TIG444

Merloni Elettrodomestici
Instructions
Induction Table tops

TIG 444, TIE 441, KT 6104 I
Language Issue/Edition Page

GB 2001-09-06/01 1-24
Instructions Language Issue/Edition Page

Induction Table tops TIG 444, TIE 441, KT 6104 I GB 2001-09-06/01 2-24
Summary
1 PRINCIPLE 5
2 GENERAL 7
2.1 3 TABLES EQUIPPED WITH THE SAME CONCEPT OF TOTALLY ELECTRONIC 7
3 PRESENTATION 8
4 INSTALLATION 11
5 CONNECTION 13
5.1 TIG 444: EQUIPPED WITH ONE CABLE, AND IS CONNECTED TO THE
HOUSEHOLD ELECTRICAL MAINS BY OBSERVING THE FOLLOWING SCHEME 13
5.2 TIE 441 & KT 6104 I CONNECTION TERMINAL 14
6 SAFETY 15
6.1 Overheating of the hotplate 15

6.2 Over heating of an electronic module 15
6.3 Overflow safety 15
6.4 Signal of a cook pot 16
7 ELECTRONIC PARTS 16
8 MODULES AND TURBINE CONTROLS 17
9 «TOUCH CONTROL» CARD 18
9.1 KEYBOARD (TIG 444) 18

9.2 KEYBOARD TIE 441 = WITH SMALL PARTS KEYBOARD KT 6104 = WITHOUT SMALL
PARTS 19

10 WARNING LIGHT CARD 20
11 DIAGNOSIS HELP 21
11.1 Codification of breakdowns 21
12 BREAKDOWN CODES 21
13 OTHER BREAKDOWN CODES 22

1 PRINCIPLE
Induction cooking is based on the physics principle of Foucault current heat-

ing of materials with electrical conductivity. Foucault currents originate from
these types of materials when they are exposed in an alternative electromag-
netic field.
Fig. 1
1
2
ca 26
kHz
50 Hz
5 6 7 8
1 The Foucault currents heat the base of the receptacle

2 Magnetic base of the receptacle
3 Pyroceram.
4 Alternative magnetic field
5 Induction coil
6 Converter
7 Network
8 Control accessory
The induction coil positioned under the pyroceram is supplied by a converter

that transforms the network energy in alternative currents at high frequencies.
These alternative currents generate an alternative electromagnetic field that
crosses the pyroceram and induces the transformed Foucault current into
heat at the base of the receptacle.

Contrary to traditional electrical hotplates, an induction hotplate does not

heat.
The glass heats indirectly and only with the contact of the base of the
receptacle.
In as much as the induction exists only when the magnetic field is closed with
a metallic receptacle, the heating of the cook pot ceases instantly when it is
removed from the hotplate.
The cook pot must be made of magnetic-steel.
Fig. 2 TO USE NOT CONVENIENT
1* 2
1 Cast iron, Acler, Enamelled, Special stainless steel

2 Copper, Aluminium, Glass, Earthenware, Ceramic, non-magnetic Stainless steel
* The magnet must remain «glued» to the base of the cook pot.

2 GENERAL
2.1 3 TABLES EQUIPPED WITH THE SAME CONCEPT

OF TOTALLY ELECTRONIC
TIG 444 SCHOLTES

• 4 induction hotplates
• visualization with luminous columns
• timing of the hotplates
TIE 441 SCHOLTES

• visualization with 7 segment digital frames
• timing of the hotplates
KT 6104 I ARISTON
• visualization with 7 segment digital frames

