Professional Documents
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Chu 1985
Chu 1985
Chu 1985
State-of-the-Art Review of
Steamflood Field Projects
Chieh Chu, * SPE, Getty Oil Co.
Summary
Based on reservoir data from 28 selected steamflood proj- successful and unsuccessful projects. As seen in Table 3,
ects, a new screening guide has been developed. Two 23 projects have an SOR less than 10.0. These are positive
regression equations that will allow the prediction of projects. The other five projects, with an SOR of 10.0
steam/oil ratio (SOR) using known reservoir character- or greater, are negative projects.
istics were developed. Reported values of other perform- The frequency distributions of the various key reser-
ance variables, such as sweep efficiency, displacement voir characteristics for the positive and negative projects
efficiency, and oil recovery, are discussed. Industry ex- are given in Fig. 1. For example, Fig. la shows that there
perience on project design with numerical and physical are four positive projects that have a value of tjJS 0 in an
models is reviewed. Special well completions needed for interval 0.16 to 0.18 and one negative project in the same
steamflood are reviewed, together with surface facilities interval, resulting in three net positive projects for this
and monitoring devices. Also discussed are operational interval. Similarly, for the interval 0.08 to 0.10, there
problems plaguing the steamflood projects, including is one positive project and one negative project, giving
steam-related problems, sanding, hot-well productivity, a zero net project for this interval. Following this pro-
emulsion, the production of acid gas and solids, and me- cedure for the whole range of values for tjJS 0' frequen-
chanical failures. Remedies for these problems are cy profiles for the net number of projects are obtained,
outlined. as given in Fig. la. Because negative projects predominate
in the interval below tjJSo =0.08, it is concluded that the
Introduction values of tjJSo should be greater than 0.08 to avoid un-
Comprehensive reviews of steam-injection field projects, favorable results. The same process was followed regard-
including both steamfloods and steam-stimulation proj- ing other key reservoir characteristics (Fig. 1), resulting
ects, have been given by Farouq Ali 1 and Farouq Ali and in a screening guide that specifies desirable ranges for
Meldau. 2 This review covers only steamfloods, specifi- tjJSo, tjJ, So, 0 API, h, and D. No specification was made
cally screening guides, reservoir performance predictions, for the other variables because no definite trend can be
project design, well completions, surface facilities and detected in their frequency profiles for the net number
monitoring devices, and operational problems and their of projects.
remedies. A perusal of the various screening guides listed in Table
1 shows that some of the earlier screening guides were
Screening Guides quite restrictive when used to select oil prospects. Such
When dealing with oil prospects, the very first step is to a guide minimizes the risk of including some undesirable
find out whether the field in question can be produced prospects. In so doing, it increases the risk of missing
by certain recovery methods. Screening guides are useful some desirable prospects. Recent changes in the price
for this purpose. structure of crude oil and improved steamflood technol-
Screening guides for steamflooding have been proposed ogy helped widen the range of applicability for the
by various authors, including Farouq Ali, 1 Geffen, 3 steamflood process. This is reflected in the less restric-
Lewin and Assocs.,4 and Iyoh0 5 (Table 1). A new set tive screening guide developed in this work. However,
of screening guides appears as the last entry in Table 1. in minimizing erroneous rejection, the current guide may
The approach used for developing this new screening possibly increase erroneous acceptance. This should be
guide is similar to that used by Chu 6 in developing a remembered when one applies this screening guide to the
screening guide for fireflood field projects. As the data oil prospects.
base for the development of the new screening guide, 28
steamflood projects were selected. The reservoir charac- Reservoir Performance Predictions
teristics of these projects are listed in Table 2. Project After an oil prospect passes the preliminary screening,
design, operating variables, and reservoir performance the next step is to predict reservoir performance a priori
of these projects are given in Table 3. Because the eco- under steamflood. This information will help in the
nomic feasibility of a steamflood project is related to the preliminary design and evaluation of the project.
steam consumption needed for producing the oil, an SOR
of 10.0 was used as the criterion to differentiate between SOR, The SOR is the most important factor characteriz-
ing the success or failure of a steamflood project. Its
reciprocal, the oil/steam ratio (OSR) is commonly used
'Now w~h Texaco Inc. also. In projects in which oil is used as fuel for steam
Copyright 1985 Society of Petroleum Engineers generation, 1 bbl [0.59 m 3 ] of oil normally can gener-
OCTOBER 1985 1887
'~rupu ~ d; ;.~~; 1
Id) ·API
+II
+1
... GROSS
+.
