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Mod 5ad Esm3.1 Rev02 Pacus MHM
Mod 5ad Esm3.1 Rev02 Pacus MHM
Project: Fifth Air Defense Group Command in Safwa Submittal Ref.: MOD-DAL-MS-007 Rev.01
Project Reference No: ESP0001 ESM Ref.: 3-1
Beneficiary Entity: MOD-AD5 Date:01-MAR-2023
Project Supervised by: Tarshid Prepared by: Dalkia
ESCO: Dalkia EDF group Signature:
DESCRIPTION:
Material Submittal for PACKAGE UNITS
LOCATION:
MOD-AD5 – Safwa, SA -Refer to BOQ
ATTACHMENTS:
Specification Approved Shop Drawing BOQ Reference Pictures
Method of Statement Material Inspection Test Reports Technical Submittal Other
If other, specify.
TARSHID’s COMMENTS:
1) Comments and responses on page#3/142 from this document.
2) ESCO confirmed like for like replacement including and not limited TR, FA/recirc., dimension, weight, ...etc.
3) Shop drawings (conneciton with elevation) shall be submitted no later than MoS.
4) This approval for 15 PACU's as detailed in this document.
5) Hoisting/foundation has been taken into consideration.
6) Installation shall comply with manufacturer/spacing/electrical/cfm per TR, ....etc.
Signature
Date 08-Mar-23 01-MAR-2023
MOD - ESM 3-1 Packaged unit Replacement
# Tarshid Comments Dalkia Replies 25 JAN
Justify inlet temp at 80/67 F DB/WB are too high. Please The inlet Temp 80/67 DB/WB is considered based on 15-
1 comply with site conditions. 20 % FA condition
2 Selection to be revised to T3 in lieu 95 F Kindly refer to attached selection data sheets at T3 (115 F)
Compare the incoming voltage. Some of the proposed all proposed same voltage of the existing, no transformers
3 units seems 460, 230, 380 V / 3 ?/ 60 Hz. needed.
As per model decoding on page # 52, please provide
4 exact selected model Including evaporator, condenser Noted.
coil, motor, and blower specification as per page # 88.
Please mention if any foundation and duct modification
5 required.
Noted.
Please submit applicable accessories (like cable, cable all accessories will be used as per Tarshid approval on
6 tray, duct, flexible duct connector, insulation etc.…) in previous ESMs, also the available datasheets will be
the same or separate MS. shared, this MS is for the PACU only.
Ministry of Defense - MOD-5AD, AL Safwa – Kingdom of Saudi Arabia
Material Submittal
PACKAGE UNITS
(ESM-3-1)
Manufacturer:
Zamil Air Conditioners
P.O.Box 1440
Dammam-31424, K.S.A
Tel# (03) 8574444
Supplier:
Zamil Air Conditioners
P.O.Box 7504
Jeddah – 21472
Tel # (02)6700020
MATERIAL SUBMITTAL (MTS)
INDEX
A - PACKAGE UNITS
CHECK LIST
Sl. No. Description (AC Package) Yes No NA Remarks
Technical specification
this vendor technically approved,
1 Justification required why this vendor was selected x their Product (ZAMIL) achieved the
targeted savings.
2 Specification of existing Packages Units attached x
3 Specification of proposed Packages Units attached x
4 One to one replacement ? x
5 Justification if capacity/ Size changed x No changes in capacity
6 Rated capacity of proposed is matching the rated capacity of the existing? x
7 List of other fittings required x one to one replacement only.
8 Weight/dimension verified x Dimensions verified on site
9 Indoor fan motor can be controlled as per ASHRAE 90.1 section 6.5? x
one to one replacement only, existing
10 Zoning system can be installed with pressure independent VAV damper x
one room thermostat only.
11 Electrical connections are matching ? x
12 New Electrical Connection shall be installed as per SMACNA/ASHRAE. x
Confirmation sound level shall not be higher than existing/ASHRAE
13 X Confirmed
requirements
14 Indoor fan motor matched the existing system? x
Performance requirement
1 Performance of Existing packages units and service area provided x Refer to DFS
Kindly refer to the units' selection
Performance of proposed units in terms of EER at T1 & T3 as per ASHRAE
2 x schedule and performance included in
/AHRI/SASO/Equivalent provided
the catalogs
EER of existing units available in DFS.
EER comparison of Existing vs Proposed Packages Units and should be fulfill the
3 x For the proposed units, refer to the
ASHRAE / Equivalent Compliance provided
units' datasheets
5
Drawings / Schematics / IO List/SOP
will be provided with the installation
1 Drawings, service area of existing and proposed Package Units provided x method statement, drawings should
be provided by the Entity
Electrical wiring schematics and availability of electricity and Ratings with confirmation
4 x one to one replacement only.
of existing electrical system shall accommodate the proposed packages units.
Mechanical modification (Duct, foundation etc.…) drawings, if applicable as per will be provided with the installation
5 x
SMACNA compliance provided. method statement
Usage : Air-conditioning
3. P & ID of PACU
4. SASO Certificate
5. AHRI Certificate
9. O & M Manual
1. Specification of Existing PACU
Existing vs
# Building Make Model Voltage
Proposed
Existing TRANE TCH300B400HB 460v
1 33 Karak Warehouse
Proposed ZAMIL PY300 460v
Existing TRANE TCH300B400HB 460v
2 33 Karak Warehouse
Proposed ZAMIL PY300 460v
Existing TRANE TCH300B400HB 460v
3 33 Karak Warehouse
Proposed ZAMIL PY300 460v
Existing SKM PAC-F-6037 M 230v
4 52 Individual
Proposed ZAMIL PTX040 230v
Existing SKM PACM-240T 230v
5 52 Individual
Proposed ZAMIL PY240 230v
Existing SKM PAC-F-6037 M 230v
6 52 Individual
Proposed ZAMIL PTX040 230v
Existing ZAMIL 40 Ton 230v
7 58 Shaheen
Proposed ZAMIL PTX040 230v
Existing ZAMIL 40 Ton 230v
8 58 Shaheen
Proposed ZAMIL PTX040 230v
Existing ZAMIL 40 Ton 230v
9 58 Shaheen
Proposed ZAMIL PTX040 230v
Existing ZAMIL 40 Ton 230v
10 58 Shaheen
Proposed ZAMIL PTX040 230v
Existing carrier 50T-028 380v
11 81
Proposed ZAMIL PY300 380v
Existing carrier 50T-028 380v
12 81
Proposed ZAMIL PY300 380v
Existing carrier 50T-028 380v
13 81
Proposed ZAMIL PY300 380v
Existing carrier 50T-028 380v
14 81
Proposed ZAMIL PY300 380v
Existing carrier 50T-028 380v
15 81
Proposed ZAMIL PY300 380v
Total 15
Specification of Proposed PACU
TR TR °F °F °F ft CFM inWG
Input Conditions
460-3-60Hz 460-3-60Hz
Refrigerant
Power Supply
Refrigerant R410A
Compressor RLA (Each) 20/20 Amps
Charge Per System 370 Oz
Compressor LRA (Each) 125/125 Amps
Fan Motor (Each) 1.5HP 5 HP
Fan Motor Speed 1100 1,750 RPM General Data
Fan Motor FLA* (Each) 2.9 6.9 Amps
Unit MCA 57.7 Amps Drain Connection 3/4''
Unit MOCP 70.0 Amps External Static Pressure 1.00 inWG
FLA tolerance ± 5%
Products Certifications
1 of 1
PacZAC
TR TR °F °F °F ft CFM inWG
Input Conditions
460-3-60Hz 460-3-60Hz
Refrigerant
Power Supply
Refrigerant R410A
Compressor RLA (Each) 20/20 Amps
Charge Per System 370 Oz
Compressor LRA (Each) 125/125 Amps
Fan Motor (Each) 1.5HP 5 HP
Fan Motor Speed 1100 1,750 RPM General Data
Fan Motor FLA* (Each) 2.9 7.7 Amps
Unit MCA 58.5 Amps Drain Connection 3/4''
Unit MOCP 70.0 Amps External Static Pressure 1.00 inWG
FLA tolerance ± 5%
Products Certifications
1 of 1
PacZAC
TR TR °F °F °F ft CFM inWG
Input Conditions
230-3-60Hz 230-3-60Hz
Refrigerant
Power Supply
Refrigerant R410A
Compressor RLA (Each) 33.6/33.6 Amps
Charge Per System 609 Oz
Compressor LRA (Each) 225/225 Amps
Fan Motor (Each) 1.15 15 kW*
Fan Motor Speed 820|1100 1,750 RPM General Data
Fan Motor FLA* (Each) 5.1 49.6 Amps
Unit MCA 216.8 Amps Drain Connection Refer DWG
Unit MOCP 250.0 Amps External Static Pressure 2.00 inWG
FLA tolerance ± 5%
Products Certifications
1 of 1
PacZAC
TR TR °F °F °F ft CFM inWG
Input Conditions
230-3-60Hz 230-3-60Hz
Refrigerant
Power Supply
Refrigerant R410A
Compressor RLA (Each) 33.6/33.6 Amps
Charge Per System 609 Oz
Compressor LRA (Each) 225/225 Amps
Fan Motor (Each) 1.15 15 kW*
Fan Motor Speed 820|1100 1,750 RPM General Data
Fan Motor FLA* (Each) 5.1 49.6 Amps
Unit MCA 216.8 Amps Drain Connection Refer DWG
Unit MOCP 250.0 Amps External Static Pressure 2.00 inWG
FLA tolerance ± 5%
Products Certifications
1 of 1
PacZAC
TR TR °F °F °F ft CFM inWG
Input Conditions
230-3-60Hz 230-3-60Hz
Refrigerant
Power Supply
Refrigerant R410A
Compressor RLA (Each) 33.6/27.9 Amps
Charge Per System 360 Oz
Compressor LRA (Each) 225/164 Amps
Fan Motor (Each) 1.5HP 7.5 HP*
Fan Motor Speed 1100 1,750 RPM General Data
Fan Motor FLA* (Each) 5.2 17.9 Amps
Unit MCA 98.2 Amps Drain Connection 3/4''
Unit MOCP 125.0 Amps External Static Pressure 1.20 inWG
FLA tolerance ± 5%
Products Certifications
1 of 1
PacZAC
TR TR °F °F °F ft CFM inWG
Input Conditions
230-3-60Hz 230-3-60Hz
Refrigerant
Power Supply
Refrigerant R410A
Compressor RLA (Each) 33.6/27.9 Amps
Charge Per System 360 Oz
Compressor LRA (Each) 225/164 Amps
Fan Motor (Each) 1.5HP 7.5 HP*
Fan Motor Speed 1100 1,750 RPM General Data
Fan Motor FLA* (Each) 5.2 17.9 Amps
Unit MCA 98.2 Amps Drain Connection 3/4''
Unit MOCP 125.0 Amps External Static Pressure 1.20 inWG
FLA tolerance ± 5%
Products Certifications
1 of 1
PacZAC
TR TR °F °F °F ft CFM inWG
Input Conditions
380/400-3-60Hz 380/400-3-60Hz
Refrigerant
Power Supply (4 wire) (4 wire)
Refrigerant R410A
Compressor RLA (Each) 26.4/26.4 Amps
Charge Per System 370 Oz
Compressor LRA (Each) 145/145 Amps
Fan Motor (Each) 1.5HP 5 HP
Fan Motor Speed 1100 1,750 RPM General Data
Fan Motor FLA* (Each) 3.0 8.4 Amps
Unit MCA 73.8 Amps Drain Connection 3/4''
Unit MOCP 100.0 Amps External Static Pressure 1.00 inWG
FLA tolerance ± 5%
Products Certifications
1 of 1
PacZAC
TR TR °F °F °F ft CFM inWG
Input Conditions
380/400-3-60Hz 380/400-3-60Hz
Refrigerant
Power Supply (4 wire) (4 wire)
Refrigerant R410A
Compressor RLA (Each) 26.4/26.4 Amps
Charge Per System 370 Oz
Compressor LRA (Each) 145/145 Amps
Fan Motor (Each) 1.5HP 5 HP
Fan Motor Speed 1100 1,750 RPM General Data
Fan Motor FLA* (Each) 3.0 8.1 Amps
Unit MCA 73.5 Amps Drain Connection 3/4''
Unit MOCP 90.0 Amps External Static Pressure 1.00 inWG
FLA tolerance ± 5%
Products Certifications
1 of 1
SASO Certificate
Certificate
For
Energy Efficiency Label
BASIC REQUIREMENTS
PRODUCT NAME SUVA R410A REFRIGERANT
ASHRAE REFRIGERANT NO. DESIGNATION R-410A
ABDULLAH HASHIM
INDUSTRIAL GASES &
HAWAA NEES EST EQUIPMENT CO. LTD,
DU PONT DE NEMOURS
VENDOR (ARKEMA / FORANE, REFRIGERANT DIVISION - KSA
(NEDERLAND) B.V. (CHEMOURS INTERNATIONAL
FRENCH BRAND) FRANCE
OPERATIONS SARL -
SWITZERLAND)
FORM LIQUEFIED GAS
COLOUR COLOURLESS
ODOUR ETHER – LIKE SLIGHTLY, ETHER-LIKE
PH : °C (@ g/l H2O) NEUTRAL N/A
BOILING POINT / RANGE (1 BAR) -51.6°C -52.6 °C -51.6 °C (1,013 hPa)
MELTING POINT / RANGE (1 BAR) N/A
FLASH POINT DOES NOT FLASH N/A
Wt. % CAS - No. EC - No. Wt. % CAS - No. EC - No. Wt. % CAS - No. EC - No.
PENTAFLUOROETHANE – (R125)
50.0 354-33-6 206-557-8 49.5-51.0 - - 50.0 354-33-6 -
Wt. % CAS - No. EC - No. Wt. % CAS - No. EC - No. Wt. % CAS - No. EC - No.
DIFLUOROMETHANE – (R32)
50.0 75-10-5 200-839-4 48.5-50.5 - - 50.0 75-10-5 -
VAPOUR PRESSURE (25 °C) 1653Kpa @ 25°C 1.68 MPa @ 25°C 16530 hPa @ 25°C
VAPOUR PRESSURE (50 °C) 3052Kpa @ 50°C 3.11 MPa @ 50°C 30520 hPa @ 50 °C
RELATIVE DENSITY (25 °C) 1062 g/cm³ @ 25°C (AS LIQUID) 1.063 kg/m3 @ 25°C (AS LIQUID)
1.062 g/cm³ @ 25 °C (AS
LIQUID)
SOLUBILITY – WATER (°C) N/A 0.48 g/l @ 25°C N/A
VISCOSITY N/A
AUTOIGNITION TEMPERATURE N/A DIFLUOROMETHANE: 530°C N/A
EXPLOSIVE PROPERTIES N/A N/A NOT EXPLOSIVE
A SAMPLE OF THE REFRIGERANT MAY BE TESTED FOR ANY OR ALL OF THE ABOVE REQUIREMENTS. FAILURE
OF THE SAMPLE SHALL BE CAUSE FOR REJECTION OF THE SHIPMENT.