3 PRESENTATION
Fig. 3 TIG 444
INDUCTION
INDUCTION
2200 W
1800 W
BOOSTER
3000 W
INDUCTION INDUCTION
1400 W 1400 W

Fig. 4 TIE 441
2200 W 1400 W
+ BOOSTER
3000 W
1800 W
1400 W

Fig. 5 KT 6104 I
2200 W 1400 W
+ BOOSTER
3000 W
1800 W
1400 W

4 INSTALLATION
The cook top is fitted into the work bench with a simple incision. Any type of
support may be used; certain plastic materials are not recommended in that
they are subject to deformation with heating at around 100°. Take care to pro-
vide a space of 50 mm between the rear incision of the cook top and the rear
part of the work bench in order to avoid burning the wall or the cook top
cover – especially if the cover is stratified.
Particular care should be taken, during positioning, of the joint that covers the
border of the cook top to avoid any type of infiltration into the cabinet part of
the work bench.
Very important
It is imperative to ensure that the fitting of the pyroceram is on a perfectly flat
surface. The deformations provoked by a defective fitting may risk the altera-
tion of the cook top’s characteristics and therefore its performance.
Operation
Caution prior to use. The glue used for the joints deposits, during storage,
traces of grease on the glass. It is recommended that these traces are re-
moved, prior to using the cook top, with a common cleaning product (non
abrasive luster cream). During the first hours of use, a rubber odor is released
which is quickly dispersed.
Fig. 6 Fitting
50
650
518
20
17
50
560
490
1 The distance to respect between the base of the cook top and cabinet top situated beneath, should
be greater than 20 mm.

The cook top corresponds to a fitting in of type X (standard CEI 335-2-6).

The cook top should not be fitted into an oven with rear evacuation. If
the cook top is installed above an oven – in order to avoid any type of
over-heating of the cook top’s electrical components – it is imperative to
provide a space between the upper sheath of the oven and the bottom part
of the work bench, of 560 mm in width and 8 mm in height.
Avoid placing a dishwasher underneath the cook top bench. In which case,
place an airtight separation between the two appliances.

5 CONNECTION
5.1 TIG 444: EQUIPPED WITH ONE CABLE, AND IS CONNECTED TO THE
HOUSEHOLD ELECTRICAL MAINS BY OBSERVING THE FOLLOWING
SCHEME
It is dangerous to operate the appliance without connecting the earth cable.
Tab. 1
TENSION
CONNECTIONS FUSIBLES
FREQUENCY
FR - BE - GB - AT - DE - GR - ES -
L N IL - IT - NZ - PT - GP - RE - MA -
20 A *
NOIR BR BL
LU - IE - DK - FI - SE - IS
230 V 1 – N – 30 Hz
L1 L2 FR - BE - NO
20 A *
NOIR DR BL
230 V 2 – 50 Hz
FR - BE - CH - DE - AT - ES - IL -
L1 L2 N
IT - NZ - PT - MA - LU - SE - IS 16 A *
NOIR HR BL 400 V 2 + N – 50 Hz
L1 L2 L3 FR - BE - NO
20 A *
NOIR BR DL
230 V 3 – 50 Hz
L1 L2 N1 N2 NL
16 A *
NOIR HR BL
230 V 2 + 2 N – 50 Hz
* Application of the simultaneity coefficient according to the standard EN 335-2-6.

N = Black; BR = Brown; BL = Blue
Connection of the type Y according to the standard EN 335-2-6
MARCA CE conforming to the directives:

--> CEM: CEE 89/336 directive electromagnetic compatibility
--> DBT: 73/23
Both modified with the directive 93/68/CEEE.

5.2 TIE 441 & KT 6104 I

CONNECTION TERMINAL
Tab. 2
TENSION
CONNECTIONS FUSIBLES
FREQUENCY
FR - BE - GB - AT - DE - GR - ES -
5 4 3 2 1
IL - IT - NZ - PT - GP - RE - MA -
20 A *
LU - IE - FI - SE - IS
N L 230 V 1 + N – 30 Hz
5 4 3 2 1
FR - BE - NO
20 A *
230 V 2 ~ 50 Hz
L2 L1
5 4 3 2 1 FR - BE - CH - DE - AT - ES - IL -
IT - NZ - PT - MA - LU - SE - IS - DK 16 A *
N L2 L1 400 V 2 + N ~ 50 Hz
5 4 3 2 1
FR - BE - NO
20 A *
230 V 3 – 50 Hz
L1 L2 L1
5 4 3 2 1
NL
16 A *
230 V 2 + 2 N ~ 50 Hz
N2 N1 L2 L1
* Application of the simultaneity coefficient according to the standard EN 335-2-6.
Fig. 7
1 Small bridges
2 Connection terminal

