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    Manual

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    MGPS ECOLCELL

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    57 views20 pages

    MGPS Ecolcell

    Uploaded by

    Jesbin James
    Manual

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    Azienda ~, Chimica Genovese «1 ECOLCELL AF ANTIFOULING SYSTEM = - »¥ SHIPYARD: SHANGHAI SHIPYARD HULL: SS 1131 | a Q ° B a is] B 5 7 & a ° ° g + fz oh 8 € ee & a 2g a o o ae ECOLCELE AF R1500 ANTIFOULING SYSTEM y Azienda Chimica Genove! Via F. Vezzani, 18 16159 Genova "italy Tel. +39 ca 461371 Fax. + 39 010 740122 E-mail: tech€acGmards Soboise. ayy ACGmmetteeeon Sy 77 r ang BOard ships ig ar in Teves iat Ships is carried out «+ ee f asc Men ed eat hei fara ne, ear seo Piplines, SPecially Where there Gant ee a Fedo urct i wid disinfecting "NETS that come tran eg the Sewage syst 7 Prey nferaa ethe bad _Wa8e system. Antifouling treatment elimi ms, especially on older ships; enting and climinating the for Th CE] crane Ol Cem Antifouling system in s ae clean and free fro: Marine fouling, “ "FAULT FINDING’ Teopen be 2 Water feed valve and the "NO SEA. WATER" fae. should go out. If the lamp r 89 out consult Chapter Viewer en FINDING" VARNING: The Howswitch is an inponennte sa dy ol tampered with, This ov device and must never be Ypassed or larity of the cell: this check is to be caried out inside the electrolysis voltmeter: the Positive, as deseribed above, is the titanium stud om the cell the negative is the steel stud on the ext 4H) the reading taken on the cell must be approximately equal to the reading read on the Voltmeter on the electric Panel. AUTOMATION vitching on the main switch activates let the plant produce chlorine for 75h + Sh. During washing mode the ammet not under tension to wash away the calcium and magnesium deposits that are a byproduct of -ctrolyis, When "WASHING" is complete the plant automatically ECOLCELL R1500 - Page 8 2) Normal Operating Conditions gon Water feed pressure 25 batmin seu Water flow to the cell 10 Thin. curent read on ammeter pos. MIN. 200 ADC Pos. MAX 250 ADC voltage read on voltmeter 9-10: DC I chlorine 0.1-0.5 ppm. 3) Shutdown In order to shutdown the equipment: Switch off the "POWER ON" switch (drw.A-C-8271 mod.02) allow the sea water to continue circulating through the cell for at close the sea water feed to the cell Jeast S mins. 4) Regulation w) Running A i atic. Once running there is no need for any manual intervention; every operation is fully a wy raring the If the residual chlorine test is negative it is possible to increase the chlorine prod "Chlorine Switch" on the electric panel to position Tl. 5) Residual Chlorine Testing To ensure correct operation it is necessary to check for the presence of residual chlorine, If the test shows residual chlorine at 0.1 - 0.5 ppm then the antifouling treatment is functioning correctly. Be sure to perform the test on a sea water circuit that is definitely chlorinated Make sure that the cireuit to be tested is open and that the equipment is in production mode - the ammeter should be registering and the "RUNNING" lamp should be lighting, Use the supplied test-kit comprising: reactive no, 1 (indicator) reactive no, 2 (DPD salt) : PVC dosing spoon c graduated test tube to take sample - colormetric scale - _ instructions for use ‘The instructions for performing the Residual Chlorine Test are as follows: a) Rinse well the supplied test tube and fill it to the Sml mark with the water to be tested b) Add drops of reactant No.1 and shake °) Add a spoonful of reactant No.2, close the test tube, and shake ¢) Wait 10 minutes for the colour to develop and compare the colour with the colormettic scale, Read and record the chlorine concentration (ppm) obtained. 