IMHb
1w;,~d; ~":
0 0
0 0
-2 CI
.1 +1
+I NET
£§Hb
o 0.10 O.ZO 0.30 0.40
+4
'" So +2
0
[j 0 0
-z
0 00 ZO 0
oAPI
1
DEPTH, It
Fig. 1-Frequency profiles for key reservoir characteristics in steamflood projects. (Continued next page)
+" GROSS
+4
-2
(ill'
+1
+4
@
Jh ,"00'
0 R
= "j -2
0
tJ)
l-
I.) o w ~ ~ ~ ~ ~ ~
,§b
UJ +"
..." DIP, DEGREES NET
o tJ)
a:: l- +4
Q. I.)
,0
(h) k
UJ +2
!5 +1
..."
0
a:: 0 R
/ em!::I::1 n
o +" Q. LJ
z GROSS U.
-2
+4 0 10 10 10 104 10'
I',Cp
+2 0
z
T
0
~
l
GROSS
-2
+& -2
NET
~
+4
FR~
~
+2
0
0 CJ -:[ II
NET
Fig. 1 (Continued) -Frequency profiles for key reservoir characteristics in steamflood projects.
Eq. 1 was developed on the basis of 20 field projects, of these quantities into Eq. 2 shows that SOR=2.55, in-
and the multiple-correlation coefficient is 0.805. Eq. 2 dicating that the reservoir is an excellent prospect for
was based on eight field projects. Its multiple-correlation steamflooding. For the second prospect, D=2,550 ft [777
coefficient is 0.966. A comparison of field results with m], h=125 ft [38 m], 8=25° [0.43 rad] , ¢=0.290,
the predicted values of OSR (or SOR) is shown in Fig. k=300 md, °API= 22.0 [0.92 g/cm 3 ], J!=20 cp [0.02
2. An excellent fit has been reached in these two cor- Pa's], So=0.539, khlJ!=1,875 md-ft/cp [564
relations. md . m/Pa . s], and ¢S0 = 0.156. Substituting these quan-
Because Eq. 2 has a much higher multiple-correlation tities into Eq. 2 gives SOR=7.29, which is greater than
coefficient, it is advisable to use Eq. 2 first for evaluating 5.0. Eq. I, which gives OSR=0.145, is needed. Its
prospects. If the calculated SOR is less than or equal to reciprocal gives SOR=6.90. The prospect for
5.0, no further calculation is needed. Otherwise, use Eq. steamflooding is marginal.
1 to obtain the OSR and take its reciprocal to obtain the While these two equations were developed on the
SOR. To illustrate the use of these two equations, we con- assumption that the SOR depends on reservoir character-
sider two prospects. The first prospect has the following istics only, the series of equations developed by Myhill
reservoir properties: D=41O ft [125 m], h=29.5 ft [9 m], and Stegemeier 7 enable one to predict OSR with known
8=0° [0 rad] , ¢=0.300, k= 1,722 md, °API= 15.9 [0.96 reservoir thermal properties, petrophysical properties, and
g/cm 3 ], J!=2,OOO cp [2 Pa·s], So=0.850, khlJ!=28 md- injected steam conditions. Based on a simple energy bal-
ftlcp [8.42 md·m/Pa·s], and ¢So=0.272. Substitution ance, their mathematical model correlated well with
pat DIP
Project k T Start Density JL at T So at khlJL at Start
Number (md) (oF) (psi) (OAPI) (cp) Start (md-ft/cp) ",So (STB/acre-ft)
- -1 -
5,000 110 5 19 75 0.80 1,000 0.288
2 2,000 110 7 20 75 0.50 667 0.175 2,234
3 70 175 110 24 6 0.49 4,042 0.108 1,400
4 1,000 95 147 to 400 12 3,000 0.60 50 0.180 895
5 900 to 10,000 100 16 to 30 10 to 300 0.57 2,737 0.177 1,397
(3,000 average) (23 average) (54.8 average) 1,370
6 2,300 110 600 13 700 0.61 329 0.232