6 SAFETY
Diverse safety measures may be used in order to protect the cook top’s
electronic components.
6.1 Overheating of the hotplate

Each hotplate is protected by a thermal safety that renders it momentarily
unusable in cases of overheating (forgetting a full or empty cook pot, de-
formed cook pot base …).
Over heating is signaled by a flashing signal (slide on the upper part) of the
luminous column of the hotplate. If the small parts are in operation the pro-
gramming is annulled.
When the temperature returns to normal, the flashing signal disappears, the
hotplate may be used, the cooking speed will need to be reset.
6.2 Over heating of an electronic module

A prolonged use of the cook top with a poor installation may cause overheat-
ing of the electrical components.
A thermal safety can momentarily reduce the power of the two left or right
hotplates: this is normal.
The safety measure is signaled by a flashing signal (slide on the lower part) of
the two luminous columns of the corresponding hotplates. If the small parts
are operating, the programming is annulled. When the temperature returns to
normal, the hotplates acquire their original power settings.
6.3 Overflow safety

In cases of liquid spills on the side of the control panel, the hotplates and
small parts in operation will momentarily be unusable.
The safety operation is signaled by a flashing signal of the 4 luminous col-
umns and by a ‘bip’ sound. To stop the ‘bip’ sound, clean the cook top. To
stop the flashing signal, activate the control panel by depressing the knob
for 2 seconds.

6.4 Signal of a cook pot

Each induction hotplate is equipped with a cook pot signal. The hotplate sup-
plies power only with the presence of an appropriate cook pot. The flashing
signal of the luminous column may signal:
• a cook pot in incompatible material, non magnetic-steel,
• a cook pot with a base diameter too small,
• the removal of a cook pot.
Select an appropriate cook pot suitable to the hotplate, small cook pots
are appropriate for the smaller hotplates.
The column flashes for 40 seconds and then stops. The hotplate may not op-
erate.
7 ELECTRONIC PARTS
Fig. 8 Module cards
1 Module 2200/3000 W + Power supply

2 Module 1800 W

8 MODULES AND TURBINE CONTROLS
Fig. 9
1 Modules control
2 Turbine

9 «TOUCH CONTROL» CARD
9.1 KEYBOARD (TIG 444)
Fig. 10
1 Touch control

9.2 KEYBOARD TIE 441 = WITH SMALL PARTS

KEYBOARD KT 6104 = WITHOUT SMALL PARTS
Fig. 11
1 Conductor foam
2 Small parts

10 WARNING LIGHT CARD
It is an interface card handling the hotplate overheating information (modules

command card) and the warning lights of the residual heat associated to each
hotplate.
It is equipped by 4 «OPTO TRIACS»
Fig. 12
1 Warning lights Card ref: 137798

11 DIAGNOSIS HELP
11.1 Codification of breakdowns

1. TIG 444: The 3 visualizations of the small parts are used to indicate the
code – breakdown (3 terms: Exx)
2. TIE 441 & KT 6104I: The 4 visualizations 7 segments power indication are
used in the following method:
ARG ARD
E –
AVG AVD
x x
12 BREAKDOWN CODES
E 00 • During the first 5 seconds placed under tension:

NORMAL (initialization)
• Permanent = replace the «touch control» card
E 12 = Replace the modules control card (ref: 137799)
E 16 = Replace the hotplates modules assemblage
E 21 = Overheating at the keyboard level. Wait for cook top cooling
E 22 = Replace the «touch control» card
E 25 = Mains tension unsuitable (>300v)
E 26 = Replace the modules control card (ref: 137799)
E 28 = No cook pot signal. Replace the modules command card (ref: 137799)
E 30 = EPROM defective. Replace the modules control card

