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1 s2.0 S1000936121003356 Main
1 s2.0 S1000936121003356 Main
a
National Key Laboratory of Rotorcraft Aeromechanics, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
b
China Helicopter Research and Development Institute, Jingdezhen 333001, China
KEYWORDS Abstract Numerical studies were performed to investigate the mechanism and potential of several
Active rotor; active rotors for reducing low-frequency in-plane thickness noise generated by rotating blades. A
Helicopter; numerical method coupling the blade element theory, prescribed wake model and Fowcs
Noise reduction; Williams-Hawkings (FW-H) equation was established for rotor noise prediction. It is indicated that
Sound field cancellation; the excitation force on the blade tip can generate anti-noise that to partly cancel the in-plane thick-
Thickness noise ness noise with an appropriate actuation law. Results from the phase, frequency and amplitude
sweeps show that the excitation force direction and actuation law are the crucial factors affecting
the noise reduction, which determine the noise reduction area in the elevation and azimuth direc-
tions, respectively. The active trailing-flap rotor can generate the in-plane excitation force, but
because of large lift-drag ratio the anti-noise is mainly from the vertical lift, which is caused by flap
deflection similar to a variable camber airfoil. For the harmonic control rotor and active twist rotor,
the excitation force is also attributed to the vertical blade lift. The vertical force can reduce the noise
near the rotor plane, it will also cause the noise increase in most other areas. Finally, two new active
rotors were proposed to generate the in-plane chordwise and spanwise excitation force. With the
modified actuation law, the noise in most areas around the rotor was reduced, which improved
the acoustic characteristics of rotor significantly.
Ó 2021 Chinese Society of Aeronautics and Astronautics. Production and hosting by Elsevier Ltd. This is
an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
1. Introduction
* Corresponding author. Noise is a very important issue for both civilian and military
E-mail address: shiyongjie@nuaa.edu.cn (Y. SHI). helicopter. Rotor noise, which is the main source of noise pro-
Peer review under responsibility of Editorial Committee of CJA. duced by a helicopter, has many generation mechanisms. This
includes thickness noise, loading noise, Blade-Vortex Interac-
tion (BVI) noise, high speed impulsive noise and broadband
noise.1 The rotor thickness noise features low frequency (typi-
Production and hosting by Elsevier
https://doi.org/10.1016/j.cja.2021.09.007
1000-9361 Ó 2021 Chinese Society of Aeronautics and Astronautics. Production and hosting by Elsevier Ltd.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Numerical study of the rotor thickness noise reduction based on the concept of sound field cancellation 215
cally less than 200 Hz) and slow attenuation. It can propagate propagation characteristics generating from vertical and in-
large distance because the helicopter usually operates at low plane unsteady force, i.e. lift and drag, and their reduction
altitudes and the rotor has a slight downward tilt. It is the mechanism of thickness noise is investigated. Then, the feasi-
major composition of helicopter far-field noise and the princi- bility and potential of three representative active rotors are
pal subject of acoustic detection. Consequently, the reduction studied through a serial of simulations of frequency, phase
of in-plane rotor thickness noise is particularly important. and amplitude sweeps in different flight states. Finally, the
In past decades, a plenty of techniques including passive new active rotors configurations and modified actuation law
and active controls, have been used for rotor noise reduction. are proposed to improve the noise reduction in terms of the
Lowering the blade tip speed is of great benefit to noise,2 but it principle of sound field cancelation.
also has significantly adverse impact on vibration and safety.
