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Technical

Bulletin_____________________________________________________________________

HTH* Dry Chlorinator for Use in:


CLEANING & SANITIZING

Advantages of HTH∗Dry Chlorinator: HTH* Dry Chlorinator, which contains 68% available
chlorine, is calcium hypochlorite, one of the most effective sanitizers known. It is convenient, easy to use and
handle, doesn't require expensive, complex metering equipment or large storage tanks, and doesn't lose strength
rapidly during storage. Be sure to comply with all government regulations for use.

CONTENTS among them is dictated by the shape and size of the


surface requiring treatment.
GENERAL SANITIZATION PRACTICE _____1
Non-Porous Food Contact Surfaces_______________1 Rinse Method
Rinse Method________________________________1
Immersion Method____________________________1 A solution of 100 ppm available chlorine may be used in
Flow/Pressure Method _________________________2 the sanitizing solution if a chlorine test kit is available.
Clean-in-Place Method ________________________2 Solutions containing an initial concentration of 100 ppm
Spray/Fog Method ____________________________2 available chlorine must be tested and adjusted
Non-Porous Non-Food Contact Surfaces __________2 periodically to insure that the available chlorine does not
Porous Surfaces -- Non-Food Contact_____________3 drop below 50 ppm. Prepare a 100 ppm sanitizing
Porous Surfaces --Food Contact _________________3 solution by thoroughly mixing 15 grams of this product
with 100 liters of water (1 oz./ 40 gallons). If no test kit is
MOLD & MILDEW REMOVAL ____________3 available, prepare a sanitizing solution by thoroughly
Preparation of Aqueous Solution for Mildew _______3 mixing 15 grams of this product with 50 liters (1 oz./20
Stability ____________________________________3 gallons) of water to provide approximately 200 ppm
Determination of pH __________________________4 available chlorine by weight.
Determination of Calcium Hypochlorite and Total
Alkalinity ___________________________________4 Clean equipment surfaces in the normal manner. Prior to
Calculations ________ Error! Bookmark not defined. use, rinse all surfaces thoroughly with the sanitizing
RESTAURANT UTENSILS_________________5 solution, maintaining contact with the sanitizer for at least
2 minutes. If solution contains less than 50 ppm available
LAUNDRY SANITIZERS __________________6 chlorine, as determined by a suitable test kit, either
Household Laundry Sanitizers___________________6 discard the solution or add sufficient product to
Commercial Laundry Sanitizers _________________6 reestablish a 200 ppm residual. Do not rinse equipment
ASPHALT OR WOOD ROOFS AND SIDINGS 6 with water after treatment and do not soak equipment
overnight. Sanitizers used in automated systems may be
RELATED INFORMATION ________________6 used for general cleaning but may not be reused for
sanitizing purposes.