(ref: 137799)
E 32 = Induction module is not in conformity to the cook top model

13 OTHER BREAKDOWN CODES
BIP sound permanent: Clean the keyboard keys (above the glass)
H Flashing = See breakdown code E 21
DEFECTIVE HOTPLATE THERMAL SENSOR =

• TIG 444: flashing signal of 1 led out or 2 of the luminous column of the hotplate
in question.
• TIE 441 & KT 6104I: letter «F» appears in the visualization 7 segments of the
hotplate in question.
THERMAL SENSORS: value ohmico = 1000 Ω at 20°

• ref. sensors:
hotplate 1800 W: 137810
hotplate 2200 W: 137809
hotplate 1400 W: 137811
Note The defectiveness of one thermal sensor may cause, in a permanent mode, the
switching on or off of the flashing signals for residual heat.


Merloni Elettrodomestici spa

viale Aristide Merloni, 47 - 60044 Fabriano
tel. 0732/6611 - telex 560196 - fax 0732/662954
www.Merloni.com


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Merloni Elettrodomestici

Induction Table tops

Language Issue/Edition Page

Instructions Language Issue/Edition Page

2.1 3 TABLES EQUIPPED WITH THE SAME CONCEPT OF TOTALLY ELECTRONIC 7

6.1 Overheating of the hotplate 15

8 MODULES AND TURBINE CONTROLS 17

9 «TOUCH CONTROL» CARD 18

9.1 KEYBOARD (TIG 444) 18

Instructions Language Issue/Edition Page

10 WARNING LIGHT CARD 20

11.1 Codification of breakdowns 21

13 OTHER BREAKDOWN CODES 22

Instructions Language Issue/Edition Page

Induction cooking is based on the physics principle of Foucault current heat-

1 The Foucault currents heat the base of the receptacle

The induction coil positioned under the pyroceram is supplied by a converter

Instructions Language Issue/Edition Page

Contrary to traditional electrical hotplates, an induction hotplate does not

Fig. 2 TO USE NOT CONVENIENT

1 Cast iron, Acler, Enamelled, Special stainless steel

Instructions Language Issue/Edition Page

2.1 3 TABLES EQUIPPED WITH THE SAME CONCEPT

TIG 444 SCHOLTES

TIE 441 SCHOLTES

Instructions Language Issue/Edition Page

Fig. 3 TIG 444

Instructions Language Issue/Edition Page

Fig. 4 TIE 441

Instructions Language Issue/Edition Page

Instructions Language Issue/Edition Page

Instructions Language Issue/Edition Page

The cook top corresponds to a fitting in of type X (standard CEI 335-2-6).

Instructions Language Issue/Edition Page

* Application of the simultaneity coefficient according to the standard EN 335-2-6.

Connection of the type Y according to the standard EN 335-2-6

MARCA CE conforming to the directives:

Instructions Language Issue/Edition Page

5.2 TIE 441 & KT 6104 I

* Application of the simultaneity coefficient according to the standard EN 335-2-6.

Instructions Language Issue/Edition Page

6.1 Overheating of the hotplate

6.2 Over heating of an electronic module

6.3 Overflow safety

Instructions Language Issue/Edition Page

6.4 Signal of a cook pot

Fig. 8 Module cards

1 Module 2200/3000 W + Power supply

Instructions Language Issue/Edition Page

8 MODULES AND TURBINE CONTROLS

Instructions Language Issue/Edition Page

9 «TOUCH CONTROL» CARD

9.1 KEYBOARD (TIG 444)

Instructions Language Issue/Edition Page

9.2 KEYBOARD TIE 441 = WITH SMALL PARTS

Instructions Language Issue/Edition Page

10 WARNING LIGHT CARD

It is an interface card handling the hotplate overheating information (modules

1 Warning lights Card ref: 137798

Instructions Language Issue/Edition Page

11.1 Codification of breakdowns

E 00 • During the first 5 seconds placed under tension:

E 12 = Replace the modules control card (ref: 137799)