So most of studies focus on noise reduction by altering the 2. Concept and methodology
blade shape (sweep, taper or thin airfoil on blade tip).3–8
One of the representatives is the Blue edge blade.9 However, 2.1. Noise reduction concept
the rotor blade design requirements for reducing noise are
not always consistent with performance, aerodynamic, and
The noise generated from rotating rotor blade is governed by
structural requirements, significant trade-offs are usually made
the FW-H equation. An integral form, formulation F1A,30 is
during the process of the rotor design. The active control is a
employed in present research for noise prediction. The acoustic
more attractive way to reduce rotor noise. It has been studied
pressure p0 in F1A formulation can be expressed as a summa-
for several years, and most studies were for BVI noise reduc-
tion of thickness noise p0T and loading noise p0L :
tion, for example, harmonic control,10–14 active flaps15–18 and
active twist.19–22 The experimental and numerical results p0 ðx; tÞ ¼ p0T ðx; tÞ þ p0L ðx; tÞ ð1Þ
demonstrate that the active controls are effective for BVI noise
where
and vibration reduction. Comparatively, the studies on thick- " #
Z _r
ness noise reduction are limited. Gopalan and Schmitz23,24, q0 v_n q0 vn M q0 vn a0 Mr M2 Þ
4pp0T ðx; tÞ ¼ þ þ dS
Sim25 separately proposed the novel control method for reduc- f¼0 rð1 Mr Þ 2
rð1 Mr Þ3 r2 ð1 Mr Þ3 ret
ing the in-plane rotor noise in the principle of sound field ð2Þ
cancelation. They compared the noise reduction of single
Z " #
monopole and dipole sources, as well as multiple controllers. F_ _r
FM F FM F Mr M2
Sargent and Schmitz26 conducted theoretical and experimental 4pp0L ðx; tÞ ¼ 2
þ 3
þ 2
þ dS
f¼0 a0 rð1 Mr Þ a0 rð1 Mr Þ r2 ð1 Mr Þ r2 ð1 Mr Þ3 ret
investigations on noise reduction with a tip-blowing rotor. The ð3Þ
results showed that about the 2 dB reduction of thickness noise
was achieved for the observation locates near the rotor plane. where x is the observer coordinate; t is time; f = 0 represents
Yang et al.27 studied the relation between the loading solution blade surface; q0 and a0 are density and sound speed in undis-
and resulting noise and proposed two active devices for in- turbed air; vn is the local normal velocity of blade surface; r is
plane noise reduction. Sim et al.28 conducted the wind tunnel the length of radiation vector r; M is the sectional Mach num-
test of the full-scale active flap rotor, Boeing-SMART rotor. ber; the subscript ‘‘r” denotes radiation direction (e.g.,
The blade in test has high aspect ratio and low torsional rigid- Mr ¼ M r , where M is the local Mach number); F is the force
ity. The test results illustrated that the noise energy in the first on the blade surface; FM = FiMi, the subscript ‘‘i” denotes the
six blade-passing harmonics was reduced by up to 6 dB at a direction of component; the superscript ‘‘” denotes the rate of
moderate level flight with advance ratio of 0.30. They reported variation with respect to source time; the subscript ‘‘ret” indi-
that the reduced noise was attributed to the in-plane compo- cates that the integrals are evaluated at the retarded time; S is
nent of unsteady lift caused by the aeroelastic deformation the integral surface.
of blade, and little contribution from the flap drag. It can be The terms with r2 are inversely proportional to the square
inferred that more noise reduction should be achieved for of distance, and can be neglected when the observers are far
the harmonic control rotors based on the torsion of whole away from rotor, then the Eqs. (2) and (3) can be rewritten as
blade, e.g., higher harmonic control rotor. Unfortunately, 2 Velocity term
3
Z
Velocity timederivative term
zfflfflfflfflfflfflffl}|fflfflfflfflfflfflffl{ zfflfflfflfflfflfflffl}|fflfflfflfflfflfflffl{
few relevant findings have been reported in previous studies. 6 q0 v_n q0 vn M _r 7
6 7
In 2018, Shi et al.29 carried out the test of a 2 m-dimater, 4pp0T ðx; tÞ ¼ 6 þ 7 dS
trailing-flap rotor in an anechoic chamber and the noise reduc- f¼0 4 rð1 Mr Þ2 rð1 Mr Þ3 5
tion of 2–3 dB is observed in some microphones. The low ret
aspect ratio blade is stiff in torsion and is hard to produce tor- ð4Þ
sional deformation under the external torque, and it is uncer-
2Force timederivative term 3
tain whether the exciting force to reduce noise is attributed to zfflfflfflfflfflfflfflfflffl}|fflfflfflfflfflfflfflfflffl{
Force term
zfflfflfflfflfflfflfflfflffl}|fflfflfflfflfflfflfflfflffl{
Z 6 7
the lift or drag of the blade. Therefore, the research effort is 6 F_ FM _r 7
still required to study the effects of active rotors on thickness 4pp0L ðx; tÞ ¼ 6 þ 7 dS
f¼0 4 a0 rð1 Mr Þ 5
2 3
a0 rð1 Mr Þ
noise reduction.
