Pfeifer - Lifting Beam Rotor

Prüflos Nr.
: 1961084 Seite : 1/57
Translation of the Original operating manual

no. 9981360
Spreader beam in special design
Table of Contents
1 PRODUCT DESCRIPTION ........................................................................................................................ 2
1.1 TECHNICAL SPECIFICATIONS ................................................................................................................2
1.2 AUTHORISED INTEND USE AND EQUIPMENT DESCRIPTION...................................................................3
1.3 USER GROUPS ......................................................................................................................................5
2 SAFETY PRECAUTIONS........................................................................................................................... 6
2.1 BASIC SAFETY PRECAUTIONS ..............................................................................................................6
2.2 DANGER SYMBOLS ...............................................................................................................................7
2.3 GENERAL SAFETY PRECAUTIONS ........................................................................................................8
3 SETTING TO OPERATION ....................................................................................................................... 9
3.1 ATTACHING AND LOCKING THE SPREADER BEAM IN THE CRANE HOOK ...............................................9
3.2 UNLOADING REQUIREMENTS / SETUP REQUIREMENTS ........................................................................9
3.3 STORAGE CONDITIONS / STORAGE WHEN NOT IN USE ......................................................................10
3.4 SETTING TO OPERATION .....................................................................................................................11
4 PICKING UP LOADS ................................................................................................................................ 12
4.1 POSITIONING THE SPREADER BEAM ...................................................................................................12
4.2 ATTACHING THE LOAD.........................................................................................................................12
4.3 LIFTING THE LOAD ...............................................................................................................................13
5 TRANSPORT OF LOADS ........................................................................................................................ 14
6 SETTING DOWN LOADS ........................................................................................................................ 14
7 SERVICE AND MAINTENANCE OF THE SPREADER BEAM .......................................................... 16

7.1 REGULAR INSPECTIONS......................................................................................................................16
7.2 IMPERATIVE INSPECTIONS ..................................................................................................................16
7.3 REPAIRS ..............................................................................................................................................16
8 WORKS CERTIFICATE ACCORDING TO EN 10 204-2.1 ................................................................. 17
9 KONFORMITÄTSERKLÄRUNG ............................................................................................................. 18
10 GLOSSARY ................................................................................................................................................ 19
11 INSPECTION RECORD ........................................................................................................................... 20

11.1 OVERVIEW DRAWING WITH PARTLIST.................................................................................................21
Siemens AG Görlitz Prudlo Torsten

Freigegeben QM1 reviewed
PG SU EIS DE P QM
2017.06.27 10:18:50 +02'00'
TYP / FABRIKNR.: 287765 / 9981360 1

Prüflos Nr. : 1961084 Seite : 2/57
1 Product Description
1.1 Technical Specifications
Manufacturer: PFEIFER Seil- und Hebetechnik GmbH

Dr. – Karl – Lenz Str. 66
87700 Memmingen
Item:: Spreader beam in special design

Fabrication number: 9981360
Type: 287765
Order no.: D45991
Year of construction: 2016
Capacity (SWL): 39.780 kg

Dead weight: 2.965 kg
Suspension of spreader beam: 2x Round slings ;
suitable for single hook and twin hook no. xx,

acc. to DIN 15401 and DIN 15402
Working length: 6.235 mm

Dist. lower edge spr. b.- rope sling: approx.± 200mm
Range of suspension adjustment: 8 x 200 mm
Design acc. to EN 13155
Copyright: © 2001 – 2014, PFEIFER Seil- und Hebetechnik GmbH.

Use, reprinting and copying of this document is only permitted with
the expressive authority of PFEIFER Seil- und Hebetechnik GmbH.
Each case of misuse is a punishable offence and may lead to the
offender having to pay compensation.
Version 5.1 – 02.01.2012 / date of issue 10.01.2017
.
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1.2 Authorised intend use and equipment description
1.1.1. Authorised intend use

The spreader beam is a lifting device that serves exclusively the lifting, transport and set-down of inherent,
rotationally symmetric loads with barycentric centre of gravity.
Description of load:
Turbine rotor
The load must be attached and transported by means of the two rope slings only. The load must be attached to
both rope slings!
The spreader beam will be lifted by a crane hook.
The spreader beam is intended for indoor and outdoor use with a crane.
The user must be convinced as to the proper state of the load condition. Only properly attached loads may be
lifted and transported!
Danger of accidents due to improper use!

