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Characteristics of Urethane, Rubbers and Sponges
Characteristics of Urethane, Rubbers and Sponges
衝撃吸収ストッパ
Characteristics of Urethane, Rubbers and Sponges −低弾性ラバー付ボルト・頭部六角穴付ボルト・ワッシャ・プレート−
CADデータフォルダ名:22_Locating_Components
QUrethane Properties QRubber Properties EThe characteristic values of tensile strength and elongation are tested based on the JIS standard K6251.
−0.1
A−0.3
EThe characteristic values of tensile strength and elongation are tested based on the JIS standard K6251.
d1
C±0.2
d
Nitrile Rubber Chloroprene Rubber Ethylene Rubber Butyl Rubber Fluororubber (FPM) Silicon Rubber (SI) Low Elasticity Rubber Natural
D
Urethane Item Unit L T
Item Unit (NBR) (CR) (EPDM) (IIR) Standard High Strength (Hanenaito®) Rubber (NR)
Standard Vulkollan® Abrasion Resistant Ceramic Urethane Heat Resistant LowmRebound 5Extra Low Hardness
W
B t Hardness
SUS304のプレートにラバーを焼付 Shore A 70 50
※使用するボルトは低頭ボルトをお使いください。
65 65 65 80 60 70 50 50 57 32 45
Hardness Shore A 95 90 70 50 30 92 68 90 70 95 90 70 50 E 90 L 70 15 けています。
Specific Gravity - 1.6 1.3 1.6 1.2 1.5 1.8 1.9 1.2 1.2 1.3 1.2 0.9
Specific Gravity - 1.13 1.13 1.20 1.20 1.20 1.26 1.20 1.13 1.13 1.20 1.15H 1.13 1.03 1.02 Tensile型式 Strength T MPa L
d
12.7衝撃吸収量 4.4 耐荷重 13.3
d1 (kgf・cm) (kgf) ¥基準単価
12.8
Order 7.5
型式 − 12.5
T − L 10.8 7.4 8.8 7.8 8.3 10.3 16.1
Type
Elongation A 選択 選択 % 370 400 460 注文例
490 380
Tensile Strength MPa 44 27 56 47 27 46.5 型式 60 44.6 L 31.3 42 26 53 45 44.6
衝撃吸収量 11.8 耐荷重 0.6 TUPPL12 − 330
6 − 30 270 300 330 400 810 840 730
t C D B H E m W ¥基準単価 30 0.217 6.6 2,090
Elongation % 380 470 720 520 600 690
Type M(並目)
6503
選択 (kgf・cm) (kgf) Maximum Operating Temperature 6 °C 90 99 100 120 120 230 230 200 200 60 60 70
15 530 650 360 440 5.5680 490 530 250 4451.8 50 0.577 17.6 2,120
20 4 8 6.15 6 2.8 0.045 2.2 2 450 12 3.5 6.5
4 20 30 4.2 10 7.7 7 7 2.8 0.069 3.4 Temperature of Continuous Use °C
30 80 0.324 80 6.0 80
2,300 80
Delivery 80 210
翌日出荷 P.81210 150 150 30 30 70
Heat resistance °C 70 80 (120 deg. for Short Time)
5 70
20 30 40 70
4.5 12 8.8 8 70 8 3.5 120
0.112 70 5.4 80 2.4
3.2
3
4
460
500 Low Temp. Resistance
10
50
°C -10 0.786 -10 14.6 2,320
-35 出荷日
-40 -30 りPM5:00迄、
-10 当日出荷受付致-10 します。 -70 -50 10 10 0
UNST TUPPL ご希望によ
Low Temp. Resistance °C -40 -20 -20 6 20 30 40
-20 5
-40 15 11.1 10
-20 9 4 0.207
-20 -20 9.4
-40 3.6 4.5 510 30 0.408 7.4 2,300
15 10 3.5 6.5
8
10
30 40 50
30 40 50
5.7
5.6
18
21
14.4
17.8
13
16
11
12
5.3
6.4
0.350
0.517
14.2
23.4
5
6
6.5
8
580
620 QFeatures of Low
50
50
Rebound Urethane
1.024
1.234
19.0
23.0
and LowPrice
2,320
2,520
Elasticity
数量スライ Rubber (Hanenaito
ド価格 ( 1円未満切り捨て)P.81 ®
)
数 量 1∼19 20∼49 50∼99 100∼199
QUrethane (Ether Type, Ester Type) Property Comparison of Urethane
価格
Low Rebound19Urethane
