UAQ END TERM

Liz Maria Tony BFT/21/657

1.COTTON SHIRT
SNO RAW MATERIAL/ DEFECTS LOCATION MENDABLE
IMAGE OF THE DEFECT NAME ZONE WORKMANSHIP (MAJOR/
MINOR
/CRITICAL)

1 MISMATCH A WORKMANSHIP MAJOR FRONT YES

COLLAR COLLAR

2 IMPROPER A WORKMANSHIP MAJOR POCKET YES

STITCHING

3 IMPROPER A WORKMANSHIP MAJOR ARMHOLE YES

STITCHING

4 UNCUT B WORKMANSHIP MINOR ARMHOLE YES

THREAD
5 PILLING A RAW MATERIAL MAJOR FRONT YES
AND
BACK
PANEL

6 MISMATCHED B WORKMANSHIP MAJOR SIDE YES

BODICE SEAM

7 PUCKERING A WORKMANSHIP MINOR COLLAR YES

8 IMPROPER A WORKMANSHIP MINOR COLLAR YES

STITCHING

9 MISMATCH CUFF B WORKMANSHIP MAJOR CUFF YES

10 IMPROPER B WORKMANSHIP MINOR ARMHOLE YES
STITCHING

11 STAIN B WORKMANSHIP MINOR FRONT YES

PLACKET

2.DENIM JEANS
SNO IMAGE OF THE DEFECT NAME ZONE WORKMANSHIP/ DEFECTS LOCATION MENDABLE
RAW MATERIAL (MAJOR/
MINOR/
CRITICAL
1 CUT MARK B WORKMANSHIP MAJOR FRONT FLY YES
DEFECT

2 NEEDLE C WORKMANSHIP MINOR BACK PART YES

BREAKAGE
DEFECT

3 MISMATCH C WORKMANSHIP MINOR BOTTOM YES

SEWING INNER HEM

4 UNCUT C WORKMANSHIP MINOR BACK YES

THREAD POCKET

5 VARIATION C WORKMANSHIP MINOR BACKPOCKET YES

IN STITCH
SNO IMAGE OF THE DEFECTS NAME ZONE WORKMANSHIP/ DEFECTS LOCATION MENDABLE
RAW MATERIALS (MAJOR/
MINOR/
CRITICAL)

6 OIL STAIN C WORMANSHIP MINOR IN SEAM YES

7 PUCKERING C WORKMASHIP MINOR POCKET BAG YES

DEFECT

8 RAGGED C WORKMANSHIP MINOR POCKET YES

EFFECT ATTACHMENT
TO BAND
(INNER)
 3.COTTON BLEND SHIRT

SNO IMAGE OF THE DEFECT NAME ZONE WORKMANSHIP/RAW DEFECT LOCATION MENDABLE
MATERIALS (CRITICAL
/MAJOR/MINOR)