2,300 115 1,200 12 2,000 0.61 58 0.232 1,800
7 5,900 100 120 14.5 1,200 0.64 211 0.250 1,800
8 1,900 85 60 14 2,710 0.50 49 0.175 1,930
9 2,400 90 80 14 4,500 0.47 37 0.165 1,344
10 520 105 75 14 1,500 0.59 90 0.159 1,167
11 1,050 to 3,440 90 100 11 6,500 0.59 52 0.177 1,236
(2,245 average) 1,373
12 2,000 100 o to 130 12 3,000 0.75 236 0.255 1,978
13 24,000 110 100 15 280 0.58 4,714 0.191 1,490
14 140 105 85 34 6 0.45 3,733 0.092 716
15 3,000 95 13.0 1,600 0.69 170 0.241 1,874
(estimated)
16 600 85 12 to 15 6,400 0.46 30 0.138 1,071
(13.5 average)
17 20 to 1,000 70 37 4 0.48 599 0.125 968
(141 average)
18 450 60 50 18 1,000 0.29 12 0.068 535
19 500 75 13 to 15 1,600 0.78 12 0.218 1,694
20 800 58 43.9 47 0.40 851 0.048 372
(estimated)
21 2,500 72 o to 20 18 95 0.15 to 0.45 263 0.098 756
(0.30 average)
22 3,500 80 120 18 to 19 1,000 to 3,000 0.68 56 0.231 1,787
(18.5 average) (2,000 average)
23 481 81 14 800 to 1,000 0.796 30 0.188 1,457
(900 average)
24 1,000 to 10,000 100 120 25 200 0.85 1,296 0.255 1,978
(3,160 average)
25 1,000 to 10,000 104 25 160 0.60 to 0.95 2,429 0.248 1,924
(3,160 average) (0.775 average)
26 1,000 to 3,000 113 U 175 12 U 1,300 0.71 U 185 0.234 1,818
(2,000 average) L 350 L 5,000 L 32
27 2,800 113 100 12 600 to 6,000 0.67 185 0.257 1,992
(1,897 average)
28 1,150 104 465 27 160 0.80 898 0.200 1,551
results of steamflood field projects and laboratory model ficiency, shown in Table 4, ranges from 50 to 91 %.
experiments.
Because the SOR is an important measure of the eco- Oil Recovery. Oil recovery can be calculated as the prod-
nomic feasibility of a project, both the correlations uct of sweep efficiency and displacement efficiency. The
developed in this work and the model by Myhill and reported oil recovery ranges from 47 to 73 % of oil in place
Stegemeier can be used as screening tools for evaluating (OIP) at the start of the steamflood project (Table 4).
oil prospects as steamflood candidates.
Project Design
Sweep Efficiency. The areal and vertical sweep of the Design of a steamflood field project involves the choice
steam front has pronounced influence on the economics of pattern type and size, steam injection rates and quali-
of the project. As shown in Table 4, the reported areal ty, and completion intervals of injectors and producers.
sweep ranges from 60 to as high as 100%. The vertical Many of the earlier steamflood projects were based on
sweep efficiency, however, can be as low as 40%. The engineering judgment and experience. Since the advent
reported volumetric sweep ranges from 24 to 99 %. of the three-dimensional (3D), three-phase numerical
The vertical sweep was found to decrease with an in- models,9-11 an increasing number of steamflood projects·
crease in sand thickness. To reduce the steam override, have been designed by numerical simulation. In addition,
mechanical restriction of the production interval was used physical models were used for the design of steamflood
successfully in some projects. Another corrective meas- projects.