GENERAL SANITIZATION PRACTICE Immersion Method


Non-Porous Food Contact Surfaces A solution of 100 ppm available chlorine may be used in
The five methods described below may be used to the sanitizing solution if a chlorine test kit is available.
sanitize non-porous food contact surfaces. The choice Solutions containing an initial concentration of 100 ppm
 2000 Arch Chemicals *HTH is a registered trademark of Arch Chemicals, Inc. HTHADS00-6
Arch Chemicals, Inc 1/00
501 Merritt 7, P.O. Box 5204, Norwalk, CT 06856-5204 USA
available chlorine must be tested and adjusted Spray/Fog Method
periodically to insure that the available chlorine does not
Preclean all surfaces after use. Use a 200 ppm available
drop below 50 ppm. Prepare a 100 ppm sanitizing
chlorine solution to control bacteria, mold or fungi and a
solution by thoroughly mixing 15 grams of this product
600 ppm solution to control bacteriophage. Prepare a 200
with 100 liters of water (1 oz./ 40 gallons). If no test kit is
ppm sanitizing solution of sufficient size by thoroughly
available, prepare a sanitizing solution by thoroughly
mixing the product in a ratio of 30 grams of product with
mixing 15 grams of this product with 50 liters (1 oz./20
100 liters of water. Prepare a 600 ppm solution by
gallons) of water to provide approximately 200 ppm
thoroughly mixing the product in a ratio of 90 grams
available chlorine by weight.
product with 100 liters of water (3 oz. product with 20
gallons of water.) Use spray or fogging equipment which
Clean equipment in the normal manner. Prior to use,
can resist hypochlorite solutions. Always empty and rinse
immerse equipment in the sanitizing solution for at least 2
spray/fog equipment with potable water after use.
minutes and allow the sanitizer to drain. If solution
Thoroughly spray or fog all surfaces until wet, allowing
contains less than 50 ppm available chlorine, as
excess sanitizer to drain. Vacate area for at least 2 hours.
determined by a suitable test kit, either discard the
Prior to using equipment, rinse all surfaces treated with a
solution or add sufficient product to reestablish a 200
600 ppm solution with a 200 ppm solution.
ppm residual. Do not rinse equipment with water after
treatment.
Non-Porous Non-Food Contact Surfaces
Sanitizers used in automated systems may be used for RINSE METHOD
general cleaning but may not be reused for sanitizing Prepare a sanitizing solution by thoroughly mixing 30
purposes. grams of HTH® Dry Chlorinator with 100 liters of water
to provide approximately 200 ppm available chlorine by
Flow/Pressure Method weight. Clean equipment surfaces in the normal manner.
Prior to use, rinse all surfaces thoroughly with the
Disassemble equipment and thoroughly clean after use.
sanitizing solution, maintaining contact with the sanitizer
Assemble equipment in operating position prior to use.
for at least 2 minutes. Do not rinse equipment with water
Prepare a volume of a 200 ppm available chlorine
after treatment and do not soak equipment overnight.
sanitizing solution equal to 110 % of volume capacity of
the equipment by mixing the product in a ratio of 15
These surfaces may be disinfected by increasing the
grams product with 50 liters of water (1 oz. product with
solution strength to 600 ppm available chlorine and
20 gallons of water. ) Pump solution through the system
increasing the contact time to 10 minutes. Once again, do
until full flow is obtained at all extremities, the system is
not rinse with water and do not soak equipment
completely filled with the sanitizer and all air is removed
overnight.
from the system. Close drain valves and hold under
pressure for at least 2 minutes to insure contact with all
IMMERSION METHOD
internal surfaces. Remove some cleaning solution from
Prepare a sanitizing solution by thoroughly mixing, in a
drain valve and test with a chlorine test kit. Repeat entire
immersion tank, 30 grams of HTH Dry Chlorinator with
cleaning/sanitizing process if effluent contains less than
100 liters of water to provide approximately 200 ppm
50 ppm available chlorine.
available chlorine by weight. Clean equipment in the
normal manner. Prior to use, immerse equipment in the
Clean-in-Place Method sanitizing solution for at least 2 minutes and allow the
Thoroughly clean equipment after use. Prepare a volume sanitizer to drain. Do not rinse equipment with water after
of a 200 ppm available chlorine sanitizing solution equal treatment.
to 110 % of volume capacity of the equipment by mixing
the product in a ratio of 15 grams product with 50 liters of To disinfect with this method, increase solution strength
water (1 oz. product with 20 gallons of water.) Pump to 600 ppm and increase contact time to 10 minutes or
solution through the system until full flow is obtained at more. Do not rinse.
all extremities, the system is completely filled with the
sanitizer and all air is removed from the system. Close SPRAY/FOG METHOD - Preclean all surfaces after
drain valves and hold under pressure for at least 10 use. Prepare a 200 ppm available chlorine sanitizing
minutes to insure contact with all internal surfaces. solution of sufficient size by thoroughly mixing 30 grams
Remove some cleaning solution from drain valve and test HTH Dry Chlorinator with 100 liters of water. Use spray
with a chlorine test kit. Repeat entire cleaning/ sanitizing or fogging equipment which can resist hypochlorite
process if effluent contains less than 50 ppm available solutions. Prior to using equipment, thoroughly spray or
chlorine. fog all surfaces until wet, allowing excess sanitizer to
drain. Vacate area for at least 2 hours.
Cleaning & Sanitizing Page 2
Porous Surfaces -- Non-Food Contact Preparation of Aqueous Solution for Mildew
RINSE METHOD - Prepare a sanitizing solution by
thoroughly mixing 90 gramsof HTH Dry Chlorinator with To make up a 3.5% available chlorine solution, use the
100 liters of water to provide approximately 600 ppm following for each 100 liters or gallons of water:
available chlorine by weight. Clean surfaces in the normal
manner. Prior to use, rinse all surfaces thoroughly with
the sanitizing solution, maintaining contact with the
sanitizer for at least 2 minutes. Do not rinse equipment Ingredients Quantity
with water after treatment and do not soak equipment
Tap Water (liters) 100
overnight.