10 4.5 8.0 Reference: Compression Set of Low Rebound Urethane
QDiscoloration
低弾性ラバー付
Type
ストッパ ボルト 六角ナット
•
75
It has the same properties as urethane, and excels in shock absorption. With more resistance to permanent compression
2.51
than standard
表示数量超えはお見積り
47.0 2,570 値引率 基準単価 5% 10% 15%
頭部六角穴付ボルト
it is hard to deform. Not suitable1.0for absorption of large impact energy because its tensile strength and elongation resistance Low Rebound Urethane
材質 硬度 材質 材質 衝撃吸収力に優れた素材 1%
Ether Type Ester Type Urethane may experience discoloration and yellowing with age. SUS304 SUS304
低弾性ラバー urethane,
加速度(0.1G)
UNSTH ショアA57 ・低弾性ゴム
Properties (ハネナイト®RGP−60L) ハネナイ は内外ゴム株式会社の登録商標です。
Urethane turns yellow by aging, but physical property or characteristics remain unchanged. are weaker than that of urethane of the same hardness.
(Shore A95, 90) (Shore A70, 50, 30) 伸びがある素材で衝撃吸収性に優れて Urethane (Shore A70) 25%
Discoloration is distinct especially with antistatic urethane and Vulkollan
R1
®
. Seeスthe
トッパ explanation below. • Low ElasticityッRubber
いるため、パレ
0.0
(Hanenaito®) EHanenaito
トダンパーや搬送機器・
®
is a registered trademark of Naigai Rubber Industry Co., Ltd.
Tensile Strength G It 精密機器等の緩衝材と material for pallet damper, conveyor machine, precision instrument etc, because of its good elongation and shock * The above data is measured at room temperature 23°C.
is used as cushioning して使用されて
M
Elongation
• Aging Discoloration of Antistatic Urethane います。 ま た、 振動吸収性にも優れている
absorption. Also it is used as vibration absorption
−1.0 materials0.035
of various precision instruments because of its excellent vibration absorption. * 70°Cx24H 25% Compression
G 0.015 時間(SEC.)
ため、各種精密機械の制振材としても使
C±0.3
QImpact Resilience Variation by Temperature of Low Elasticity Rubber and Low Rebound Urethane QShock Absorption Comparison of Low Elasticity Rubber and Low Rebound Urethane Comparison
Hanenaito® of Damping
Comparison Effects Effects
of Damping
D
A
Tear Strength G 用されています。 低弾性ゴムあり 低弾性ゴムなし
* Time to turn yellow and level of yellowing vary depending on
低弾性ラバー反発弾性温度変化 低弾性ラバー衝撃吸収性 Characteristic Values
Impact Resilience G operating environment, etc. m
50 特性値
Sample: Hanenaito® Shore A 32, 1mm Thickness
ℓ
Acceleration (m/s )
2
Before After 30
→
Abrasion Slip Wear G H L 反
加
発 40 Low Rebound Urethane
速
度 by an FFT at the center of the plate.
Resistance 弾 40 0
Shock Wear G • Discoloration of Vulkollan® 性 2
(m/s )
↑ 0 Ste e l Pla te v
y
型式 L 衝撃吸収量 耐荷重 (%)
30 天然ゴム
Hanenaito®>
Hydrolysis Resistance G Vulkollan has
Type
®
poorer color stability
M(並目) 選択 against ultraviolet
t C raysD than
A general
B Hurethanes
E due・tocm)
(kgf its unique(kgf)
composition.
m ℓ ¥基準単価
低弾性ラバー
−30 Acceleration
Iron Stand
Sensor
Pictures below 4show10the15process
20 of change in colors
※30 4.2 11of a 7sample
5 exposed
3 8.2 to4outdoor sunlight.
