ACTIVITY

INSPECTION AND TEST PLAN

EARTHWORKS
DESCRIPTION PROJECT NAME PROJECT NUMBER
CIVIL PLATFORM-EARLY WORKS MA'ADEN ALUMINUM COMPLEX A6PM.IIP-00-K-001
CLIENT CONTRACTOR DOCUMENT NUMBER ISSUE DATE
FLUOR ARABIA/MA'ADEN MOFFAREH M. AL-HARBI EST. 10-1476-BX-177 ITP-FLOUR/MMHE-K001-001

Characteristic to be Requirement and Scope of Inspection Inspection Complete IT

Item Inspection/Test Stage Reference Document Responsibility Verifying Document
checked
Acceptance Creteria MAH IIP PMC Record Input
LEGEND: RESPONSIBILITY LEGEND:

T Testing CS

P Perform CEM

I Inspection QI

CWI
R Review & Approve: Documents are to be submitted for review. Work shall not proceed until approval of the document has
been obtained.
RI

NDE
W Witness Point: Notification of authorized personel required.
AQ

H Hold Point: Mandatory, do not proceed without presence of authorized inspection personnel or sign waiver. CON

S Surveillance: Sub-Project Inspector may carry out Surveillance of work in progress. No notification is required.

FORM 000.509.F70001 1
 INSPECTION TEST PLAN
FOR HDPE LINER INSTALLATION - RECOVERY POND
DESCRIPTION PROJECT NAME PROJECT NUMBER
2 of 4 Pages
UMM WU'AL PHOSPHOGYPSUM STACK SYSTEM UMM WU'AL PHOSPHATE PROJECT 14-KB-075
CLIENT CONTRACTOR DOCUMENT NUMBER ISSUE DATE
FLUOR/MA'ADEN M.M.AL-HARBI & Partners Co. Ltd. MD-512-0721-QD-QC-ITP-3002 10-Jul-15

Characteristic to be Requirement and Scope of Inspection

Item Inspection/Test Stage Reference Document Responsibility Verifying Document 3rd Party
checked
Acceptance Criteria MAH ArdamanFluor/PMC
LEGEND: RESPONSIBILITY LEGEND:

T Testing CS - Fluor Construction Supervision

CEM - Fluor Construction Engineering Manager
P Perform QI - Fluor Quality Inspector
CWI - Fluor Certified Welding Inspector
I Inspection RI - Fluor Receiving Inspector
NDE - Certified NDE Examiner
QA/QC - M.M. Al-Harbi Quality Inspector
R Review & Approve: Documents are to be submitted for review. Work shall not proceed until approval of the document CONS - Construction
has been obtained.

QUALITY CONTROL FORMS:

W Witness Point: Notification of authorized personel required. RFI - Request for Inspection
C70101A - Soil Inspection Checklist
C70102A - Field Compaction Test Record
H Hold Point: Mandatory, do not proceed without presence of authorized inspection personnel or sign waiver. C70103A - Density of Soil in place by the sand-Cone Method
C70104A - Survey Report
C70105A - Soil Density Test Log
S Surveillance: Sub-Project Inspector may carry out Surveillance of work in progress. No notification is required.
 INSPECTION TEST PLAN
FOR HDPE LINER INSTALLATION - RECOVERY POND
DESCRIPTION PROJECT NAME PROJECT NUMBER
3 of 4 Pages
UMM WU'AL PHOSPHOGYPSUM STACK SYSTEM UMM WU'AL PHOSPHATE PROJECT 14-KB-075
CLIENT CONTRACTOR DOCUMENT NUMBER ISSUE DATE
FLUOR/MA'ADEN M. M. AL-HARBI & Partners Co. Ltd. MD-512-0721-QD-QC-ITP-3002 10-Jul-15

