accomplished by diode
"OR-ing" of a module's A, B, and C power buses.

Equation 1: Number of Required POWERACS

January 2002 2-3

 INSTALLATION SD39PSR-1

IT
PR = -----
IP

Equation 1 Definitions:

PR = Minimum number of POWERACS required to power the MODULRACS. A fractional value must
be rounded up to the next whole number.
IP = Selected by the user. IP is the maximum continuous DC output current from the POWERAC for a
given ambient temperature. Refer to section 6.0 for the output current and temperature specifications
for the model POWERAC being used. It is recommended that an ambient temperature of 60EC
(140EF) be selected as being the most probable cabinet internal temperature.
IT = The total steady state DC current draw, in amperes, of the racks being powered by the POWERAC.
The maximum permitted current draw per rack is 12.0A.

| Example Calculation

How many model 39PSR4ANDN POWERACs are required to power four MODULRACs containing the
following modules?

MODULRAC 1 MODULRAC 2 MODULRAC 3 MODULRAC 4

1 ACM @ 0.52A/ACM 4 SAM @ 1.0A/SAM 4 SAM @ 1.0A/SAM
2 SAM @ 1.0A/SAM 2 SDM @0.16A/SDM 8 SAM @ 1.0A/SAM 2 IDM @ 0.12A/IDM
2 SDM @ 0.16A/SDM 2 IDM @ 0.12A/IDM 1 SDM @ 0.16A/SDM 2 ODM @ 0.23A/ODM
2 VIM @ 0.15A/VIM 2 ODM @0.23A/ODM 1 VIM @ 0.15A/VIM 2 VIM @ 0.15A/VIM
I1 = 3.14A I2 = 5.02A I3 = 8.31A I4 = 5.0A

I1+I2+I3+I4 3.14 + 5.02 + 8.31 + 5.0 21.47

PR = ------------- = ------------------------------- = -------- = 1.26 (round up) = 2
IP 17A @ 60EC 17

This example indicates that one 39PSR4NDN alone is not sufficient to power all four MODULRACs; two
are required. In this case, each POWERAC would be connected to two MODULRACs. Alternatively, one
39PSR4NDN could be connected to three MODULRACs and one 39PSR2NCN connected to the fourth
MODULRAC.

If redundancy is needed, then three 39PSR4NDN POWERACs would be connected to the three (A, B, and C)
DC power buses of all four MOULRACs. The total system current of 21.47A would be shared by the three
POWERACs (7.15 each). Should a POWERAC fail, the remaining two POWERACs could safely supply the
required current (10.7A each).

2-4 January 2002

SD39PSR-1 INSTALLATION

2.3 POWERAC IDENTIFICATION

Each model POWERAC is identified by a label located on the lower edge of the panel below the power
supply's "L" mounting bracket. The information provided is shown on the sample labels shown below.

POWERAC
SIEMENS POWER SUPPLY RACK
SPRING HOUSE, PA
MODEL 39PSR4ANDN INPUT: AUTO SELECTED OUTPUT: 24 VDC PN 16114-200
115/230 VAC MAX RATINGS
47-63 HZ 25A (525W) @40EC
10A RMS MAX 20A (420W) @60EC

POWERAC
SIEMENS POWER SUPPLY RACK
SPRING HOUSE, PA
MODEL 39PSR2ANCN INPUT: AUTO SELECTED OUTPUT: 24 VDC PN 16114-182
115/230 VAC MAX RATINGS
47-63 HZ 12.5A (262.5W) @40EC
5A RMS MAX 10A (210W) @60EC

2.4 ENVIRONMENTAL CONSIDERATIONS

• Many industrial environments create severe operating conditions. The conditions at each PSR location
must be within the environmental specifications stated in section 6.0.

CAUTION
Exceeding the specified operating temperature and humidity limits may cause
damage. Air temperature should be checked periodically to ensure that this
specification is not being exceeded.

January 2002 2-5

INSTALLATION SD39PSR-1

• To maximize reliable performance, locate a POWERAC as far as possible from sources of interference,
such as high current electrical equipment, that radiate strong electromagnetic fields and switching
transients.

• Industrial environments often contain particulate, liquid, and gaseous contaminants. Particulate matter,
usually dust and dirt, is abrasive and can cause intermittent contact in connectors associated with
marshalled termination assemblies. Liquid and gaseous contaminants can have a deteriorating effect on
metal, rubber, plastics, and the contacts of cable connectors. Extended exposure to this environment may
result in equipment malfunction.

• To reduce contaminant related equipment malfunctions:

- Identify contaminants and implement methods to reduce their presence.
- When cleaning equipment and surrounding area, especially the floor, either vacuum away all dust and
dirt or use a dampened rag or mop.
- Clean or replace all air conditioning filters, room air filters, and equipment filters regularly.
- Inform personnel with access to APACS+ and QUADLOG hardware of the need for equipment
cleanliness.

2.5 EQUIPMENT DELIVERY AND HANDLING

The following subsections provide information of interest to shipping, receiving, and warehouse personnel.

2.5.1 Predelivery Inspection and Test

A POWERAC that will be installed by the user is inspected by the factory. If POWERAC is ordered factory-
installed in MODULPAC or another enclosure and is included in a factory integration program, POWERAC
is inspected and tested as part of the APACS+ or QUADLOG system to ensure proper operation.

2.5.2 Factory Shipment

POWERACs to be installed by the user are placed in protective material and packaged for shipment. User-
specified equipment and accessories are packaged separately.

If POWERAC is ordered factory-installed in a MODULPAC or another enclosure, the enclosure is bolted to a

pallet and wrapped for protection during shipment.

2.5.3 Receipt of Shipment

All cartons should be inspected at the time of their delivery for possible external damage. Any visible
damage should be immediately recorded on the carrier's copy of the delivery slip.

