17/3/22, 8:06 SIS 2.

2010/11/11 Torque Converter (Freewheel Stator) - Disassemble (RENR8847-08)

SMCS - 3101 i03894983

Disassembly Procedure
Required Tools 

Tool  Part Number  Part Description  Qty 

A  138-7575  Link Bracket  2 
B  1P-0510  Driver Gp  1 
C  2P-8312  Retaining Ring Pliers  1 

Table 1

Start By:

a. Separate the torque converter from the transmission and from output transfer gears.

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will
help to prevent dirt from entering the internal mechanism.

NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and
repair of the product. Be prepared to collect the fluid with
suitable containers before opening any compartment or
disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain
fluids on Cat products.

Dispose of all fluids according to local regulations and

mandates.

Illustration 1 g02139353

1. Use Tooling (A) and a suitable lifting device to position torque converter assembly (1) on suitable blocking, as shown. The weight of torque
converter assembly (1) is approximately 186 kg (410 lb).

Illustration 2 g02139359

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2. Remove torque converter speed sensor (2), the seal, and the washer.

3. Remove gear (3) from torque converter assembly (1).

Illustration 3 g02139369

4. Remove bolts (4) and washers that hold the torque converter to the torque converter housing.

5. Remove O-ring seal (5).

Illustration 4 g02139386

6. Remove pump drive flange (6).

Illustration 5 g02139389

7. Remove bolt (7) and the washer that holds drive gear shaft (8) to the torque converter housing.

8. Remove drive gear shaft (8) from pump drive gear (9).

Illustration 6 g02139394

9. Use Tooling (A) and a suitable lifting device to remove the torque converter housing. The weight of torque converter housing is approximately
100 kg (220 lb).

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Illustration 7 g02139401

10. Remove pump drive gear (9) from the torque converter housing.

Illustration 8 g02139410

11. Remove bearing (10) from pump drive gear (9). Use Tooling (B) in order to remove bearing (10).

Illustration 9 g02139413
Note: For disassembly of carrier shaft (14), refer to Steps 30 through 34.

12. Remove bolts (11) and washers. Use a suitable lifting device to remove impeller (12) from rotating housing (13). The weight of impeller
assembly (12) is approximately 36 kg (80 lb).
Note: If the torque converter is equipped with a freewheel stator, continue with Steps 13 through 19.

Illustration 10 g02139426

13. Turn impeller (12) to opposite side.

14. Remove retaining ring (15) and spacer (16) from carrier shaft (14).

15. Remove stator (17).

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17/3/22, 8:06 SIS 2.0

Illustration 11 g02139419

16. Remove retaining ring (18) and washer (19) from stator (17). Repeat the procedure for opposite side of stator (17).

Illustration 12 g02139427

17. Remove bearing race (20), freewheel rollers (21), freewheel springs (22), and freewheel cam (23) from stator (17).

Illustration 13 g02139673

18. Remove spacer (24) from impeller (12).

Illustration 14 g02140003

19. Use a suitable press to remove carrier shaft (14) from impeller (12).

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17/3/22, 8:06 SIS 2.0

Illustration 15 g02140004

20. Remove drive gear (25).

Illustration 16 g02140200

21. Remove bearing (26) from impeller (12).

Illustration 17 g02140461

22. Remove retaining ring (27) and end cover (28) from rotating housing (13).

Illustration 18 g02140469

23. Remove O-ring seal (29).

24. Use Tooling (C) in order to remove retaining ring (30).

25. Remove bearing spacer (31) from rotating housing (13).

Illustration 19 g02140484

26. Turn rotating housing (13) onto opposite side. Remove turbine (32).

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Illustration 20 g02140487

27. Remove bolts (33) and washers. Separate turbine (34) from turbine hub assembly (35).

28. If necessary, remove locating dowel (36).

Illustration 21 g02140488

29. Remove bearing (37) and ring (38) from rotating housing (13).

Illustration 22 g02140513

30. Remove retaining ring (44) and plate (43).

31. Use a soft faced hammer to remove shaft assembly (39) from carrier shaft (14).

32. Remove outer bearing (42).

33. Use a suitable press to remove inner race (41) from shaft (39).

34. Remove ring (40) from shaft (39).

A6D1-UP, A6G1-UP, A6J1-UP, BJ61-UP, BS61-UP, NPE1-UP, PBG1-UP, RWE1-UP, RYF1-UP, TAL1-UP, TFS1-UP, WXZ1-UP

PIP-10725228
2022/03/17
13:06:13-05:00
i03894983
© 2022 Caterpillar Inc.
Caterpillar:
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