ure-the use of steam foam diverter-is still in the ex-
perimental stages. 8 Recovery Schemes for Reservoirs With Special Fea-
tures. Reservoirs with special features call for special
Displacement Efficiency. The displacement efficiency is recovery schemes. Table 5 lists four fields with dip angles <\
defined as (Soi -Sor)IS oi ' The reported displacement ef- greater than 30 0 [0.52 rad], one field with a gas cap
OCTOBER 1985 1891
TABLE 3A-STEAMFLOOD FIELD PROJECTS-DESIGN, OPERATION, AND PERFORMANCE
Displacement Oil
Project Field, Location Sweep Efficiency (%) Efficiency Recovery
Number (Operator) Areal Vertical Volumetric (%) (%) Remarks
7 Inglewood, CA 60.0 50.0 30.0
(Chevron-Socal)
8 Kern River, CA 80.0 58.7 47.0
(Chevron)
9 Kern River, CA -100.0 62.8 to 98.8 70.4 to 90.0 46.6 to 72.6 Based on five pilots listed
(Getty) in Table 3, Ref. 27
ACTUAL SOR
40 20 10 8 6 5 4 3 2.5 2 1.5
0.7
1.5
211
o
0.6
0.5 2
24
o a::
0
~ 0.4 lJ)
o 0
o ....LLI
LLI 3~
....
6 0.3 0
LLI
a::
LLI Q.
a::
Q. 4
8
0.1 10
20
40
ACTUAL OSR
thicker than the oil sand, one field where the oil sand is formation compaction. Even though steamflood projects
underlain by a water sand, and another field with low in- show very high OSR's, the best recovery scheme would
jectivity. be to wait until the exhaustion of the compaction drive
Updip injection was used in all four steeply dipping before a steamflood is started. I3
reservoirs. The producers were located either solely or
predominantly downdip. Well Completions. Special well completions are needed
For a reservoir with a gas cap, steam was injected near for irtiectors and producers in steamflood projects. Ac-
the oil/water contact. Even though steam inevitably would cording to Gates and Holmes, 14 wells used in steam op-
migrate to the gas cap, the oil sand was heated through erations should be completed with due consideration of
conduction. heat loss with thermal stresses. In deep wells, tubular
In the reservoir with water sand, steam was injected goods of high qualities, such as the normalized and
purposely a few feet into the water sand, moved horizon- tempered P-105 tubing and P-110 casing, should be used
tally through the water layer, rose vertically into the oil if the tubing and the casing are not free to expand. Ther-
layer, and displaced oil that had been heated and mobi- mal stress can be minimized by the proper use of expan-
lized. The oil then fell down and was swept toward the sion joints in the casing, wellhead, liner, tubing, and
producers. packer. Thermal packers should be used on steam injec-
The unconventional steamflood project in Loco field, tion wells and deep wells undergoing cyclic steaming to
OK, operated by Conoco Inc., 12 deserves special atten- minimize heat loss and to reduce thermal stresses, the risk
tion. Various previous recovery attempts, including con- of primary cement failure, and burst casing. The cement
ventional steamflood, met with either limited success or used in steam operations should include a thermal strength
failure. Hydraulically fracturing the reservoir before stabilizing agent, an insulating additive, and a bounding
steamflooding led to increased heat input and improved additive. The review by Farouq Ali and Meldau 2 in-
communication between injectors and producers, and cluded a survey of well completion methods used in rep- .
resulted in higher oil recovery. resentative steamfloods.
The Bolivar Coast reservoirs, west Venezuela, have a The well completion methods for injectors and pro-
special feature in that the main recovery mechanism is ducers as practiced in the various steamfloods listed in
1894 JOURNAL OF PETROLEUM TECHNOLOGY
L
Tables 2 and 3 are given in Tables 6 and 7, respectively. 55 %, the flow rate will be independent of the actual
At least two projects reported the use of insulating tub- wellhead injection pressure (Kern River field, CA).15
ing. In Shell's Brea, CA, project, the depth varies from
4,600 to 5,300 ft [1402 to 1615 m]. The tubings were Water Treatment. Table 9 shows feedwater treatment
insulated with I-in. [2.54-cm] -thick Thermobestos™ for steam generation as practiced in various field proj-
(asbestos with calcium silicate) and an inner aluminum ects. The water in all field projects included in the table
radiation shield. In the Nederlandse project in requires softening, mostly through zeolite ion exchange.
Schoonebeek, The Netherlands, where the depth is 2,900 Some projects required deaeration and filtration; other
ft [884 m], the jacketed tubing was insulated with calcium projects used KCI to control clay swelling, chlorine to
silicate. combat bacteria, and aeration to remove iron.
It is interesting to note that in one steamflood project In Getty's Kern River field, produced water is used as
in Kern River field, CA, perforated completion in the pro- the feedwater for steam generation; therefore, water treat-
ducers was found to perform better than openhole ment includes facilities for oil removal.
completion 15 (Table 8).