2-6 January 2002

SD39PSR-1 INSTALLATION

Each carton should be carefully unpacked and its contents checked against the enclosed packing list. At the
same time, each item should be inspected for hidden damage that may or may not have been accompanied by
exterior carton damage.

If it is found that some items have been damaged or are missing, notify Siemens immediately and provide full
details. In addition, damages must be reported to the carrier with a request for their on-site inspection of the
damaged item and its shipping carton.

2.5.4 Return of Shipment

Depending on your location, use one fo the following methods for returning your shipment.

2.5.4.1 Return of Shipment within North America

To return shipment, call the Repair Order Group at +215 646-7400, ext. 4RMA 4762, weekdays between
8:00 a.m. and 4:45 p.m. eastern time to obtain an RMA number. Mark the RMA number prominently on the
outside of the return shipment.

When calling for an RMA number, provide the reason for the return. If returning equipment for repair,
failure information (e.g. error code, failure symptom, installation environment) will be requested. Supply a
purchase order number for repairs.

A Material Safety Data Sheet (MSDS) must be included with each item being returned that was stored or
used anywhere hazardous materials were present.

Package assembly in original shipping materials; otherwise, package it for safe shipment or contact the
factory for shipping recommendations. A module must be placed in a static shielding bag to protect if from
electrostatic discharge.

2.5.4.2 Return of Shipment Outside North America

Contact the appropriate Siemens subsidiary for return of shipment. When contacting, provide the reason for
the return and for repairs, supply a purchase order number. Also request equipment packaging and shipping
instructions.

2.5.5 Equipment Handling

No special handling procedures are required during POWERAC installation or removal. A spare power
supply should be stored in a protective bag.

January 2002 2-7

INSTALLATION SD39PSR-1

2.5.6 Equipment Storage

The environmental storage temperature and humidity parameters in section 6.0 must be met for storage of
POWERAC.

2.6 POWERAC MOUNTING

This section provides installation procedures for mounting POWERAC in MODULPAC or a user-supplied
cabinet with 19-inch mounting rails.

Refer to Figures 1-1 and 2-1 for the following mounting procedure.

1. Get four M5-12mm screws from the hardware kit (PN 16114-72) supplied with each POWERAC.

2. Identify one oval rail mounting hole near each corner of the POWERAC's mounting panel.

3. Refer to Figure 2-1 as a reference and proceed as follows:

1) Place POWERAC against the mounting rails. Secure the POWERAC to the cabinet's rails with the
mounting screws.

2) If a second POWERAC is to be installed, fit its top corners into the cutouts in the lower corners of the
upper POWERAC Panel. Secure the POWERAC to the rails.

3) Repeat step “2)” if additional POWERACs are to be mounted.

This completes the mechanical installation.

2-8 January 2002

SD39PSR-1 INSTALLATION

FIGURE 2-1 POWERAC Locations on Cabinet Rails

January 2002 2-9

INSTALLATION SD39PSR-1

2.7 ELECTRICAL INSTALLATION

This section describes connecting POWERAC to:

• A MODULRAC backplane
• A Power Distribution Assembly (PDA)
• A factory safety ground

2.7.1 DC Cable to Rack Backplane Connection

Refer to Figures 2-2, 2-3 for the following cable installation procedure:

1. Refer to the user's system wiring diagrams and identify all involved racks and their corresponding
POWERACs.

2. Get the 24V unterminated power cables from the installation materials.

3. As listed below, route a cable between the rack backplane and the selected POWERAC.
FROM MODULRAC OR FROM REMOTE TO
SIXPAC BACKPLANE I/O RACK BACKPLANE POWERAC

P15 labeled “24 V A” P1 labeled “24 V A” #1

P16 labeled “24 V B” P2 labeled “24 V B” #2

P17 labeled “24 V C” P3 labeled “24 V C” #3

4. Wire the 4-conductor unterminated cable end to P1, P2, P3, or P4 on a POWERAC transition board.
Refer to Table 2-1. These keyed connectors plug into PC board mounted sockets and can be removed to
ease cable connection.

5. Plug the molded connector into a rack’s backplane connector (see step 3). Connectors are keyed ensuring
a correct mating.

TABLE 2-1 DC Cable to POWERAC P1-P4 Connection Data

DC POWER CABLE CONDUCTOR P1-P4 TERMINAL STRIP CABLE

CONDUCTOR DESCRIPTION CONDUCTOR
COLOR G R W B END
CODE/PIN NO.
GREEN / 4 24V RETURN X - - - 0.25" (6.4 mm)
RED / 1 + 24V - X - - 0.25" (6.4 mm)
WHITE / 2 + 24V - - X - 0.25" (6.4 mm)
BLACK / 3 24V RETURN - - - X 0.25" (6.4 mm)

2-10 January 2002

SD39PSR-1 INSTALLATION

FIGURE 2-2 MODULRAC-to-POWERAC 24 Vdc Cable

January 2002 2-11

INSTALLATION SD39PSR-1

FIGURE 2-3 Sample Redundant POWERAC AC and DC Cabling

2-12 January 2002

SD39PSR-1 INSTALLATION

2.7.2 POWERAC AC Power Input Connection

A Power Distribution Assembly (PDA) is typically used to distribute AC power to POWERAC(s). A user-
fabricated three-conductor cable for AC power is used to connect a PDA to a POWERAC.

1. Determine the length of cable needed to connect the PDA to the AC Input Terminal Block (TB1) on the
POWERAC transition board. Cable wire size should be 14 AWG or larger for 39PSR4ANDN, or 14
AWG or larger for 39PSR2ANCN. Allow sufficient length for dressing and clamping the cable and for
conductor end preparation.

