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Industrial Electronics N2
Industrial Electronics N2
Industrial Electronics N2
Industrial Electronics N2
Industrial Electronics N2
R B J van Heerden
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TROUPANT
./ Publishers
Copyright © 1996 by R.B.J van Heerden
Published by
Troupant Publishers
Suite 10, Private Bag X12
Cresta, 2118
THE AUTHOR
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8. SYNCHRO SYSTEMS
8.1 Introduction 72
5. SEMICONDUCTOR DIODES 8.2 The synchro system 72
5.1 Introduction 45 8.3 Advantages of synchro systems
5.2 Characteristics of materials 45 over mechanical systems 73
5.3 N-type semiconductors 46 8.4 Synchro torque tr~smitters and
5.4 P-type material 47 synchro indicators 73
5.5 The P-N junction 48 8.5 Synchro torque differential transmitter 73
5.6 Bias 49 8.6 Synchro control transformer 74
5.6.1 Bias on the P-N junction 49 8.7 Synchro torque transmitters and
5.7 Diode characteristics 50 indicators 75
5.8 Zener diodes 51 8.8 Synchro schematics 75
5.9 Point-contact diodes 52 8.9 Magnetic fields 76
5.10 Varactor diodes 52 8.10 Simple transformer theory 77
5.11 Photodiodes 52 8.11 Lenz's law 77
5.12 Light-emitting diodes (LEDs) 53 8.12 Synchro transmitter-indicator as a team 78
5.13 Half-wave rectification 53 8.13 Differential synchro 79
5.14 Full-wave rectification 55 8.13.1 Transformer action in a
5.15 Filter circuits 56 differential transmitter 80
Exercise 5.1 57 8.13.2 Subtracting by means of the
differential transmitter 80
8.13.3 Addition 81
6. SEMICONDUCTOR TRANSISTORS 8.13.4 Differential receiver 82
6.1 Introduction 59 8.13.5 Control transformer 82
6.2 The basic junction transistor 59 Exercise 8.1 83
6.3 Simple amplifiers 62
6.4 The three basic circuits 63
6.4.1 The common emitter circuit 63
64
9. THE DECIBEL
6.4.2 The common base circuit
9.1 Introduction 85
6.4.3 The common collector circuit 64
9.2 Calculating gain or loss 85
Exercise 6.1 65
9.3 Power gain or loss 86
9.4 Multistages 86
9.5 Voltage and current gain or loss 88
7. TRANSDUCERS Exercise 9.1 89
7.1 Introduction 67
7.2 The bimetallic strip 67
7.3 The thermocouple 68
7.4 Thermistors 69 APPENDIX: Formula list 90
1\ }.,fOJV\IC ~ft-IEOR.Y
1.1 Matter forms when two hydrogen atoms combine with one
oxygen atom to form a molecule, H 20.
Matter is anything that takes up space. It cannot be
created or destroyed. It is possible to change its state • A molecule is the smallestpart ofa compound that
from one form to another. Until recently, it was retains the characteristics of the original com-
thought that there were only three forms of matter, pound without breaking up into atoms.
but it has been proved that there are four: solid,
liquid, gas and plasma. Take ice for example: it is a
solid; heat it and it becomes water, which is a liquid;
1.3 The atom
heat it further and it becomes steam, which is a gas.
The temperature thus 4etermines the state of the
matter. Plasma is the fourth form of matter. (We are
not referring to blood plasma.) Plasma consists of
ionised particles, and emits light, like lightning or
the gas in a gas-discharge chamber.
• A solid does not usually change its natural state protons neutrons
unless it is subjected to pressure or other influ-
ences. Solids can be subdivided into metals and
nonmetals, which we shall refer back to later.
• A liquid normally takes the form of its container,
and, if the volume of the liquid is less than that of
+tt
the container, it will only partly fill the container.
• A gas will always fill its container, but with a
decrease or increase in pressure.
H
1.2 Elements Fig. 1.1
Elements are substances that consist of only one
type of atom, such as iron, copper, germanium and The atom is the smallest part of an element that can
silicon. A compound or an alloy is formed when take part in a normal chemical reaction. The known
one or more elements react chemically. The most elements are classified in a table known as the
common compound that exists is water, which periodic table. It contains important information
like atomic number, atomic symbol and density. electrons in an atom, which keeps the atom electri-
There are 103 known elements. cally neutral.
Fig. 1.1 represents the simplest atom, the hydro- The atomic number always indicates the amount
gen atom, with its symbol "H", while fig. 1.2 ofprotons or electrons in the atom. The mass of
shows the different shells, electrons, and the nu- the protons differs considerably from that of the
cleus which consists of protons and neutrons. The electrons. If the mass of the proton is taken as
electrons revolve around the nucleus in fixed orbits one, then the mass of the electron is in the order
or shells. of 5,488 x 10-4.
When an electron is removed from an atom, there
is no significant influence on the atom as a whole,
electrons~
except that the charge of the atom changes.
shells
4
27. What are valency electrons? 31. Describe the movement of electrons through
28. Explain the relationship between electron en- a conductor.
ergy levels and free electrons. 32. Define electrical insulation and name five
29. How does an atom become common insulating materials.
a) a negative ion; 33. Under what condition can a material which is
b) a positive ion? normally an insulator become a conductor?
30. Define an electrical conductor and name at
least three good conductor materials.