The purpose of this paper focuses on the application of con- ret
blades. The sound pressure comes from the contributions of In simulation, each blade is divided into 30 segments in
oscillation of airflow velocity and its time derivative. From spanwise and one revolution is divided into 73 stations with
view of mathematics, Eqs. (4) and (5) has a consistent form. an interval of 5°. The blade airload can be considered as a
For example, if we replace the product of density and normal chordwise compact and spanwise non-compact source, and
velocity in Eq. (4) with force, then we can obtain the loading the loading noise is simply obtained by integrating the noise
noise formulation, Eq. (5). As shown in Fig. 1, the unsteady generated from each sectional segment. However, the thickness
aerodynamic force is arranged at the outer portion of the noise is non-compact sound source in both directions, it is
blade. A controllable sound wave (anti-noise) that is opposite required to segment the blade both spanwise and chordwise.
to the original noise (thickness noise) is generated through Each sectional segment was divided into two parts and the
adjusting the amplitude and direction of unsteady force. The quadratic distribution and linear distribution are used for the
superposition of them could cancel the sound pressure in a cer- leading edge and trailing edge part, respectively.
tain area, thereby reducing noise. 8
< kqtl ði1Þ2
qi ¼ ðN 2
le 1Þ
ð6Þ
2.2. Noise prediction method :q ¼ k þ ð1k qtl ÞðjNte Þ
j qtl Nte
The rotor noise is predicted with a hybrid method, that is, the where qi and qj are the segment indexes of leading edge and
blade airload is calculated by rotor aerodynamic method and trailing edge; Nle and Nte is the number of chordwise segments;
then the noise is calculated by the integral FW-H equation. kqtl is separation point, kqtl = 0.25c, c is chord length. The cal-
Because the Computational Fluid Dynamics (CFD) method culation results (Fig. 2) showed that 15 chordwise segments are
has difficulty in simulating some active rotor configurations adequate for thickness noise prediction, where N is chordwise
and performing excessive simulations including phase, fre- segment number.
quency and amplitude sweeps, the rotor aerodynamic method
based on the blade element theory and the prescribed wake 2.3. Validation for noise prediction method
model was developed for the blade airload calculation. The
methods above were integrated into the code of Rotor The noise prediction method is validated against the hover
AeroDynamics and Acoustics Solver (RADAS) in Nanjing cases of UH-1H rotor and forward flight cases of AH-1/
University of Aeronautics and Astronautics, which has been Operational Load Survey (OLS) rotor.
widely used for conventional rotor simulations.31 For the Firstly, the capability of prediction for conditions that
active rotors work through blade overall or local deformations thickness noise dominates is validated by comparing with the
to improve the rotor performance and reduce vibration, the 1/7 scale model of UH-1H hovering noise.32 The main param-
modeling of them can be treated by the way the same as con- eters of full scale UH-1H rotor are listed in Table 1. Due to the
ventional rotor. To be specific, the aerodynamic characteristics lack of experiment data of moderate tip speed hovering noise,
of airfoils at different blade segments are obtained, and then the present prediction method is validated by comparing with
the airload distribution of blade is calculated by rotor aerody- Baeder’s simulation result.33 Baeder’s method was verified by
namic method. The influence of active deformation on wake good agreement with various high tip Mach number experi-
geometry is not modeled in present analysis. ments,33 thus the simulation result of Baeder’s for moderate
rotor was first used for rotor vibration reduction. Later, the
researchers11 found that it also has ability to reduce the BVI
noise by modifying the local induced velocity and the rotor
tip vortex. However, there is few reports on thickness noise
reduction by harmonic control rotor in previous studies.
3.2.1. Hover
First, the noise characteristics of hover condition is analyzed.