2. Cut cable to length, route cable from PDA to POWERAC, and strip conductor ends 0.43" (11 mm).

3. At the PDA, isolate the L1/N/G terminal blocks by removing the fuse from the Lever Fuse Holder.
On the POWERAC transition board, set the AC ON/OFF switch to the number "0" (OFF) position.

WARNING

Risk of electric shock. Remove AC power from all involved wires and terminals.

4. Refer to the PDA instruction (SD39PDA-1) and connect the cable to a PDA L1/N/G terminal block.

5. Remove the cover over the AC INPUT terminal block (TB1) on the POWERAC transition board. Refer
to Table 2-2 and connect the AC interconnect cable to TB1.

TABLE 2-2 POWERAC Terminal Block TB1 AC Cable Connections

TERMINAL DESIGNATION CONDUCTOR COLOR

L1 Hot Black (115 VAC) Brown (230 VAC)
N/L2 Neutral White (115 VAC) Blue (230 VAC)
GND Ground Green (115 VAC) Green/Yellow (230 VAC)

6. Install the protective cover. DO NOT apply operating power to POWERAC. Refer to section 2.8 to
place POWERAC in service.

January 2002 2-13

INSTALLATION SD39PSR-1

2.7.3 Safety Ground Connection

The protective conductor (safety ground) connection is labeled “GND” on TB1 and is marked with the
following IEC symbol:

IEC Protective Conductor Symbol

A POWERAC panel ground stud is provided for a #14 AWG (or larger) additional connection to the plant
safety ground bus. This connection is optional.

2.8 PLACING POWERAC IN SERVICE

Perform the following to place POWERAC in service:

1. As a safety precaution, perform the following checks at each POWERAC:

1) Note the POWERAC model number and part number on the nameplate label beneath the power
supply (see section 2.3). Consult user installation documents and confirm that the correct model
POWERAC has been installed.

2) Confirm that the AC power source connected to the PDA (to which the POWERAC is connected)
provides the correct AC voltage (see Table 2-3) for the installed model POWERAC.

TABLE 2-3 POWERAC AC Input Voltage

POWERAC MODEL NO. AC INPUT VOLTAGE

39PSR4ANDN 85 to 132 Vac or 170 to 265 Vac (47 to 440 Hz.)

39PSR2ANCN 85 to 132 Vac or 170 to 265 Vac (47 to 440 Hz.)

CAUTION

Applying other than the specified AC power to a POWERAC can seriously damage
the unit. See section 6.0 for detailed specifications.

2. Install the fuse in the PDA's Lever Fuse Holder that was previously removed. Rotate the Lever Fuse
Holder to engage the fuse to the AC source and restore power to the POWERAC transition board.

2-14 January 2002

SD39PSR-1 INSTALLATION

3. On the POWERAC transition board, set the AC ON/OFF switch to the number "1" (ON) position. This
applies AC operating power to the power supply.

4. On the POWERAC transition board, confirm that the green "DC POWER" LED is lit, indicating
POWERAC is producing 24 Vdc. If the LED is not lit, refer to section 3.0 “Maintenance,” to resolve the
problem.

January 2002 2-15

INSTALLATION SD39PSR-1

2-16 January 2002

SD39PSR-1 MAINTENANCE

3.0 MAINTENANCE

POWERAC needs minimal maintenance. Some routine maintenance is recommended in the form of a visual
inspection and a possible cleaning.

3.1 TOOL AND EQUIPMENT REQUIREMENTS

The following tools and equipment are necessary for servicing:

• Common electronic hand tools

• Digital Multimeter (DMM)
Voltmeter section:
- Accuracy +/-0.01% of reading
- Resolution 1.0 millivolt
- Input impedance 10 Megohms
• Vacuum with non-conductive attachments
• Literature listed in section 1.2

3.2 VISUAL INSPECTION

POWERAC should be subjected to a periodic visual inspection. The frequency of inspection will depend on
the severity of the operating environment.

The primary aim of the inspection is to reveal any excessive accumulation of dust, dirt, or other foreign
material adhering to POWERAC. Accumulation of dirt and dust prevents efficient heat dissipation and may
cause system failure and/or equipment breakdown. POWERAC installed in a cabinet complying with the
NEMA 12/IP65 specification need not be inspected for cleanliness. Refer to section 3.3 for cleaning
instructions.

Systems using the 4-mationTM configuration software, version 2.00 and later, can detect a POWERAC
failure. However, unless 4-mation is monitored on a daily basis for hardware failures, a daily status
inspection of a redundant pair of POWERACS is recommended. An illuminated green “DC POWER” LED
on the POWERAC transition board indicates the presence of 24 Vdc output from POWERAC.

3.3 CLEANING

Cleaning a power supply involves brushing or vacuuming the protective covers to restore cooling efficiency
that may have been degraded by accumulated dust.

Cleaning a POWERAC transition board involves brushing and vacuuming the input power terminal block,
AC voltage control switch, and all cables and connectors to remove accumulated dust and dirt harboring
chemical particulate that may accelerate terminal, switch, or connector contact corrosion.

January 2002 3-1

 MAINTENANCE SD39PSR-1

3.4 TROUBLESHOOTING

Transition board fuses can be replaced, however, the transition board and power supply section of
POWERAC can not be repaired in the field. They should be replaced and returned to the factory for repair. A
failed power supply can be field replaced by an assembly consisting of a power supply mounted to an “L”
bracket. DC and AC harnesses are included. Refer to Table 5-3 for replacement part numbers. Refer to the
following sections for general POWERAC maintenance information and troubleshooting guidance.

| 3.4.1 Power Supply Protective Features

The following is a list of the protective features provided by the power supply section of each model power
supply:

• Over current: This power supply operates as a constant-voltage source. If the load current tries to exceed
110% of the 40/C rating, output voltage will begin to decrease toward zero, thereby limiting the current
delivered to the load (current limiting values for each model are: 39PSR4A = 28A, 39PSR2A = 14A). The
power supply can operate indefinitely with the output shorted. When the overload is removed, normal
operation resumes.

