8920A090 Edisyon: 6

Test Plan:
John Deere Saran 4039T 8920A090 Yayınlanma tarihi:

PUMP SPECIFICATION
Rotation: Clockwise.
Governor type: Mechanical all-speed.
Governor spring position : 1 90W/95W
Governor spring position : 2 96W/97W
Gov. Link Length: 40.5 ± 0.5 mm.
Plunger Diameter: 7.0 mm (4 off).
Drive Type: Supported shaft.
Transfer pressure adjuster in end plate.
Viscosity compensating device in end plate.
Advance Type: Automatic speed with start retard.
Scroll plate max. fuel delivery adjustment.
Torque Control Screw - (Not used on this specification).
Solenoid voltage: See Service Instruction Note DT294.
OEM Code: RE 61494 Setting Code: .

ISO TEST CONDITIONS.

This data is only valid for the test conditions specified and the
following test benches: HA3000/HA2500/HA700/AVM/PGM
Test Fluid: ISO 4113 at 40 ± 2°C.
Inlet feed pressure: 0.1 bar
Nozzle Holder: ISO 7440 + YDB288 Edge filter assy.
Nozzles: BDL0S6844
Nozzle Opening Pressure: 172 + 3 - 0 bar.
H.P. pipes: 6 x 2 x 845 mm (ISO 4093.2).

PRE-TEST NOTES
Screw transfer pressure adjuster fully in and then 9.5 turns
out before commencing test.
Fit auto-advance gauge and set to zero.
Advance Reading: Off the advance device.
A 1.5mm shim is fitted to the piston spring cap on assembly.
This must NOT be removed.
Torque screw flush with inside of governor cover.

ISO TEST PROCEDURE

Test Operation S/C RPM Requirements
1. Priming (C) 100 Obtain delivery from all injectors
and backleak.
When adjusting transfer pressure, adjusting tool must be
disengaged before taking a reading. See SIN D032.
2. Transfer Press (S) 1175 6.0 to 6.1 bar( 87 to 89 psi)
3. Max. Delivery (S) 750 71.0 ± 1.0 mm3/st.
4. Stabilisation (C) 1200 Run pump for 3 minutes to stabilise.
5. Advance (S) 900 2.9 - 3.1 ° (2.3 - 2.5 mm) Adjust TP
6. Transfer Press (C) 1175 5.7 to 6.4 bar( 83 to 93psi)
If correct continue with test ( 7), if not, adjust shimming
and then repeat test(s) (5 and 6 ).
7. Advance-Full (C) 1175 3.7 to 4.3°, ( 2.9 to 3.4 mm).
8. Cambox Press (C) 1175 0.1 to 0.3 bar ( 1 to 5 psi).
9. Advance (C) 350 1.6 to 2.4°, ( 1.3 to 1.9 mm).
10. Transfer Press (C) 100 Minimum 0.7 bar, ( 10psi).
Stop test machine.
Remove pressure gauges and fit stop solenoid or plug.
Prime as at test (1).
11. Advance S/C 900 2.9 - 3.1 ° (2.3 - 2.5 mm) Adjust TP
12. Max. Delivery (S) 750 71.0 ± 0.5 mm3/st.
Maximum spread 7.0 mm3/st.
13. Delivery (C) 1175 Record delivery mm3/st.
14. Governor (S) 1260 32.0 to 38.0 mm3/st.
15. Gov. cut-off (C) 1350 Maximum 4.0 mm3/st.
16. Delivery (C) 1175 Throttle as test (14).
Minimum as test (13) - 1.0 mm3/st.
17. Backleakage (C) 1000 25 to 65 cm3 per 100 strokes.
Flow rate 250 to 650 cm3/min.
Move throttle lever to closed position for tests (18, 19, 20 ).
18. Delivery (C) 380 Maximum 4.0 mm3/st.
19. Idle delivery (S) 380 14.0 to 18.0 mm3/st. Throttle closed.

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8920A090 Edisyon: 6
Test Plan:
John Deere Saran 4039T 8920A090 Yayınlanma tarihi:

ISO TEST PROCEDURE

Test Operation S/C RPM Requirements
20. Delivery (C) 600 Throttle as test(19) Max. 4.0 mm3/st
21. Exhaust brake (C) 400 Exhaust brake closed. Max. 4.0 mm3/st
22. Shut-off (C) 400 De-energise solenoid, wait 5 seconds.
Solenoid Max. 4.0 mm3/st.
Stop test machine.
23. Delivery (C) 100 Minimum 40.0 mm3/st.
24. Timing S/C Outlet 'V ', Pressure 55 bar
Indexing tool at 204.5°, Scribe line.
REFER TO STATEMENT AT END OF EXPLANATORY NOTES REGARDING MAXIMUM
FUEL AND SPEED SETTING AND VARIATIONS IN ENGINE PERFORMANCE.

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