Professional Documents
Culture Documents
Area 2
Area 2
No: 9
Rev. Date: 22-Sep-22
STA ROSA
INTEGRATED INSPECTION CHECK SHEET
Guide: (1) Start at Biscuit Chiller Area TL Initials H.Datangel M.Resano
(2) Follow Inspection Flow and check all items Date 10.28.2022
(3) Record Start Time 7:00
(4) Summarize End Time
Item Inspection Items Limit/Standard Unit Action Limit 1st Shift 2nd Shift 3rd Shift
#
Biscuit Chiller - York #1
1 Record Leaving Chilled Water Temperature 7 -- 12 o
C 9.1 0 8.8
2 Record Return Chilled Water Temperature 12 -- 15 o
C 12.1 0 11.8
3 Record Leaving Condenser Liquid Temperature 31 - 36 o
C 30.5 0 30.2
4 Record Return Condenser Liquid Temperature 26 - 30 o
C 28 0 27.5
5 Record Evaporator Small Temperature Difference 3 -- 6 o
C 5.6 0 5.6
6 Record Evaporator Pressure 448 - 565 kPaD 231.7 0 226.8
7 Record Evaporator Saturation Temperature o
C 3.5 0 3.2
8 Record Setpoint Chilled Water Temperature o
C 9 0 9
9 Record Condenser Saturation Temperature 36 - 43 o
C 38 0 37.8
10 Record Condenser Small Temperature Difference ≤ 5.6 o
C 7.4 0 7.5
11 Record Condenser Pressure 1310 - 1551 kPaD 862.7 0 857.2
12 Record Differential Oil Pressure kPaD 655.9 0 656.9
13 Record Discharge Pressure 896 - 965 kPaD 922.7 0 917.3
14 Record Discharge Temperature 43 - 49 o
C 57 0 56.8
15 Record Discharge Superheat Temperature o
C 17 0 16.7
16 Record Oil Pressure 896 - 965 psig 31.7 0 882.7
17 Record Condenser Saturation Temperature o
C 886.8 0 37.8
18 Record Differential Filter Pressure < 137 kPaD 2937 0 31.7
19 Check for Abnormal Sound on Chilled Water Supply Pump no abnormal sound [ a] na P 0 P
20 Check for Abnormal Sound on Chilled Water Return Pump no abnormal sound [ a] na P 0 P
21 Check for Abnormal Sound on Cooling Circulating Pump no abnormal sound [ a] na P 0 P
22 Check for Liquid Refrigerant Level at green mark [ a] na P 0 P
23 Check for Oil Tank - Upper Sight Glass at green mark [ a] na P 0 P
24 Check for Oil Tank - Lower Sight Glass at green mark [ a] na P 0 P
Biscuit Chiller - York #2
25 Record Leaving Chilled Water Temperature 7 -- 12 o
C 0 0 0
26 Record Return Chilled Water Temperature 12 -- 15 o
C 0 0 0
27 Record Leaving Condenser Liquid Temperature 31 - 36 o
C 0 0 0
28 Record Return Condenser Liquid Temperature 26 - 30 o
C 0 0 0
29 Record Evaporator Small Temperature Difference 3 -- 6 o
C 0 0 0
30 Record Evaporator Pressure 448 - 565 kPaD 0 0 0
31 Record Evaporator Saturation Temperature o
C 0 0 0
32 Record Setpoint Chilled Water Temperature o
C 0 0 0
33 Record Condenser Saturation Temperature 36 - 43 o
C 0 0 0
34 Record Condenser Small Temperature Difference ≤ 5.6 o
C 0 0 0
35 Record Condenser Pressure 1310 - 1551 kPaD 0 0 0
36 Record Differential Oil Pressure kPaD 0 0 0