COMPONENT-MATERIAL
ENGINEERING SPECIFICATION
Enter the fan performance table for PY180 model. For 6000 CFM and external static pressure of 1.4 INCH WG, it requires 866 RPM
and 3.7 brake horse power (BHP) wherein the standard motor will meet job requirements.
10
Country of origin Certificate
COMPONENTS ORIGIN
PY (R-410A)
Component Make in Supplier Name
Compressor Thailand (Optional USA) Copeland
Blower Fan Motors USA or France or Brazil Baldor / Leroy Somer / WEG
Condenser Fan Motor Thailand or India Nidec/ FASCO/ Genteq
Exp valve China Danfoss
Blower wheels USA/Europe Lau./Nicotra.
Filter drier China (Optional Mexico) Danfoss (Optional Emerson)
Heater USA Tutco
Contactor Japan Togomi
Controller Malaysia OYLT or Saturn
O & M Manual
INSTALLATION,
OPERATION
&
MAINTENANCE
MANUAL
Warranty ................................................................................................................................................................. 2
Installation instructions
General ................................................................................................................................................................... 3
Operation instructions
Start-up inspection & check list .............................................................................................................................. 9
1
MODEL DECODING
MODELS: PY036 - PY060 (DIRECT DRIVE MOTOR)
1& 2 3, 4 & 5 6 7 8 9 10 11 12
BASIC NOMINAL ELECTRICAL BLOWER DRIVE HEATER OPTIONS EVAPORATOR CONDENSER ACCESSORIES
COOLING SUPPLY MOTOR OPTIONS (kW/STAGE) COIL COIL
CAPACITY ( V-Ph-Hz )
(MBH)
PY 036 C : 208/230-1-60* U : 0.5 HP ODP N : DIRECT N : NO HEATER J :ALUMINUM J :ALUMINUM N : STANDARD UNIT
CLASSIC (DIRECT DRIVE) DRIVE A : 5/1 FIN FIN
H : 208/230-3-60 C : 7.5 /1
PACKAGED
048 W : 0.75 HP ODP D : 10 /2** K : COATED K : COATED
UNIT
060 M : 380-3-60 (DIRECT DRIVE) ALUMINUM FIN ALUMINUM FIN
(4 WIRE)
L :COPPER FIN L :COPPER FIN
F : 460-3-60
GENERAL
GENERAL STATEMENT
This unit is from the PY series that was designed & built for the optimum performance. However, it is required that you become well
acquainted with good practices for the proper installation/operation/and maintenance procedures in order to ensure a safe trouble free
operation, year after year.
Please read through the whole manual contents before you attempt to install/operate/ and maintain the unit.
Most of the procedures described in this manual require certain skills and experience. The installation and other maintenance procedures
should be performed only by highly skilled and experienced technicians. The end user’s role should be limited to the cleaning of the
filter.
The PY units can be supplied, depending on the End User requirement, as the basic “Cool Only” version, or the “Heat & Cool” version
(with electric heater module).
WARRANTY
All of the PY series of Packaged Roof Top Units are covered by the standard warranty terms against any manufacturer defect. Should
you encounter any problem that falls under the warranty terms please contact your nearest “Classic” representative.
2
SAFETY ISSUES
There are three degrees of safety hazards that are identified throughout this manual as WARNING (where the situation will result in
personal injury), CAUTION (where personal injury might occur), and ATTENTION (where minor personal injury and/or property dam-
age could happen). Please understand and respect those identifications.
WARNING: The PY units operate on a high voltage with moving parts (at high speed) which can lead to serious injuries and/
or damage to the unit. Never attempt to service the unit unless the main electrical power supply has been disconnected.
CAUTION: Extra care should be observed when installing, test running, adjusting, servicing, or maintaining the unit as the
hazard of explosion, fire, electrical shock, and potential personal injury and property damage are present.
When performing any task pertaining to the installation and maintenance of the unit, the skilled technician should observe all the
applicable safety measures (wear of safety helmet, boots, gloves, and goggles. Use of proper handling materials for brazing and use
of wet cloth for quenching. A fire extinguisher should be easily accessible etc.). He should also read all the instructions and information
in this Manual prior to attempting to perform any installation or servicing of the unit.
All applicable local codes should also be observed.
INSTALLATION INSTRUCTIONS
GENERAL
These units are shipped completely assembled, charged, and wired. They do not require any field installation of refrigerant tubing.
Units require external power, thermostat wiring, condensate drain piping and ducting as applicable.
Size of unit for an installation should be based on a heat gain calculation made according to applicable standards. Units must also be
installed in accordance with regulations of the "National Fire Protection Association" and local electrical codes. Where local regulations
conflicts with the instructions in this manual, installer should adhere to local standards.
Prepare your concrete pad or steel stand based on the corresponding dimensions. Remove shipping protective covers and wooden
crating and lift unit from base and place in position with suitable vibration isolators.
LOCATION OF UNIT
When selecting the location for the unit, the following points should be kept in mind:
1. Provisions for a concrete pad or steel stand base.
2. That the terrain allows for drainage away from the unit.
3. If the unit is to be roof mounted, inspect the roof for load bearing capacity. The roof should have sufficient structural strength to
carry the weight of the unit.
4. Install unit on vibration isolation pads, i.e. on rubber mounting pads.
5. Availability of electric power.
6. To position the unit for unrestricted air circulation of the condenser air inlet and to prevent any possibility of air recirculation from the
condenser fan discharge air (see figure on next page).
7. Check minimum clearances required for your unit, with regard to walls, or other obstructions (see figure on next page).
8. Air cooled equipment should not be installed under low structural overhangs which can cause condenser air recirculation or
restriction. Observe minimum of clearance (see figure on next page).
9. Care should be taken to prevent air from other sources from entering condenser, if this air is at a high temperature.
10. Level the unit on its final location and be sure that the levelling tolerance is ±5 mm per linear meter in any direction.
CAUTION: Do not install the unit as indoor unit, install it in an open area, and unit air inlets must not be located near exhaust
vents or other source of contaminated air.
3
SERVICE CLEARANCE
MODELS: PY036 - PY150 MODELS: PY180 - PY360
X, D D
BO
OL R
TR TO
CON R MO
OR WE
L F LO
NE & B
PA O R
SS S
CCE PRES
A OM
C
B
E T
INL
IR
E RA
NS
DE
C ON
RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS
• Insert 2" nominal pipe through holes in the base rail as shown in the figure below for slings.
• Holes in base rail are centered around the unit center of gravity.
• Use wooden pallet or spreader bar when rigging, to prevent the slings from damaging the unit.
• Rollers may be used to move the unit on the roof or ground.
SPREADER BAR
PROPER CLEARANCE TO BE
PROVIDED
COMPRESSOR
END
MUST BE 2" NOMINAL PIPE THRU UNIT FOR SLINGS TO AVOID BASE DAMAGE
4
CONDENSATE DRAIN CONNECTION
• Use standard PVC pipe with NPT connection for the condensate drain. Provide a 'P' trap immediately at the condensate drain connection.
• Piping has to be sloped away from the unit.
• Remember to remove the drain hole plug before operating the unit. Avoid bends & elbows.
DUCT CONNECTION
The units can be connected to the ducting in horizontal configuration. Connect ducting using flexible duct connection. The duct should
be properly designed and the drive package should match the required CFM & corresponding external static pressure.
ATTENTION: Avoid abrupt changes in size and/or direction of duct to ensure proper unit performance.
ELECTRIC HEATERS
Electric heater kit is installed as an externally mounted kit at the supply air opening.
K H R G
CONDENSER SECTION
L M Y N
=
24
[0.94]
NOTE:
1. All dimensions are in mm (dimensions in brackets are in inches).
6
UNIT DIMENSIONS
PY075 - PY150
CONTROL COMPARTMENT
AIR IN
(OPTIONAL)
FRESH AIR OPENING/HOOD
TOP VIEW
AIR OUT
K J H N
FILTER
SUPPLY AIR RETURN AIR
ACCESS
G
F
CONDENSER COIL OPENING OPENING
PANEL
C
CONDENSER COIL
[5.21]
O
132
D
L P Ø 12.7 ( 0.5) MOUNTING HOLES
B (2 EACH SIDE)
A
DIMENSIONS
MODEL
A B C D E F G H J K L M N O P
PY075 - PY090 2080(81.89) 1162(45.75) 1034(40.71) 1114(43.86) 308(12.15) 550(21.64) 798(31.4) 300(11.81) 251(9.87) 396(15.59) 152(5.98) 175(6.88) 24(0.94) 171(6.73) 1775(69.88)
PY100 - PY150 2212(87.1) 1408(55.43) 1085(42.72) 1372(54) 255(10.03) 707(27.84) 790(31.1) 367(14.46) 190(7.48) 476(18.74) 150(5.91) 145(5.71) 48(1.89) 200(7.87) 1907(75.08)
NOTE:
1. All dimensions are in mm (dimensions in brackets are in inches).
7
UNIT DIMENSIONS
PY180 - PY360
CONTROL COMPARTMENT
CONDENSATE DRAIN OUTLET
A\IR IN 3/4" NPT
POWER INLET
A\IR IN (OPTIONAL)
FRESH AIR OPENING/HOOD
CONDENSER COIL
AIR IN SUPPLY AIR RETURN AIR
TOP VIEW
F AIR OUT
K U H N
CONTROL BOX
ACCESS PANEL
COMPRESSOR
ACCESS PANEL
OPENING
ACCESS PANEL
C
FILTER
[9.17] DRAIN OUTLET
233
[5.67]
144
POWER INLET
D X X G D
G L
B B
A 16 x 25mm
MOUNTING SLOT (3EACH SIDE)
MOUNTING SLOT (4EACH SIDE-PY/PQ360)
SIDE VIEW FRONT VIEW SIDE VIEW
DIMENSIONS
MODEL
A B C D F G H K L N R S M U X
PY180 - PY210 2794(110) 1778(70) 1266(49.83)1715(67.52) 1737(68.37) 197(7.75) 817(32.17) 720(28.35) 1200(47.25) 83(3.27) 912(35.9) 666(26.22) 194(7.64) 171(6.73) -
PY240 - PY340 3048(120) 2196(86.44) 1446(56.94) 2135(84.1) 2152(84.72) 324(12.76) 915(36.02) 740(29.13) 1200(47.25) 84(3.31) 1050(41.34) 666(26.22) 289(11.38) 194(7.64) -
PY360 3683(145) 2184(86) 1446(56.94)2125(83.66) 2184(86) 42(1.65) 938(36.93) 527(20.75) - 97(3.83) 1000(39.37) 680(26.77) 254(10) 372(14.65) 1125(44.29)
NOTE:
1. All dimensions are in mm (dimensions in brackets are in inches).
8
CABLE SIZE
• All wiring should be in accordance with local standards.
• Before making any connection, check the electric power supply, it must have the same characteristics as what is displayed in the nameplate.
• For selecting cable size, refer to wire ampacity table at different MCA (Minimum Circuit Amps) provided in unit electrical data, which
is listed as a guideline (see table below).
• Wiring connection to the unit must have suitable insulation of a minimum temperature of 600C.
POWER MODEL MCA CONDUCTOR SIZE POWER MODEL MCA CONDUCTOR SIZE POWER MODEL MCA CONDUCTOR SIZE
SUPPLY No. AWG METRIC SUPPLY No. AWG METRIC SUPPLY No. AWG METRIC
MM2 MM2 MM2
PY036 18.9 14 2.5 PY036 11.1 14 2.5 PY036 8.5 14 2.5
PY048 27 10 6 PY048 17.3 14 2.5 PY048 13.8 14 2.5
PY060 31.5 10 6 PY060 20 14 2.5 PY060 16.5 14 2.5
PY075 35 8 10 PY075 19.9 14 2.5 PY075 17.3 14 2.5
PY090 42.1 8 10 PY090 25.3 10 6 PY090 19.2 14 2.5
PY100 48.6 6 16 PY100 25.3 10 6 PY100 24.4 12 4
208/230-3-60 PY120 56.7 4 25 380-3-60 PY120 30.2 10 6 460-3-60 PY120 29.3 10 6
PY150 63.1 4 25 (4 WIRE) PY150 34.2 8 10 PY150 30.7 10 6
PY180 93.1 2 35 PY180 50.4 6 16 PY180 46.3 8 10
PY210 103.6 2 35 PY210 59.4 6 16 PY210 52.7 6 16
PY240 125.7 1/0 53.4 PY240 72.4 4 25 PY240 58.8 6 16
PY300 141.3 2/0 67.4 PY300 76.1 4 25 PY300 61.7 4 25
PY340 143.5 2/0 67.4 PY340 95.7 2 35 PY340 75.2 4 25
PY360 175.6 3/0 85 PY360 116.3 1 52.4 PY360 86.5 3 26.7
Notes: 1. Customer is to select cable size also with cross reference as per cable manufacturer data for voltage reduction per unit
length. The above cable ampacity table is for guidance only.
2. The selected cables for specified units is as per following characteristics:
a. Unit without electric heaters.
b. Any extra electrical accessories shall add to MCA rate, for more information, refer to unit electrical tables in the catalog.
OPERATION INSTRUCTIONS
START-UP INSPECTION & CHECK LIST
After the installation is completed in all respect, the following points should be covered before the system is switched on for operation.
1. Check unit location as per installation instructions.
2. Make sure all electrical fasteners/connections are tight and clean.
3. All controls are set according to manufacturer's instructions (low & high pressure switch, pump down solenoid, etc...)
4. Make sure all valves are open (compressor suction & discharge service valves, liquid line, etc.).
5. Follow all the instructions from the warning tags and stickers.
6. Check if condenser & blower fan are free to turn without wobbling.
7. Remove straps & wooden pieces that holds the compressor in place during transportation.
8. Compressor crankcase heater should be energized for 24 hours (special attention should be taken to disable compressor contactor
before energizing the unit.