Although not used in the projects reported here, ten- Observation Wells. Observation wells are needed in
sile prestressing is used routinely by Getty Oil Co. and steamflood projects to determine the vertical and areal
others for deep steam-stimulation wells to avoid exceeding coverage of the steam flow, the rate of heat front move-
the maximum permissible compressive load for the casing. ment, and heat losses.
Surface Facilities and Monitoring Devices Tracers. The use of tracers helps to monitor fluid move-
Steam Generation and Injection. The capacity of the ment and to interpret areal coverage in individual
reported steam generators used for steamflooding ranges steamflood patterns. According to Wagner,16 the pre-
from 12 to 50 MMBtu/hr [3.5 to 14.7 MW]. They are ferred water and gas tracers include radioisotopes, salts
either oil-fired or gas-fired. All surface steam lines usually with detectable cations and anions, fluorescent dyes, and
are insulated with a standard insulation with aluminum water-soluble alcohols. Table 10 discusses the tracers used
housings. The steam is split into individual injection wells in various steamflood projects. Radioactive tracers used
through a header system using chokes in critical flow. This include tritium, tritiated water, and 85 krypton. Other
procedure requires that the steam achieve sonic velocity tracers include ammonia, air, sodium nitrite, sodium
that, under one field condition, calls for a pressure drop bromide, and sodium chloride.
of about 55 % across the choke. The chokes are sized to
each other to give the desired flow rate into each injec- Operational Problems and Their Remedies
tion well. As long as the pressure drop is greater than It has been recognized generally that operational prob-
OCTOBER 1985 1895
L,
8 Kern River, CA Use of cap packers to 40-mesh, 6%-in. slotted More recent completion: jet perforating '12-in. holes
(Chevron) place the steam during liner. using selective charges 4 shots/ft.
cycle's steam injection.
More recent completion:
7-in. K-55, 23 Ibm/ft
9 Kern River, CA 8% in. Pre-1966 wells: 6%-in. Post-1966 wells: Selectively jet-perforating oil sand.
(Getty) slotted liner, 60/180 Use of inner liners if sanding is a problem.
mesh.
10 Midway Sunset, CA New well: 7-in. K-55 40-mesh or 60-mesh New well: jet perforated with four 'I2-in. holes/ft.
(Chevron) casing tight-hole slotted liner.
11 Midway Sunset, CA Slotted liner. Jet perforations.
(Santa Fe-DOE)
13 Mount Poso, CA Slotted liner.
(Shell)
15 S. Belridge, CA 8% in. 6%-in. liner with
(Mobil) 60-mesh slots.
17 EI Dorado, KA 7 in.
(Cities)
18 Deerfield, MO 4'12 in.
(Essa-Humble)
19 Tatums, OK
(Shell)
20 Franklin Heavy Pool, PA 7 in.
21
(Pennzoil)
Charco Redondo, TX 5'12-in. Slotted liners with
..
(Texaco) canvas packers.
22 Slocum, TX 7 or 5'12 in. With liner. A Yes. With 8-gauge, stainless steel wire-wrapped
(Shell) hydraulically set screen.
thermal packer or a
friction ring assembly
used as a Irner
hanger. With 8-gauge
stainless steel wire-
wrapped screen.
23 Winkleman Dome, WY Yes.
(Pan American)
24 Schoonebeek, 7 in. Slotted liner.
The Netherlands
(Nederlandse)
26 Tia Juana, Venezuela 7-in. WSO casing 4'/2-in. saw slotted liner.
C-3/C-4
(Shell)
27 Tia Juana, Venezuela Slotted liner.
M-6
(Maraven)
28 Georgsdorf, W. Germany 6% in. 43/4 -in. slotted liner.
(BEB)
Project Type of
Number Cement Gravel Packed Tubing
4 --------
Yes
7 Yes
9 Yes
11 Yes
13 Yes
15 Class G cement and Gravel flow packed
silica flour. with 6 x 9 gravel
in a 15-in. hole.
19 Cement with silica flour.
20 Silica flour cement. 2-in. tubing, conventional rod pump.
21 High-temperature 21fa-in. perforated tubing with a mud anchor and a higher-temperature
cement. bottomhole pump.