2) If no chlorine is found, increase the production of the plan: by moving the chlorine switch on the electric panel to "POSITION II’. Send 10 A: ‘himica Genovese srl the log sheets duly compiled. ECOLCELL R1500 - Page 9 CHAPTER V REGULAR MAINTENANCE 1) Filter needs to be The filter is used to prevent impurities from entering the cll. The frequency with which © aes cleaned depends on the quality of sea water circulating in the system. It should normaly Wy ce, every 15 10 30 days. The flowswitch will highlight the need to lean the filter by ighting WATER" lamp. To clean it: ~ switch off the "POWER ON" switch allow water to flow through the cell for several minutes = close the sea water feed to the cell - unscrew the filter cap, remove the gauze and wash it - __Teassemble the filter making sure that the rubber seal is completely intact - _festart the equipment by following the instructions in Chapter Il Part 1 2) Flowswitch Atleast once a week itis recommended that the flowswitch is checked for on tion close the sea water feed valve at the electrolysis group and the "NO SEA WATER® lamp should light. If the lamp doesn't light consult Chapter VI part 2. "FAULT FINDING’ reopen the sea water feed valve and the "NO SEA WATER" lamp should go out. If the lamp doesnt go out consult Chapter VI part 1 "FAULT FINDING" WARNING: The flowswitch is an important safety device and must never be bypassed or tampered with. If this check is carried out regularly the need to clean the flowswitch is reduced to every 12-18 months. Otherwise it will need to be cleaned every 3-4 months. 2) __ the flowswitch is cleaned without removing the valve body from the pipework: - switch off the plant and close the sea water flow to the cell as described in Chapter II Part 3 - remove the connector mounted on the valve head - unscrew the washer and remove the valve head - wash the piston well with water and remove any dirt - unblock the piston by moving it up and down - check and clean the valve body b) remount the flowswitch as follows: = insert the valve head back into the valve body and screw tight = reconnect the connector - restart the system as described in Chapter III Part 1 close the sea water flow to the cell and the flowswitch should cause the "NO SEA WATER" lamp to light. Repeat this test atleast twice this simple cleaning of the flowswitch ensures that the system doesn't run with insufficient sea water flow which would cause deposits to form in the cell and reduce its life expectancy WARNING: The flowswitch is an important safety device and must never be bypassed or electrically bridged !!! BCOLCELL R1500 - Page 10 CHAPTER VI FAULT FINDING Reason the FILTER is dirty the ISOLATION VALVES electrolysis group are closed the INJECTION POINTS on the seachests are closed on the there is insufficient SEA WATER FLOW to the cell NOTE: to ensure that the cell does not become blocked with hydrate deposits ] formed during electrolysis the SEA WATER J FLOW must be at least 10 m°/h. The flowswitch prevents operation below flows | of 10m*/h 1) The "NO SEA WATER" light on the electric panel is on Solution clean the FILTER as described in Chapter V Part 1 ‘open the ISOLATION valves open the INJECTION POINTS investigate why the SEA WATER FLOW is below 10 m'/h WARNING; The flowswitch is an important safety device and must never be bypassed or electrically bridged (in this case the "WORKING" lamp remains on) 3) The ammeter shows a reading but t! are hot Reason the FLOWSWITCH is stuck 2) The sea water feed valve is closed but the "NO SEA WATER" lamp doesn't light Reason Solution the FLOWSWITCH is stuck here is no flow of water to the cell and they clean the FLOWSWITCH (Chapter V Part 2) WARNING: The flowswitch is an important safety device and must never be bypassed or electrically bridged !!! Solution clean the flowswitch (Chapter V Part 2) WARNING: The flowswitch is an important safety device and must never be bypassed or electrically bridged !!! ECOLCELL R1500 - Page 12 “8-¥E0=L19z iz te naa SNOUO3NNOD TGVO “Nwaba WRISAS ONTINOJUNY 11301093 val & Avi VoN@ oF 383A0N30) [angus paaoa a 2 “ YOUNIS VaNaIZ¥ at Taso ETL eo lesa 7H09 = Aorxs es i tae resvry zona { Heme S Moyne FE

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