9. Expansion valve bulb is strapped properly at correct location (applicable for PY075 - PY360 only).
10. Circuit breaker/fused disconnect switch.
11. Blower fan belt is properly tightened and pulleys are properly aligned (applicable for PY075 - PY360 only).
12. All refrigerant service valve caps are installed.
13. All piping, piping insulation and piping supports are properly installed.
14. Thermostat is the right one and installed properly.
15. Connect the manifold gauge to suction & discharge line service valves. Prepare recommended instruments for checking Voltage,
Amps, RPM, CFM, static pressure, etc.
16. Start the blower fan and condenser fan. Check the amperage against the nameplate ampere.
17. Start the compressor & observe the compressor discharge and suction pressures. If not within system design limits, determine
why & take corrective action.
9
ELECTRICAL DATA
MODEL No.: PY036 MODEL No.: PY048
POWER VOLTAGE FM COMPRES- BLOWER ELECTRIC POWER VOLTAGE FM COMPRES- BLOWER ELECTRIC
SUPPLY RANGE SOR MOTOR HEATER SUPPLY RANGE SOR MOTOR HEATER
MCA MOCP MCA MOCP
(V-Ph-Hz) (V-Ph-Hz)
MIN. MAX. FLA RLA LRA HP FLA kW FLA MIN. MAX. FLA RLA LRA HP FLA kW FLA
– – 25 40 – – 37.8 60
– – 18.9 30 – – 27 40
– – 11.1 15 – – 17.3 25
– – 8.5 15 – – 13.8 20
– – 31.5 50
5 12.6 31.5 50
208/230-3-60 187 253 2.3 19.6 105 0.75 4.7
7.5 18.8 31.5 50
– – 20 30
5 7.6 20 30
380-3-60 342 418 2.3 10.4 55 0.75 4.7
(4 WIRE) 7.5 11.4 20.1 30
– – 16.5 25
5 6.3 16.5 25
460-3-60 414 506 0.9 10.4 55 0.75 2.6
7.5 9.4 16.5 25
10* 12.6 19 25
LEGEND:
FM - Fan Motor
HP - Horse Power
10
ELECTRICAL DATA
MODELS: PY075 & PY090
MODEL NUMBER
DESCRIPTION
PY075 PY090
COMPR- COMPR-
VOLTAGE FM ELECTRIC ELECTRIC
POWER ESSOR BM ESSOR BM
RANGE (each) (each)
HEATER MCA MOCP (each)
HEATER MCA MOCP
SUPPLY
(V-Ph-Hz)
Min. Max. FLA RLA LRA HP FLA Nom. kW FLA RLA LRA HP FLA Nom. kW FLA
– – 34 50 – – 39.9 50
5/6 12.6/15.1 39.9/39.9 50/50
5/6 12.6/15.1 34/34 50/50
7.5/10 18.8/25.1 39.9/39.9 50/50
1.5 5.6 7.5/10 18.8/25.1 34/38.4 50/50 2 6.6
(STD) (STD) * *
10 /12 25.1/30.1 39.9/45.9 50/50
* *
10 /12 25.1/30.1 38.4/44.6 50/50 15*/20* 37.7/50.2 55.4/71 60/80
15* 37.7 54.1 60 25*/30* 62.8/75.3 86.8/102.4 90/110
208/230-3-60 187 253 2.5 20.7 156 13.1 80
– – 35 50 – – 42.1 50
(3.8 FOR
PY090) 5/6 12.6/15.1 42.1/42.1 50/50
5/6 12.6/15.1 35/35 50/50
7.5/10 18.8/25.1 42.1/42.4 50/50
2 6.6 7.5/10 18.8/25.1 35/39.6 50/50 3 8.8
(ALT.) (ALT.) * *
10 /12 25.1/30.1 42.4/48.6 50/50
* *
10 /12 25.1/30.1 39.6/45.9 50/50 15*/20* 37.7/50.2 58.1/73.8 60/80
15* 37.7 55.4 60 25*/30* 62.8/75.3 89.5/105.1 100/110
– – 19.3 25 – – 24.2 30
5/6 7.6/9.1 24.2/24.2 30/30
5/6 7.6/9.1 19.3/19.3 25/25
7.5/10 11.4/15.2 24.2/24.2 30/30
1.5 3.4 7.5/10 11.4/15.2 19.3/23.3 25/25 2 4
(STD) (STD) * *
10 /12 15.2/18.2 24.2/27.8 30/30
* *
10 /12 15.2/18.2 23.3/27 25/30 15*/20* 22.8/30.4 33.5/43 35/45
15* 22.8 32.8 35 25*/30* 38/45.6 52.5/62 60/70
380-3-60 (4 WIRE) 342 418 2.5 10.7 72 8.2 50
– – 19.9 30 – – 25.3 30
(1.7 FOR
PY090) 5/6 7.6/9.1 25.3/25.3 30/30
5/6 7.6/9.1 19.9/19.9 30/30
7.5/10 11.4/15.2 25.3/25.4 30/30
2 4 7.5/10 11.4/15.2 19.9/24 30/305 3 5.14
(ALT.) (ALT.) * *
10 /12 15.2/18.2 25.4/29.2 30/30
* *
10 /12 15.2/18.2 24/27.8 30/30 15*/20* 22.8/30.4 34.9/44.4 40/45
15* 22.8 33.5 35 25*/30* 38/45.6 53.9/63.4 60/70
– – 16.6 25 – – 18.6 20
5/6 6.3/7.5 18.6/18.6 20/20
5/6 6.3/7.5 16.6/16.6 25/25
7.5/10 9.4/12.6 18.6/20.1 20/25
7.5/10 9.4/12.6 16.6/19.3 25/25
1.5
(STD)
2.8 2
(STD)
3.5
* *
10 /12 12.6/15.1 20.1/23.3 25/25
* *
10 /12 12.6/15.1 19.3/22.4 25/25 15*/20* 18.8/25.1 27.9/35.8 30/40
15* 18.8 27 30 25*/30* 31.4/37.7 43.6/51.5 45/60
460-3-60 414 506 1.3 10 74 5.9 42
– – 17.3 25 – – 19.2 25
(1.8 FOR
PY090) 5/6 6.3/7.5 19.2/19.2 25/25
5/6 6.3/7.5 17.3/17.3 25/25
7.5/10 9.4/12.6 19.2/20.9 25/25
2 3.5 7.5/10 9.4/12.6 17.3/20.1 25/25 3 4.1
(ALT.) (ALT.) * *
10 /12 12.6/15.1 20.9/24 25/25
* *
10 /12 12.6/15.1 20.1/23.3 25/25 15*/20* 18.8/25.1 28.6/36.5 30/40
15* 18.8 27.9 30 25*/30* 31.4/37.7 44.4/52.3 45/60
LEGEND:
HP - Horse Power
FM - Fan Motor (Condenser)
BM - Blower Motor
FLA - Full Load Amps
RLA - Rated Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
*Combination of heater modules
11
ELECTRICAL DATA
MODELS: PY100 & PY120
MODEL NUMBER
DESCRIPTION
PY100 PY120
COMPR- COMPR-
VOLTAGE FM ELECTRIC ELECTRIC
POWER ESSOR BM ESSOR BM
RANGE (each) (each)
HEATER MCA MOCP (each)
HEATER MCA MOCP
SUPPLY
(V-Ph-Hz)
Min. Max. FLA RLA LRA HP FLA Nom. kW FLA RLA LRA HP FLA Nom. kW FLA
– – 46.4 60 – – 56.7 70
5/6 12.6/15.1 46.4/46.4 60/60
7.5/10 18.8/25.1 46.4/46.4 60/60 5/6 12.6/15.1 56.7/56.7 70/70
2 6.6
(STD) * *
10 /12 25.1/30.1 46.4/46.4 60/60
15*/20* 37.7/50.2 55.4/71 60/80 7.5/10 18.8/25.1 56.7/56.7 70/70
25*/30* 62.8/75.3 86.8/102.4 90/110
187 253 3.8 16 97 19.6 105 3 8.8
208/230-3-60
– – 48.6 60 (STD) * *
10 /12 25.1/30.1 56.7/56.7 70/70
5/6 12.6/15.1 48.6/48.6 60/60
3 8.8
7.5/10 18.8/25.1 48.6/48.6 60/60 * *
15 /20 37.7/50.2 58.1/73.8 70/80
(ALT.) * *
10 /12 25.1/30.1 48.6/48.6 60/60
15*/20* 37.7/50.2 58.1/73.8 60/80 * *
25 /30 62.8/75.3 89.5/105.1 100/110
25*/30* 62.8/75.3 89.5/105.1 100/110
– – 24.2 30 – – 30.2 40
5/6 7.6/9.1 24.2/24.2 30/30
7.5/10 11.4/15.2 24.2/24.2 30/30 5/6 7.6/9.1 30.2/30.2 40/40
2 4
(STD) * *
10 /12 15.2/18.2 24.2/27.8 30/30
15*/20* 22.8/30.4 33.5/43 35/45 7.5/10 11.4/15.2 30.2/30.2 40/40
25*/30* 38/45.6 52.5/62 60/70
342 418 1.7 8.2 50 10.4 55
380-3-60 (4 WIRE)
– – 25.3 30
3
(STD)
5.14
* *
10 /12 15.2/18.2 30.2/30.2 40/40
5/6 7.6/9.1 25.3/25.3 30/30
3 5.14
7.5/10 11.4/15.2 25.3/25.4 30/30 * *
15 /20 22.8/30.4 34.9/44.4 40/45
(ALT.) * *
10 /12 15.2/18.2 25.4/29.2 30/30
15*/20* 22.8/30.4 34.9/44.4 40/45 * *
25 /30 38/45.6 53.9/63.4 60/70
25*/30* 38/45.6 53.9/63.4 60/70
– – 23.8 30 – – 29.3 35
5/6 6.3/7.5 23.8/23.8 30/30
7.5/10 9.4/12.6 23.8/23.8 30/30 5/6 6.3/7.5 29.3/29.3 35/35
2
(STD)
3.5
* *
10 /12 12.6/15.1 23.8/23.8 30/30
15*/20* 18.8/25.1 27.9/35.8 30/40 7.5/10 9.4/12.6 29.3/29.3 35/35
25*/30* 31.4/37.7 43.6/51.5 45/60
414 506 1.8 8.2 50 10.4 55 3 4.1
460-3-60
– – 24.4 30 (STD) * *
10 /12 12.6/15.1 29.3/29.3 35/35
5/6 6.3/7.5 24.4/24.4 30/30
3 4.1
7.5/10 9.4/12.6 24.4/24.4 30/30 * *
15 /20 18.8/25.1 29.3/36.5 35/40
(ALT.) * *
10 /12 12.6/15.1 24.4/24.4 30/30
15*/20* 18.8/25.1 28.6/36.5 30/40 * *
25 /30 31.4/37.7 44.4/52.3 45/60
25*/30* 31.4/37.7 44.4/52.3 45/60
LEGEND:
HP - Horse Power
BM - Blower Motor
FM - Fan Motor (Condenser)
RLA - Rated Load Amps
FLA - Full Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
*Combination of heater modules
12
ELECTRICAL DATA
MODELS: PY150 & PY180
MODEL NUMBER
DESCRIPTION
PY150 PY180
COMPR- COMPR-
VOLTAGE FM ELECTRIC ELECTRIC
POWER ESSOR BM ESSOR BM
RANGE (each) (each)
HEATER MCA MOCP (each)
HEATER MCA MOCP
SUPPLY
(V-Ph-Hz)
Min. Max. FLA RLA LRA HP FLA Nom. kW FLA RLA LRA HP FLA Nom. kW FLA
– – 59.2 70
– – 85.4 110
5/6 12.6/15.1 59.2/59.2 70/70
7.5/10 18.8/25.1 59.2/59.2 70/70 * *
10 /12 25.1/30.1 85.4/85.4 110/110
3 8.8 5 12.7
(STD) * *
10 /12 25.1/30.1 59.2/59.2 70/70 (STD)
* *
15 /20 37.7/50.2 85.4/85.4 110/110
15*/20* 37.7/50.2 59.2/73.8 70/80
25*/30* 62.8/75.3 89.5/105.1 100/110 25*/30* 62.8/75.3 94.4/110 110/110
208/230-3-60 187 253 3.8 20.7 156 32.1 195
– – 63.1 80 & & – – 93.1 125
5/6 12.6/15.1 63.1/63.1 80/80 25 164
LEGEND:
HP - Horse Power
BM - Blower Motor
FM - Fan Motor (Condenser)
RLA - Rated Load Amps
FLA - Full Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
*Combination of heater modules
13
ELECTRICAL DATA
MODELS: PY210 & PY240
MODEL NUMBER
DESCRIPTION
PY210 PY240
COMPR- COMPR-
VOLTAGE FM ELECTRIC ELECTRIC
POWER ESSOR BM ESSOR BM
RANGE (each) (each)
HEATER MCA MOCP (each)
HEATER MCA MOCP
SUPPLY
(V-Ph-Hz)
Min. Max. FLA RLA LRA HP FLA Nom. kW FLA RLA LRA HP FLA Nom. kW FLA
– – 95.9 125
– – 125.7 150
* *
10 /12 25.1/30.1 95.9/95.9 125/125
5 12.7
15*/20* * *
(STD)
37.7/50.2 95.9/95.9 125/125 10 /12 25.1/30.1 125.7/125.7 150/150
– – 53.7 70
– – 72.4 90
* *
10 /12 15.2/18.2 53.7/53.7 70/70
5 8.4
(STD)
15*/20* 22.8/30.4 53.7/53.7 70/70 * *
10 /12 15.2/18.2 72.4/72.4 90/90
– – 48.9 60
– – 58.8 70
* *
10 /12 12.6/15.1 48.9/48.9 60/60
5 6.4
(STD) 15*/20* 18.8/25.1 48.9/48.9 60/60 * *
10 /12 12.6/15.1 58.8/58.8 70/70
LEGEND:
HP - Horse Power
BM - Blower Motor
FM - Fan Motor (Condenser)
RLA - Rated Load Amps
FLA - Full Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
*Combination of heater modules
14
ELECTRICAL DATA
MODELS: PY300 & PY340
MODEL NUMBER
DESCRIPTION
PY300 PY340
COMPR- COMPR-
VOLTAGE FM ELECTRIC ELECTRIC
POWER ESSOR BM ESSOR BM
RANGE (each) (each)
HEATER MCA MOCP (each)
HEATER MCA MOCP
SUPPLY
(V-Ph-Hz)
Min. Max. FLA RLA LRA HP FLA Nom. kW FLA RLA LRA HP FLA Nom. kW FLA
– – 137.2 175 – – 139.4 175
* *
10 /12 25.1/30.1 137.2/137.2 175/175 * *
10 /12 25.1/30.1 139.4/139.4 175/175
7.5 20.4 15*/20* 37.7/50.2 137.2/137.2 175/175 7.5 20.4 15*/20* 37.7/50.2 139.4/139.4 175/175
(STD) (STD
25*/30* 62.8/75.3 137.2/137.2 175/175 25*/30* 62.8/75.3 139.4/139.4 175/175
* *
10 /12 25.1/30.1 141.3/141.3 175/175 * *
10 /12 25.1/30.1 143.5/143.5 175/175
10 24.5 15*/20* 37.7/50.2 141.3/141.3 175/175 10 24.5 15*/20* 37.7/50.2 143.5/143.5 175/175
(ALT.) (ALT.)