The control input is set to 0 to minimize the influence of rotor
loading noise introduced by the azimuthal variation of blade
loading caused by pitch. Because the noise generated by drag
is small, only the effect of unsteady lift on thickness noise is
discussed. Fig. 14(a) shows the variation of SPL with the initial
phase in the first order actuation (n = 1). It can be seen that
when the initial phase is in the third and fourth quadrants,
i.e. the azimuth is between (270°–360°–90°), the thickness noise
is reduced, with a maximum reduction of about 6 dB. From
theoretical analysis, the optimal initial phase is 0° for the
far-field observation position at the 180° azimuth in the rotor
plane. However, because the non-compact chordwise force is
used in simulation, the initial phase appears between 0° and
20°. The further phase sweep with interval of 2° gives that
the optimal initial phase is 11°. The time histories of thickness,
anti-noise and total noise are plotted in Fig. 14(b).
The contours of SPL in a hemispherical surface 100R from
the hub center is shown in Fig. 15. The distribution pattern of
thickness noise is axisymmetric in hover condition, but the
noise level in front and rear of the rotor changes significantly
when the blade actuation is applied. To compare directly the
noise level variation before and after control, the difference
contour is plotted in Fig. 15(c). The negative value indicates
noise reduction. Observed from Fig. 15(c), the noise is reduced
in the area near the rotor plane where the thickness noise is
dominant, and the maximum SPL is reduced up to 8 dB at
the positions with the elevation angle of 25°. But in the rear
of rotor, the noise is increased. The alternative reduction and
increase of the noise are caused by the harmonic form of actu-
ation. The excitation force is F = FAcos(w + 11°), where FA is
the amplitude of the excitation force, and its time derivative
FAsin(w + 11°) reaches the negative peak near the 90° azi-
muth, which can effectively reduce the thickness noise, mean-
while the derivative reaches the positive peak at the 270°
azimuth, which will generate the noise in phase with the thick-
ness noise, thereby increasing the noise.
It should be pointed out that the rotor collective pitch is
about 10° in real flight condition, and the blade loading noise
Fig. 12 Variation of aerodynamic force and moment during one is higher than the anti noise generated by excitation force. In
period. addition, when the helicopter is in forward flight, the noise
level in the rear area is lower than that in the front area due
to the Doppler amplification effect. Both of them can alleviate
the large lift-drag ratio of the airfoil, the lift is much greater the adverse effect arising by the vertical excitation force to a
than the drag with the increase of flap deflection angle, so certain extent.
the vertical lift is the excitation force generating the anti-noise. Then the effect of force amplitude on noise reduction is
studied. The optimal initial phase changes little with the force
3.2. Harmonic control rotor amplitude when the actuation frequency is held constant,
hence the variation of the blade pitch is h = hecos(Xt
The potential of harmonic control rotor for thickness noise + 11°), he = 1°, 2°, 3°. Fig. 16 compares sound pressure time
reduction is estimated. The distinct feature of this technology history and difference contour of SPL under different actua-
is that the whole blade is actuated to experiences high-order tion inputs. The excitation force and the generated anti-noise
pitch when the harmonic control works. It includes high har- are linearly proportional to the actuation input. With the
monic control and individual blade control. Harmonic control increase of the input, the anti-noise produced by the vertical
222 R. XIA et al.
excitation force increases, it will be higher than the thickness quency shows some differences with that of high actuation
noise, which results in the increase of total noise and reducing frequency. In low-order actuation the sound pressure before
the effective noise reduction area. the positive peak increases slowly, while in high-order actua-
The actuation frequency is another important factor affect- tion, a distinct negative peak exists in sound pressure. As the
ing the anti-noise. The optimal initial phase changes with the actuation law is in terms of cosine function, the harmonic force
actuation frequency. Table 3 lists the optimal initial phases generates equal number of positive and negative peaks of force
at four actuation frequencies obtained from phase sweep. In time derivative in one rotor revolution. The noise waveforms
each case, the optimal phase lags behind the theoretical value generated from positive and negative peaks are exactly oppo-
about 10°. site. In the low order actuation, the phase shift between two
The noise is proportional to the load time-derivative, the peaks is large, and there is little interaction between the posi-
amplitudes of high-order actuation inputs are reduced in the tive and negative sound pressure. With the increase of actua-
analysis to limit the excitation force not be excessive, as shown tion frequency, the phase shift is reduced, so the
in Table 3. The time histories of sound pressure at four actua- superposition of two distinct noise changes the noise
tion frequencies are compared in Fig. 17. The thickness noise is waveform.
reduced in varying degrees at different frequencies, and the Fig. 18 are the contour and difference contour of SPL at
reduction is 6.65, 10.89, 1.82, 3.40 dB respectively. It is inter- four actuation frequencies. As expected, the pattern of alter-
esting to note that the noise waveform of low actuation fre- nating increase and decrease of noise is shown in the contour.