22 Class H cement, with
silica flour, perlite,
and CaCI 2 •
23 Class G cement with
60% silica flour.
26 Special cement and
silica powder.
27 Yes
TABLE 8-COMPARISON OF PRODUCTION FROM 27. Bursell, C.G. and Pittman, G.M.: "Performance of Steam Dis-
DIFFERENT WELL COMPLETIONS, KERN STEAM placement in the Kern River Field," J. Pet. Tech. (Aug. 1975)
DISPLACEMENT PROJECT 977-1004: Trans., AIME, 259.
28. Gomaa, E.E., Duerksen, J.H., and Woo, P.T.: "Designing a
Oil Production Steamt100d Pilot in the Thick Monarch Sand of the Midway-Sunset
Number Rate per Well Field," J. Pet. Tech. (Dec. 1977) 1559-68.
Type of Well Completion of Wells (SaPO) 29. Duerksen, J.H., Webb, M.G., and Gomaa, E.E.: "Status of the
Solid string, jet perforated 30 64 Section 26C Steamflood, Midway-Sunset Field, California, " paper
Slotted liner 34 54 SPE 6748 presented at the 1977 SPE Annual Technical Conference
Gravel pack, slotted liner 10 38 and Exhibition, Denver, Oct. 9-12.
Inner liner 5 33 30. Alford, W.: "Midway-Sunset Field, Chanslor-Western Oil and De-
velopment Company," Improved Oil-Recovery Field Reports, SPE,
Richardson, TX (Dec. 1976) 2, No.3, 445-54; Enhanced Oil-
Recovery Field Reports, SPE, Richardson, TX (Sept. 1980) 6, No.
1, 129-32.
31. McBean, W.N.: "Attic Oil Recovery by Steam Displacement,"
paper SPE 4170 presented at the 1972 SPE California Regional
15. BUTSell, C.G.: "Steam Displacement-Kern River Field," J. Pet. Meeting, Bakersfield, Nov. 8-10
Tech. (Oct. 1970) 1225-31. 32. Rehkopf, B.L.: "Metson Attic Steam Drive," paper SPE 5855
16. Wagner, O.R.: "The Use of Tracers in Diagnosing Interwell presented at the 1976 SPE California Regional Meeting, Long
Reservoir Heterogeneities-Field Results," J. Pet. Tech. (Nov. Beach, April 8-9.
1977) 1410-16. 33. Stokes, D.D. et al.: "Steam Drive as a Supplemental Recovery
17. Saunders, L.W. and McKinzie, H.L.: "Performance Review of Process' in an Intermediate Viscosity Reservoir, Mount Poso Field,
Phenolic-Resin Gravel Packing," J. Pet. Tech. (Feb. 1981) 221-28. California," J. Pet. Tech. (Jan. 1978) 125-31.
18. Smith, R. V. et al.: "Recovery of Oil by Steam Injection in the 34. Konopnicki, D. T. et al.: "Design and Evaluation of the Shiells
Smackover Field, Arkansas," J. Pet. Tech. (Aug. 1973) 833-89. Canyon Field Steam Distillation Drive Pilot Project," J. Pet. Tech.
19. Slagle, A.T. and Jones, B.L.: "Smackover Field, Smackover (May 1979) 546-52.
Nacatoch Sand 985 Acre Unit, Phillips Petroleum Company, " En- 35. Gates, C.F. and Brewer, S.W.: "Steam Injection Into the D and
hanced Oil-Recovery Field Reports, SPE, Richardson, TX (Sept. E Zone, Tulare Formation, South Belridge Field, Kern County,
1980) 6, No.1, 31-36. California," J. Pet. Tech. (March 1975) 343-48.
20. Volek, C.W. and Pryor, J.A.: "Steam Distillation Drive, Brea 36. Stokes, D.D. and Doscher, T.M.: "Shell Makes a Success of
Field, California," J. Pet. Tech. (Aug. 1972) 899-902. Steamt100d at Yorba Linda," Oil and Gas J. (Sept. 2, 1972) 71-78.