25*/30* 62.8/75.3 141.3/141.3 175/175 25*/30* 62.8/75.3 143.5/143.5 175/175
– – 74.4 90 – – 94 125
* *
10 /12 15.2/18.2 74.4/74.4 90/90 * *
10 /12 15.2/18.2 94/94 125/125
7.5 14.1 15*/20* 22.8/30.4 74.4/74.4 90/90 7.5 14.1 15*/20* 22.8/30.4 94/94 125/125
(STD) (STD)
25*/30* 38/45.6 74.4/74.6 90/90 25*/30* 38/45.6 94/94 125/125
* *
10 /12 15.2/18.2 76.1/76.1 100/100 * *
10 /12 15.2/18.2 95.7/95.7 125/125
10 15.8 15*/20* 22.8/30.4 76.1/76.1 100/100 10 15.8 15*/20* 22.8/30.4 95.7/95.7 125/125
(ALT.) (ALT.)
25*/30* 38/45.6 76.1/76.8 100/100 25*/30* 38/45.6 95.7/95.7 125/125
– – 59.7 70 – – 73.2 90
* *
10 /12 12.6/15.1 59.7/59.7 70/70 * *
10 /12 12.6/15.1 73.2/73.2 90/90
7.5 10.2 15*/20* 18.8/25.1 59.7/59.7 70/70 7.5 10.2 15*/20* 18.8/25.1 73.2/73.2 90/90
(STD) (STD)
25*/30* 31.4/37.7 59.7/59.9 70/70 25*/30* 31.4/37.7 73.2/73.2 90/90
* *
10 /12 12.6/15.1 61.7/61.7 80/80 * *
10 /12 12.6/15.1 75.2/75.2 100/100
10 12.2 15*/20* 18.8/25.1 61.7/61.7 80/80 10 12.2 15*/20* 18.8/25.1 75.2/75.2 100/100
(ALT.) (ALT.)
25*/30* 31.4/37.7 61.7/62.4 80/80 25*/30* 31.4/37.7 75.2/75.2 100/100
LEGEND:
HP - Horse Power
BM - Blower Motor
FM - Fan Motor (Condenser)
RLA - Rated Load Amps
FLA - Full Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
*Combination of heater modules
15
ELECTRICAL DATA
MODELS: PY360
MODEL NUMBER
DESCRIPTION
PY360
COMPR-
VOLTAGE FM ELECTRIC
POWER ESSOR BM
RANGE (each) (each)
HEATER MCA MOCP
SUPPLY
(V-Ph-Hz)
Min. Max. FLA RLA LRA HP FLA Nom. kW FLA
– – 163.1 200
* *
10 /12 25.1/30.1 163.1/163.1 200/200
10 24.5 15*/20* 37.7/50.2 163.1/163.1 200/200
(STD)
25*/30* 62.8/75.3 163.1/163.1 200/200
* *
10 /12 25.1/30.1 175.6/175.6 225/225
15 37 15*/20* 37.7/50.2 175.6/175.6 225/225
(ALT.)
25*/30* 62.8/75.3 175.6/175.6 225/225
– – 109 125
* *
10 /12 15.2/18.2 109/109 125/125
10 15.8 15*/20* 22.8/30.4 109/109 125/125
(STD)
25*/30* 38/45.6 109/109 125/125
* *
10 /12 15.2/18.2 116.3/116.3 150/150
15 23.1 15*/20* 22.8/30.4 116.3/116.3 150/150
(ALT.)
25*/30* 38/45.6 116.3/116.3 150/150
– – 80.2 100
* *
10 /12 12.6/15.1 80.2/80.2 100/100
* *
10 /12 12.6/15.1 86.5/86.5 110/110
15 18.5 15*/20* 18.8/25.1 86.5/86.5 110/110
(ALT.)
25*/30* 31.4/37.7 86.5/86.5 110/110
LEGEND:
HP - Horse Power
BM - Blower Motor
FM - Fan Motor (Condenser)
RLA - Rated Load Amps
FLA - Full Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
*Combination of heater modules
16
Performex-1TM CONTROLLER : OPERATION & FUNCTIONS
The Zamil Packaged units are provided with technologically advanced new Performex-1TM Controller Microprocessor
Based Electronic Control Board, incorporating the following benefits and features:
- COMPLETE UNIT CONTROL: Provides complete unit control for heating and cooling application whether single
stage or two stage utilizing the input from sensor that measure temperatures during unit operation.
- COMPRESSOR LOCKOUT: If any of the unit’s safety controls trip due to abnormal conditions the Electronic Control
locks out the compressor, preventing restart, unless attended by qualified service technicians. The unit can be re-
started only by reset the thermostat after ensuring safe system conditions.
- LEAD LAG OPERATION: The unit electronic controls automatically alternate lead and lag the compressors for even
operation. Compressor #1 can be set always lead as an option.
- ANTI-RECYCLE TIMER: For compressor safety in case of accidental manual reset or immediate recycling of thermo-
stat due to load demand. This considerably improves compressor life.
- PUMP DOWN OPTION: In units equipped with pump down system the time delay creates the required time gap between
the solenoid opening and compressor start to equalize the pressure in the system prior to compressor start up.
- AUTO/MANUAL RESET OF THE ALARM SIGNALS.
- FULL CONTROL OF THE INDOOR FAN: Fan operation can be selected either to run continuously or stage with the
compressor/heaters.
ELECTRONIC THERMOSTAT
LCD display: a) Room temperature display
c) Set temperature
e) Error Codes
1. ON/OFF: Press the ON/OFF button & the unit shall be switched ON. A status Led adjacent to this button shall light up indicating the
unit is switched ON. To shut off the unit, press this button again.
2. MODE: Press the mode button to select the desired mode. On selection the corresponding icon shall be displayed on the LCD
display panel.
3. TEMPERATURE RANGE AND SETTING: The operating temperature range is 160C to 300C (610F to 860F), both inclusive. Press
the UP or DN button to select the desired temperature. The temperature setting is effective only for the Cool, Heat and Auto modes.
4. INDOOR (EVAPORATOR) FAN: There is one indoor fan with single fan speed. When fan speed on LCD panel is HIGH, indoor fan
will always turns on. Indoor fan can be set off, when the compressor is cut off by setting the fan speed to AUTO on the LCD panel
by pressing Fan button. By pressing the Fan button again the fan speed can resume to HIGH.
5. COOL MODE: Whenever the unit is started in cool mode (without Pump Down Solenoid-PDS), the compressors will be turned on
one by one depending on the load requirement of the unit.
6. HEAT MODE (HEATER MODEL): Whenever the unit is started in heat mode, the heaters shall be switched ON one by one to
meet the load requirement.
17
7. LEAD/LAG OPERATION: Whenever a compressor needs to be on, the controller will turn on the compressor with the
shorter accumulated run time provided its 3 minutes minimum off time has lapsed. Otherwise the other compressor
will on first. Similarly, the compressor with the longer accumulated run time will be the first one to be cut off. This is to
load the compressors evenly over long run period. Balance loading is enabled when compressor #1 lead option is
disabled.
8. AUTO MODE: In Auto mode, operating mode will be selected automatically between Heat and Cool mode, depend-
ing on the Room Temperature and Set Temperature. again.
9. ERROR CODE:
Error code is displayed on the LCD panel. When system on and error code is shown, the ON/OFF LED on the LCD panel will blink.
When system off, error code is still display for thermistor error but the ON/OFF LED will be off.
E06 Compressor 1 high pressure trip (or contact open)
E07 Compressor 2 high pressure trip (or contact open), (not applicable for single compressor units)
E10 Compressor 1 low pressure trip
E11 Compressor 2 low pressure trip, (not applicable for single compressor units)
CRANKCASE HEATER
The crankcase heater is provided to hold the compressor oil reservoir at higher temperature than the coldest part in the system.
• Power must be supplied to crankcase heater for a minimum of 12-hours prior to system start-up. If power is off for 6-hours or more,
crankcase heater must be energized for 12-hours before operating the system. Otherwise compressor damage may result.
18
MAINTENANCE INSTRUCTIONS
AIRFLOW ADJUSTMENT (Applicable for PY075 - PY360 only)
The airflow could be adjusted by adjusting pulleys of blower motor or belt tension with proper mounting and alignment of the pulleys:
• Refer to fan performance tables in the catalog for selecting applicable airflow, RPM and brake horse power at specified static
pressure.
• Select the appropriate drive as per motor and blower characteristic in the catalog.
• The set screw shall be loosened to make the pulley moving.
• Adjust pulley’s diameter, opening counter clockwise to reduce RPM and further reduce airflow, while closing clockwise increases
RPM and airflow.
• Tighten the set screw and then install the belts.
• Test the unit operating airflow for further adjustment.
CRANKCASE HEATER
• Periodic checking for proper operation or crankcase heater is highly recommended as follows:
a) Check continuity of the heater using multimeter device.
b) Check grounding of the heater by Meggar device (to prevent electrical hazards).
c) Observe whether the heater is warming down the compressor near the oil sump.
BELT TENSION TESTING PROCEDURE INSTRUCTION (Applicable for PY075 - PY360 only)
To determine the lbs. force required to tension a drive, you simply do the following:
1. Measure the Belt span as shown.
2. Divide belt span by 64 to get belt deflection needed to check tension.
3. Set large "0" ring on span scale at required belt deflection. This scale is in 1/16" increments.
4. Set small "0" ring at zero on the "Force Scale" (plunger).
5. Place the larger end of the tension checker squarely on one belt at the center of the belt span. Apply force on the plunger until the
bottom of the large "0" ring is even with the top of the next belt or with the bottom of a straight edge laid across the sheaves.
6. Read the force scale under the small "0" ring to determine force required to give the needed deflection.
7. Compare the force scale reading with the correct value for the belt style and cross section used, as given in table on next page.
The force should be between the minimum and maximum values shown.
8. If there is too little deflection force, the belts should be tightened. If there is too much deflection force, the belts should be
loosened.
Note: Tension new drives at the maximum deflection force recommended. Check the tension at least two times during the first day's
operation as there normally will be a rapid decrease in belt tension until belts have run in. Check the tension periodically after the first
day's operation and keep tension in recommended area. The correct operating tension for a V-belt drive is the lowest tension at which
the belts will not slip under the peak load conditions. Shafts must be adequate for the tensions required.
19
BELT TENSION TESTING PROCEDURE
BELT SPAN
DEFLECTION =
64
FORCE SCALE
SMALL
"0"
RING
BELT SPAN
SPAN SCALE
LARGE
"0"
RING
BELTS
BELT TYPE BELT CROSS SECTION SMALL PULLEY PITCH DIA. (P.D.) DEFLECTION FORCE - LBS.
RANGE MINIMUM MAXIMUM
1.25 – 1.75 1/2 5/8
– 3L 2 – 2.25 5/8 7/8
2.5 – 3 3/4 1-1/8
2.1 – 2.8 1-1/8 1-5/8
A 4L 3 – 3.5 1-1/2 2-1/8
3.7 – 5 1-7/8 2-5/8
3 – 4.2 2 2-7/8
B 5L 4.5 – 5.2 2-3/8 3-3/8
PACKAGE UNIT
CONTROL PANEL
L1
LEGEND
HVTB
L2
ECB - ELECTRONIC CONTROL BOARD
L3 HVTB - HIGH VOLTAGE TERMINAL BLOCK
LI - LINE1
NTB
N L2 - LINE2
L3 - LINE3
G
N - NEUTRAL TERMINAL BLOCK
G - GROUND
FIELD WIRING
GND
+5V
ECB
B
A
CONTROL WIRES-INTERCONNECTING
( USE 16 TO 22 AWG WIRE) A B +5V GND
INDOOR THERMOSTAT
20
PREVENTIVE MAINTENANCE SCHEDULE
CAUTION: Disconnect power supply and allow all rotating parts to stop before servicing the unit.
6 12
Grease/oil as required X
Clean and fix thermal bulbs in the correct location. Insulate it. X
SPECIAL : Manifold gauge set, R-22 charging cylinder, belt tension checker, leak detector, vacuum pump with electronic gauges,
thermometer, hook type ammeter/voltmeter/ohmmeter and oxy-acetylene brazing set etc.
21
TROUBLE SHOOTING CHART
SYMPTOM CAUSES CHECK & CORRECTIVE MEASURE
Thermostat shows no display 1. Power off/Blown fuse 1. Check the power. Switch ON the circuit breaker.
Replace fuse if it blown.
2. Faulty field wiring 2. Check wiring against diagram.
3. Loose connections 3. Check and correct it.
4. Defective thermostat 4. Replace it.
Thermostat LCD panel display is not
1. Battery life is over 1. Replace battery
bright & does not function properly
Blower not running, compressor short 1. Blower belt slipped/not fixed 1. Correct belt. Check tension and alignment.
cycles 2. Faulty wiring 2. Check wiring against diagram.
3. Burned wiring 3. Check and correct it.
4. Defective blower motor contactor 4. Replace if.
5. Defective blower motor 5. Replace it.
Blower running, no sufficient air 1. Wrong rotation (Applicable initial start up/or after 1. Check the rotation of blower, interchange phase
a power failure), 3 phase motor of blower motor from blower motor contactor.
Blower running, but with not enough 1. Loose Belt 1. Adjust it & check belt tension.
supply air 2. Variable pulley wide open 2. Adjust the pitch of the pulley.
3. Return air obstructed 3. Check and remove the obstructions.
4. High static pressure 4. Verify static pressure and fan performance data.
5. Improper pulley selection 5. Change pulley (if blower motor ampere within rated load).
6. Closed dampers/improper air balance 6. Check all dampers opened properly. Balance air.
7. Dirty filter 7. Clean it.
8. Dirty cooling coil 8. Clean it.
Blower running and delivers excess 1. Variable pulley needs more tightening 1. Adjust the pitch of the pulley.
air 2. Improper pulley/motor selection 2. Select suitable combination.
