MASTER JOB SAFETY ANALYSIS WORK SHEET

JSA - HRA #22 – 010

Contractor: Br. CAT International Co. Limited
New Date
Contract # 6600033991 (SA-4) B.I #
Rev. 1

JSA Team Member Name Badge# Job Title Mobile Phone #

Contractor Field
Supervisor/Foreman
Contractor Safety
PMT Representative (Site
Representative)
Proponent Rep. (Ops) (optional)

Proponent Rep. (P/L) (optional)

DESCRIPTION OF TASK: TIE-IN TO PRODUCTION LINES, LINE BREAKING

Work Location:
Reference GIs & SAES:
Work Permit GI. 2.100, Gas Testing Procedure using 3 in 1 Gas Monitor G.I. 2.709, GI 8.001 Safety Requirements for Scaffolds, 29 CFR 1926 Subpart-I Tools - Hand and Power,
SA Safety Handbook Minimum Safety Rules, Contractors Site Safety Program (CSSP), Construction Safety Administrative Requirements (CSAR), Saudi Aramco Construction
Safety Manual (CSM) 5th Edition
 PMT/Contractor JSA Form - 1/12/2008

TIE-IN TO PRODUCTION LINES, LINE BREAKING

SEQUANCE OF
S/N POTENTIAL HAZARDS CONSEQUENCES HAZARD CONTROLS ACTION BY
BASIC STEPS
1 Obtain work permit 1.1.1 The issuer shall approve and issue a permit only after
 Miscommunication/ PM, CM, PE, SM
conducting a joint site inspection with the receiver to identify
1.1 No joint site misunderstanding SS, SO, WPR,
potential hazards, perform necessary gas tests, and write on
inspection  Lack of hazard Foreman,
the work permit the specific precautions necessary so the
awareness Supervisor
work can be performed safely.
1.2 Adverse weather  Fatigue 1.2.1 Schedule the most strenuous work during the coolest times PM, CM, PE, SM
condition (Extreme  Exhaustion of the day SS, SO, WPR,
Heat, Rainstorm.  Dehydration 1.2.2 Minimize work time in direct sunlight as much as possible. Foreman,
Thunderstorm &  Heat stress 1.2.3 Employees shall not be allowed to work alone. Supervisor
Lightning, Heavy 1.2.4 Supplies of cool drinking water shall be made available for
Wind, Sandstorm) workers.
1.2.5 Display educational information related to heat stress
conditions, illness/symptoms and preventive measures on
bulletin boards and break/recovery areas.
1.2.6 Provide drinking water stations (e.g., coolers with chilled or
ice water) for workers and remind them to drink plenty of
water even if not thirsty.
1.2.7 Monitor the heat-related health condition of employees, as
well as the effectiveness of any engineering/administrative
controls and personal protective equipment (PPE) being
used.
1.2.8 Recognize early signs and symptoms of heat-related illness
and take appropriate action to prevent serious heat illness
1.2.9 Take appropriate action upon developing symptoms of heat
cramps, heat exhaustion or heat stroke.
1.2.10 Wear appropriate clothing (e.g., light colored, lightweight,
breathable, loose clothing is best).
1.2.11 Any employee experiencing symptoms of a heat-related
illness shall immediately stop work and report to his
supervisor.
1.2.12 The victim shall be allowed to fully recover in an appropriate
recovery area before returning to work.
1.2.13 Victims of severe heat exhaustion or heat stroke shall be
immediately evacuated to the nearest medical facility with a
qualified medical doctor who can provide proper treatment.
Such incidents shall be properly reported.
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SEQUANCE OF
S/N POTENTIAL HAZARDS CONSEQUENCES HAZARD CONTROLS ACTION BY
BASIC STEPS
1.2.14 Workers must be trained regarding Heat Stress Awareness.
1.3.1 Off-road vehicle operators shall inform their immediate
supervisors of their destination, route and expected time of
return.
1.3.2 Drivers must be trained regarding Journey Management and
Off-road Travel.
1.3.3 Personnel lost or stranded in the desert shall stay with the
vehicle.
1.3.4 Off-road vehicles shall be in good condition and, as a PM, CM, PE, SM
minimum, equipped with the following: SS, SO, WPR,
1.3 Off-road travel  Getting stranded
 Compass and/or global positioning system (GPS) unit Foreman,
and appropriate maps. Supervisor
 Adequate spare fuel and oil.
 Communication equipment.
 Tools and equipment for emergency use (shovel, sand