• Over voltage: The power supply will automatically shut down if operating conditions cause excessive
output voltage. After an overvoltage shut down has occurred, the input power must be interrupted for at
least 30 seconds (using the transition board's AC ON/OFF switch to interrupt AC power) to re-establish
the output. When the cause of the overvoltage shutdown has been removed, the shutdown circuit will reset
in less than 30 seconds after the removal of input power.

• Over temperature: The power supply will automatically shut down if operating conditions cause
excessive internal heating. After an overtemperature shut down has occurred, the input power must be
interrupted to re-establish the output. When the cause of the overtemperature shutdown has been removed,
the shutdown circuit will reset in less than 30 seconds after the removal of input power.

• Input under voltage: If the line input falls below 85 Vac, the output is inhibited. Output is re-established
when the line input exceeds 85 Vac

• Input over voltage: The input circuit configuration is automatically selected by internal circuitry for all
input voltage ranges. If an input voltage of greater than 165 VAC (or 215 VDC) is applied, the voltage
doubler configuration of the circuit is automatically locked out and will not be reconnected unless input
power is interrupted (reset time is less than 30 seconds).

3.4.2 AC and DC Voltage Access Points

The AC input voltage can be accessed for testing at terminal block TB1. The DC output voltage can be
accessed for testing at the V(+) and V(-) terminals on a power supply end panel. See Figures 1-1 and 1-2 for
the location of test points. See Figure 4-1 for the schematic of the transition board.

3-2 January 2002

SD39PSR-1 MAINTENANCE

3.4.3 POWERAC LED Decoding

Table 3-1 gives the output status of the power supply as indicated by a green LED located on the POWERAC
transition board (see Figure 1-1).

TABLE 3-1 POWERAC DC Power Output Status

LED LABEL LED INDICATION POWERAC STATUS

DC POWER Green 24 Vdc Output OK
DC POWER Off POWERAC 24 Vdc Fault

Additionally, Models 39PSR4ANDN/39PSR2ANCN POWERAC dual input power supplies can have status
LED indicators located on their input/output end panel as listed in Table 3-2.

TABLE 3-2 39PSR4ANDN and 39PSR2ANCN Power Supply LED Indicators

LED LABEL LED INDICATION POWER SUPPLY STATUS

FAULT Off Normal: Inverter section of power supply OK
FAULT Red Fault: Inverter Overvoltage or
Overtemperature Shutdown
OUTPUT Green Normal: DC Output Voltage is
GOOD within specifications
OUTPUT Off Fault: DC Output Voltage is not within specifications
GOOD

3.4.4 POWERAC Fault Detection

This section describes the symptoms that can indicate the failure of a non-redundant or redundant
POWERAC.

3.4.4.1 Failure of a Non-Redundant POWERAC

Detection of the failure can be rapid, because control and I/O modules critical to a process loose power. A
failure is detected by noting the following:

• All status LEDs are extinguished on all modules installed in MODULRACs or SIXRACs that are powered
by the failed POWERAC.
• The Green "DC POWER" LED on the transition board of the failed POWERAC is extinguished.
• User installed process alarms are triggered.

January 2002 3-3

MAINTENANCE SD39PSR-1

• 4-mation, version 2.00 and higher, APACS+ I/O modules will report the sudden absence of 24 Vdc from a
MODULRAC 24V A, B, or C power bus. A failure will be posted by 4-mation runningon a Rack-
Mounted Industrial Server (RIS) that is connected to the APACS+ or QUADLOG system.

3.4.4.2 Failure of a Redundant POWERAC

This failure is non-catastrophic to the system since the continuance of power to MODULRAC, SIXRAC, or
Remote I/O Rack is assured by the surviving POWERAC. A redundancy failure can be detected as follows:

4-mation, version 2.00 and higher - I/O modules will report the sudden absence of 24 Vdc from a
MODULRAC, SIXRAC, or Remote I/O rack’s 24V A, B, or C power bus. A failure will be posted in
4-mation on a RIS or personal computer (running 4-mation software) that is connected to the APACS+ or
QUADLOG system.

3.4.5 POWERAC Fault Analysis

Table 3-3 provides information for troubleshooting an extinguished LED on the POWERAC transition
board. Use a Digital Multimeter (DMM) to confirm a diagnosis based on Table 3-3 by testing for:

• AC voltage to the Power Distribution Assembly

• AC voltage to the POWERAC
• 24 Vdc at the power supply output terminals
• A blown fuse at the PDA or POWERAC transition board (F1-F4)

3.5 TRANSITION BOARD FUSE REPLACEMENT

It is assumed that the cause of the failed fuse has been identified and cleared.

3.5.1 Removal/Replacement Procedure

1. Remove AC power from the 24 Vdc power supply.

2. Identify the failed fuse (F1, F2, F3, or F4). Disconnect its associated DC power cable connector (P1, P2,
P3, or P4) from the transition board.

3. Carefully pry the failed fuse from its clip holder and insert a P/N 7447-206 replacement fuse (see section
5.0) in the clip holder. Fuse Mfg: [Buss #MDQ-10, 10A Slo Blo, 32V Cartridge 1/4” x 1-1/4” (32 mm x
6.3 mm].

4. Connect the previously disconnected backplane DC power cable to its transition board connector.

5. Apply AC power to the power supply.

3-4 January 2002

SD39PSR-1 MAINTENANCE

6. For non-redundant POWERAC, confirm that all modules in the rack associated with the connected
backplane DC power cable are operational. If they are not operational, refer to section 3.4 for
troubleshooting guidance.