37 Record Discharge Pressure 896 - 965 kPaD 0 0 0
38 Record Discharge Temperature 43 - 49 o
C 0 0 0
39 Record Discharge Superheat Temperature o
C 0 0 0
40 Record Oil Pressure 896 - 965 psig 0 0 0
41 Record Condenser Saturation Temperature o
C 0 0 0
42 Record Differential Filter Pressure < 137 kPaD 0 0 0
43 Check for Abnormal Sound on Chilled Water Supply Pump no abnormal sound [ a] na 0 0 0
44 Check for Abnormal Sound on Chilled Water Return Pump no abnormal sound [ a] na 0 0 0
45 Check for Abnormal Sound on Cooling Circulating Pump no abnormal sound [ a] na 0 0 0
46 Check for Liquid Refrigerant Level at green mark [ a] na 0 0 0
47 Check for Oil Tank - Upper Sight Glass at green mark [ a] na 0 0 0
48 Check for Oil Tank - Lower Sight Glass at green mark [ a] na 0 0 0
Cake Chiller - Midea
49 Record Setpoint Chilled Water Temperature o
C 9 0 7
50 Record Leaving Chilled Water Temperature 7 -- 12 o
C 9.9 0 9.2
51 Record Return Chilled Water Temperature 12 -- 15 o
C 12.5 0 12.4
52 Record Leaving Condenser Liquid Temperature 31 - 36 o
C 31.9 0 32.1
53 Record Return Condenser Liquid Temperature 29 - 33 o
C 28.5 0 28.1
54 Check for Abnormal Sound on Chilled Water Supply Pump no abnormal sound [ a] na P 0 P
55 Check for Abnormal Sound on Chilled Water Return Pump no abnormal sound [ a] na P 0 P
56 Check for Abnormal Sound on Cooling Circulating Pump no abnormal sound [ a] na P 0 P
57 Check for Compressor 1 Oil Level at green mark [ a] na P 0 P
58 Check for Compressor 2 Oil Level at green mark [ a] na P 0 P
Biscuit Cooling Tower
59 Check for Abnormal Sound on Cooling Tower Fan 1 no abnormal sound [ a] na 0 0 0
60 Check for Abnormal Sound on Cooling Tower Fan 2 no abnormal sound [ a] na P 0 P
61 Check for Abnormal Sound on Cooling Tower Fan 3 no abnormal sound [ a] na P 0 P
Biscuit Air Compressor
62 Record Oil Vapour ≤ 0.1 mg/m3 0.003 0 0.003
63 Record Main Line PDP ≤ 10 o
C 13.5 0 4.7
64 Record Ambient Temperature ≤ 38 C
o
29.8 0 29.8
65 Record AC #32 Air Delivered 5.7 - 7.7 bar 6.6 0 6.6
66 Record AC #32 Element Outlet ≤ 98 o
C 88 0 85
67 Record AC #32 PDP ≤ 10 o
C 6 0 4
68 Record AC #12 Air Delivered 5.7 - 7.7 bar 6.2 0 5.9
69 Record AC #12 Element Outlet ≤ 98 o
C 67 0 70
70 Record AC #12 PDP ≤ 10 o
C 2 0 2
71 Record AC #7 Air Delivered 5.7 - 7.7 bar 6.3 0 6.2
72 Record AC #7 Element Outlet ≤ 98 o
C 28 0 29
73 Record AC #7 PDP ≤ 10 o
C 9.8 0 9
% COMPLETION see below
ADMIN #REF!
DEEPWELL WATER METER RE
DEEPWELL PUMP #1
DEEPWELL PUMP #2 #REF!
DEEPWELL PUMP #3 #REF!
DEEPWELL PUMP #4 (WTP)
DEEPWELL PUMP #4 (MAIN)
DEEPWELL PUMP #5
TREATED WATER METER REA
FILTERED WATER #3
FILTERED WATER #4 #REF!
PROCESS WATER #REF!
SOFT WATER #REF!
DRINKING WATER
FILTERED WATER METER REA
NOODLE PLANT #REF!