1 UNCUT A WORKMANSHIP MAJOR INNER YES

THREAD BACK
YOKE

2 MISMATCH B WORKMANSHIP MINOR ARMHOLE YES

SEAM
3 MISMATCH A WORKMANSHIP MAJOR COLLAR YES
COLLAR

4 UNEVEN A WORKMANSHIP MAJOR SHIRT YES

STITCH PLACKET
LENGTH

5 UNCUT B WORKMANSHIP MAJOR BACK YOKE YES

THREAD

6 MISMATCH A WORKMANSHIP MAJOR FRONT YES

PATTERN PLACKET

7 MISMATCH B WORKMANSHIP MAJOR BACK YOKE YES

PATTERN
DEFECTS CAUSES REMEDIES
UNCUT THREAD It appears due to • UBT/thread trimmer
improper trimming or should be used
finishing • Operator training
• Garments finishing
should be checked
properly
INK STAIN • While sewing, • While sewing,
packaging, and packaging, and
another process it may another process it may
come on the fabric. come on the fabric.
PUCKERING • Uneven stretching on • Feed dog, eyelets
to plies of fabric during and thread guides
sewing. should be checked
• Improper thread periodically for
tension damages.
• Machine feed
mechanism must be
be er quality.
• Tension, spi and
presser foot pr
OPEN SEAM DEFECT • Improper handling of • Clear marking for
the parts of garments. s tch line.
• Improper se ng and • Proper se ng and
ming between needle ming between needle
and looper or hook etc. and looper or hook.
• Tension should be
quan fiable.
PILLING • Fiber length and • Proper selec on of
denier, low twist, hairy fiber, preven on of
and bulky yarns, single abrasion during batch
yarn, type of weave, processing, and
and type of finish. shearing and cropping
with brushing to
eliminate surface fibers
and protruding fibers.
IMPROPER STITCHING • Incorrect or blunt • Change the needle
needle point. • Change needle or
• Incorrect needle-to- thread size as
thread size rela onship appropriate.
• Feed dog sway • Tighten the feed dog
MISMATCHED • Problems occur due • Instruct the operator
PATTERNS to the joining of wrong to do properly
pa erns.
SEAM SLIPPAGE • This happens when • French seam type
the yarns in the fabric can be tried. • Seam
are pulled out of the width can be
seam. increased.
UNEVEN HEM • Poor operator • Construct the sewing
handling. operator to make sure
they get the hem
started correctly in the
folder before they start
sewing. Also, make
sure they don't hold
back excessively as the
seam is being sewn.
Use minimum roller or
presser foot pressure
BROKEN STITCH • It appears due to • Needle plate, presser
improper trimming or foot and feed dog
machine usage. should be checked
periodically for
damages.
• Tension and
threading should not
be fiddled with much.
• Proper trimming.
MISPLACED BUTTON • Incorrect pa ern • Use correct pa ern
with wrong bu on
posi on
UNEVEN STITCH • Old or inferior • Use good thread,
WIDTH thread, fabric is being don't pull fabric while
pulled while sewing. s tching
SKIPPED STITCH • It appears due to • Placing of needle
improper handling of properly.
cut pieces or machine • Needle size & thread
usage. size must be adjusted.
• The pressure of
pressure foot must be
adjusted accurately.
KNOT • Knot are usually • Prevent future holes
caused by an by ensuring your
accidental cut or tear supplier has
to the fabric. Broken procedures in place to
needles or rough regularly check.
mechanical parts are
common culprits for
fabric tearing during
manufacturing.
NEEDLE THREAD Excessive needle heat;  Improve the
BREAKAGE groove or eye blocked fabric finish.
with melted fabric. Change to a
Hook overhea ng. be er needle,
style and finish.
Apply needle
lubricant via
thread. Use a
needle cooler.
Ensure adequate
oil supply. Check
the needle to
hook clearance.
8 UNEVEN B WORKMANSHIP MAJOR TOP YOKE YES
STITCH
WIDTH

9 MISPOSITION A WORKMANSHIP MAJOR PLACKET YES

OF BUTTONS

SEAM C WORKMANSHIP MAJOR SIDE YES

SLIPPAGE SEAM

11 SEAM B WORKMANSHIP MINOR SIDE YES

SLIPPAGE SEAM
 KNITTED GARMENTS
4.OVERSIZED UNISEX TSHIRT
SNO IMAGE OF THE DEFECT NAME ZONE WORKMANSHIP DEFECTS LOCATION MENDABLE
OF THE /RAW
DEFECT MATERIAL CRITICAL
/MAJOR/
MINOR
1 Dye A RAW MATERIAL CRITICAL NEAR NO
marks RIGHT
CHEST

2 HOLE B WORKMANSHIP CRITICAL LEFT SEAM NO

3 UNEVEN B WORKMANSHIP MAJOR RIGHT YES

PATTERN HAND

4 STAINS B WORKMANSHIP CRITICAL BACK NO

PANEL
 6.LADIES COTTON TSHIRT

SNO IMAGE OF THE DEFECT NAME ZONE RAW DEFECTS LOCATION MENDABLE
MATERIAL/ CRITICAL/
WORKMANSHIP MAJOR/
MINOR

1 UNCUT B WORKMANSHIP MINOR LEFT YES

THREAD ARMHOLE

2 DYE A RAW MATERIAL CRITICAL BACK NO

STAINS PANEL
NAME DEFINITION CAUSE REMEDIES

DYE MARKS  Dyeing  Improper  Use

patches leveling agent appropriate
appear, as is also one of leveling
random the causes of agents to
irregular dyeing prevent
patches on patches. patchy dyeing.
the surface of
dyed
fabrics.  Correct pH  Maintain the
value not correct pH
maintained. value
during the
course of
dyeing.