7. For redundant POWERACs, set a DMM to DC Volts and connect it between the output of the replaced
fuse and the black wire (DC -) at connector P6, "24VDC FROM PWR SUPPLY". Use a needle-point
probe to penetrate to the wire. Confirm that 24 Vdc is present at the output of the fuse. If the voltage is
not present, refer to section 3.4 for troubleshooting guidance.

TABLE 3-3 Troubleshooting Guide |

SYMPTOM: POWERAC Transition Board Green "DC POWER" LED Extinguished

PROBABLE CAUSE REMEDY
1. Transition board AC ON/OFF switch set 1. Set switch to "1" (on) position
to "0"(off) position.
2. AC input power absent at input to cabinet's 2. Check site breaker box for tripped circuit breaker or
Power Distribution Assembly (PDA). blown fuse.

3. AC power is absent at the AC input 3a. Check PDA for blown fuse.
terminal block TB1 on the transition 3b. Check interconnect AC cable for broken or loose
board. connection at both cable ends.

4. AC power is absent at the AC 4a. Check the AC input harness for

input terminal block on the power supply.
5. Power Supply Overvoltage Shutdown
(24V absent at V+/V- terminals of
power supply). Refer to section
3.4.1 for information.
6. Power Supply Over Temperature
Shutdown
(24V absent at V+/V- terminals of power
supply). Refer to section 3.4.1 for
information.
7. Power Supply input circuitry locked to
230Vac operation with 115Vac input. A
temporary line voltage above 165Vac
can cause this condition.
loose connections at both cable ends.
4b. If AC harness is OK, cycle OFF and ON the
transition board's AC ON/OFF switch several times.
If power is not restored, replace the transition board.
5a. Model 39PSR2A/4A: Check that both sense jumpers
are installed and firmly clamped in the sense
terminals
5b. If sense connections are OK and power interrupt re-
start does not permanently restore DC output, replace
the supply.
6a. Check that cabinet temperature is not exceeding
specifications for the DC load current. Install
additional fans as necessary.
6b. If cabinet temp. is OK and the power interrupt re-
start does not permanently restore DC output,
replace the supply.
7. Remove input voltage for 30 seconds. Restore input
voltage.

January 2002 3-5

MAINTENANCE SD39PSR-1

TABLE 3-3 Continued

SYMPTOM: All status LEDs are extinguished on all modules installed in a MODULRAC powered
by a non-redundant POWERAC. Modules installed in other MODULRACs powered
by this POWERAC are operational.
1. "DC POWER to BACKPLANE" cable 1. Ensure connectors at both ends of the cable are
loose or disconnected. connected.

2. Transition board DC fuse blown.
2. Before replacing the fuse (section 3.5), note the types
of modules in the MODULRAC or SIXRAC, then
add up the total current draw (6.5A limit). If the
limit is exceeded, remove or relocate the number of
modules necessary to reduce load current to an
acceptable level.

3.6 TRANSITION BOARD REMOVAL/REPLACEMENT

3.6.1 Removal Procedure

1. If the involved POWERAC is the sole source of power for a rack, replacing a transition board will
remove operating power to all involved modules. Determine the effect the shutdown will have on the
processes. As necessary, take appropriate steps to shut down or idle processes monitored or controlled
by the modules.

2. Remove operating power from the AC power leads connected to TB1 of the transition board. At the
Power Distribution Assembly (PDA), rotate the Lever Fuse Holder to disengage the fuse from the site
power source.

WARNING

Electrical shock hazard - Remove AC power from all involved connectors,

terminals, and wires.

3. Tag and remove the power leads from the terminal block

4. Tag and remove cables from connectors P1 to P4 labeled "DC SUPPLY TO BACKPLANE".

5. Remove the 3-wire AC harness from connector P5.

3-6 January 2002

SD39PSR-1 MAINTENANCE

6. Remove the 2-wire DC harness from connector P5 labeled "24VDC FROM PWR SUPPLY".

7. Remove and retain the transition board's five mounting screws. Remove and discard the transition board.

3.6.2 Replacement Procedure

1. Install the replacement transition board with the retained hardware from the above step 7.

2. Set the AC ON/OFF switch to the "0" (off) position.

3. Reconnect tagged DC output cables to board connectors P1 to P4.

4. At TB1, remove the protective cover and reconnect tagged AC power leads. Install the protective cover.

5. Reconnect the 3-wire AC harness to connector P5.

6. Reconnect the 2-wire DC harness to connector P5 labeled "24VDC FROM PWR SUPPLY".

7. Restore AC power to the transition board. At the Power Distribution Assembly, rotate the Lever Fuse
Holder to engage the fuse to the factory power source.

8. Place POWERAC in service. Set the AC ON/OFF switch to the "1" (on) position. Confirm lighting of
the transition board's green "DC POWER" LED indicating a 24 Vdc output from the power supply.

9. Restore the process to operational status.

3.7 POWER SUPPLY REMOVAL/REPLACEMENT

To facilitate a rapid replacement of a defective power supply, the replacement power supply assembly
consists of a power supply mounted to an "L" bracket and includes installed AC and DC harnesses.

3.7.1 Removal Procedure

1. If the power supply to be replaced has not suffered a catastrophic failure and is operating with a lesser
defect, as necessary, take appropriate steps to shut down processes monitored or controlled by the
modules in the associated racks.

2. Remove AC operating power from the power supply. On the involved transition board, set the AC
ON/OFF switch to the "0" (Off) position.

WARNING
Electrical shock hazard - Remove AC power from all involved connectors,
terminals, and wires.

