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分切机操作工序(中亚制)
分切机操作工序(中亚制)
Operation guidance and precautions for automatic cash register paper slitting machine
1. Operation sequence of the slitting machine: paper loading - paper threading - paper ten-
1. Put the base paper: Note that the distance from the wallboard on the right is about 165-170
cm. After the base paper is installed, inflate the air shaft;
2. Paper threading step: thread the paper according to the paper threading schematic diagram,
pay attention: when the paper passes through each paper passing roller, the air pressure of the
positioning roller should be adjusted to 0, and then the paper threading operation should be car-
ried out. Be sure to move the jog pedal when threading the paper Move to a location that is not
easy to reach!
3. Tension control: guide the paper well and press the pressure roller down, adjust the number of
the governor on the main machine to 3 or below, press and move until the interface comes out to
increase the tension at the same time. Generally, the maximum set value of tension is generally
between 20kg and 30kg. When we manually control the large roll, the output value is generally
around 60%. In the tension controller, set the radius well, and adjust the thickness data if the
4. Power-on inspection:
a. First check whether the tension is adjusted properly and whether the paper is tight;
Once all the above are in place, you can start the machine.
In the process of using and operating the machine, adjustment is the most critical and also re-
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珠海市中亚科技有限公司 2022 年 6 月制(第 2 版本)
The detailed operation is mainly explained in detail from the following 11 aspects:.
1. Paper loading mechanism and paper threading: Paper loading is relatively simple. It is com-
posed of two cylinders, an air expansion shaft, an air pressure valve, a tension brake and three
electric eyes. The functions of the three electric eyes are: air expansion shaft Counting, meter
counting and joint detection; paper threading can be completed according to the paper threading
schematic diagram.
2. Upper tube mechanism: including the tube threading machine and the tube delivery mecha-
nism. The upper and lower tube delivery mechanisms are relatively complicated, so it is necessary
a. Problems that may occur during the tube delivery process: the length of the tube core is differ-
ent, and the tube core cannot be clamped. Therefore, the supplier must be required to make the
length and size of the tube core consistent to avoid short ends or burrs. , otherwise it will seri -
b. The sensor of the tube core must be adjusted to the precise position: Generally, the tail of the
tube core is 2-4 mm beyond the upper tube platform. Two small cylinders are unbalanced, and
the expansion and contraction lengths of the two cylinders are inconsistent. The solution is: ad-
just the cylinders to be parallel to solve this problem. In addition, check whether the iron block in
front of the push tube is deformed. If this is the case, you need to put the It is disassembled and
repaired; this mechanism has 6 electric eyes, which are used to detect: whether the upper tube is
in place, whether the lower tube is in place, whether the tube is stuck, whether the tube core is
in place, whether the delivery tube is in place, and whether the delivery tube is back in place!!
There is an inconspicuous die translation mechanism, which is mainly used to control the uneven-
ness of the end face of the die to prevent the excess die from being brought up;
3. Slitting mechanism: It is mainly composed of bed knife, surface knife and bed knife drive shaft.
The bed knife drive shaft only needs to control the pressure at about 4-5 kg when the paper is
4. Pressing roller mechanism: This part is very critical. Generally, paper biting and pressing roller
have a great relationship: it is composed of pressing plate, pressing roller, sliders on both sides,
and cylinder sprocket on the top. The flatness of the pressure roller pressing the paper tube can
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珠海市中亚科技有限公司 2022 年 6 月制(第 2 版本)
determine whether to bite the paper. Once the paper is bitten, we need to carefully observe the
degree of paper biting and the phenomenon of paper biting. Analysis of the degree of paper bit-
ing: slight biting or fake biting, or biting to death not open! If the product is slightly bitten, in -
crease the pressure of the pressure roller, and the pressure roller will be lighter to solve this prob-
lem. False bite can be ignored. This is because the paper is caused by the burr during cutting; if
there is a bite between the product and the product If there is any phenomenon, it is necessary
to check the curved roller and observe whether there is a gap between the paper and the paper.
If the paper overlaps, it may be because the curved roller is loose or shifted. Rotate and adjust
until the gap between paper and paper is relatively uniform (check whether the curved roller ex-
5. Bedknife shaft: The bedknife shaft has no power and is driven by the bedknife drive shaft. Un -
der normal starting conditions, the bedknife needs to be pressed, and the pressure is guaranteed
6. Positioning shaft: As the name suggests, it plays the role of positioning the paper. It is also the
last axis in the paper threading process, and this axis is very critical. We must in any case ensure
that the pressure on both sides of the shaft is the same. The method of adjustment is: first adjust
the air pressure to zero, then clamp a piece of cut paper on one side, adjust the air pressure to 2
kg after putting it away, and pull both hands out at the same time, whichever side feels loose
means the pressure on which side not enough. Just adjust the corresponding shaft head pressure
through the interlocking screw on the right. After adjustment, the pressure is controlled at 3.5-4
kg.
7. Top: Top is one of the most important parts of the whole paper rolling process. We should
avoid hitting the top in any operation, so as not to cause unnecessary trouble. Adjustment of the
top: The top is directly related to the size of the die. No matter what the size of the die is, it must
be a little bit lower than the center of the die under any circumstances. The top only needs to be
adjusted up and down. Generally, there is no need to adjust the front and rear. Special attention:
when adjusting the machine, it must be ensured that it will not touch the top during normal
work;
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珠海市中亚科技有限公司 2022 年 6 月制(第 2 版本)
8. Fork knife: also known as fork roller. The machine fork knife has two functions: fork paper and
push out finished product. Adjustment essentials of the fork knife: Under no circumstances
should you touch the hosting iron hook below, and ensure that there is a distance of about 1 mm.
①In the case of changing gauges, such as changing from 13-19 to 19-25 tube cores, the adjust-
ment method is: screw down the upper limit of the fork knife cylinder for three turns (the lower
limit of the two cylinders is 3 turns at the same time, and must be adjusted first, at 19 -25 for 13-
19 tube core and screw up three times), it must be placed behind other adjustments. ②The dis-
charge function generally does not need to be adjusted. If there is paper damage, just extend the
lower limit of the fork pad and change the angle of the fork knife (check the damage of the knife
9. Host iron hook: the main function is to lead paper. Wouldn't it be better if there was a mecha -
nism to guide the fork knife when inserting the paper? This is what our iron hook does. Guide the
paper so that the distance between the two shafts is seamlessly connected. The adjustment
method is to ensure that the distance between the die and the iron hook is within the thickness
of 1 to 3 sheets of paper.
10. Marking pen: It is composed of diversion barrel, ink cartridge, transition roller, marking wheel
and marking cylinder, which is relatively simple. The marking wheel is generally adjusted so that
the knife edge between the two rolls is divided into two. The machine provides a mark on the
touch screen. Its function is to check whether the adjustment is done for everyone during adjust-
ment. Click to work, remember to return to the normal working condition, shut down and restart.
11. If the machine (slitting machine, packaging machine) is not opened for more than two days,
the glue path must be cleaned with clean water, otherwise the glue path will be completely
blocked when the machine is turned on again, and all rubber hoses need to be replaced. (this is
especially important)
The final interpretation of this operation guide belongs to the company. If you have any ques-
The above operation steps are very important, please be sure to study carefully and operate
carefully!
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