Numerical study of the rotor thickness noise reduction based on the concept of sound field cancellation 223
Table 3 Optimal initial phases at four frequencies. the deformation of active twist segment (i.e., 0.8R–0.9R) is the
hc (°) n Optimal initial phase (°) superposition of blade control input and local twist. Neglect-
ing the control input, the deformation law of twist segment
Phase sweep (°) Theoretical evaluation (°)
can be expressed as h = hecos(nXt + w0). Fig. 22 shows the
1.0 1 11 0 result of phase sweep under first order actuation. The optimal
0.7 2 280 270
initial phase is 12°, which is consistent with the harmonic con-
0.3 3 188 180
trol rotor.
0.3 4 98 90
Numerical study of the rotor thickness noise reduction based on the concept of sound field cancellation 225
Fig. 23 plots the variation of sound pressure and SPL with the windward area of the flat. The second one is to deploy a
the twist angle of deformation segment. When the twist angle winglet on the blade tip to generate a spanwise in-plane excita-
increases from 1° to 3°, the noise reduction increases from tion force by changing the AOA of the winglet. Although these
1.4 dB to 5.0 dB. It is seen from the contours of SPL that configurations may be difficult to achieve in practice, our pur-
the noise distribution pattern around the rotor, the variation pose is to investigate the influence of in-plane excitation force
of noise reduction with the twist angle are similar to the har- on thickness noise reduction by means of these control devices.
monic control. Therefore, the detailed analysis and discussion We first analyze the active flat configuration. Let the length
are not presented here. of flat is 0.1R, located at 0.8R–0.9R of blade, and the drag
(chordwise force) of flat can be expressed as
3.4. Improvements of noise reduction 1
Fc ¼ Dw ¼ qv2in Cd s ð8Þ
2
Although the three control rotors investigated in Sections 3.1–
where Dw is the drag of winglet; q is air density; vin is inflow
3.3 can reduce the in-plane thickness noise in varying degrees,
velcoity at the flat; Cd is drag coefficient; s is the area of flat.
it will increase the noise in a large area below the rotor plane
The drag coefficient Cd is taken from the empirical drag
because of the vertical excitation force. In addition, the har-
coefficient of the plate, and the resultant drag of flat varies
monic excitation force will cause the noise around the rotor
with its area. Given the rotor operation condition and the
to increase and decrease alternately. In conclusion, the three
motion law of flat, the chordwise excitation force of flat can
control strategies for the cancellation of thickness noise stud-
be obtained from Eq. (8). From the result of phase sweep
ied in Sections 3.1 to 3.3 are not really practical in considera-
under first order actuation, the optimal initial phase is 6°.
tion of the overall noise variation. In order to improve the
Fig. 25 shows the contour and difference contour of SPL
thickness noise reduction capability, and to minimize the area
around the rotor after applying the active flat. The noise distri-
in which noise may increase, it is necessary to design new con-
bution is quite different from that in the case of the vertical
trol devices on the blade to generate in-plane excitation force.
force, e.g. Fig. 15. Two distinct features are observed from
Fig. 24 shows two hypothetical active rotors proposed. The
the difference contour, one is that the noise is effectively
first one is to deploy a movable flat on the blade tip, which
reduced in a wide range of elevation angles in front of the
can generate unsteady chordwise in-plane force by changing
rotor, not only in the narrow area near rotor plane; the other
226 R. XIA et al.
is that even in the area behind the rotor, the increase of sound to reduce the thickness noise in front of the rotor (e.g., 180°
pressure level is not significant, about 2 dB. azimuth), the anti-noise needs to propagate along the axis of
Then the active winglet configuration is analyzed. As shown 0°–180°, that is, the peak of the spanwise force should be
in Fig. 24(b), the chordwise and spanwise components of aero- achieved at the 90° azimuth. The theoretical analysis and phase
dynamic force of winglet can be expressed as sweep give the optimal initial phase are 90° and 98°, respec-
Fc ¼ Dw coshin þ Lw sinhin ð9Þ tively. Fig. 26 shows the contour and difference contour of
SPL around the rotor after applying the active winglet. Similar
Fs ¼ Dw sinhin Lw coshin ð10Þ to the case of chordwise force, the noise is reduced in most
areas in front of the rotor, and only increased in the rear of
where hin is the angle between the inflow and blade chord, it is the rotor.