3. Low external static pressure 3. Check the duct design.
Blower runs, compressor not working 1. Safety circuit open due to low suction pressure, 1. Re-set the unit and determine the reason. Check
high discharge pressure, overload protector high & low pressure (refer to symptom for "low/
high suction pressure & high discharge pressure").
2. Defective compressor contactor 2. Replace it.
3. Burned wiring 3. Check and replace it.
4. Defective compressor 4. Replace it.
Compressor runs, but short cycling 1. Safety circuit open due to: 1. a) Verify the reason for low suction pressure
a) Low suction pressure (refer to symptom for "low suction pressure").
b) High discharge pressures b) Verify the reason for high discharge pressure
(refer to symptom for "high discharge pressure").
c) Overload protector c) Check dome temperature. RLA each phase.
Verify the reason.
2. Thermostat in cold location 2. Check and relocate as required.
3. High thermostat setting 3. Lower the temperature setting to 210C for test.
Thermostat shows faulty indication 1. Safety circuit open due to: 1. a) Verify the reason & correct it (refer to symptom
for "low suction pressure").
a) Low pressure switch b) Verify the reason for high discharge pressure.
b) High pressure switch (refer to symptom for "high discharge pressure").
c) Overload protector c) Check comp. RLA against nameplate for each phase,
check comp. dome temperature, etc. & correct it.
Low suction pressure 1. Less Freon 1. Check for gas leak & charge freon as required.
2. Loose belt 2. Adjust it. Check belt tension.
3. Variable pulley widely open 3. Adjust the pulley.
4. Dirty filter 4. Clean it.
5. Dirty cooling coil 5. Clean it.
6. Return air restricted 6. Check return air grille sizes, etc. against design.
7. Improper expansion valve bulb installation/location 7. Verify and correct it.
8. Restriction in expansion valve/filter dryer 8. Check and correct/replace it.
High suction pressure 1. Excess freon charge 1. Verify and adjust it.
2. Excess air quantity 2. Adjust air quantity.
3. High room temperature condition 3. Check & verify. Isolate the area to be cooled & observe.
4. Undersize unit (serving large area) 4. Check design/unit selection.
5. Expansion valve widely open 5. Check superheat & adjust it, if required.
6. Defective compressor valve 6. Check and replace compressor.
High discharge pressure 1. Condenser fan motor not working properly 1. Fan blade stuck with ventury. Check & correct it.
2. Excess freon charge 2. Check freon and adjust it, if necessary.
3. Dirty condenser 3. Clean it.
4. High ambient condition/Air in condenser obstructed 4. Verify the reason and correct it.
5. Defective fan motor capacitor 5. Check and replace it.
6. Defective fan motor 6. Check and replace it.
22
TROUBLE SHOOTING CHART
SYMPTOM CAUSES CHECK & CORRECTIVE MEASURE
Unit works continuously, no sufficient 1. Low suction pressure 1. Verify the reason & correct it (refer to symptom
cooling for "low suction pressure").
2. High discharge pressure 2. Verify the reason and adjust the freon, if required.(refer
to symptom for "high discharge pressure").
3. Less air quantity 3. Refer to symptom for "blower works, less air".
4. Cooling coil ices up 4. Determine the reason (refer to symptom for
"cooling coil ice up") & correct it.
5. Second stage (If exists) not working 5. Set the thermostat to lower temperature (210C)/
or verify the reason.
6. Serving large area 6. Check the design.
Unit not cooling properly during night 1. Low ambient condition 1. Check and verify the ambient temperature.
time 2. Safety low pressure switch open due to low 2. Check the reason and correct it (refer to
suction pressure symptom for "low suction pressure").
3. Fan cycling (whenever applicable) setting low 3. Adjust the fan cycling.
4. Thermostat setting too low 4. Adjust the thermostat setting.
5. Cooling coil ices-up 5. Verify the reason and correct it (refer to
symptom for "cooling coil ice up").
6. Less air quantity 6. Verify the reason and correct it (refer to
symptom for "blower works, less air").
Not sufficiently cooling during 1. High discharge pressure 1. Check and verify the reason (refer to symptom
daytime for "high discharge pressure").
2. High thermostat setting 2. Adjust thermostat.
3. Serving large area 3. Check the design/unit selection.
4. Less air quantity 4. Check and verify the reason (refer to symptom
for "blower works, less air").
5. High ambient condition 5. Check the ambient condition.
6. Dirty condenser 6. Clean it.
Cooling coil ices up 1. Less freon 1. Check for gas leak & charge freon as required.
2. Less air quantity 2. Determine the reason and correct it (refer to
symptom for "blower works, less air").
3. Dirty filter 3. Clean it.
4. Dirty cooling coil 4. Clean it.
Unit is not restarting (after a cut-off) 1. Safety circuit open due to low pressure switch 1. Rectify the reason of low suction pressure (refer
to symptom for "low suction pressure").
Unit is taking long time to restart 1. Thermostat in cold location 1. Shift the location as required.
Compressor goes lockout (pump 1. Imbalance freon 1. Check freon charge and confirm FLA.
down system) 2. Malfunctioning pumpdown solenoid valve 2. Check pumpdown solenoid valve operation.
Taking more time for the pumpdown 1. Leaky pumpdown solenoid valve 1. Check pumpdown solenoid valve and replace it.
cycle, cooling coil ices up
Noisy unit 1. Improper installation 1.Check and correct it properly.
2. Improper vibration isolators 2. Check and correct it properly.
3. Loose parts or mountings 3. Check and tighten.
4. Tubing rattle 4. Tighten the pipe support.
5. Bent fan blade causes vibration 5. Check the balance, alignment, bracket, etc.
Correct it/replace it.
6. Defective bearings 6. Replace the motor.
7. Belt tension is high 7. Adjust belt tension.
8. Blower motor pulley is not aligned 8. Align pulley.
Unit operational noise listening inside 1. Improper installation 1. Check and correct it.
the building 2. Improper vibration isolators 2. Check and correct it.
3. Abnormal noise in the unit 3. Verify the reason of noisy unit & correct it.
4. Unit too close to the slab/wall openings 4. Verify the design/Relocate the unit if necessary.
5. Duct design (high static) 5. Check & verify the design.
6. Wooden packing beneath the compressor is not removed 6. Remove wooden packing (if any).
Compressor not working 1. Low voltage 1. Rectify the reason & correct it.
2. Single phase failure 2. Check the compressor amperage each phase.
3. Burned wirings 3. Check and correct it.
4. Overload protector open 4. Check and verify the reason.
5. Defective contactor 5. Check and replace it.
6. Burned compressor motor winding 6. Check and replace it.
7. Damaged (stuck) compressor 7. Check and replace it.
Circuit breaker of the unit trips 1. Burned wirings 1. Check and correct the wiring.
2. Grounded wirings 2. Check meggar test.
3. Faulty field wiring 3. Check wiring against diagram.
4. Grounded compressor/blower motor 4. Replace it, if required.
5. Undersize circuit breaker 5. Check the circuit breaker ratings.
23
TYPICAL SCHEMATIC WIRING DIAGRAM
MODELS : PY036 - PY075 (Single compressor units)
POWER SUPPLY
PLS. REFER UNIT NAME PLATE
460V
230V
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
24
TYPICAL SCHEMATIC WIRING DIAGRAM
MODELS : PY036 - PY075 (Single compressor units)
LEGEND
STANDARD OPTIONS
AR AUXILIARY RELAY
1. UVM OPTION
AFS AIRFLOW SWITCH
ATB AUXILIARY TERMINAL BLOCK
BM BLOWER MOTOR
* BMC BLOWER MOTOR CONTACTOR
* CC COMPRESSOR CONTACTOR
2. SMOKE DETECTOR OPTION
CB CIRCUIT BREAKER
C. HTR CRANKCASE HEATER
COMP COMPRESSOR
CAP CAPACITOR
ECB ELECTRONIC CONTROL BOARD
* FACTORY INSTALLED B.M SPEED 3. VOLT FREE CONTACT OPTIONS
A. UNIT ON & OFF INDICATION OPTION
FL FUSE LINK
FM FAN MOTOR (CONDENSER)
FMC FAN MOTOR CONTACTOR
FR FAULT RELAY
HC HEATER CONTACTOR
HPS HIGH PRESSURE SWITCH
HVTB HIGH VOLTAGE TERMINAL BLOCK
HTR HEATER
JP JUMPER
L1 LINE 1
L2 LINE 2
L3 LINE 3
LPS LOW PRESSURE SWITCH
LUG LUG GROUND
* N NEUTRAL
* NTB NEUTRAL TERMINAL BLOCK
O/L OVER LOAD
SD SMOKE DETECTOR
C. BM ON,OFF & TRIP INDICATION OPTION TRANS TRANSFORMER
T'STAT THERMOSTAT
UVM UNDER VOLTAGE MONITOR
___ FIELD WIRING
+ DISCONNECT TAB - 1/4"
SPLICE-CLOSED END
PRESSURE SWITCH SETTINGS
4. HPS CONNECTION OPTION
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
CRANKCASE HEATER CONNECTION
2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS
EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY.
25
TYPICAL SCHEMATIC WIRING DIAGRAM
MODELS : PY090 - PY150 (Dual compressor units)
HVTB
LUG
POWER SUPPLY
PLS. REFER UNIT NAME PLATE
HEATER DATA TABLE
WIRG. DGM. SUITS
230V/3PH/60HZ
460V/3PH/60HZ &
380V/3PH/60Hz UNITS
NOTE
1.NTB IS APPLICABLE FOR
380V/3PH/60Hz UNITS
460V
TYPE-I TYPE-II
230V
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
26
TYPICAL SCHEMATIC WIRING DIAGRAM
MODELS : PY090 - PY150 (Dual compressor units)
CONNECTION APPLICABLE FOR 3. VOLT FREE CONTACT OPTIONS
LEGEND
1PH FM ONLY BM WITH EXTERNAL OLR A. UNIT ON & OFF INDICATION OPTION AR AUXILIARY RELAY
AFS AIRFLOW SWITCH
ATB AUXILIARY TERMINAL BLOCK
BM BLOWER MOTOR
BMC BLOWER MOTOR CONTACTOR
CC COMPRESSOR CONTACTOR
CB CIRCUIT BREAKER
C. HTR CRANKCASE HEATER
COMP COMPRESSOR
CAP CAPACITOR
ECB ELECTRONIC CONTROL BOARD
FL FUSE LINK
FM FAN MOTOR (CONDENSER)
FMC FAN MOTOR CONTACTOR
FR FAULT RELAY
CRANKCASE HEATER CONNECTION HC HEATER CONTACTOR
HPS HIGH PRESSURE SWITCH
HVTB HIGH VOLTAGE TERMINAL BLOCK
HTR HEATER
JP JUMPER
L1 LINE 1
C. BM ON,OFF & TRIP INDICATION OPTION L2 LINE 2
L3 LINE 3
LPS LOW PRESSURE SWITCH
STANDARD OPTIONS LUG LUG GROUND
N NEUTRAL
1. UVM OPTION
NTB NEUTRAL TERMINAL BLOCK
O/L OVER LOAD
SSPS SOLID STATE PROTECTIVE SYSTEM
FAN MOTOR CONTROL CONNECTION SD SMOKE DETECTOR
(APPLICABLE FOR FM WITH T.O.P)
TRANS TRANSFORMER
2. SMOKE DETECTOR OPTION T'STAT THERMOSTAT
UVM UNDER VOLTAGE MONITOR
TOP FM THERMAL OVERLOAD PROTECTION
___ FIELD WIRING
HPS OPTION
+ DISCONNECT TAB - 1/4"
SPLICE-CLOSED END
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
27
TYPICAL SCHEMATIC WIRING DIAGRAM
MODELS : PY180 - PY360 (Dual compressor units)
HVTB
POWER SUPPLY
PLS. REFER UNIT NAME PLATE
230V/3PH/60HZ
460V/3PH/60HZ &
CONNECTION FOR COMPRESSOR
380V/3PH/60Hz UNITS WITH MOTOR OVERLOAD
NOTE
1.NTB IS APPLICABLE FOR
380V/3PH/60Hz UNITS
HEATER OPTION-1 (SEE HEATER DATA TABLE) (SEE HEATER DATA TABLE)
HEATER OPTION - 2
460V
230V
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
28
TYPICAL SCHEMATIC WIRING DIAGRAM
MODELS : PY180 - PY360 (Dual compressor units)
STANDARD OPTIONS LEGEND
TO HVTB
1. UVM OPTION AR AUXILIARY RELAY
AFS AIRFLOW SWITCH
TO HVTB
ATB AUXILIARY TERMINAL BLOCK
BM BLOWER MOTOR
BMC BLOWER MOTOR CONTACTOR
CC COMPRESSOR CONTACTOR
2. SMOKE DETECTOR OPTION CB CIRCUIT BREAKER
C. HTR CRANKCASE HEATER
COMP COMPRESSOR
CAP CAPACITOR
ECB ELECTRONIC CONTROL BOARD
3. VOLT FREE CONTACT OPTIONS FL FUSE LINK
FM FAN MOTOR (CONDENSER)
A. UNIT ON & OFF INDICATION OPTION
FMC FAN MOTOR CONTACTOR
FR FAULT RELAY
HC HEATER CONTACTOR
HPS HIGH PRESSURE SWITCH
COMP. WITH CIRCUIT BREAKER OPTION HVTB HIGH VOLTAGE TERMINAL BLOCK
HTR HEATER
HVTB
JP JUMPER
L1 LINE 1
L2 LINE 2
LUG L3 LINE 3
LPS LOW PRESSURE SWITCH
LUG LUG GROUND
N NEUTRAL
NTB NEUTRAL TERMINAL BLOCK
O/L OVER LOAD
SSPS SOLID STATE PROTECTIVE SYSTEM
SD SMOKE DETECTOR
TRANS TRANSFORMER
LOW AMBIENT OPTION T'STAT THERMOSTAT
UVM UNDER VOLTAGE MONITOR
TOP FM THERMAL OVERLOAD PROTECTION
___ FIELD WIRING
C. BM ON,OFF & TRIP INDICATION OPTION + DISCONNECT TAB - 1/4"
SPLICE-CLOSED END
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
29
PARTS LIST
MODEL NUMBER PY036C PY036H PY036M PY036F PY048C PY048H PY048M PY048F
COMPRESSOR 800-684-01 800-684-04 800-684-14 800-684-07 800-684-03 800-684-06 800-684-09 800-684-09
CONDENSER FAN MOTOR 800-544-02 800-544-02 800-544-02 800-547-32 800-544-02 800-544-02 800-544-02 800-547-32
BLOWER MOTOR 800-547-72 800-547-72 800-547-72 800-547-73 800-546-88 800-546-88 800-546-88 800-546-90
BLOWER WHEEL 800-707-34 800-707-34 800-707-34 800-707-34 800-707-34 800-707-34 800-707-34 800-707-34
CONDENSER FAN PROPELLER 800-224-49 800-224-49 800-224-49 800-224-49 800-224-49 800-224-49 800-224-49 800-224-49
CONTACTOR COMPRESSOR 800-736-07 800-095-01 800-095-01 800-095-01 800-736-22 800-736-22 800-095-01 800-095-01
CONTACTOR BLOWER MOTOR 800-736-27 800-736-27 800-736-27 800-736-27 800-736-27 800-736-27 800-736-27 800-736-27
CAPACITOR FAN MOTOR 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15 800-353-15
AIRFLOW SWITCH 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02
ORIFICE PISTON 800-195-16 800-195-16 800-195-16 800-195-16 800-195-20 800-195-20 800-195-20 800-195-20
ORIFICE DISTRIBUTOR 800-194-15 800-194-15 800-194-15 800-194-15 800-194-17 800-194-17 800-194-17 800-194-17
LOW PRESSURE CONTROL 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
FAN GRILLE 800-625-46 800-625-46 800-625-46 800-625-46 800-625-46 800-625-46 800-625-46 800-625-46
FILTER DRIER 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08
30
PARTS LIST
MODEL NUMBER PY075H PY075M PY075F PY090H PY090M PY090F PY100H PY100M PY100F
COMPRESSOR 800-674-23 800-674-24 800-674-25 800-684-05 800-684-09 800-684-08 800-684-06 800-684-09 800-684-09