5
2.1 Electrical current electrons move through the conductor from the nega-
tive terminal to the positive terminal; this conduction
In module 1, the basics ofthe atom were discussed. We
process lasts until the chemical reaction is ex-
mentioned electrons circulating the nucleus and also
hausted.
learned about valency electrons in the outer orbital.
Electrons further away from the nucleus are more
easily removed than those nearer to the nucleus, and applied +
conductors easily emit or replace their free electrons. voltage
6
movement is that the electrons are not linked to- 2.3.2 Insulators
gether, but forces that cause movement are imposed
If the resistance of a material is too high for the
on the electrons.
conduction of current, then t'le material is called an
The unit used to measure current flow is the
insulator. Just as there are good and bad conductors,
ampere (symbol A). If a current of 1 A flows
there are good and bad insulators. There are several
through a conductor, about 6,26 x 1018electrons pass
factors that determine the quality ofan insulator: the
any point in one second. Current flow is usually
material of which it is made, the temperature, hu-
indicated by means ofan I in a circuit, with an arrow
midity, etc.
pointing in the direction of the current flow.
The ampere can be subdivided into smaller units.
3
There are, for instance, I 000 or 10 milliampere
(rnA) in one ampere. There are 106microamperes (JlA) 2.3.3 Determination of resistance
J..l in one rnA, or 1 rnA = 10-3 A.
in one ampere, 10 3 Jl
There are four factors that determine the resistance
of a material:
• the kind ofmaterial (the resistivity, r in ohm-metres);
2.2 Voltage • the length (l in metres);
2
• the cross-sectional area (a in m or square metres);
From what we have learned so far, it is clear that the • the temperature of the conductor (t, usually in
higher the resistance of a conductor, the more diffi- kelvin or DC).
cult it will be for electrons to flow through the To determine the resistance of a conductor at a
conductor, and vice versa, provided that the source constant temperature, the following formula must
of electricity is kept constant. The source of elec- be used:
tricity is known as voltage (V) or the electromotive
force (emt). Voltage is measured in volts. The dif-
ferent methods for the generation of voltage are R=Ei
R=£i
a
............ ' Q)
considered later.
Where R is in ohms (n)
I is in metres (m)
p is in ohm-metres (n.m)
2.3 Resistance a is in square metres (m 2)
• Remember that a is the cross-sectional area and
There are good and bad conductors, but a perfect not the diameter of the conductor.
conductor does not exist. The process whereby an
electron travels through a conductor with difficulty,
and does not move instantly, but in fact very slowly
from point A to point B, is known as resistance. Example 2.1
Resistance is expressed as R and measured in ohms
A conductor is 1 m long and has a diameter of 0,2
(symbol Q).
mm. Its resistivity is 0,001 7 Iln.m.
J..ln.m. The conductor
is round. Determine the resistance of the conductor
in ohm.
perature. To detennine the resistance at different As can be seen in equation 4, the R in the denomi-
temperatures, the temperature coefficient (a) must nator shows that with the voltage V constant, the
n/oc. The formula is:
be used. This is expressed in O/oC. current I is inversely proportional to the resistance R.
If the resistance increases, then the current will
If
decrease in the same ratio; similarly, a decrease in
R, = Ro(l +uoL\,) Q) resistance results in an increase in current.
An easy way to remember Ohm's law fonnulas is
Where Ro is the resistance at O°C
by means of a triangle as in fig. 2.2.
Rl the resistance at t °c
°C
0 is the temperature coefficient at DoC
0. o
U
8
To use this triangle, cover the quantity you want and When resistive components are connected in se-
the relationship of the other two will indicate how ries, the current in the circuit must overcome the
the chosen quantity can be calculated. resistance of each component as it passes through
Ohm's law is the most important law in electricity the complete circuit. The total resistance to current
and electronics; before you go any further, make in the circuit is then, in effect, equal to the sum of
sure you know how to use it. the various resistances in the circuit or
R1 = R) + ~ + R3 + . . . Rn •••••••••••• ®
Where R{ total resistance
2.5 Resistance in series and parallel
2.5.1 The series circuit
R) , R12 , R3 • •• = resistances in the circuit
RI=R,+~+R3
= 27 + 150+ 2 700
=
to voltage = 2877 n
source
Since the magnitude of the current flowing through
each component of a series circuit is the same, the
circuit voltage must be distributed among the com-
ponents of the circuit in direct proportion to their
+ resistance in order for the current to be maintained.
The sum of the voltage drops in any series circuit
(a)
is always equal to the voltage that is applied to the
circuit. This relationship, known as Kirchoff's law
.for voltage, is expressed by the following formula:
to voltage
source
~ =V R1 + VR2 + VR3
Where ~ = total (applied) voltage
VR1 , VR2 , VR3 = voltage drops across
+ circuit components
(b)
Example 2.3
Fig. 2.3
A 90 volt voltage source is connected in series with
a 20 0, a 100 n and a 180 n resistor as in fig. 2.4.
I fthe circuit is broken or opened at any point, it becomes
Calculate the voltage drop across each resistor.
inoperative, as there is no longer a continuous path
To solve this problem, it is first necessary to
through which electrons can move; see fig. 2.3 (b).
determine the magnitude of the current in the
Electrons are not consumed as they flow through
circuit:
a circuit. There is as much current movingfrom any
point in a series circuit as there is moving to that V
1=- (Ohm's law)
point. Therefore, the same magnitude of current R
passes through all of the components in a series 90 =~=03 A
circuit. 20 + 100 + 180 300
20+100+180 '