21. Taschman, B.M.: "Zone 1 Steam Project, Coalinga Field," paper 37. Hearn, C.L.: "The El Dorado Steam Drive-A Pilot Tertiary
SPE 8880 presented at the 1980 SPE California Regional Meeting, Recovery Test," J. Pet. Tech. (Nov. 1972) 1377-84.
Los Angeles, April 9-11. 38. Valleroy, V.V. et aI.: "Deerfield Pilot Test of Oil Recovery by
22. Afoeju, B.1.: "Conversion of Steam Injection to Waterflood, East Steam Drive," J. Pet. Tech. (July 1967) 956-64; Trans., AIME,
Coalinga Field," J. Pet. Tech. (Nov. 1974) 1227-32. 240.
23. Adams, R.H. and Khan, A.M.: "Cyclic Steam Injection Project 39. French, M.S. and Howard, R.L.: "The Steamflood Job: Hefner
Performance Analysis and Some Results of a Continuous Steam in Sho-Vel-Tum," Oil and Gas J. (July 17, 1967) 64-69.
Displacement Pilot," J. Pet. Tech. (Jan. 1969) 95-100; Trans., 40. Bleakley, W .B.: "Penn Grade Crude Oil Yields to Steam Drive,"
AIME,246. Oil and Gas J. (March 25, 1974) 89-96.
24. Blevins, T.R., Aseltine, R.J., and Kirk, R.S.: "Analysis ofa Steam 41. Widmeyer, R.H. et al.: "The Charco Redondo Thermal Recovery
Drive Project, Inglewood Field, California," J. Pet. Tech. (Sept. Pilot," J. Pet. Tech. (Dec. 1977) 1522-32.
1969) 1141-50. 42. Hall, A.L. and Bowman, R.W.: "Operation of Performance of the
25. Blevins, T .R. and Billingsley, R.H.: "The Ten-Pattern Steamt100d, Slocum Thermal Recovery Project," J. Pet. Tech. (April 1973)
Kern River Field, California," J. Pet. Tech. (Dec. 1975) 1505-14; 402-08.
Trans., AIME, 259. 43. Thurber, J.L.: "Slocum Field, Shell Oil Company," Improved Oil-
26. Oglesby, K.D. et al: "Status of the Ten-Pattern Kern River Field, Recovery Field Reports, SPE, Richardson, TX (June 1976) 2, No.
California," J. Pet. Tech. (Oct. 1982) 2251-57. 1, 119-27.
Control
Project Bacteria of Clay
Number Filtration Deaeration Softening Removal Swelling
7 No Yes
28 Yes Yes
Sanding
8 Kern River, CA Sanding is a continual problem. Average Perforated completions are cleaned with water
(Chevron) pump life is 3 to 4 months. Liner completions using opposed-cup washers. The
are scratched each time the well is pulled. Hyperclean TM technique has been used to
increase the productivity of problem wells.
10 Midway Sunset, CA Sanding is severe with jet perforations. The use of 6%-in. 50-mesh foamed-in tight-
(Chevron) hole slotted liners minimizes sanding
problems.
13 Mount Poso, CA 1. Severe sanding problem caused by failure 1. The adapter was replaced. In another
(Chevron) of lead-seal adapter at liner top. case, a dual lead-seal adapter was used.
2. Sanding because of inadequate gravel 2. Used sodium aluminate sand consolidation
packing. technique.
19 Tatums, OK Sand production noted.
(Shell)
Hot-Well Productivity
10 Midway Sunset, CA Steam flowing into the annulus lifts some oil, Liner size of 6%-in. or larger is
(Chevron) thus raising backpressure and reducing pump recommended. All producers are hooked to a
efficiency. casing collection system to recover escaped
hydrocarbons.
13 Mount Poso Loss in pump efficiency because of hot Top 80% of the producing interval was
(Shell) produced fluids flashing to steam or direct blanked off.
breakthrough of injected steam.
17 EI Dorado, KA Decrease in pump efficiency noted.
(Cities)
22 Slocum, TX When well exceeds 250°F, pump efficiency Efforts included cycling a portion of the
(Shell) decreases to less than 10%. production down the annulus, injecting cold
water down the annulus, gas lifting, special
insert and casing pumps and steam anchors.
The best way is to plug off the hot zone,
forCing the steam and fluid to pass through
more of the oil section before entering the
wellbore.