0.055 2.4 3.2 全ネジ
(22) 900 2030
30
y Natural Rubber
→
加 –30
Oil Resistance G 5 15 20 4.5 13 8.5 7 4 9.5 5 0.072 3.0 4 全ネジ 970
Low Elasticity Rubber
速
度 Measurement Results: FFT Analyzer
UNSTH 6 15 20 25 30 ※40 5 18 10 8 5 11 6 0.197 7.4 5 全ネジ
(26) 1,060 0
Acceleration (m/s )
With Hanenaito®
2
10 30 40 ※50 5.6 25 16 12 8 15.6 10 0.444 14.4 8 全ネジ
(34) 1,230 20
−30
Low Rebound Urethane
※印の付いたLサイズのℓは ( )寸法となります。
Without Hanenaito®
0
Durability G −30 −20 −10 0 10 20 30 40 50 100 300 500 700 900
y
P.81
Acceleration (0.1G)
Acid Resistance, Alkali Resistance G 数 量 1∼9 10∼19 20∼49 50∼149 特性
10 Low Elasticity Rubber
UNST8 − 40 characteristics
値引率 due to discoloration.
UNSTH4 − 20 ご希望によりPM5:00迄、当日出荷受付致します。 基準単価 5% 10% 15% 項目
単位 低弾性ラバー
表示数量超えはお見積り 硬度
(JIS−A) 57 y –30 0.0
+0.3
V +0.1
低弾性ラバー 伸び (%) 810 Ambient Temperature (°C) Time after Shock (msec)
ラバー ショアA57 >
Material Features • Characteristic Values of Antistatic Urethane (ハネナイト®GP−60L)
反発弾性 (%) 2
ワッシャ SUS304 −
圧縮永久歪 70℃×22hr(%) 16
Listed values are for reference, not guaranteed.
d1
Specific Volume Resistivity 2.1x108Ω • cm
ハネナイ は内外ゴム株式会社の登録商標です。 比重 -1.0
Standard Urethane Excels in strength in repeat use and shock-absorbing properties. Can be used for applications such as Mechanical Stoppers. 1.35
0.015 0.035 0.055
Ether / Ester Polyurethane Ester Type is Hydrolytic. Do not use in humid and wet areas. Surface Resistivity 4.0x109Ω QDrop Comparison
上記数値は標準値であ り、 of Rubber
保証値ではあ
ゴムボールとハネナイト ボールの落下比較
Ball and Hanenaito® Ball
りません。
®
Time (sec.)
d2±0.2 1
Excels in antistatic effect. (Test Conditions: Temperature 30°C Humidity 60%)
Antistatic Urethane
Can be used where mechanical strength and anti-static measures are required.
SUS304のプレー トにラバーを焼付 D
0
−0.4
0.4
T+0
EAll other properties are equal to those of urethane of the same hardness. Height
• Correlation of Hardness and Rebound Force of Shock Absorbing Materials
けています。
Heat Resistant CThis urethane has up to 120°C heat resistance. (70 deg. for the standard urethane) Hardness
型式
• Taber Abrasion Test Results
Urethane Suitable for use in applications where high material strength in high-temperature range
T is required.
D d1 d2
衝撃吸収量
V
耐荷重
(kgf・cm) (kgf)
¥基準単価 Example Rubber Hanenairo®
Extra Low (F Hardness) High (A Hardness)
Type No.
Material Standard Super Abrasion Abrasion Resistant Ceramic
使用例 Ball Ball
Super Abrasion Resistant Urethane Vulkollan® is a super abrasion resistant urethane which is far superior to conventional urethanes in3abrasion resistance
7 and
15 load bearing. Test3
0.112 4.2
Urethane 3.6
1,000
esistant Vulkollan1,060
®
Urethane
(Vulkollan®) 10
Excels in tearing strength. 6 times higher in abrasion resistance and 1.5 times in material strength than the standard urethane.
14 6
0.161
Urethane
Low Rebound Urethane
8 0.261 8.0 1,050 Low Shock Absorbing Gel
15
4 20 19 8 Abrasion
4 Test (Taber Method)
0.474 197.3
6.8 33.9 1,15073.8 101
min.3mm Low Elasticity Rubber
Abrasion Resistant Unique composition realized abrasion resistance 2.5 times higher
TUPWHthan standard
5
urethane
9
at25low cost.