HTH Dry Chlorinator, 5.4
IMMERSION METHOD - Prepare a sanitizing solution granular (kgs)
by thoroughly mixing, in an immersion tank, 90 grams
Caustic Solution, 50% 0.38
HTH Dry Chlorinator with 100 liters of water to provide (kgs)
approximately 600 ppm available chlorine by weight.
Clean equipment in the normal manner. Prior to use,
Directions
immerse equipment in the sanitizing solution for at least 2 Add the required volume of tap water to the dissolving
minutes and allow the sanitizer to drain. Do not rinse tank. With the exhaust fan operating, gradually add the
equipment with water after treatment. proper amount of granular HTH Dry Chlorinator to the
water, while agitating by means of a sparge line. (A
SPRAY/FOG METHOD - After cleaning, sanitize corrosion resistant agitator shaft and blade may be used
non-food contact surfaces with 600 ppm available instead of a sparge line.)
chlorine by thoroughly mixing the product in a ratio of 90
grams of HTH Dry Chlorinator to 100 liters of water. Use Then add the required amount of caustic solution to the
spray or fogging equipment which can resist hypochlorite HTH chlorine solution, while agitating. Depending on
solutions. Always empty and rinse spray/fog equipment the degree of agitation, continue to mix for one to two
with potable water after use. Prior to using equipment, hours. After mixing, stop the agitation and let the small
thoroughly spray or fog all surfaces until wet, allowing amount of insolubles settle to the bottom.
excess sanitizer to drain. Vacate area for at least 2 hours. For the next step, you'll need a special test kit designed to
measure available chlorine. (Arch Chemicals can
Porous Surfaces --Food Contact recommend one appropriate for your application.) Test
Each of the methods above may be improved to assure for available chlorine in the clear upper solution to see if
sanitization for food contact. After the 600 ppm all the HTH Dry Chlorinator is in solution. A low level
treatments described above, rinse the equipment with a of available chlorine may indicate the need for additional
solution containing 200 ppm available chlorine prior to mixing. If necessary, repeat mixing.
using the equipment. Do not rinse with water or soak
Allow insolubles to settle out for four to six hours or
overnight.
overnight. Then pump the upper solution through the
filter to the holding tank. While pumping, place the
MOLD & MILDEW REMOVAL transfer line into the solution above the insolubles which
HTH Dry Chlorinator is effective in killing and are on the bottom of the dissolving tank.
removing mildew and fungi, and in preventing their Check the quality of the solution in the holding tank by
growth. The following information is a reference guide determining the temperature, percent of available chlorine
to help prepare formulations containing HTH Dry and the pH.
Chlorinator for their control. All commercial sanitizers
sold for biocidal applications must be registered with the
Environmental Protection Agency (EPA). Arch
Chemicals has produced HTH Dry Chlorinator for over Stability
50 years and has obtained registration for many of these The stability of solutions containing HTH Dry
applications. Some of them are presented here, but if Chlorinator, in general, depends on five factors:
your specific needs are not included, contact your nearest
• Concentration of HTH Dry Chlorinator
Arch Chemicals sales office. Additional data are on file,
or we may be able to help you obtain the necessary • Concentration of certain catalysts
government registrations.
• Total alkalinity or pH value of the solution
• Temperature of the solution

Cleaning & Sanitizing Page 3


Equations:
• Exposure to sunlight
( Eq. 1) Ca(OCl) 2 + 4 KI + 4 HCl →
Copper, nickel and cobalt are catalysts of decomposition. CaCl 2 + 4 KCl + 2 I 2 + 2 H2 O
Copper from brass, bronze or copper fittings, and nickel
from stainless steel equipment may find their way into the (Eq. 2) Ca(OH) 2 + 2 HCl → CaCl 2 + 2 H 2 O
solution. Cobalt, which has the least effect, is not likely
to be encountered. If aluminum, copper, iron, nickel and (Eq. 3) 2I 2 + 4 Na 2S2 O 3 → 2 Na 2S 4 O 6 + 4 NaI
other impurities are avoided while preparing the solution,
(Eq. 4) HCl (Excess) + NaOH → NaCl + H 2 O
decomposition will be minimized. Decomposition can
also be retarded by controlling the alkalinity of the
solution with excess caustic soda. (In strong hypochlorite Reagents:
solutions, it is customary to refer to "excess total • Sodium thiosulfate (Na2S2O3), standard 0.1 N
alkalinity".) solution