Emulsions
7 Inglewood, CA Some emulsion noted.
(Socal)
13 Mount Poso, CA Loss in productivity believed to be caused by
(Shell) buildup of cold oil and/or emulsion bank.
17 EI Dorado, KA Emulsion gradually increased to about 75% of Easily broken by chemical treatment.
(Cities) the produced oil.
19 Tatums, OK Complex emulsions are produced. This, along Demulsifiers for normal and reverse
(Shell) with the solids produced and the constantly emulsions were combined in use.
changing nature of the produced fluids,
makes emulsion treating a severe problem.
"
TABLE 11-CONTINUED
Solids Production
19 Tatums, OK Production of solids noted.
(Shell) Selection of chemicals should consider easy
22 Slocum, TX Organic solids have the composition of a low- separation of solids. Solids were removed
(Shell) grade coal. from a settling tank either manually or with a
scraper.
Mechanical Failures
19 Tatums, OK 1. Casing failure.
(Slocum) 2. Steam generator failure.
26 Tia Juana, Venez. 14 of the 24 producers had 21 liner failures.
(Shell)
44. Pollock, C.B. and Buxton, T.S.: "Performance ofa Forward Steam SOR= 18.744 +0.004767D-0.16693h -0.89814k
Drive Project-Nugget Reservoir, Winkleman Dome Field,
Wyoming," J. Pet. Tech. (Jan. 1969) 35-40.
45. Wight, D.G.: "Winklellllln Dome Field, Amoco Production kh
Company," Improved Oil-Recovery Field Reports, SPE, -0.5915~ -14. 79S 0 -0.0009767-. . .. (A-2)
Richardson, TX (June 1975) 1, No.1, 155-62. ~
46. van Dijk, C.: "Steam-Drive Project in the Schoonebeek Field, The
Netherlands," J. Pet. Tech. (March 1968) 295-302; Trans., AlME,
243.
47. Harmsen, G.J.: "Steam Flooding in a Water Drive Reservoir in SI Metric Conversion Factors
the Schoonebeek Field in The Netherlands," Proc., Tenth World acre X 4.046873 E+03 m2
Pet. Congo (1979) 3, 275-82. g/cm 3
48. de Haan, M.J. and Schenk, L.: "Performance Analysis of a Major
°API 141.5/(131.5 + °API)
Steam Drive Project in the Tia Juana Field, Western Venezuela," bbl/acre-ft X 1.288923 E-04 m 3 /m 3
J. Pet. Tech. (Jan. 1969) 111-19; Trans., AIME, 246. BID X 1.589873 E-01 m 3 /d
49. Herrera, A.J.: "The M6 Steam Drive Project Design and cp X 1.0* E-03 Pa's
Implementation," J. Cdn. Pet. Tech. (July-Sept. 1977) 62-83.
50. Munoz, J.D. and Escojido, D.: "Tia Juana Este Field, Maraven,
Ci X 3.7* E+1O = Bq
S.A.," Enhanced Oil-Recovery Field Reports, SPE, Richardson, degrees X 1.745329 E-02 rad
TX (Sept. 1980) 6, No.1, 165-70. ft X 3.048* E-01 m
51. Lillie, W.H.E. and Springer, F.P.: "Status of the Steam Drive Pilot OF (OF-32)/1.8 = °C
in the Georgsdorf Field, Federal Republic of Germany," J. Pet. gal X 3.785412 E-03 m3
Tech. (Jan. 1981) 173-80.
m. X 2.54* E+oo cm
Ibm X 4.535924 E-Ol kg
APPENDIX A Ibm/ft X 1.488 164 E+oo kg/m
Equations in SI Metric Units md-ft X 3.008 142 E-04 md'm
psi X 6.894757 E+oo kPa
OSR = -0.011253 +0.00009117D+0.0005180h
kh
-0.077759 +0.007232~ +0.00003467- 'Conversion factor is exact. JPT
~ Original manuscript received in the Society of Petroleum Engineers office March 12.
1983. Paper accepted for publication July 15. 1985. Revised manuscript received May
15. 1985. Paper (SPE 11733) first presented at the 1983 SPE California Regional
+0.5120<t>So' ..................... (A-I) Meeting held in Ventura March 23-25.