January 2002 3-7

MAINTENANCE SD39PSR-1

3. On the transition board, disconnect a 3-wire AC harness from connector P5.

4. On the transition board, disconnect a 2-wire DC harness from connector P6 labeled “24DC FROM
PWR SUPPLY.”

5. To remove the power supply:

1) At the top of the power supply “L” bracket, loosen (do not remove) the bracket’s two securing screws.

2) Slide the power supply assembly “up” until the heads of the screws are centered in the bracket’s keyholes (large
diameter holes), then move the assembly outward and free of the POWERAC panel.

3) Record the part number from the small power supply label (see Figure 1-1) located above the power supply on the
“L” bracket.

6. Refer to section 3.10 for instructions on returning the defective assembly to the factory for repair.

3.7.2 Replacement Procedure

1. Check that the part number on the label of the replacement power supply assembly agrees with that of the
removed assembly. As necessary, refer to Table 5-3 for replacement power supply part numbers and
section 6.0 for performance specifications.

CAUTION

Applying other than the specified AC power to a POWERAC can seriously damage
the unit. See section 6.0 for detailed specifications.

2. Install the replacement power supply assembly.

WARNING
Electrical shock hazard - Remove AC power from all involved connectors,
terminals, and wires.

1) Center the "L" bracket key-holes over the heads of the securing screws and move the assembly in and
against the POWERAC panel.

2) Carefully slide the assembly down and fully engage the bracket's smaller mounting holes with the
securing screws.

3) Firmly tighten the screws.

3-8 January 2002

SD39PSR-1 MAINTENANCE

3. Connect the power supply's 3-wire AC harness to connector P5 on the transition board.

4. Connect the power supply's 2-wire DC harness to connector P6 labeled "24VDC FROM PWR SUPPLY"
on the transition board.

5. Restore AC operating power to the power supply. On the transition board, set the AC ON/OFF switch to
the "1" (On) position. Confirm the lighting of the transition board's green "DC POWER" LED indicating
a 24 Vdc output from the power supply.

6. If applicable, restore the process to operational status.

3.8 SPARE AND REPLACEMENT PARTS

One spare replacement power supply should be stocked for every 10 in service, and a supply of transition
board fuses (see section 5.0 for part number) should be available. A spare or replacement can be ordered
from one the addresses in the Warranty statement or through a local Siemens representative.

Part numbers for field replaceable assemblies and fuses are listed in section 5.0 and printed on most
assemblies.

When ordering, provide the part number and serial number from the assembly to be replaced or spared. A
purchase order number should also be included.

3.9 EQUIPMENT RETURN WITHIN NORTH AMERICA

If POWERAC needs to be returned for any reason, perform the following:

TO RETURN EQUIPMENT:

• Call the Repair Order Group at (215) 646-7400, ext 4RMA (4762) weekdays between 8:00 a.m. and 4:45
p.m. Eastern Time to obtain an RMA number. Mark the RMA number prominently on the outside of the
shipment.

• When calling for an RMA number, provide the reason for the return. If returning equipment for repair,
failure information (e.g., error code, failure symptom, installation environment) will be requested. Supply a
purchase order number.

MATERIAL SAFETY DATA SHEET

A Material Safety Data Sheet (MSDS) must be included with each item being returned that was stored or
used anywhere hazardous materials were present.

January 2002 3-9

MAINTENANCE SD39PSR-1

PACKAGING

Package assembly in original shipping materials. Otherwise, package it for safe shipment or contact the
factory for shipping recommendations.

3.10 EQUIPMENT RETURN OUTSIDE NORTH AMERICA

Contact the appropriate Siemens subsidiary for information on equipment return. Provide the reason for the
return. For repairs, supply a purchase order number. Request equipment packaging and shipping instructions.

3.11 MAINTENANCE RECORDS

An accurate record keeping system for tracking maintenance operations should be established and kept up to
date. Data extracted from the record may serve as a basis for ordering maintenance supplies, including spare
parts. The record may also be useful as troubleshooting tool. In addition, maintenance records may be
required to provide documentation in association with a service contract. It is suggested that the following
information be recorded:

1. Date of service incident

2. Name or initials of service person
3. Brief description of incident symptoms and repairs performed
4. Replacement part or assembly number
5. Software compatibility code of original part
6. Software code of replacement part
7. Serial number of original part
8. Serial number of replacement part
9. Issue number of original circuit module
10. Issue number of replacement circuit module
11. Date of completion

3-10 January 2002

SD39PSR-1 CIRCUIT DESCRIPTION

4.0 CIRCUIT DESCRIPTION

As shown in Figure 4-1, POWERAC consists of a 24 Vdc power supply, a termination board, and various
cables. POWERAC supplies operating power to the backplane of a ten-slot MODULRAC, a six-slot
SIXRAC, or a four-slot Remote I/O Rack where it is distributed to the installed APACS+ or QUADLOG
modules.

AC power from a Power Distribution Assembly (PDA) is applied to TB1 on the termination board and routed
through an AC On/Off switch to connector P5. A short cable connects P5 to the power supply's AC input
terminals.

Another short cable connects the power supply's DC output to P6 on the termination board. The power
supply's 24 Vdc output is applied in parallel to fuses F1 to F4. The outputs of the fuses are applied to
connectors P1 to P4, each consisting of an upper removable connector and a lower PC board mounted socket.

A user-installed DC power cable is connected between one of the P1 - P4 connectors and a MODULRAC,
SIXRAC, or Remote I/O Rack backplane connector to carry 24 Vdc to the backplane. This arrangement
creates three separate DC buses (A BUS, B BUS, and C BUS) from which installed modules receive their
operating power.

Each DC Bus is tapped by a module through separate pins in the module's backplane connector (P1) and
applied to the anodes of A BUS, B BUS, and C BUS diodes located on a module's circuit card. The cathodes
of all three diodes are connected (diode OR'ing) to create a common power bus for the circuit card. When
redundant POWERACs are installed, diode OR'ing assures continued operating power in the event of a
POWERAC failure or removal.