24 9.5 Abrasion
5 Volume (mm0.523 )
3
14.0 1,100 Rebound
Urethane Helps to reduce the exchange frequency. Color is dark brown. 10 0.919 21.4 1,190 General Purpose Urethane
6 30 29 11 Testing6 Method (P. 2 -155)
CB Large
These MISUMI original urethane sheets are unique mixture of ceramic particles.
25 ®
8 Vulkollan
12 and 40
Wear Resistant
39 14
2.018
JIS 8K 7204: 1999 "Plastics
16.4
2.221 - Determination41.6
1,920
of Resistance to1,270
Wear by Abrasive Wheels"
General Purpose Rubber
Ceramic Urethane Urethane have resistant property against "surface", and the Ceramic Urethane has resistance against "line". Abrasive Wheel: H, 22 Load: 9.8N
Compared to the Standard Urethane and various rubbers, the Ceramic 型式 Urethane −is relatively smooth in its 数量スライド価格 ( 1円未満切り捨て)P.81
T Number翌日出荷
of Strokes: 1,000P.81
Test Parameter: 1 数 量
machined surfaces though it is lower in hardness. Note that cutting dueTUPWH4
to contact may
− 8
cause dust. EThe values are not
値引率
1∼19
guaranteed
基準単価
20∼49
but measured
50∼99
5%ones. 10%
100∼199
ご希望によりPM5:00迄、当日出荷受付致します。 15%
Time
表示数量超えはお見積り
QFeatures of Ceramic Urethane 1 -1373 QElasticity of Shock Absorbing Gel P.410, 435 1 -1374
• Shock Absorbing Gel • Urethane, Shore A50 • Properties of Shock Absorbing Gel
•Deflection Comparison of Standard Urethane and Ceramic Urethane • Enlarged View of Ceramic Urethane
Deflection between the ceramic urethane and the standard urethane differs when the same Normal State When Applied Force Normal State When Applied Force Item Unit Shock Absorbing Gel
load is applied. Careful consideration should be given for replacement. Please be advised that
white section seen on the Specific Gravity - 1.0
photo is ceramic powder Hardness Asker F 75
Compression, Deflection Comparison Shore A particles occurring during
the manufacturing process. Tensile Strength MPa 0.81
13 50°Ceramic Urethane These micro-particles are Elongation % 885
12 50°General Urethane very fine not to create any
surface roughness even Heat resistance °C 100
11 70°Ceramic Urethane when they fall off. Low Temp. Resistance °C -10
10
70°General Urethane A major characteristic is the three-dimensional slow recovery, the function to recover after compression slowly and in multiple directions. *Above figures are the measured values for the shock absorbing gel as
9
Pressed as thin as shown in the photo and recovers to the original shape gradually after being released from pressure.
Deflection (mm)
a material, and there are slight differences between the values for the
8 90°General Urethane * The double-layer structure of the gel part reduces stickiness. bumping products made with this material featured on P.410, 435.
10µm
7 90°Ceramic Urethane (Close-up: x5,000)
6
95°Ceramic Urethane QFeatures of Shock Absorbing Foam P.435 QFeatures of Special Urethane Foam SOFRAS® P.446
5 •Change after Ceramic Urethane is Machined Excellent sound damping and vibration absorbing characteristics. This special urethane foam excels in water retention and abrasion resistance allowing it to be used in industrial
4 95°General Urethane Change after ceramic urethane round bar is machined (Lathe: 600rev/min.) for Flexible material can be pasted on curved surfaces with ease. purposes such as application and moisture absorption. SOFRAS® excels in abrasion resistance and requires less
3 2 minutes. Lightweight material can be applied on large panel areas. concerns about dust shedding, whereas the use of sponges and felts may result in shedding of dust and felt fiber.
