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AUS 32
AUTOMOTIVE GRADE UREA SOLUTION 32.5%
AdBlue Production Unit

TECHNICAL SPECIFICATION
BLUEBASIC –EBR-1500B
01.12.2020

BLUEBASIC
www.bluebasic.cc

elau@bluebasic.cc

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TECHNICAL DESCRIPTION– BLUEBASIC EBR1500B

The Bluebasic EBR1500B plant is a containerized solution designed to produce AdBlue

according to ISO 22241, meeting with the highest standards of quality and according to VDA
requirements with a maximum production capacity of 1200.00L/hour. The whole equipment
is compacted in one 20ft container. And the automatic screw feeder is delivered separately
with the 20ft container.
The whole equipment has been debugged and run successfully before its delivery. After the
customer gets the equipment, it is necessary to connect the water supply pipes, power supply
cables and drainage pipe, then it can start to produce AdBlue.
The EBR1500B production plant consists of four independent units:

1. Demineralization unit.

2. Mixing System

3. Screw feeding unit.

1. Demineralization unit

The plant is conceived to deliver 1,000L/h of permeate stream with an electrical resistivity ≥10
MΩ.cm, starting from 2.0 m3/h of raw water with a maximum concentration of ions of about
800 mg/l (TDS) and conductivity is less than 200 µS/cm. This choice allows to cover most of
the civil/industrial applications where it is expected to draw water from the local network (2
bars at least) by ensuring the production of high quality demineralized water (low conductivity)
for industrial uses and, in particular, for the production of high purity AdBlue.
During this phase, the feed water passes through double stages of reverse osmosis under
pressure and EDI system. As result, water is split into two streams: the permeate
(demineralized water) and concentrate (a concentrated solution of impurities).
The key functions and components of this stage are:

• Pre-filtration of the feed water through disposable filters, which are carbon filter,

sands filter and resin filter.

• Dosage of antiscalant and dechlorinating product.

• Filtration through osmotic membranes and EDI (Electrodeionization in short).

• Reading/control of in-line conductivity.

• Permeate and concentrate streams management (delivery/recirculation).

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• Flushing management.

2. AdBlue Mixing stage

The scope of this phase is to produce AdBlue by mixing under specific

conditions the demineralized water with urea.
The key functions and components of this stage are:
• The mixing tank with blender, 1500Liters capacity, SS304 materials.
• Loading the bag(s) of urea through the screw feeder or by workers. If
using screw feeder, every time loading urea 400KG around.
• Transferring water using the pump from the demineralized storage tank to
the stainless steel mixing tank. The demineralized water could be heated
in the storage tank. Heating the water until it reaches a defined
temperature.
• The weight of urea and the demineralized water are measured by the
weigh scales installed under the mixing tank.
• Starting the production of AdBlue by combining the demineralized water
with the urea.
• After completion of this stage and in accordance with the quality
requirements (measured by the weigh scales) of the final product, the
system will be ready to transfer the AdBlue to the outside storage tank.
The pump is used to make this transferring through the double stages of
filtrations.
• The entire system (demineralization and AdBlue production stages) is
handled by a Programmable Logic Controller (PLC) which manages among
other things:
✓ Flow of permeate and concentrate streams based on electrical
conductivity.
✓ Quality of the product in accordance with the measurement of the
weigh scales, the precision is 0.3%.
✓ The PLC can be connected to the Internet, and all condition of the
machine could be checked remotely by the Bluebasic’s engineers.

3. Technical specifications of the screw feeder

Materials: SS304
Volume of the hopper: 500Kg urea;
Feeding speed: 1000Kg urea/Hour;
Specification of the hopper: 220(L)×90(W)×220(H) cm;
Power: 2200W

Brief introduction of flow sheet inside of machine:

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Dosing system
(Option)
Raw water tank Raw water Sand filter Activated
Tap water carbon filter
(Provided by user) pump

ultraviolet
radiation
Conductivity Resistivity
Sensor sensor
Primary high
Precision pressure EDI
single stages RO
filter pump membrane

Double stage after- Reaction tank with Pure water Purified water storage tank
treatment system weighing system transfer (heating device)
pump pump

Automatically Screw feeder

Final product
Terminal filter storage tank
(Provided by user)

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Technical specification of the main machine:
No Item Quantity Speci Notes
1 Raw water pump 1 set 3m3/H 30M Stainless steel water pump
0.75kw，
2 Sand filter 1 set 530*1750 Automatic valve

3 Charcoal filter 1 pc 530*1750 Automatic valve

4 Resin softener 1 pc 330*1350 Automatic valve
4 Dosing system 1 set According to the quality of raw
water from supplier
5 High-pressure pump 2 sets 2m3/H, 30M Stainless steel water pump
0.55KW
6 Reverse osmosis 10 pcs 4040 1000L/H
membrane
7 Membrane shell 5 pcs 4080

8 Water tank 1000L 3 pcs

9 Booster pump 1 pc 2m3/H 30M 0.55kw

10 EDI membrane stack 1 pc 1000L/H

11 UV sterilizer 1 pc 3t/H

12 Pure water pump 1 pc 4m3/H 30M 1.1kw

13 Mixing system 1 pc 1500L Including platform,304 stainless

steel
stirring drum and stirring motor
2.2KW
14 Heater 1 pc 60KW, 380V

15 Filter pump 1 pc 8m3/H 30M 1.5kw

16 Terminal filter 2 pcs 7core ,30inches

17 Control System 1 set Remote control

18 Electric valve 1 set DN25

19 Pipe wire 1 set

20 frame 1 pc Standard 20ft container

21 Full Water Quality (not included in the quotation)

Analysis
22 Installation fee Optional

The electricity power is 380V, 50Hz, three phases.

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The appearance of the whole machines:

Remote operation interface schematic

Login interface
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Demineralization unit

Screw feeding interface