The quality of an HTH Dry Chlorinator solution • Potassium iodide (KI), granular, neutral or A.C.S.
depends greatly on its stability, which is enhanced under reagent grade
the following conditions: • Hydrochloric acid (HCl), standard 0.1 N solution
• As little iron, copper and nickel as possible • Sodium hydroxide (NaOH), standard 0.1 N solution
• Low concentrations of HTH Dry Chlorinator • Starch indicator, 0.5% solution

• pH of about 12 • Bromcresol green indicator, 0.1% solution


• Glacial acetic acid (used for calcium hypochlorite
• Excess total alkalinity of 0.15% to 0.20% as NaOH
testing only and not for total alkalinity)
• Storage at low temperatures, in containers which
are opaque to light, for maximum shelf life.
Procedures:
Accurately weigh out a 3.5 gram sample of the solution
and transfer to a 500 ml Erlenmeyer flask. Dilute with
Determination of pH about 100 ml of distilled H2O. Add 2 grams KI crystals
The most practical method of determining the pH of HTH (neutral); mix, then add from a buret sufficient volume of
chlorine solutions is by using a glass electrode and pH standard 0.1 N HCl to provide an excess over that
meter. Use high-alkalinity electrodes for the required by reaction equations 1 and 2 (50 ml is usually
measurement. The pH meter should be standardized sufficient). Record the volume of acid used as "ml HCl".
before measuring the pH of the sample solution.
Commercial standard buffer solutions covering the Immediately titrate the liberated iodine with standard 0.1
various pH ranges may be used. N Na2S2O3 adding 2 ml of starch indicator solution when
most of the yellow iodine color has disappeared.
Carefully finish the titration until the blue starch-iodide
Determination of Calcium Hypochlorite and color just disappears. Record the volume of solution used
Total Alkalinity as “ml Thio A”.
Hypochlorite and total alkalinity are determined on the Add 5 drops of bromcresol green indicator solution and
same sample by adding a measured excess of standard titrate the excess HCl with standard 0.1 N NaOH to the
acid, titrating the hypochlorite with standard thiosulfate, end point when the color just turns from greenish-blue to
and backtitrating the excess of acid with standard alkali. blue. Record the volume of solution used as “ml NaOH”.

Calculations

ml Thio A x N x 3.5746
% Ca ( OCl ) 2 =
g of sample

Cleaning & Sanitizing Page 4


ml Thio A × N × 3.5453
% Av. Cl. (as Cl 2 ) =
g of sample
% Total
(ml HCl × N) ≤ [(ml Thio A × N) + (ml NaOH × N)] × 4.0
Alkalinity =
g of sample
as NaOH

Figure 1
Schematic Flow Diagram for Preparing HTH Chlorine Solution

Equipment Other: Centrifugal Transfer Pumps (corrosion-resistant,


A. Dissolving Tank with Lid (polyethylene) plastic or lined)
B. Sparge Line (polyethylene or polyvinyl chloride) Plug Valves and Pipe (polyvinyl chloride)
C. Filter (5 micron)
D. Solution Holding Tank with Lid (polyethylene)

Analytical Notes:
1. If a pure blue color appears before the addition of 2. If percent calcium hypochlorite only is desired, the use
sodium hydroxide solution, there is no excess acid to be of standard HCl is unnecessary. Simply follow the
titrated. The total alkalinity cannot be determined on this addition of KI by the addition of 10 ml glacial acetic acid.
sample and the thiosulfate titration is probably low. Then titrate the liberated iodine as described above.
Discard the sample and the results. Weigh out a fresh Record the volume of standard thiosulfate used as "ml
sample and treat as before but use a larger volume (75 Thio A" and calculate % Ca(OCl)2 or % available
ml) of standard 0.1 N HCl solution. chlorine as shown.

RESTAURANT UTENSILS
Solutions of HTH Dry Chlorinator containing 100 ppm
available chlorine will kill bacteria on dishes, glasses and
other eating utensils.
Fresh HTH chlorine solutions should be prepared each
morning and as frequently as necessary during the day.
Cold or warm water may be used. The solution should
never be allowed to fall below 50 ppm available chlorine.