2 F Best suited for human body protection. Can be pasted in multi-layers where more protection is needed. • Enlarged Photo of Grease-impregnated Special Urethane
1 Steel Ball Collision Noise Level Test
0 Ø20 Before Impregnation After Impregnation
0 1 2 3 4 5 Cylinder PRGCW Comparison Data of PRGCW Copper Ball Collision Noise
20mm
Load (kN) 80
Copper Ball Fall Collision Noise (dB)
71.6
70 67.0
63.3
60
50
40 No Absorber
Before Machining After Machining PRGCW 5t
30
PRGCW10t
20
40 80 160 315 630 1.25k 2.5k 5k 10k 20k Frequency (Hz)
Item No Absorber PRGCW5 PRGCW10
Collision Noise (dB) 71.6 67 63.3
Sound Pressure - 40% Reduced Sound Pressure 60% Reduced Sound Pressure
*A steel ball (Ø20, 36g) is dropped on a wooden base from a 55cm height, and the sound pressure
2 -389 level is measured with a microphone at a distance of 50m, positioned 50cm above the ground. 2 -390
Note that, for some of the types shown here, order might be unable to be received by the MISUMI Malaysia,
Indonesia, and/or India offices.
Nitrile Rubber
Urethane
Ether
Rubber Rubber
Chloroprene
Mechanical Strength Mechanical Strength
5 Type
Rubber Properties
Mechanical Strength
5
Nitrile Rubber
Chloroprene Rubber
5
Ethylene Rubber
Mechanical Strength Mechanical Strength
5
Mechanical Strength
5 5
EthyleneChloroprene
Rubber Rubber
Mechanical Strength Mechanical Strength
5 5 Ether Type
Urethane Rubber
Mechanical Strength
5
Ethylene Rubber
Mechanical Strength
5
Nitrile Rubber
Urethane Washers,
Mechanical Strength
5
Chloroprene Rubber
Rubber Washers
Ethylene Rubber
Mechanical Strength
5
Mechanical Strength
5
Fluororubber
Butyl Rubber
Silicon Rubber Silicon Rubber
Fluororubber
Low Elasticity Rubber Low ElasticitySilicon
RubberRubber Butyl Rubber Low Elasticity Rubber Fluororubber Silicon Rubber Low Elasticity Rubber
Mechanical Strength Mechanical Strength
Mechanical Strength Mechanical Strength Mechanical Strength
Mechanical Strength Mechanical Strength Mechanical Strength Mechanical Strength Mechanical Strength Mechanical Strength Mechanical Strength Mechanical Strength
5 5 5 5 5 5 5 5 5 5 5 5 5
D
V
ance Low Temp.0 Resistance Low Temp.
Weather
Resistance
0 Resistance Weather
0 Resistance Weather
LowResistance
Temp. Resistance Low Temp.0 Resistance Low Temp.
Weather
Resistance
0 Resistance Weather
0 Resistance Weather
LowResistance
Temp. Resistance Low Temp.0 Resistance Weather0 Resistance Weather
Low Temp.
Resistance
Resistance 0 Low Weather
Temp. Resistance
Resistance 0 Weather
Low Temp.
Resistance
Resistance 0 Weather Resistance Low Temp. Resistance 0 Weather Resistance Low Temp. Resistance 0 Weather Resistance
Chloroprene Rubber
Chloroprene Rubber (CR)
sistance Oil Resistance
Heat Resistance OilHeat Resistance
Resistance Oil Resistance Heat Resistance Resistance Oil Resistance
Oil ResistanceHeatWell-balanced synthetic rubberOilexcellent
Heat Resistance Heat
Resistance in weather,Oilheat,
Resistance oilHeat
andResistance
Resistance chemical resistance.
Oil ResistanceHeat Resistance Oil Resistance
Non-staining chloroprene
Heat Resistancerubber
OilHeat which
Resistance
Resistanceminimizes Heat Resistance
contamination
Oil Resistance Oilfrom contacting
Resistance materialsOilisResistance
Heat Resistance also
Heat available.
Resistance OilHeat
Resistance
Resistance Oil Resistance Oil Resistance Notes t:FMMPX%JTDPMPSBUJPOPG6SFUIBOF
sistance Chemical Resistance Chemical Ethylene Rubber
Chemical (EPDM)ChemicalExcels
Resistance Resistancein Chemical
weather,Resistance
low temperature and Chemical
chemical resistance. Can
Resistance be used
Chemical for general-purpose
Resistance applications
Chemical Resistance Chemical such as Resistance
Chemical gaskets and doorstops. Chemical Resistance Chemical Resistance Chemical Resistance Chemical Resistance
Blanking (Punching) may cause concave on the O.D. For T dimension 3, 5mm, the center of the washer may deform
Resistance Chemical Resistance Resistance
into dented shape while it hardly deforms for T dimension 1mm.