boards/mats, rope, sling, shackles, etc.)
 Sufficient food and drinking water to last until rescue
occurs, if stranded.
 Sufficient materials to create shade.
2 Line breaking and 2.1.1 Workers must be trained regarding the H2S, Hand tools,
 Lack of hazard PM, CM, PE, SM
Production line tie-in Work at Height and Emergency Response before deploying at
2.1 Lack of trainings / awareness SS, SO, WPR,
using: site.
information  Incompetent Foreman,
2.1.2 Toolbox talk must be conducted prior to start of the
personnel Supervisor
Hand tools activities.
2.2 Manual handling /  Struck by 2.1.3 Manual material handling tasks shall be avoided as much as PM, CM, PE, SM
Poor ergonomics  Pinched possible. SS, SO, WPR,
 Body pain 2.1.4 In the event that personnel are required to perform manual Foreman,
 Injury material handling tasks, the following shall be observed: Supervisor
 Supervision shall assess the size, shape, weight and
disposition of materials to be handled and plan the most
efficient and safest method to accomplish the task.
 Workers shall be instructed in proper manual material
handling techniques and practices prior to their work
assignment.
 The assignment of manual material handling tasks shall
consider personal physical limitations that vary among
individuals. Care shall be taken so as to not exceed these
limitations.
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SEQUANCE OF
S/N POTENTIAL HAZARDS CONSEQUENCES HAZARD CONTROLS ACTION BY
BASIC STEPS
 Heavy materials requiring manual lifting shall be stored
below waist height.
 The proper tools/lift-assist devices shall be provided for
the job.
2.1.5 There are four key requirements for performing a proper
manual lift:
 A good grip. Ensure maximum use of the palm of the
hand, the ball of the thumb and base of the fingers.
 A straight back. The person’s back shall be kept straight
to maintain its most natural and strongest position. This
means that the knees and ankles must be bent and the
chin kept well into the chest. The body must be
positioned as close to the load as possible.
 Steady feet. Feet shall be spread apart the width of the
hips with one foot slightly in front of the other.
 Arms close to the body. Arms shall be kept as close to
the body as possible.
2.1.6 Avoid extreme range of motion and twisting their body when
lifting.
2.1.7 Minimize reach and distance the load is carried.
2.1.8 Avoid lifting loads above shoulder height.
2.1.9 Minimize weight of loads (by mechanical aids, balancing
contents, etc.).
2.1.10 Keep objects as close to the body as possible.
2.1.11 Seek assistance when performing manual material handling
tasks that may be beyond one’s physical capabilities.
2.1.12 In the event an object cannot be handled by just one
individual or by a mechanical device, two or more individuals
shall be used to handle the object. The movement of the
object shall be coordinated in unison.
2.1.13 Appropriate personal protective equipment (PPE) shall be
worn at all times.
2.3 Lack of inspection /  Failure during 2.3.1 Personnel shall not operate any tools unless they are PM, CM, PE, SM
Unsafe use of hand operation appropriately trained in their selection, use, inspection and SS, SO, WPR,
tools storage. Foreman,
2.3.2 Tools constructed of good quality materials shall be used. Supervisor
Use of “homemade” tools is prohibited.
2.3.3 Tools shall be kept clean at all times.
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SEQUANCE OF
S/N POTENTIAL HAZARDS CONSEQUENCES HAZARD CONTROLS ACTION BY
BASIC STEPS
2.3.4 Tools shall be inspected before and after use, as well as
before storage.
2.3.5 Excessively worn, defective or deformed tools shall not be
used. If excessive wear, defect or damage is observed, the
tool shall be immediately tagged and withdrawn from use for
repair or disposal.
2.3.6 Proper racks and boxes shall be provided and used for
storage of tools.
2.3.7 The correct type, size and weight of tool shall be used for
each task.
2.3.8 Appropriate personal protective equipment (PPE) shall be
worn at all times.