January 2002 4-1

CIRCUIT DESCRIPTION SD39PSR-1

FIGURE 4-1 POWERAC Wiring Diagram

4-2 January 2002

SD39PSR-1 MODEL DESIGNATION

5.0 MODEL DESIGNATION

Refer to Figure 5-1 to decode the POWERAC model designation.

39PSR 4 A N D N Power Supply Rack (POWERAC)

| | | | |
| | | | *--- ELECTRICAL APPROVALS: N=All Applicable Approvals
| | | *------- DESIGN LEVEL A=Current Design
| | *----------- RESERVED: N=Not Applicable
| *-------------- LINE VOLTAGE: A=Dual 115/220 Vac, D=115/230 Vac
*------------------ RACKS SUPPORTED: 2 = 2 RACKs, 4 = 4 RACKs

FIGURE 5-1 POWERAC Model Designation

Table 5-1 lists the current POWERACs available. Newer and older models are electrically identical, however,
there are mechanical differences between their mounting brackets.

TABLE 5-1 POWERAC Part Numbers |

POWERAC POWERAC MODEL DESCRIPTION

P/N NUMBER

16114-200 39PSR4ANDN 115/230 Vac Dual Input - Supports 4 MODULRACs,

SIXRACs, or Remote I/O Racks

16114-182 39PSR2ANCN 115/230 Vac Dual Input - Supports 2 MODULRACs,

SIXRACS, or Remote I/O Racks

The POWERACs listed in Table 5-1 have replaced the earlier models which have been discontinued.

January 2002 5-1

MODEL DESIGNATION SD39PSR-1

5.1 REPLACEMENT PARTS

Table 5-2 lists the field replacement parts for a POWERAC.

TABLE 5-2 Field Replacement Parts

PART NUMBER DESCRIPTION

7447-206 Fuse F1, F2, F3, or F4 - Buss #MDDQ-10, 10A Slo Blo, 32V Cartridge
1/4” x 1-1/4” (32 mm x 6.3 mm (24 Vdc output fuses on termination board)

16137-60 Unterminated 24 Vdc power cable (connects POWERAC to

MODULRAC,SIXRAC, or Remote I/O Rack)

16114-201 Power supply field replacement assembly for P/N 16114-155 39PSR4ANDN
(consists of power supply mounted to "L" bracket including AC and DC harnesses)*

16114-172 Power supply field replacement assembly for P/N 16114-157 39PSR2ANCN
(consists of power supply mounted to "L" bracket including AC and DC harnesses)*

* “L” bracket for existing power supply may need to be transferred to replacement power supply.

5-2 January 2002

SD39PSR-1 SPECIFICATIONS

6.0 SPECIFICATIONS

Table 6-1 lists the electrical and mechanical specifications for POWERAC. Table 6-2 lists the environmental
specifications of POWERAC.

TABLE 6-1 POWERAC Electrical/Mechanical Specifications

TYPE 39PSR4ANDN 39PSR2ANCN

Electrical/ Dimensions See Figure 1-1 See Figure 1-1

Mechanical
Specifications
Weight, typical 17 lbs (7.7 kg) 13.9 lbs (6.3 kg)

DC Output Voltage 24.75 Vdc +/-0.1 Vdc 24.75 +/-0.1 Vdc

Characteristics
Current, Total: @21Vdc
40deg C (104 degF) 25A (525 Watts) 12.5A (262 Watts)
50 degC (122 degF) 22.5A (473 Watts) 11.3A (235 Watts)
60degC (140 degF) 20A (420 Watts) 10A (210 Watts)

Quantity of Fused 4 4 (only 2 can be used at

Channels once)
Current per Channel 6.5A max. 6.5A max.
Hold Time, typical 12 msec @ 85 Vac 10 msec @ 85 Vac
44 msec @ 100 Vac 40 msec @ 115 Vac
104 msec @ 132 Vac 70 msec @ 132 Vac
Overcurrent Shutdown 24A min. 12A min.
Line Regulation, 0.1% 0.1%
95-132 Vac
Load Regulation, 0.1% 0.1%
0-full load
Ripple and Noise 10mV RMS, 100 mVp-p 10mV RMS, 100 mVp-p

AC Input Voltage 85 to 132 Vac RMS 85 to 132 Vac RMS

Characteristics 170 to 265 Vac RMS 170 to 265 Vac RMS
Automatically adjusts to Automatically adjusts to
input voltage input voltage
Frequency 47 to 440 Hz 47 to 440 Hz

January 2002 6-1

SPECIFICATIONS SD39PSR-1

TABLE 6-1 Continued

TYPE 39PSR4ANDN 39PSR2ANCN

AC Input Current, Maximum, 10A RMS @ 85 Vac RMS 5.0A RMS @ 85 Vac RMS
Characteristics Output Loaded to Full
Current Rating
Cold Start Inrush 20A RMS peak @ 110 Vac 20A RMS peak @ 110 Vac
Current 40A RMS peak @ 220 Vac 40A RMS peak @ 220 Vac