Excels in heat resistance and electric property (insulation). Note that Urethane turns yellow by aging, but physical property or characteristics remain unchanged.
Natural Silicon Rubber Rubber (SI)
Physiologically safe and can be used for medical, food-related and electronic devices which require heat resistance. Natural Rubber
Mechanical Strength Expensive, but widely used with its excellent heat, oil, solvent and chemical resistance. Fluororubber is generally known as Mechanical
Teflon and Viton Strength
®
. Has the highest
5 Fluororubber (FPM) 5
Fire Resistance Abrasion Resistance resistance to ozone, heat, oil and chemicals in rubbers. Fire Resistance Abrasion Resistance
Excels in shock and vibration resistance and absorbs energy without rebound. Physical property and durability are equal to general rubbers.
Low Elasticity Rubber (Hanenaito ) ®
Part Number Tolerance Pcs. per Package
Widely used as components for quiet and low-vibration products.
Low Temp. Resistance 0 Weather Resistance Low Temp. Resistance
0 Weather Resistance
Isobutylene Isoprene Rubber V T
Butyl Rubber (IIR) D Selection Selection T1, 3 T5
Excellent in heat, cold and weather resistance, and good in water and chemical resistance. Type Selection
T1, 3 T5
Heat Resistance Oil Resistance Heat Resistance Oil Resistance D V D V
QComparison
Chemical Resistance of Allowable Temperature QComparison of Chemical Resistance Chemical Resistance 8 3 4 1 3
Rubber
Natural Rubber
Natural
Q TemperatureNatural
Rubber Rubber
Characteristics Allowable Temperature (°C) PACK-URWH ±0.6 0~+0.6 ±0.7 0~+0.7
Strength
Mechanical Strength Mechanical
-70 -60 -50 -40 Mechanical
-30 -20 -10 0 Strength
Strength 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230
Urethane Nitrile Chloroprene Ethylene Butyl Fluorine Silicon Low Elasticity (Urethane, Shore A90) 10 3 4 5 6 1 3 5
5 5 5
sistance AbrasionFireResistance
Resistance Abrasion Resistance Abrasion Resistance Abrasion Resistance
Fire Resistance Gasoline Light Oil P P g n n p r-g r PACK-URWM 12 5 6 8 1 3 5 100 pcs.
Urethane Rubber Heat Resistant Urethane ±0.8 0~+0.8 ±0.9 0~+0.8
(Urethane, Shore A70)
Low Elasticity Rubber 15 6 8 10 1 3 5 50 pcs.
tance LowWeather
0 Resisttance
Temp. ance Low Temp.
WeatherResi0sResi
tancestance Weather
0 Resistance Weather Resistance Water r P p p p p g r PACK-WRBN
Silicon Rubber (Nitrile Rubber, Shore A70) 20 8 10 12 3 5
Strong Acid n g g g p p r r
sistance Oil Resistance
Heat Resistance Oil Resistance
Heat Resistance Oil Resistance Oil Resistance Fluororubber PACK-WRBC 25 10 12 16 3 5 ±0.9 0~+0.9 ±1.0 0~+1.0
istance Chemical Resistance Chemical ResistanceChemical ResistanceNitrile Rubber (Chloroprene Rubber, Shore A65) 50 pcs.
Strong Alkali n g p p p n p g 30 10 12 16 3 5
Butyl Rubber
Ether n n-r n-r g r-g n-r n-r r
Ethylene Rubber Part Number - V - T
Chloroprene Rubber Keton n n n-g p p n g n PACK-URWH20 - 10 - 5
p= Excellent, g= Good, r= Acceptable, n= Not Acceptable
There are various types of durometer instrument as shown above to measure the hardness of a material, depending on the
property of the measured material. For urethane and rubber, Type A (Asker Durometer Type A) compliant with JIS K 6253 is
most commonly used. Hardness of materials softer than urethane and rubber is measured by Asker Type C or Type E. Shock
2 -391 absorbing gel is soft and super flexible material whose hardness is measured by Asker Type F. 2 -392