HOLE SAW SIZES AND PUNCH EQUIVALENT

1/2″ conduit, drill using a 7/8″ or 22mm hole saw.            1/2″ conduit punch is 0.885″ or 22.5mm.

3/4″ conduit, drill using a 1 1/8″ or 29mm hole saw.         3/4″ conduit punch is 1.115″ or 28.3mm.

1″ conduit, drill using a 1 3/8″ or 35mm hole saw.            1″ conduit punch is 1.362″ or 34.6mm.

1 1/4″ conduit, drill using a 1 3/4″ or 44mm hole saw.     1 1/4″ conduit punch is 1.701″ or 43.2054mm.

1 1/2″ conduit, drill using a 2″ or 51mm hole saw.           1 1/2″ conduit punch is 1.951″ or 49.6mm.

2″ conduit, drill using a 2 1/2″ or 64mm hole saw.           2″ conduit punch is 2.416″ or 61.3664mm.

2 1/2″ conduit, drill using a 3″ or 76mm hole saw.           2 1/2″ conduit punch is 2.914″ or 74mm.

3″ conduit, drill using a 3 5/8″ or 92mm hole saw.           3″ conduit punch is 3.539″ or 89.9mm.

3 1/2″ conduit, drill using a 4 1/8″ or 104mm hole saw.   3 1/2″ conduit punch is 4.044″ or 102.7mm.

4″ conduit, drill using a 4 1/2″ or 114mm hole saw.         4″ conduit punch is 4.544″ or 115.4176mm.

5″ conduit, use a 5 1/2″ or 140mm hole saw.

6″ conduit, use a 6 5/8″ or 168mm hole saw.

Drill or Hole Saw Size

Hole Saw Size For
Electrical Conduit Trade Size, Not Tap Thread
For Conduit or NPT Tapered Threaded
the Actual Dimensions Size
Fitting Tap.
Taper is 3/4"per foot.

1/8" Pipe or Fixture Nipple (NPS) 13/32" Q (21/64" or 0.332"), 27 Threads Per
(NPS 0.348" S) inch

1/4" Pipe or Fixture Nipple (NPS) 35/64" 7/16" (NPS 29/64") 18 Threads Per
Inch

3/8" Pipe or Fixture Nipple (NPS) 43/64" 9/16" (NPS 19/32") 18 Threads Per
Inch

1/2" or 16mm Conduit (NPS) 7/8" or 22mm 45/64" (NPS 47/64") 14 Threads Per
Inch

3/4" or 21mm Conduit (NPS) 1 1/8" or 28mm 59/64" or 7/8" (NPS 14 Threads Per
15/16") Inch

1" or 27mm Conduit (NPS) 1 3/8" or 35mm 1 5/32" (NPS 1-3/16") 11.5 Threads
Per Inch

1 1/4" or 35mm Conduit 1 3/4"or 44mm 1 1/2" 11.5 Threads

Per Inch

1 1/2" or 41mm Conduit 2" or 51mm 1 47/64" 11.5 Threads

 Drill or Hole Saw Size
Hole Saw Size For
Electrical Conduit Trade Size, Not Tap Thread
For Conduit or NPT Tapered Threaded
the Actual Dimensions Size
Fitting Tap.
Taper is 3/4"per foot.

Per Inch

2" or 53mm Conduit 2 1/2" or 64mm 2 7/32" 11.5 Threads

per Inch

2 1/2" or 63mm Conduit 3" or 76mm 2 5/8" 8 Threads per

Inch

3" or 78mm Conduit 3 5/8" or 92mm 3 1/4" 8 Threads per

Inch

3 1/2" or 91mm Conduit 4 1/8" or 104mm 3 3/4" 8 Threads per

Inch

4" or 103mm Conduit 4 1/2" or 114mm 4 1/4" 8 Threads per

Inch

5" or 129mm Conduit 5 1/2" or 140mm 5 9/32" 8 Threads per

Inch

6" or 155mm Conduit 6 5/8" or 168mm 6 11/32" 8 Threads per

Inch