2.4 Released H2S /  Toxicity 2.4.1 A calibrated gas monitoring equipment shall be used to PM, CM, PE, SM
Combustible gases  Asphyxiation continuously monitor the gas level. SS, SO, WPR,
 Fire / explosion 2.4.2 Air supplied respiratory protection equipment (e.g., self- Foreman,
 Fatality contained breathing apparatus [SCBA], air-line respirator) Supervisor
shall be made available.
2.4.3 Personnel shall not rely on their sense of smell to detect H2S
because higher concentrations can quickly deaden the sense
of smell.
2.4.4 Properly calibrated H2S-detection equipment and personal
monitors shall be provided.
2.4.5 Personnel who are trained on the hazards and effects of H2S
exposure, how to use an SCBA and performing first aid/basic
life support (BLS) shall be on standby.
2.4.6 Notification of personnel in the immediate area before work
begins.
2.4.7 Use of the “buddy system”.
2.4.8 Observance of wind direction.
2.4.9 Controls used to keep nonessential personnel upwind or
crosswind from the work site location shall be implemented.
2.4.10 Contingency plan/emergency response procedures in the
event of an H2S release or personnel exposure to elevated
levels of H2S, preplanned escape route(s) and assembly areas
in the event of an emergency and specific methods for
alerting personnel during an emergency condition shall be
established.
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SEQUANCE OF
S/N POTENTIAL HAZARDS CONSEQUENCES HAZARD CONTROLS ACTION BY
BASIC STEPS
2.4.11 Trained firewatch shall be on standby.
2.4.12 Brass hammer shall be used to prevent sparks.
2.4.13 Ignition sources shall be eliminated or controlled. Equipment
engines shall be shut off.
2.4.14 Personnel shall wear Flame Resistant Clothing.
2.4.15 Personnel working in areas with H2S shall be trained on the
hazards and effects of H2S exposure and proper use of
applicable respiratory protection equipment.
2.5 Working at height /  Platform collapse 2.5.1 The components used to assemble a scaffold shall be PM, CM, PE, SM
elevated areas  Fall of personnel inspected before each use. SS, SO, WPR,
 Fall of tools 2.5.2 Scaffold components from different manufacturers shall not Foreman,
 Injury be intermixed unless the components are compatible (e.g., fit Supervisor
 Fatality together without mechanical force) and the scaffold’s
structural integrity is maintained. Scaffold components
manufactured by different manufacturers shall not be
modified in order to intermix them.
2.5.3 Scaffold components shall be free from harmful or damaging
corrosion.
2.5.4 Scaffold components that are obviously damaged,
excessively corroded, defective or do not meet the applicable
codes and standards shall be marked with bright fluorescent
orange paint and immediately removed from the SA property
or project site. Defective couplers shall be immediately
destroyed and shall not be reused on any SA property or job
site. However, if possible, defective sections of planks or
tubing may be cut off. In this case, the plank or tubing may
be reused.
2.5.5 Scaffold components made of dissimilar metals shall not be
used together (e.g., aluminum ladders shall not be used on
scaffolds constructed of steel tubing).
2.5.6 Scaffold components shall not be exposed to acids or other
corrosive substances unless adequate precautions have been
taken to protect the component from damage.
2.5.7 Scaffold components shall be properly stored to prevent
damage.
2.5.8 Personnel shall continuously wear a full-body harness with
shock absorbing lanyard while working on the platform.
2.5.9 Personnel shall properly anchor their lanyard whenever they
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SEQUANCE OF
S/N POTENTIAL HAZARDS CONSEQUENCES HAZARD CONTROLS ACTION BY
BASIC STEPS
are not protected by a guardrail system. The lanyards shall be
anchored to the scaffold only if it is not possible to anchor to
a stronger anchorage (including a lifeline).
2.5.10 Guardrail systems (consisting of toprails, midrails and
support uprights) shall be installed on all open sides and ends
of scaffold platforms and stair/ladder landings.
2.5.11 Guardrail systems, including for system scaffolding, shall be
able to withstand, without failure, a force of at least 90 kg
(200 lb) applied in any downward or horizontal direction at
any point on the toprail or equivalent member.
2.5.12 Holes or gaps in scaffold platforms and stair/ladder landings
shall have a guardrail system erected around them or they
shall be securely covered with structurally substantial
material.
2.5.13 Toeboards shall be installed along all edges of scaffold
platforms and stair/ladder landings.
2.5.14 Where tools, materials or equipment are piled to a point
higher than the top edge of a toeboard, and where there is
the danger of objects falling through guardrails and striking
personnel or equipment below, a protective screen shall be
securely fixed to the toeboard, midrail and toprail.
2.5.15 Barricading the area below where objects can fall and not
permitting personnel to enter the hazard area.
2.5.16 Erecting debris nets, catch platforms or canopy structures.
2.5.17 Materials shall not be piled, stacked or grouped unless they
are stable and self-supporting.
2.6.1 Good housekeeping shall be maintained to help prevent slips,
trips and falls. Oil spills, mud, scrap and other debris shall be
2.6 Poor cleaned up immediately. PM, CM, PE, SM
 Trip
housekeeping / 2.6.2 Walking surfaces shall not be obstructed. SS, SO, WPR,
 Slip
Improper tools and 2.6.3 Proper racks and boxes shall be provided and used for Foreman,
 Fall on the level
materials storage storage of tools and materials. Supervisor
2.6.4 Appropriate personal protective equipment (PPE) shall be
worn at all times.

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