CONDENSER FAN MOTOR 800-545-58 800-545-58 800-545-63 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68
BLOWER MOTOR 800-544-13 800-546-44 800-544-13 800-544-16 800-546-29 800-544-16 800-544-16 800-546-29 800-544-16
BLOWER WHEEL 800-707-46 800-707-46 800-707-46 800-707-46 800-707-46 800-707-46 800-707-02 800-707-02 800-707-02
CONDENSER FAN PROPELLER 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23
CONTACTOR COMPRESSOR 800-736-22 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
CONTACTOR BLOWER MOTOR 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
CONTACTOR COND. FAN MOTOR N.A. N.A. N.A. 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
AIRFLOW SWITCH 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02
ORIFICE PISTON 800-195-35 800-195-35 800-195-35 800-195-17 800-195-17 800-195-17 800-195-20 800-195-20 800-195-20
ORIFICE DISTRIBUTOR 800-194-18 800-194-18 800-194-18 800-194-15 800-194-15 800-194-15 800-194-15 800-194-15 800-194-15
LOW PRESSURE CONTROL 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
HIGH PRESSURE CONTROL (OPTION) 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00
FAN GRILLE 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29
FILTER DRIER 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08
MODEL NUMBER PY120H PY120M PY120F PY150H PY150M PY150F PY180H PY180M PY180F
800-674-79 800-674-80 800-674-81
COMPRESSOR 800-672-51 800-672-52 800-672-52 800-674-23 800-674-24 800-674-25 800-674-76 800-674-77 800-674-78
CONDENSER FAN MOTOR 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68 800-545-68
BLOWER MOTOR 800-544-17 800-546-92 800-544-17 800-544-17 800-546-92 800-544-17 800-544-72 800-544-64 800-544-72
BLOWER WHEEL 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02 800-707-02
CONDENSER FAN PROPELLER 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23 800-224-23
800-736-48
CONTACTOR COMPRESSOR 800-736-22 800-095-01 800-095-01 800-736-22 800-095-01 800-095-01 800-736-22 800-095-01 800-095-01
CONTACTOR BLOWER MOTOR 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-098-55 800-098-55 800-098-55
CONTACTOR COND. FAN MOTOR 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
AIRFLOW SWITCH 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02
EXPANSION VALVE* 800-195-22 800-195-22 800-195-22 800-195-35 800-195-35 800-195-35 800-182-00 800-182-00 800-182-00
DISTRIBUTOR 800-194-18 800-194-18 800-194-18 800-194-18 800-194-18 800-194-18 800-196-00 800-196-00 800-196-00
LOW PRESSURE CONTROL 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
HIGH PRESSURE CONTROL (OPTION) 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00
FAN GRILLE 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-29 800-625-74 800-625-74 800-625-74
FILTER DRIER 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-08 800-531-05 800-531-05 800-531-05
31
PARTS LIST
MODEL NUMBER PY210H PY210M PY210F PY240H PY240M PY240F PY300H PY300M PY300F
COMPRESSOR 800-674-65 800-674-66 800-674-67 800-674-36 800-674-37 800-674-38 800-674-17 800-674-18 800-674-19
CONDENSER FAN MOTOR 800-545-68 800-545-68 800-545-68 800-555-06 800-555-06 800-555-06 800-555-06 800-555-06 800-555-06
BLOWER MOTOR 800-544-72 800-544-64 800-544-72 800-544-73 800-544-65 800-544-73 800-544-73 800-544-65 800-544-73
BLOWER WHEEL 800-707-02 800-707-02 800-707-02 800-707-23 800-707-23 800-707-23 800-707-23 800-707-23 800-707-23
CONDENSER FAN PROPELLER 800-224-23 800-224-23 800-224-23 800-224-28 800-224-28 800-224-28 800-224-28 800-224-28 800-224-28
CONTACTOR COMPRESSOR 800-736-48 800-736-22 800-095-01 800-736-25 800-736-22 800-736-22 800-736-25 800-736-22 800-736-22
CONTACTOR BLOWER MOTOR 800-098-55 800-098-55 800-098-55 800-098-59 800-098-55 800-098-55 800-098-59 800-098-55 800-098-55
CONTACTOR COND. FAN MOTOR 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
AIRFLOW SWITCH 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02 800-005-02
EXPANSION VALVE 800-182-00 800-182-00 800-182-00 800-185-00 800-185-00 800-185-00 800-186-00 800-186-00 800-186-00
DISTRIBUTOR 800-196-00 800-196-00 800-196-00 800-194-01 800-194-01 800-194-01 800-192-02 800-192-02 800-192-02
LOW PRESSURE CONTROL 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00 800-557-00
HIGH PRESSURE CONTROL (OPTION) 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00
FAN GRILLE 800-625-74 800-625-74 800-625-74 800-625-38 800-625-38 800-625-38 800-625-38 800-625-38 800-625-38
FILTER DRIER 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05 800-531-05
CONTACTOR COND. FAN MOTOR 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01 800-095-01
HIGH PRESSURE CONTROL (OPTION) 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00 800-558-00
32
ADE IN
M
SAUDI ARABIA
M
A D E I N
Packaged Units
PY (R-410A) High Efficiency Series UP TO
Founded in 1974, Zamil Air Conditioners was one of the first air conditioning companies to be established in Saudi Arabia. Today,
the company produces about one million air conditioners per year. Aside from its head office and two manufacturing plants in
Dammam, Saudi Arabia, the company also has production facilities in India. The company supplies air conditioning products to
over 55 countries across the world, with its major markets located in the GCC, Middle East, North Africa, Europe and Asia.
Zamil Air Conditioners is the first Middle Eastern company to achieve the prestigious AHRI certification (Air-Conditioning, Heating
and Refrigeration Institute, USA). The company is also 9001:2015 Quality Management System, ISO14001:2015 (Environment
Management) and OHSAS 18001:2007 (Occupational Safety) certified with many of its products tested and approved by
Eurovent, AHRI, SASO, ESMA & UL.
Companies:
• Zamil Air Conditioners & Home Appliances Co. (L.L.C),
• Zamil Central Air Conditioners Co. (L.L.C),
• Zamil Air Conditioning and Refrigeration Services Co. (L.L.C)
Manufacturing Facilities:
The company has two factories in Saudi Arabia located in the 1st and 2nd Industrial Cities of Dammam. The company also has
production facilities in India.
Core Values
VISION:
To be the partner-of-choice COMMUNITY &
for environmental control HONESTY &
PROSPERITY
INTEGRITY
solutions that are based We believe in mutual prosperity.
We believe goodwill and good
on lifetime value reputation are core to our business.
We aspire to thrive in business
while bringing progress and
We uphold honesty, integrity, prosperity to our own people and
professionalism and a high level of communities where we operate.
business ethics. We observe prudence Our culture, our ideas, our
and fairness in dealing with our practices, our environmental
MISSION: stakeholders. concern, and our teamwork lead
us to create superior values for
To make air-conditioning people and communities
Affordable, Reliable and around us.
Energy-Efficient
VALUES
LEADERSHIP &
CUSTOMER & PRUDENCE
EXCELLENCE We cultivate talent and leadership
to create sound business
We are diligent about understanding solutions, to best meet our
and fulfilling our customers’ needs. customer needs, and to develop
We strive to please our customers with markets, people and shareholder
excellence in quality and services. We value. We do so by optimizing use
listen to our customers and “go the of funds, resources, materials, and
extra mile” to satisfy them. INNOVATION & technologies. We build prudence
CHANGE and cost-effectiveness in our
leadership culture passing on
We are passionate about
benefits to our customers.
meaningful innovation. We are a
learning organization. We learn
from our experiences and global
best practices, and we innovate to
create leading local solutions
leveraging on world class
knowledge. We embrace positive
change brought forth by innovation
and aspirations to grow our
business.
Research & Development
Zamil Air Conditioners boasts of its state-of-the-art testing facilities – “Ikhtebar” which is a third party air conditioner testing
facility built by Intertek Testing Services (ITS) and certified by Electrical Testing Laboratories (ETL). Equipped to perform a wide
range of tests under many recognized local and international standards including: AHRI 210/240; AHRI 410; AHRI 310/380; AHRI
430; AHRI 440; AHRI 340/360; ASHRAE 116; ASHRAE 37;ASHRAE 41.1; AHRI 365; ISO 5151; SASO 385; SASO 2682; UL 1995
and AHRI 550/590.
Features:
• Performance test of whole range of air conditioners – consumer as well as commercial, in capacities from ½ TR to 600 TR
• Support research and development initiatives through implementation of state of the art computational programs.
• Test products for conformance to local and international certifications and standards such as SASO, AHRI, UL, AHAM etc.
Facility:
• Calorimetric Test Rooms
• Psychrometric Test Rooms
• Chiller Test Facility
• Sound Lab
• Reliability Test Facility
Parent Company
Headquartered in Dammam, Saudi Arabia, Zamil Industrial Investment Company ('Zamil Industrial') is a premier business group
engaged in the design, engineering and manufacturing of innovative products and solutions for the global building and construc-
tion industry.
Zamil Industrial offers a wide range of products and services in four sectors viz. HVAC, Steel, Insulation and Concrete. Zamil
Industrial’s key products and services include: air conditioning systems, pre-engineered steel buildings, steel structures, telecom
and transmission towers, process equipment, precast concrete building products, insulation products, installation and mainte-
nance of HVAC Solutions, and solar power solutions.
The company employs more than 15,500 people and derives about 25% of its revenues from outside Saudi Arabia. Zamil Indus-
trial products are sold in more than 90 countries around the globe, and the company operates manufacturing facilities in Saudi
Arabia, United Arab Emirates, Egypt, India and Vietnam. Zamil Industrial shares are actively traded on the Saudi Stock Exchange
(Tadawul).
INDEX
Contents Page
A: STANDARD FEATURES
1
BLOWER DRIVE OPTIONS
STANDARD SPECIFICATIONS
A. General
Packaged cooling or combination heating and cooling units suitable for mounting on the roof or ground. The packaged unit consists of
scroll compressors, cooling coil, condenser coil, control wiring and interconnecting piping - all factory assembled and mounted on
heavy gauge G-90 galvanized steel sheet press formed base, ready for field connection to utilities and ducts. The packaged unit is of
rigid construction with holes provided in the base rails for overhead rigging. The unit is provided with an integral weather resistant
control panel.
These units are rated, tested and certified in accordance with AHRI standards 210/240 and AHRI 340/360. Also, These units are
rated, tested and certified in accordance with AHRI standards 210/240 and AHRI 340/360. Also, these units are UL 1995 certified
thru Intertek with Optional ETL mark on the unit, and meet ASHRAE 90.1 and SASO 2874 requirements.
B. Unit Enclosure
Panels are of heavy gauge, G-90 galvanized steel sheet with removable access panels, completely weatherized for outdoor installation
and properly reinforced and brazed. Panels and access doors are provided for inspection and access for all internal parts. Enclosures
are provided with adequately reinforced points of support for setting the unit. Steel sheet panels are zinc-coated and galvanized by the
hot dip process of lock forming quality conforming to ASTM A 653 commercial weight G-90, followed by baked on electrostatic polyes-
ter dry powder coat paint, on all external panels.
C. Compressor
Compressors are hermetic scroll for all models. They are provided with all the standard controls and accessories necessary for safe
operation. These are equipped with internal motor protector, factory installed crank case heater and rubber vibration isolator for quiet
and efficient operation.
2
D. Air Cooled Condensing Section
1. The air-cooled condensing section is enclosed within the unit housing and consists of condenser coil, fan(s), electric motor(s) and
inherently protected compressor(s). Inner grooved copper tubes , mechanically bonded to enhanced aluminum fins are standard
for all condenser coils. As an option, Anti-corrosion coils with either enhanced pre-coated, spray-coated or corrugated copper fins
can be provided. tube support sheets are galvanized steel, formed to provide structural strength.
2. Fans are propeller type, direct driven, upward discharge and provided with fan grille mounted on the casing.
3. Motors are totally enclosed air-over type with class ‘F’ insulation & IP55 ratings. Inherent thermal protection is automatic reset
type.
• PUMP DOWN FUNCTION: In units equipped with pump down system, the controller provides the time delay between solenoid’s
opening and compressor starting to equalize the pressure in the system necessary for compressor to startup. (Selectable through
dip switch setting on control board).
• COMPRESSOR ANTI-RECYCLING PROTECTION: The controller has a built-in 3 minutes minimum off timer for compressor.
This is for compressor protection in case of accidental manual re-set or immediate re-cycling of thermostat due to load demand.