positive when the component of inflow points to the hub cen- The in-plane excitation force effectively expands the noise
ter; Lw is the lift of winglet, and the lift toward hub center is reduction area in elevation direction around the rotor, but
positive. The AOA of winglet is the noise on the side and rear of the rotor is still increased,
a ¼ b0 hin ð11Þ which is caused by the harmonic excitation force. To improve
the acoustic characteristics of the rotor in the azimuth direc-
0
where b is the angle between the blade chord and winglet tion, the actuation law of the excitation force should be mod-
chord. It is positive when the winglet rotates clockwise on ified. For the observation position in front of the rotor, the
top view. In hover state, hin = 0 and a = b0 . Then, the span- design principle of the actuation law is to make the force time
wise force of winglet is simplified as derivative reach the maximum only in the optimal initial phase
Fs ¼ Lw ð12Þ and approach 0 in other azimuth angles, in addition, the
amplitude of the force itself should be as small as possible.
The loading noise generated by the spanwise propagates Our research does not carry out the in-depth design of actua-
along the spanwise of blade, thus the corresponding optimal tion law, the two control laws given below are just simple mod-
initial phase is different from the other force types. In order ifications of the original harmonic law. As shown in Fig. 27, in
228 R. XIA et al.
Fig. 21 Variations of sound pressure and SPL with actuation inputs in forward flight.
Actuation law 1 the force reaches the maximum around the 90°
azimuth, and set to 0 on the retreating side. In Actuation law 2
the deflection of winglet between 172° and 352° azimuth is
reversed, so that the time derivative of force is positive on
the retreating side.
Fig. 28 shows the difference contours of SPL on the hemi-
spherical surface under two modified actuation laws. The
Actuation law 1 reduces the excitation force on the retreating
side, which significantly expands the noise reduction area
around the rotor, and more reduction is achieved in the thick-
ness noise dominant area compared with the baseline condi-
tion. The Actuation law 2 further introduces appropriate
anti-noise in the rear of the rotor, which effectively reduce the one, the noise reduction ability is significantly improved. It
noise in most areas around the rotor. The noise still increases indicates that the concept of sound field cancellation can be
in the region with an elevation angle greater than 60°, but it effectively employed to the reduce rotor noise by selecting
has little influence on the far-field propagation. Although the appropriate excitation force (in-plane force) and well-
above two laws are only simple modification of the original designed actuation law.
230 R. XIA et al.
force and to evaluate the net benefit by conducting CFD Proceedings of the American Helicopter Society 67th Annual
analysis. Forum. Virginia beach, USA. Fairfax: American Helicopter
Society; 2011. p. 1154–72.
14. Anobile A. Investigation on a high-frequency controller for rotor
Declaration of Competing Interest
BVI noise alleviation. Int J Acoust Vib 2016;21(3):239–48.
15. Aoyama T, Yang C, Kondo N, et al. Comparison of noise reduction
The authors declare that they have no known competing effect between AFC and conventional IBC by moving overlapped
financial interests or personal relationships that could have grid method. Reston: AIAA Preess; 2006, Report No.: AIAA-
appeared to influence the work reported in this paper. 2006-2609.
16. Kobiki N, Murashige A, Tsuchihashi A, et al. Experimental study
of active techniques for blade/vortex interaction noise reduction.
Acknowledgements
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This study was supported by the National Natural Science SMART active flap rotor. Proceedings of the American Helicopter
Foundation of China (No. 11972190) and the Aeronautical Society 65th Annual Forum. Grapevine, USA. Fairfax: American
Science Foundation of China (No. 20185752). Helicopter Society; 2009. p. 1–16.
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