Characteristic to be Requirement and Scope of Inspection

Item Inspection/Test Stage Reference Document checked Responsibility Verifying Document 3rd Party
Acceptance Criteria MAH ArdamanFluor/PMC
1.0 Method Statement / Quality
Control Procedure
MA'ADEN PROJECT Approval & Revision Method statement with " approved for construction" Status
MANUAL Status prior to start. CONS /CS / CEM "A" Approval of
Contractor's H S R -
/ QA/QC & QI Documentation

2.0 Materials Review

2.1 HDPE Liner (1.5, & 2.5mm) MD-512-07ZZ-EG-CV-SPC-
2106 Rev A01
Section 3.0,3.1,3.2,3.3,3.5
& 3.6
Sampling by Liner Smooth and textured geomembrane liner shall consist of
Manufacturer/ Factory unreinforced high density polyethylene (HDPE) designed and
Inspection & Testing manufactured specially for the purpose of liquid
containment. Product data sheets listing the minimum and
nominal liner physical properties shall be provided to the Certification from Liner
Engineer for each type liner prior to shipment. Product data Manufacturer, Factory
sheets for the HDPE resin, listing density, melt index, low Mill Certificates , Test
temperature brittleness, environmental stress crack QA/QC & QI Reports, Warranty letter H W R -
resistance and ASTM standard D4976 classification, shall be
provided for each type resin prior to shipment. Welding Rod
used for field joining liner sheets shall be manufactured from
the same HDPE resin used to manufacture the liner. All liner
sheets shall have good appearance qualities. Texturing on
the surface of textured sheets shall be uniform and
homogeneously distributed, and shall be free from
agglomerated texturing material.

All liner sheets shall be free of pinholes, holes, blisters, gels,

undispersed ingredients, fish-eye blemishes, any signs of
contamination by foreign matter, or any defect that may
affect serviceability. The edges of the sheets shall be straight
and free from nicks and cuts.

3.0 Subgrade Preparation

3.1.1 Survey, lines and grades Latest IFC Drawing Visual/Survey report Lines, elevation and offset are as per approved IFC drwgs. CONS, C70101A H S R -
3.1.2 Compaction and Cleanliness MD-512-07ZZ-EG-CV-SPC- Visual/Test MD-512-07ZZ-EG-CV-SPC-2106 Rev A01 QA/QC & QI C70102A H S R -
2106 Rev A01 Section 3.0

3.2 Surface Water Control & Base MD-512-07ZZ-EG-CV-SPC- Visual The base of of the construction are shall be maintained well- CONS, QA/QC & RFI H S R -
Maintenance 2107 Rev A01 , Section 3.0 drained prior to and during liner installation. Liner work QI
areas shall be maintained well-drained and dry to prevent
uplift of the liner installation.
 INSPECTION TEST PLAN
FOR HDPE LINER INSTALLATION - RECOVERY POND
DESCRIPTION PROJECT NAME PROJECT NUMBER
4 of 4 Pages
UMM WU'AL PHOSPHOGYPSUM STACK SYSTEM UMM WU'AL PHOSPHATE PROJECT 14-KB-075
CLIENT CONTRACTOR DOCUMENT NUMBER ISSUE DATE
FLUOR/MA'ADEN M. M. AL-HARBI & Partners Co. Ltd. MD-512-0721-QD-QC-ITP-3002 10-Jul-15

Characteristic to be Requirement and Scope of Inspection

Item Inspection/Test Stage Reference Document checked Responsibility Verifying Document 3rd Party
Acceptance Criteria MAH ArdamanFluor/PMC
4.0 Liner Handling & Installation

4.1 On Site Storage MD-512-07ZZ-EG-CV-SPC- Visual On-site storage shall be as needed to protect the liner rolls CONS, QA/QC & RFI H W S -
2107 Rev A01 , Section from excessive accumulations of soil, gypsum or water on QI
4.0,4.1, 4.2 the liner surfaces, heat, mechanical abrasion, puncture and
vehicular traffic. Liner rolls shall be stored on a firm, dry,
elevated surface in a protected storage area designated by
the Owner. The liner rolls shall not be stacked more than
three rolls high, or as otherwise recommended by the Liner
Manufacturer.