• COMPRESSOR LOCK-OUT FUNCTION: If any of the unit’s safety control trips due to abnormal conditions, the electronic
controls locks out the compressor after a pre-determined timing preventing a re-start unless attended by a qualified service
technician. The unit can be re-started through thermostat re-set after ensuring safe system conditions.
• FAULT DIAGNOSTICS: In case of system fault, LED’s on the board emits a flashing signal indicating where the fault is.This is to
guide the service technician in identifying the fault.
• DIGITAL I/O’s: The unit’s control board is compatible to operate with a DDC controller or any standard 24V a.c. thermostat
commercially available.
• SEQUENTIAL CONTROL: With input signals from the thermostat, the motors in the equipment is started in sequential order:
supply fan – condenser fan – compressor; at a pre-determined timings.
3
I. Anti Ice Thermostat
All package units are provided with Anti Ice thermostat. This thermostat is located on the evaporator coil. It detects frost build-up and
turns off the compressor, allowing the coil to clear. Once the frost has melted, the compressor can be re-energized.
K. Electronic Thermostat
General information: Electronic thermostat shall control one or two stage heating and cooling applications. The thermostat normally
displays room temperature and mode of operation.
The temperature can be set by up/down buttons for both cooling and heating cycles. The thermostat also allows you to select continu-
ous fan operation, or have the fan on intermittent operation with the equipment. The thermostat is best located about 1500 mm (5 Ft.)
above floor level, on a partition wall (not an outside wall), and should not be exposed to direct light from lamps, sun etc. It should be in
return air stream, away from supply air registers/diffusers.
TYPICAL THERMOSTAT
Heating Cooling Selector Switch Positions
EPN EPN
Stages Stages Mode Switch Fan Switch
TERMOSTAT KIT
1&2 1 OFF-HEAT/COOL ON - AUTO EPN7900007604
(SINGLE) PY036-075
TERMOSTAT KIT
1&2 2 OFF-HEAT/COOL ON - AUTO EPN7900007605
(DUEL) PY100-390
A. Electric Heaters
Electric heaters are of the resistance open coil type and conform to the requirements of UL 573 or equivalent. Electrical characteristics,
kW capacities and number of stages are as indicated in page #5. Airflow switches, fusible links and overheat limit thermostats are
provided to shut-off power in case of airflow failure/overheat. Electric heater kit is installed as an externally mounted kit at the supply
opening.
4
FIELD INSTALLED ACCESSORIES
5
PHYSICAL DATA
(DIRECT DRIVE MOTOR)
6
PHYSICAL DATA
7
PHYSICAL DATA
8
AHRI CAPACITY RATING
9
SELECTION PROCEDURE
Enter the fan performance table for PY180 model. For 6000 CFM and external static pressure of 1.4 INCH WG, it requires 866 RPM
and 3.7 brake horse power (BHP) wherein the standard motor will meet job requirements.
10
COOLING CAPACITIES
TC – Total Capacity (1000 Btuh) Gross WBE – Wet Bulb Temp. (0F) of Air Entering Coil
SC – Sensible Heat Capacity (1000 Btuh) Gross kW – Compressor power input
DBE – Dry Bulb Temp. (0F) of Air Entering Coil
11
COOLING CAPACITIES
TC – Total Capacity (1000 Btuh) Gross WBE – Wet Bulb Temp. (0F) of Air Entering Coil
SC – Sensible Heat Capacity (1000 Btuh) Gross kW – Compressor power input
DBE – Dry Bulb Temp. (0F) of Air Entering Coil
12
COOLING CAPACITIES
TC – Total Capacity (1000 Btuh) Gross WBE – Wet Bulb Temp. (0F) of Air Entering Coil
SC – Sensible Heat Capacity (1000 Btuh) Gross kW – Compressor power input
DBE – Dry Bulb Temp. (0F) of Air Entering Coil
13
COOLING CAPACITIES
TC – Total Capacity (1000 Btuh) Gross WBE – Wet Bulb Temp. (0F) of Air Entering Coil
SC – Sensible Heat Capacity (1000 Btuh) Gross kW – Compressor power input
DBE – Dry Bulb Temp. (0F) of Air Entering Coil
14
COOLING CAPACITIES
TC – Total Capacity (1000 Btuh) Gross WBE – Wet Bulb Temp. (0F) of Air Entering Coil
SC – Sensible Heat Capacity (1000 Btuh) Gross kW – Compressor power input
DBE – Dry Bulb Temp. (0F) of Air Entering Coil
15
COOLING CAPACITIES
TC – Total Capacity (1000 Btuh) Gross WBE – Wet Bulb Temp. (0F) of Air Entering Coil
SC – Sensible Heat Capacity (1000 Btuh) Gross kW – Compressor power input
DBE – Dry Bulb Temp. (0F) of Air Entering Coil
16
COOLING CAPACITIES
TC – Total Capacity (1000 Btuh) Gross WBE – Wet Bulb Temp. (0F) of Air Entering Coil
SC – Sensible Heat Capacity (1000 Btuh) Gross kW – Compressor power input
DBE – Dry Bulb Temp. (0F) of Air Entering Coil
17
ELECTRICAL DATA
LEGEND:
FM - Fan Motor HP - Horse Power FLA - Full Load Amps
RLA - Rated Load Amps LRA - Locked Rotor Amps MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection * Two stage heater
NOTE: The equipment is guaranteed to operate within the voltage range mentioned in the electrical data, while
further voltage tolerances can be supported with special orders.
18
ELECTRICAL DATA
LEGEND:
FM - Fan Motor
HP - Horse Power
FLA - Full Load Amps
RLA - Rated Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
* Two stage heater
NOTE: The equipment is guaranteed to operate within the voltage range mentioned in the electrical data, while
further voltage tolerances can be supported with special orders.
19
ELECTRICAL DATA
MODEL No.: PY100
Power supply Voltage range Fan mtr Comp (each) Blwr Mtr Electric Heater
MCA MOCP
(V-PH-HZ) Min Max. FLA RLA LRA HP FLA Nom. kW FLA
- - 44.2 60
7.5 18.8 44.2 60
2 5.3 10* 25.1 44.2 60
(STD) 15* 37.7 53.7 60
20* 50.2 69.4 70
- - 46.8 60
7.5 18.8 46.8 60
230-3-60 207 253 2.6 16.1 98 3 7.9 10* 25.1 46.8 60
(ALT) 15* 37.7 57.0 60
20* 50.2 72.6 80
- - 52.6 60
7.5 18.8 52.6 60
5 13.8 10* 25.1 52.6 60
(ALT) 15* 37.7 64.3 70
20* 50.2 80.0 90
- - 26.9 35
7.5 11.4 26.9 35
2 3.1 10* 15.2 26.9 35
(STD) 15* 22.8 32.3 35
20* 30.4 41.8 45
- - 28.4 35
7.5 11.4 28.4 35
380/400-3-60 342 418 1.6 9.9 64 3 4.6 10* 15.2 28.4 35
(4 WIRE) (ALT) 15* 22.8 34.2 35
20* 30.4 43.7 45
- - 32.3 40
7.5 11.4 32.3 40
5 8.4 10* 15.2 32.3 40
(ALT) 15* 22.8 39.0 40
20* 30.4 48.5 50
- - 20.7 25
7.5 9.4 20.7 25
2 2.8 10* 12.6 20.7 25
(STD) 15* 18.8 27.1 30
20* 25.1 34.9 40
- - 22.2 25
7.5 9.4 22.2 25
460-3-60 414 506 1.9 7.1 55 3 4.4 10* 12.6 22.2 25
(ALT) 15* 18.8 29.0 30
20* 25.1 36.8 40
- - 24.8 30
7.5 9.4 24.8 30
5 6.9 10* 12.6 24.8 30
(ALT) 15* 18.8 32.2 35
20* 25.1 40.0 45
LEGEND:
FM - Fan Motor
HP - Horse Power
FLA - Full Load Amps
RLA - Rated Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
* Two stage heater
NOTE: The equipment is guaranteed to operate within the voltage range mentioned in the electrical data, while
further voltage tolerances can be supported with special orders.
20
ELECTRICAL DATA
MODEL No.: PY120
Power supply Voltage range FM (each) Comp (each) Blwr Mtr Electric Heater
MCA MOCP
(V-PH-HZ) Min Max. FLA RLA LRA HP FLA Nom. kW FLA
- - 50.1 60
7.5 18.8 50.1 60
2 5.3 10* 25.1 50.1 60
(STD) 15* 37.7 53.7 60
20* 50.2 69.4 70
- - 52.7 70
7.5 18.8 52.7 70
230-3-60 207 253 2.5 17.7 110 3 7.9 10* 25.1 52.7 70
(ALT) 15* 37.7 56.9 70
20* 50.2 72.6 80
- - 58.6 70
7.5 18.8 58.6 70
5 13.8 10* 25.1 58.6 70
(ALT) 15* 37.7 64.3 70
20* 50.2 80.0 90
- - 28.1 35
7.5 11.4 28.1 35
2 3.1 10* 15.2 28.1 35
(STD) 15* 22.8 32.3 35
20* 30.4 41.8 45
- - 29.6 35
7.5 11.4 29.6 35
380/400-3-60 342 418 2.5 8.9 66 3 4.6 10* 15.2 29.6 35
(4 WIRE) (ALT) 15* 22.8 34.2 35
20* 30.4 43.7 45
- - 33.4 40
7.5 11.4 33.4 40
5 8.4 10* 15.2 33.4 40
(ALT) 15* 22.8 39.0 40
20* 30.4 48.5 50
- - 22.9 30
7.5 9.4 22.9 30
2 2.8 10* 12.6 22.9 30
(STD) 15* 18.8 27.1 30
20* 25.1 34.9 40
- - 24.4 30
7.5 9.4 24.4 30
460-3-60 414 506 1.15 7.9 55 3 4.4 10* 12.6 24.4 30
(ALT) 15* 18.8 29.0 30
20* 25.1 36.8 40
- - 27.0 30
7.5 9.4 27.0 30
5 6.9 10* 12.6 27.0 30
(ALT) 15* 18.8 32.2 35
20* 25.1 40.0 45
LEGEND:
FM - Fan Motor
HP - Horse Power
FLA - Full Load Amps
RLA - Rated Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
* Two stage heater
NOTE: The equipment is guaranteed to operate within the voltage range mentioned in the electrical data, while
further voltage tolerances can be supported with special orders.
21
ELECTRICAL DATA
LEGEND:
FM - Fan Motor
HP - Horse Power
FLA - Full Load Amps
RLA - Rated Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
* Two stage heater
NOTE: The equipment is guaranteed to operate within the voltage range mentioned in the electrical data, while
further voltage tolerances can be supported with special orders.
22
ELECTRICAL DATA
LEGEND:
FM - Fan Motor
HP - Horse Power
FLA - Full Load Amps
RLA - Rated Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
* Two stage heater
NOTE: The equipment is guaranteed to operate within the voltage range mentioned in the electrical data, while
further voltage tolerances can be supported with special orders.
23
ELECTRICAL DATA
LEGEND:
FM - Fan Motor
HP - Horse Power
FLA - Full Load Amps
RLA - Rated Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
* Two stage heater
NOTE: The equipment is guaranteed to operate within the voltage range mentioned in the electrical data, while
further voltage tolerances can be supported with special orders.
24
ELECTRICAL DATA
LEGEND:
FM - Fan Motor
HP - Horse Power
FLA - Full Load Amps
RLA - Rated Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
* Two stage heater
NOTE: The equipment is guaranteed to operate within the voltage range mentioned in the electrical data, while
further voltage tolerances can be supported with special orders.
25
ELECTRICAL DATA
LEGEND:
FM - Fan Motor
HP - Horse Power
FLA - Full Load Amps
RLA - Rated Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
* Two stage heater
NOTE: The equipment is guaranteed to operate within the voltage range mentioned in the electrical data, while
further voltage tolerances can be supported with special orders.
26
ELECTRICAL DATA
LEGEND:
FM - Fan Motor
HP - Horse Power
FLA - Full Load Amps
RLA - Rated Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
* Two stage heater
NOTE: The equipment is guaranteed to operate within the voltage range mentioned in the electrical data, while
further voltage tolerances can be supported with special orders.
27
ELECTRICAL DATA
LEGEND:
FM - Fan Motor
HP - Horse Power
FLA - Full Load Amps
RLA - Rated Load Amps
LRA - Locked Rotor Amps
MCA - Minimum Circuit Amps
MOCP - Maximum Over Current Protection
* Two stage heater
NOTE: The equipment is guaranteed to operate within the voltage range mentioned in the electrical data, while
further voltage tolerances can be supported with special orders.
28
FAN PERFORMANCE DATA
(DIRECT DRIVE MOTOR)
HIGH 2125 2100 2070 2050 2040 2010 1981 1955 1930 1910 1900 1828
MEDIUM 1700 1675 1655 1655 1600 1575 1555 1530 1500 1480 1450 1410
LOW 1410 1380 1350 1310 1260 1240 1225 1170 1140 1100 * *
HIGH 2125 2100 2070 2050 2040 2010 1981 1955 1930 1910 1900 1828
MEDIUM 1700 1675 1655 1625 1600 1575 1555 1530 1500 1480 1450 1410
NOTE: 1. Values include losses for clean 1" filters, wet coils and unit casing.
2. Direct drive motors have single speed connection only. Factory set at medium speed. Thermostats are also single speed
type only. Refer to the unit wiring diagram for connecting to other motor speeds.
29
FAN PERFORMANCE DATA
Notes: 1. Values include losses for clean 1" filters, wet coils and unit casing.
2. Standard 2 HP motor to be used for the unshaded portion.
3. Alt. II (3 HP) & Alt. III (5 HP) motor to be used for the shaded portion.
4. Bordered regions indicate alternative drives I, II & III .
* For bold figures, consult your nearest Zamil representative for proper selection of drives. Drives shall be field supplied & installed.
30
FAN PERFORMANCE DATA
Notes: 1. Values include losses for clean 1" filters, wet coils and unit casing.
2. Standard 2 HP motor to be used for the unshaded portion.
3. Alt. II (3 HP) & Alt. III (5 HP) motor to be used for the shaded portion.
4. Bordered regions indicate alternative drives I, II & III .
* For bold figures, consult your nearest Zamil representative for proper selection of drives. Drives shall be field supplied & installed.
Notes: 1. Values include losses for clean 1" filters, wet coils and unit casing.
2. Standard 3 HP motor to be used for the unshaded portion.
3. Alt. 5 HP motor to be used for the shaded portion.
4. Bordered regions indicate alternative drives I & II.
* For bold figures, consult your nearest Zamil representative for proper selection of drives. Drives shall be field supplied & installed.