SEASONING PLANT Err:509
WAFER PLANT Err:509
FLOURMILL PLANT
SOFTWATER METER READING
NOODLE PLANT #REF!
SEASONING PLANT Err:509
CAKE PLANT 46863.00
BISCUIT PLANT 61796.00
WAFER PLANT Err:509
PROCESS WATER METER READ
NOODLE PLANT #REF!
SEASONING PLANT Err:509
WAFER PLANT Err:509
FLOURMILL PLANT Err:509
WASHING AREA #REF!
REVERSE OSMOSIS WATER ME
PRODUCT
REJECT
DAY
SHIFT 6:00 AM 2:00 PM 10:00 PM
SEASONING COMPRESSOR
Oil Vapour (mg/m3)
Common Parameters PDP (°C)
Ambient Temp. (°C) Err:509 Err:509 Err:509
Running Hours Err:509
Loading Hours Err:509
Compressor 29
Air Delivered (Bar) Err:509 Err:509 Err:509
(KD5509D)
Element Outlet (°C) Err:509 Err:509 Err:509
PDP (°C) Err:509 Err:509 Err:509
CAKE NITROGEN COMPRESSORS
Oil Vapour (mg/m3)
Common Parameters PDP (°C)
Ambient Temp. (°C) Err:509 Err:509 Err:509
Running Hours
Loading Hours
Compressor 13 (GA-
22) Air Delivered (Bar)
Element Outlet (°C)
PDP (°C)
Running Hours
Loading Hours
Compressor 16 (GA-
15) Air Delivered (Bar)
Element Outlet (°C)
PDP (°C)
Running Hours Err:509
Loading Hours Err:509
Compressor 17 (GA-
15) Air Delivered (Bar) Err:509 Err:509 Err:509
Element Outlet (°C) Err:509 Err:509 Err:509
PDP (°C)
WAFER COMPRESSORS
Oil Vapour (mg/m3) Err:509 Err:509 Err:509
Common Parameters PDP (°C) Err:509 Err:509 Err:509
Ambient Temp. (°C) Err:509 Err:509 Err:509
Running Hours
Loading Hours
Compressor 1 (GA-
45) Air Delivered (Bar)
Element Outlet (°C)
PDP (°C)
Running Hours
Loading Hours
Compressor 5 (GA-
45) Air Delivered (Bar)
Element Outlet (°C)
PDP (°C)
Running Hours Err:509
Loading Hours Err:509
Compressor 30
Air Delivered (Bar) Err:509 Err:509 Err:509
(KD5509D)
Element Outlet (°C) Err:509 Err:509 Err:509
PDP (°C) Err:509 Err:509 Err:509
Common Parameters Ambient Temp. (°C) Err:509 Err:509 Err:509
Running Hours Err:509
Loading Hours Err:509
Compressor 18
Air Delivered (Bar) Err:509 Err:509 Err:509
(KD5509D)
Element Outlet (°C) Err:509 Err:509 Err:509
PDP (°C) Err:509 Err:509 Err:509
BISCUIT COMPRESSORS
Oil Vapour (mg/m3) 0.003 0.000 0.003
Common Parameters PDP (°C) 13.500 0.000 4.700
Ambient Temp. (°C) 29.800 0.000 29.800
Running Hours 121,643.00
Loading Hours 78,475.00
Compressor 7 (CS-
Air Delivered (Bar) 6.30 0.00 6.20
91)
Element Outlet (°C) 28.00 0.00 29.00
PDP (°C) 9.80 0.00 9.00
Running Hours 7,518.00
Loading Hours 5,780.00
Compressor 12 (GA-
55FF) Air Delivered (Bar) 6.20 0.00 5.90
Element Outlet (°C) 67.00 0.00 70.00
PDP (°C) 2.00 0.00 2.00
Running Hours
Loading Hours
Compressor 32 (GA-
55FF) Air Delivered (Bar)
Element Outlet (°C)
PDP (°C)