Cleaning & Sanitizing Page 5


Commercial Laundry Sanitizers
Small quantities of this solution can be prepared by Wet fabrics or clothes should be spun dry prior to
adding 1 level teaspoon of HTH Dry Chlorinator to 20 sanitization. Thoroughly mix 30 gramsof HTH Dry
liters or 5 gallons of water, or 1 level tablespoon of HTH Chlorinator in 100 liters of water to yield 200 ppm
Dry Chlorinator to 60 liters or 15 gallons of water. (Be available chlorine. Promptly after mixing the sanitizer,
sure to use a spoon that is completely dry and clean.) add the solution into the prewash prior to washing
fabrics/clothes in the regular wash cycle with a good
Before treatment, clean all utensils thoroughly. Then
detergent. Test the level of available chlorine if solution
immerse them in the HTH chlorine solution.
has been allowed to stand. Add more of this product if the
available chlorine level has dropped below 200 ppm.
LAUNDRY SANITIZERS
ASPHALT OR WOOD ROOFS AND
Household Laundry Sanitizers SIDINGS
IN SOAKING SUDS - Thoroughly mix 15 gm. of HTH To control fungus and mildew, first remove all physical
Dry Chlorinator in 50 liters of wash water to provide 200 soil by brushing and hosing with clean water, and apply a
ppm available chlorine. Wait 5 minutes, then add soap or 5000 ppm available chlorine solution. Mix 75 grams of
detergent. Immerse laundry for at least 11 minutes prior HTH Dry Chlorinator with 10 liters of water and brush
starting the wash/rinse cycle. or spray roof or siding. After 30 minutes, rinse by hosing
with clean water.
IN WASHING SUDS - Thoroughly mix 15 gm. of HTH
Dry Chlorinator in 50 liters of wash water con-taining
clothes to provide 200 ppm available chlorine. Wait 5
RELATED INFORMATION
minutes, then add soap or detergent and start the
wash/rinse cycle. HTH Dry Chlorinator -- Product Data Bulletin
AD 6158-297

Please refer to the Material Safety Data Sheet (MSDS) for complete information on Storage and Handling,
Toxicological Properties, Personal Protection, First Aid, Spill and Leak Procedures, and Waste Disposal. To order
an MSDS, call your Arch Chemicals sales office. Review the MSDS thoroughly before handling product.

 2000 Arch Chemicals *HTH is a registered trademark of Arch Chemicals, Inc. HTHADS00-6
Arch Chemicals, Inc 1/00
501 Merritt 7, P.O. Box 5204, Norwalk, CT 06856-5204 USA
This bulletin and the information and statements contained in it are offered to the reader for its consideration. The
reader relies on the statements made herein at its own risk, and should conduct its own independent investigation
and verification of such statements and information, including without limitation statements regarding dosages and
usage of the product described. Conditions at User's facility(ies) may vary and may require different usage or
quantities. ARCH CHEMICALS, INC. MAKES NO REPRESENTATION OR WARRANTY HEREIN EXPRESS OR
IMPLIED WITH RESPECT TO ANY PRODUCT OR ITS PROPER USE. ARCH DISCLAIMS ANY AND ALL
WARRANTIES IMPLIED BY LAW OR ACTION, INCLUDING, WITHOUT LIMITATION WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY PRODUCT OR
ITS USE. SHOULD ARCH CHEMICALS, INC. BE FOUND RESPONSIBLE FOR ANY CLAIM WITH RESPECT
TO A PRODUCT OR ITS USE, WHETHER SUCH CLAIM IS BASED ON NEGLIGENCE, CONTRACT OR
OTHERWISE, ARCH CHEMICALS, INC.'S LIABILITY SHALL BE LIMITED TO THE SALES PRICE RECEIVED
BY ARCH FROM THE PARTY CLAIMING DAMAGES FOR THE PRODUCT WITH RESPECT TO WHICH
DAMAGES ARE CLAIMED. FURTHER, ARCH CHEMICALS, INC. SHALL NOT BE RESPONSIBLE FOR ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING WITHOUT LIMITATION ANY CLAIM BY A
THIRD PARTY AGAINST THE READER, IN CONNECTION WITH ANY PRODUCT OR ITS USE. The User of
any product accepts full responsibility for compliance with all applicable federal, state and local laws and
regulations. Nothing contained herein will be construed to constitute permission or a recommendation to use the
product in any process or formulation covered by a patent or patent application owned by Arch Chemicals, Inc. or
by others. No statements or representations which differ from the above shall be binding upon Arch Chemicals,
Inc. unless contained in a duly executed written agreement.

 2000 Arch Chemicals *HTH is a registered trademark of Arch Chemicals, Inc. HTHADS00-6
Arch Chemicals, Inc 1/00
501 Merritt 7, P.O. Box 5204, Norwalk, CT 06856-5204 USA

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