31
FAN PERFORMANCE DATA
Notes: 1. Values include losses for clean 1" filters, wet coils and unit casing.
2. Standard 3 HP motor to be used for the unshaded portion.
3. Alt. II (5 HP) & Alt. III (7.5 HP) motor to be used for the shaded portion.
4. Bordered regions indicate alternative drives I, II & III.
* For bold figures, consult your nearest Zamil representative for proper selection of drives. Drives shall be field supplied & installed.
Notes: 1. Values include losses for clean 1" filters, wet coils and unit casing.
2. Standard 5 HP motor to be used for the unshaded portion.
3. Alt. II (7.5 HP) & Alt. III (10 HP) motor to be used for the shaded portion.
4. Bordered regions indicate alternative drives I, II & III.
* For bold figures, consult your nearest Zamil representative for proper selection of drives. Drives shall be field supplied & installed.
32
FAN PERFORMANCE DATA
Notes: 1. Values include losses for clean 1" filters, wet coils and unit casing.
2. Standard 5 HP motor to be used for the unshaded portion.
3. 7.5 HP and 10 HP motor to be used for the shaded portion.
4. Bordered regions indicate alternative drives I, II & III.
* For bold figures, consult your nearest Zamil representative for proper selection of drives. Drives shall be field supplied & installed.
Notes: 1. Values include losses for clean 1" filters, wet coils and unit casing.
2. Standard 5 HP motor to be used for the unshaded portion.
3. 10 HP and 15 HP motor to be used for the shaded portion.
4. Bordered regions indicate alternative drives I, II & III.
* For bold figures, consult your nearest Zamil representative for proper selection of drives. Drives shall be field supplied & installed.
33
FAN PERFORMANCE DATA
Notes: 1. Values include losses for clean 1" filters, wet coils and unit casing.
2. Standard 7.5 HP motor to be used for the unshaded portion.
3. Alt. II (10 HP) & Alt. III (15 HP) motor to be used for the shaded portion.
4. Bordered regions indicate alternative drives I, II & III.
* For bold figures, consult your nearest Zamil representative for proper selection of drives. Drives shall be field supplied & installed.
34
FAN PERFORMANCE DATA
Notes: 1. Values include losses for clean 1" filters, wet coils and unit casing.
2. Standard 7.5 HP motor to be used for the unshaded portion.
3. Alt. II (10 HP) & Alt. III (15 HP) motor to be used for the shaded portion.
4. Bordered regions indicate alternative drives I, II & III.
* For bold figures, consult your nearest Zamil representative for proper selection of drives. Drives shall be field supplied & installed.
35
SOUND LEVEL DATA
To obtain Sound Pressure Level measured 5 ft. (~1.5 m) directly opposite the center of blower inlet:
1. From performance table at operating conditions, find BHP, RPM & Static Efficiency (SE).
SE= (CFM x TSP)/6362 x BHP (see step 4 & table below).
2. Read dBA level from respective graph at operating BHP & SE(%).
3. Knowing RPM, select proper row from sound power factor table and add dBA level to each values in the row to obtain
Sound Power Level (dB re 10-12 watts).
4. Calculate TSP (Total Static Pressure) as follows:
TSP = ISP + ESP
ESP (External Static Pressure) from Job Specification.
ISP (Internal Static Pressure) Calculate from table below.
NOTE:
Internal static pressure drop (ISP) include clean 1" filter, wet coil and unit casing.
36
SOUND LEVEL DATA
MODEL: PY036
STATIC EFFECIENCY %
Octave Band
Center Frequency – Hz 63 125 250 500 1000 2000 4000 8000
To obtain Sound Pressure Level at distance of 5 ft. (1.6 m) directly opposite to the center of blower inlet:
1. From performance table at operating conditions, find BHP, RPM & Static Efficiency (SE).
SE= (CFM x TSP)/6362 x BHP
2. Read dBA level from above graph at operating BHP & SE(%).
3. Knowing RPM, select proper row from above table and add dBA level to each values in the row to obtain Sound Power
Level (dB re 10-12watts).
37
SOUND LEVEL DATA
MODEL: PY048 - PY075
STATIC EFFECIENCY %
Octave Band
Center Frequency – Hz 63 125 250 500 1000 2000 4000 8000
251-495 RPM –6 +2 +11.5 +8 +5.5 +2 –1 –6.5
495-990 RPM –6.5 +1.5 +8 +10.5 +5 +1.5 –1.5 –7
990-1953 RPM –7 +1.5 +8 +7 +8 +1.5 –2 –7.5
1953-2050 RPM –7 +1.5 +8 +7 +5 +4.5 –2 –7.5
To obtain Sound Pressure Level at distance of 5 ft. (1.6 m) directly opposite to the center of blower inlet:
1. From performance table at operating conditions, find BHP, RPM & Static Efficiency (SE).
SE= (CFM x TSP)/6362 x BHP
2. Read dBA level from above graph at operating BHP & SE(%).
3. Knowing RPM, select proper row from above table and add dBA level to each values in the row to obtain Sound Power
Level (dB re 10-12watts).
38
SOUND LEVEL DATA
MODELS: PY100 - PY150
STATIC EFFECIENCY %
Octave Band
Center Frequency – Hz 63 125 250 500 1000 2000 4000 8000
To obtain Sound Pressure Level at distance of 5 ft. (1.6 m) directly opposite to the center of blower inlet:
1. From performance table at operating conditions, find BHP, RPM & Static Efficiency (SE).
SE= (CFM x TSP)/6362 x BHP
2. Read dBA level from above graph at operating BHP & SE(%).
3. Knowing RPM, select proper row from above table and add dBA level to each values in the row to obtain Sound Power
Level (dB re 10-12watts).
39
SOUND LEVEL DATA
MODELS: PY180 - PY300
STATIC EFFECIENCY %
Octave Band
Center Frequency – Hz 63 125 250 500 1000 2000 4000 8000
To obtain Sound Pressure Level at distance of 5 ft. (1.6 m) directly opposite to the center of blower inlet:
1. From performance table at operating conditions, find BHP, RPM & Static Efficiency (SE).
SE= (CFM x TSP)/6362 x BHP
2. Read dBA level from above graph at operating BHP & SE(%).
3. Knowing RPM, select proper row from above table and add dBA level to each values in the row to obtain Sound Power
Level (dB re 10-12watts).
40
SOUND LEVEL DATA
MODELS: PY350 - PY390
STATIC EFFECIENCY %
Octave Band
Center Frequency – Hz 63 125 250 500 1000 2000 4000 8000
To obtain Sound Pressure Level at distance of 5 ft. (1.6 m) directly opposite to the center of blower inlet:
1. From performance table at operating conditions, find BHP, RPM & Static Efficiency (SE).
SE= (CFM x TSP)/6362 x BHP
2. Read dBA level from above graph at operating BHP & SE(%).
3. Knowing RPM, select proper row from above table and add dBA level to each values in the row to obtain Sound Power
Level (dB re 10-12watts).
41
STATIC PRESSURE DROP (inch wg.)
MODELS: PY075
CFM
COMPONENT
1600 1800 2000 2200 2400 2600 3000 3000 3400 3600 3800
1 HEATER MODULE 0.11 0.12 0.13 0.13 0.14 0.15 0.16 0.16 0.17 0.18 0.18
2 HEATER MODULE 0.18 0.19 0.19 0.19 0.20 0.20 0.21 0.21 0.22 0.23 0.23
MODELS: PY100-150
CFM
COMPONENT
2600 2800 3000 3400 3800 4000 4200 4800 5200 5800
1 HEATER MODULE 0.04 0.04 0.05 0.08 0.10 0.11 0.12 0.14 0.16 0.18
2 HEATER MODULE 0.06 0.06 0.07 0.10 0.12 0.14 0.15 0.18 0.20 0.22
MODELS: PY180-210
CFM
COMPONENT
4800 5200 5300 6000 6200 6800 7000 7400 7600 7800 8200
1 HEATER MODULE 0.08 0.08 0.08 0.08 0.08 0.09 0.10 0.10 0.10 0.11 0.11
2 HEATER MODULE 0.14 0.14 0.14 0.14 0.14 0.16 0.16 0.16 0.16 0.17 0.17
MODELS: PY240-390
CFM
COMPONENT
6000 6600 7200 7800 8400 9000 9600 10200 10800 11400 12000
1 HEATER MODULE 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
2 HEATER MODULE 0.14 0.14 0.16 0.17 0.18 0.19 0.20 0.21 0.12 0.23 0.24
EFFECIENCY (%) 0.81 0.81 0.80 0.81 0.81 0.80 0.81 0.80
42
UNIT DIMENSIONS
PY036-060
CONTROL COMPARTMENT
CONDENSER COIL
AIR IN
[27.95]
COND. COIL COND. COIL
946 [37.26]
630
OPENING OPENING
710
POWER SUPPLY CONN
DIA 2.0" HOLE
DRAIN OUTLET
[5.98]
152
[6.73]
[5.21]
171
132
872 250 1188
[34.33] [9.84] [46.77]
925 1688
[36.42] [66.45]
12.7 ( 0.5) MOUNTING HOLES
4 NOS.
SIDE VIEW FRONT VIEW SIDE VIEW
NOTE : ALL DIMS ARE IN mm (DIMS IN BRACKETS ARE INCHES)
43
UNIT DIMENSIONS
PY075-100
CONTROL COMPARTMENT
CONDENSATE DRAIN
OUTLET 3/4" NPT
AIR IN
FILTER
SUPPLY AIR RETURN AIR
COND. COIL ACCESS
G
F
[5.21]
O
132
D
L P Ø 12.7 ( 0.5) MOUNTING
B HOLES (2 EACH SIDE)
A
MODEL A B C D E F G H J K L M N O P
PY 075 2080 (81.89) 1162 (45.75) 1034 (40.71) 1114 (43.86) 308 (12.15) 550 (21.64) 798 (31.92) 300 (11.81) 251 (9.87) 396 (15.59) 152 (5.98) 175 (6.88) 24 (0.94) 171 (6.73) 1775 (69.88)
PY 100 2212 (87) 1408 (55.43) 1085 (42.72) 1372 (54) 255 (10.03) 707 (27.84) 790 (31.10) 367 (14.46) 190 (7.48) 476 (18.74) 150 (5.91) 145 (5.709) 48 (1.89) 200 (7.87) 1907 (75.08)
NOTE : ALL DIMS ARE IN mm (DIMS IN BRACKETS ARE INCHES)
44
UNIT DIMENSIONS
PY120
CONDENSATE DRAIN
OUTLET 3/4" NPT
AIR IN
AIR IN
SUPPLY AIR RETURN AIR
K J H N
FILTER
SUPPLY AIR RETURN AIR
COND. COIL COND. COIL ACCESS
G
F
OPENING OPENING
PANEL
C
C
POWER SUPPLY CONN
DIA 2.0" HOLE DRAIN OUTLET
E
[5.21]
O
132
D
L P
B
A
MODEL A B C D E F G H J K L M N O P
PY 120 2259 (88.94) 1458 (57.42) 1250 (49.2) 1422 (55.98) 255 (10.03) 707 (27.84) 930 (36.61) 367 (14.46) 190 (7.48) 476 (18.74) 176 (6.93) 145 (5.709) 48 (1.89) 200 (7.87) 1907 (75.08)
45
UNIT DIMENSIONS
PY150-390
S
M
K U H N
P
R
136 [5.37]
F
J D
D G L G X
B
B A
MODEL A B C D G J L N H K P R S M U E F X
PY150 2794 (110.00) 1778 (70.00) 1266 (49.83) 1715 (67.52) 197 (7.75) -- 1200 (47.25) 83 (3.27) 817 (32.17) 720 (28.35) 912 (35.9) 912 (35.9) 665 (26.18) 194 (7.64) 171 (6.73) 223 (9.17) 223 (9.17) 44 (1.75)
PY180-300 3048 (120.00) 2145 (84.44) 1446 (56.94) 2077 (81.75) 324 (12.76) -- 1200 (47.25) 125 (4.92) 780 (30.71) 614 (24.17) 1105 (43.51) 1053 (41.47) 665 (26.18) 288 (11.34) 226 (8.91) 221 (8.69) 247 (9.73) 44 (1.75)
PY350-390 3800 (149.60) 2480 (97.60) 1446 (56.94) 2420 (95.27) 55 (2.20) 1230 (48.4) -- 97(3.83) 762 (30.00) 715 (28.10) 1000 (39.37) 1000 (39.37) 680 (26.77) 254 (10.00) 399 (15.70) 223 (9.17) 223 (9.17) 51 (2.00)
46
CONTROLS & SEQUENCE OF OPERATION
Scroll compressors are designed to operate in single direction only. Hence, care has to be taken to ensure correct rotation when the
system is operated. Verification of correct rotation is by observing that the suction pressure drops and discharge pressure rises when
compressor run. Reverse rotation results in abnormal sound, as well as, substantially low current draw and by interchanging power
supply wire L1 & L3 will correct this problem.
The operation of the air conditioning unit is controlled by a 24VAC electronic control board.
GENERAL
The thermostat normally displays room temperature and mode of operation. The five buttons on the front of the unit allow
complete control of the thermostat. The thermostat also allows to select continuous fan operation (useful when using an
air cleaner) or have the fan come on with the compressor.
SWITCH FUNCTION
- On/Off Key : Switch the system On or Off.
- Up Key : To increases the set temperature.
- Down Key : To decreases the set temperature.
- Mode Key : Changes the mode to Fan, Cool, Heat or Auto.
- Fan Key : Changes the Fan Operation to Auto or Continuous.
USER CONTROLS
Mode:
Select the desired mode of operation by pressing of the mode button:
Fan: In this mode of operation, the compressor will be in inactive state. Display shows room temperature. Fan will be running.
Cool: In this mode of operation, the compressor will be ON after a delay depending on the differential of room temperature & Set
temperature.
Auto: In auto mode, thermostat provide automatic changeover from heating to cooling mode & vice versa. Thermostat automati-
cally switches to maintain the desired temperature.
LVTB
R
24V ac
C
SUPPLY FAN CONTROL
G
STG1 COOLING
Y1
STG2 COOLING
Y2
W1
STG1 HEATER
W2 STG2 HEATER
LEGEND:
ATB AUXILIARY TERMINAL BLOCK
LVTB LOW VOLTAGE TERMINAL BLOCK
47
TYPICAL SCHEMATIC WIRING DIAGRAM
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
48
TYPICAL SCHEMATIC WIRING DIAGRAM
49