Input Power, Output 719W @ 85 Vac RMS 372W @ 85 Vac RMS

Loaded to Full
Current Rating

TABLE 6-2 Environmental Specifications

SPECIFICATIONS DATA REFERENCE TO STANDARDS

Ambient Operating: -25 to 60degC, 0.5degC/min IEC 68-2-2 Test Bb

Temperature Range
Relative Humidity
Vibration
Mechanical Shock
Radiated Emission, E-Field
Conducted Emission Power
Lines
Immunity, Conducted
Electromagnetic Field
IEC 68-2-14 Tests Na, Nb
Storage: -25 to 85degC, 17degC/min IEC 69-2-1 Tests Ab, Ad
Operating: 5 to 95% non-condensing IEC 68-2-3 Test Ca
IEC 68-2-30 Test Dd
Storage: 0 to 100% non-condensing
10-150 Hz ABS 1995, Part 4
2 Gs Section 11/23 Table 4/11.1 No. 12
Acceleration: 15 Gs IEC 68-26 Test Fe
Duration: 11 ms
30 MHZ-230 MHZ EN 55011, EN 50081-2
30 db (µV/m) at 30 m
230 MHZ-1000 MHZ
37 db (µV/m) at 30 m
0.15 MHZ-0.5 MHZ EN 55011, EN 50081-2
79 dBm quasi-peak
0.5 MHZ-30 MHZ
73 dBm quasi-peak
150 Khz-80 MHZ, 10 V IEC 801-6/IEC 1000-4-6

6-2 January 2002

SD39PSR-1 SPECIFICATIONS

Immunity, Power Lines 4 kV IEC 801-5

Surge
2 kV ANSI/IEEE C62.41 (IEEE 587)
Immunity, Electrical Fast 4 kV Power Lines, 2 kV I/O IEC 801-4/IEC 1000-4-4
Transients
2.5 kV I/O ANSI/IEEE C37.90
(formally IEEE 472)

Immunity, Radiated E-Field 10 V/m, 27 MHZ-1000 MHZ IEC 801-3

10 V/m, 80 MHZ-1000 MHZ IEC 1000-4-3

2-abc: 2% Span SAMA PMC 33.1

Immunity, Electrostatic 8 kV contact, 15 kV air IEC 801-2/IEC 1000-4-2

Discharge

6.1 ELECTROMAGNETIC COMPATIBILITY (EMC)

This product has been tested per the European Union’s EMC Directive. See the Declaration of Conformity
statement at the back of this document.

6.2 AGENCY CERTIFICATION

Contact Siemens for current agency approvals.

IMPORTANT

Before installing, applying power to, or servicing POWERAC, see its nameplate for
agency certification.

January 2002 6-3

SPECIFICATIONS SD39PSR-1

6-4 January 2002

 DECLARATION OF CONFORMITY
according to EN 45014

Siemens Energy & Automation.

Sumneytown Pike P.O. Box 900
Spring House, PA 19477-0900

Declare under our sole responsibility that the products,

POWERAC Models 39PSRA4NDN and 39PSRA2NCN with any factory installed options and in any
configuration available from the factory to which this declaration relates is in conformity with the
following standards:

EMC: EN50081-2 Generic Emission Standard: Industrial Environment

EN50082-2 Generic Immunity Standard: Industrial Environment

SAFETY: EN61010-1 Safety Requirements for Electrical Equipment for Measurement, Control, and
Laboratory use.

following the provisions of the EMC and Low Voltage Directives.

Electromagnetic Compatibility Technical Construction File for APACS and QUADLOG, Issue 1.0, dated
11 January 1996 was issued certificate number RFI\CBCB1\32341A by

Radio Frequency Investigation LTD

Ewhurst Park
Ramsdell, Basingstoke, Hampshire, ENGLAND
RG26 5RQ

Safety Technical Construction File for POWERAC was created as Issue 1.0, dated 10 September 1996

Spring House, PA USA 10/15/96 -----------------------------

date Edward Coll
Vice President
Systems Division
 WARRANTY

The Company warrants all equipment manufactured by it and bearing its nameplate, and all repairs made by
it, to be free from defects in material and workmanship under normal use and service. If any part of the
equipment herein described, and sold by the Company, proves to be defective in material or workmanship and
if such part is within twelve months from date of shipment from the Company’s factory, returned to such
factory, transportation charges prepaid, and if the same is found by the Company to be defective in material
or workmanship, it will be replaced or repaired, free of charge, f.o.b. Company’s factory. The Company
assumes no liability for the consequence of its use or misuse by Purchaser, his employees or others. A defect
in the meaning of this warranty in any part of said equipment shall not, when such part is capable of being
renewed, repaired or replaced, operate to condemn such equipment. This warranty is expressly in lieu of all
other warranties, guaranties, obligations, or liabilities, expressed or implied by the Company or its
representatives. All statutory or implied warranties other than title are hereby expressly negated and excluded.

Warranty repair or replacement requires the equipment to be returned to one of the following addresses:

Siemens Energy & Automation, Inc. Siemens Moore Process Automation (Canada) Inc.
1201 Sumneytown Pike P.O. Box 370
Spring House, PA 19477 U.S.A. 2719 Highway 7 West
Tel: +1 215 646 7400 Brampton
Fax: +1 215 283 6340 Ontario L6V 2L3
Canada
Tel. (905) 457 9638
Fax (905) 457-4182
Fax (905) 457-6499

Siemens Moore Process Automation Moore Process Automation Solutions (Italia)

Copse Road S.r.l.Via S. Aleramo 2
Lufton 20063 Cernusco sul Naviglio
Yeovil, Somerset BA22 8RN Milano, Italy
England, UK Tel. (39) 02 9290541
Tel. (44 1935) 706262 Fax (39) 02 92905454
Fax (44 1935) 706969
SIEMENS Nederland NV Siemens Advanced Engineering Pte Ltd
A & D AS PAS CoC/A&D PI1/PI5 CoC
Prinses Beatrixlaan 26 2 Kallang Sector 5th Floor
NL-2595 AL Den Haag Singapore 349277
P.O. Box 16068 Tel. +65 740 7700
NL-2500 BB Den Haag Fax +65 740 7817
Tel. +31 (0)70 333 1201 TIC Singapore Tel: (65) 7407842
Fax +31 (0)70 333 3885

The warranty will be null and void if repair is attempted without authorization by a member of the Siemens
Energy & Automation, Inc., Service Department.