4.2 Liner Installation MD-512-07ZZ-EG-CV-SPC-2107 Rev A01 Section 6.2

4.2.1 Panel Installation
4.2.2 Panel Layout Approved Shop Drawing Visual MST-2007HDPE Liner installation Surge/Decant Pond CONST RFI/Panel Placement H W S -
4.2.3 Weather Conditions MST-3006 Test/ Review Welding of Field Seam shall not take place unless suitable QA/QC/QI Form H W S -
surface & weather condition exist, the ambient temperature
is above 5°C & below 38 °C (above 40° and below 100°F)

4.2.4 Equipment, Personnel & Mat'l MST-3006 Visual/Review MD-512-07ZZ-EG-CV-SPC-2107 Rev A01 Section 4.2, 4.3, CONST RFI H W S -
4.2.5 Welding of Joints MST-3006 Visual 4.3.1, 4.3.2 QA/QC/QI Panel Seaming form
4.2.6 Check cleanliness & joint lappi MST-3006 Visual H W S -
4.2.7 Joints Information MST-3006 Visual/Review MD-512-07ZZ-EG-CV-SPC-2107 Rev A01 Section CONST Panel Placement Form
4.2.8 Trial Welds MST-3006 Test/ Review/Visual 5.0,5.1,5.2,5.3, 5.4, 5.5, 5.6, 5.7 QA/QC/QI Trial Weld Information H W S
4.2.9 Welded Joint check MST-3006 Test/ Review/Visual Non-destructive Test Form
4.2.10 Weld Repair check MST-3006 Test/ Review/Visual Non-destructive Test Form
5.0 Field & Laboratory Test
Requirement
5.1 Shear Test ASTM D6392 /MST-3006 Test/ Review/Visual MD-512-07ZZ-EG-CV-SPC-2107 Rev A01 section 4.3.1 (i) QA/QC & QI Test Report H W S -
5.2 Peel Test ASTM D6392/MST-3006 Test/ Review/Visual MD-512-07ZZ-EG-CV-SPC-2107 Rev A01 section 4.3.1 (ii) QA/QC & QI Test Report H W S -
5.3 Air PressureTesting ASTM D5820/MST-3006 Test/ Review/Visual MD-512-07ZZ-EG-CV-SPC-2107 Rev A01 section 5.3 QA/QC & QI Test Report H W S -
5.4 Vacuum BoxTesting ASTM D4437 & D5641/ Test/ Review/Visual MD-512-07ZZ-EG-CV-SPC-2107 Rev A01 section 5.3 And as QA/QC & QI Test Report H W S -
MST-3006 per manufacturer recommendation
5.5 Sampling Destructive Testing MST-3006 Test/ Review/Visual MD-512-07ZZ-EG-CV-SPC-2107 Rev A01 section 5.4 QA/QC & QI Test Report H W S -
 DOCUMENT NUMBER
INSPECTION TEST PLAN FOR HDPE LINER
INSTALLATION - RECOVERY POND MD-512-0721-QD-QC-ITP-3002

Revision A01
Umm Wu'al Phosphate Project Umm Wuál Phosphate Project
Umm Wuál Phosphogypsum Stack System
Issue Date 10-Jul-15 1 Of 4 pages
Contract No.: 14-KB-045

INSPECTION TEST PLAN

FOR HDPE LINER INSTALLATION
RECOVERY POND

A01 10-Jul-15 Issued for Review and Approval CTPeril QA/QC RTGloria

Prepared Reviewed Approved Reviewed Approved Reviewed Approved

REV DATE DESCRIPTION

M.M. AL-HARBI EST. FLUOR Ma'aden

Document No.
MD-512-0721-QD-QC-ITP-3002
MAADEN ALUMINUM
COMPLEX

SPECIFICATIONS