In case of improper use, the spreader beam or the load can crash.
This can result in injury to persons and damage to the spreader beam or other
objects.
Only lift and transport loads as mentioned above!
DANGER!
Attache the load safely acc. to BGR 500! If necessary, attend a training for safe
attachment!
It is not allowed
to attach the load to fastenings such as binding wires, lashing belts etc.
to tear loads or break loads away.
to transport liquids or bulk cargo.
to transport of radioactive materials.
to lift or transport persons.
to use the spreader beam beyond the temperature range of -20 to +100 °C.
to use the spreader beam in flammable, explosion-prone areas or areas containing a lot of dust.
to use the spreader beam under chemical influences such as acids, alkaline solutions or fumes.
to use the spreader beam in the private sector.
The centre of gravity of the spreader beam is below the suspension. The tye plate is placed
at the side of the main beam. Mind the SWL of the spreader beam and the attachment
devices! The SWL given on the type plate is binding for the maximum weight to be lifted.
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1.1.2. Product description
Type of spreader beam

The spreader beam consists of an IBP girder with plates welded at the fronts.
As suspension for the spreader beam, there are two round slings with 1 leg each with a hook.
The load is attached with two rope slings.
At the two rope slings there are lashing systems for the exact positioning of the load. The lashing
systems are suitable for all points.
Rope- Chainsling with

Spreader Beam
Ratchet load tesioner P2
suspension Counterweight
and P4
Rope- Chainsling with
Ratchet load tesioner P1
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1.3 User groups
The following user groups may carry out the respective task referenced:
User Groups Task Qualification
Commissioning, Skilled metalworker, machine fitter, industrial mechanic
Specialist personnel operation, maintenance / or similar person (trained by the operating company
wear inspection based on the Operating Manual, prior to commissioning!)
Trained person (and Operation, visual Trained by the operating company based on the
apprentices) inspection Operating Manual (prior to commissioning!)
Definitions of user groups:

A person is considered to be a specialist, who, based of his technical training, knowledge and
experience, as well as his knowledge of applicable regulations, is able to appraise the assigned work task
and recognise potential hazards.
A person is considered to be trained, who has received instruction on the assigned tasks and potential
hazards associated with improper behaviour, and has been briefed as necessary on the required safety
equipment and protective measures.
A layperson is considered to be anyone not qualified as a specialist or trained person.
Danger of accidents due to insufficiently qualified users and/or incorrect

operation of the spreader beam!
The lack of knowledge about proper usage can result in damage to the spreader
beam and represents a risk to the user.
This can lead to deformation or to a crash or toppling of the load.
The spreader beam must be operated and maintained only by
sufficiently qualified personnel!
WARNING Laypersons must not operate the spreader beam!

Conduct regular personnel training!
Regularly check the work tasks from a safety perspective!
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2 Safety Precautions
2.1 Basic Safety Precautions
1.1.3. The following operating manual describes the spreader beam listed therein as well as their operation.
Should there be any unanswered questions, please contact PFEIFER Seil- und Hebetechnik GmbH in
Memmingen/Germany. We will be glad to assist you.
1.1.4. This operating manual incorporates the internationally recognised SI units of measurement.
1.1.5. It is essential that the operating manual is read and fully understood before initial use of the
corresponding spreader beam. The owner must ensure that all users have read and understood the
operating instructions.
1.1.6. The operating manual is designed for sufficiently trained and qualified personnel to carry out correct
operation, maintenance and repair of the spreader beam. It is therefore imperative that only sufficiently
qualified personnel (see item 1.3 “User Groups”) operate, maintain and repair the spreader beams.
PFEIFER Seil- und Hebetechnik GmbH will not accept any liability for maintenance and repair work that
has been carried out incorrectly.
1.1.7. The spreader beam may only be used for operation and / or transport of corresponding loads (“see item
1.2 “Authorised intend use”). Any dangers to the life and limb of the user or others must be avoided.
Every other use is unauthorised and relieves PFEIFER of any liability and guarantee obligation. .
1.1.8. The operator of the spreader beam is obliged to strictly adhere to and record all maintenance and
servicing schedules specified in this operating manual.
1.1.9. This Operating Manual must be available to operating, service and maintenance personnel during the
entire time the lifting device is being used or worked on (obligation to preserve records!). If the lifting
device changes hands, this Operating Manual must be transferred to the new operating company.
1.1.10. Unauthorised modifications (grinding, welding, attaching parts etc.) are prohibited. Modifications to the
spreader beam must be carried out only by PFEIFER Seil- und Hebetechnik GmbH.
1.1.11. Personal protective equipment must be used according to workplace risk analysis (also refer to the
German BGR 500)! We recommend using a hardhat, safety shoes and gloves!
1.1.12. PFEIFER Seil- und Hebetechnik GmbH retain the copyright of all these technical documents and the
operating manual must not be made available to third parties or competitors of PFEIFER Seil- und
Hebetechnik GmbH .
1.1.13. We retain the right to make changes. All specifications and details were prepared in accordance with the
best knowledge of the originator and the company, and the originator cannot be held responsible in any
way for discrepancie.
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2.2 Danger Symbols
Each start, operation, maintenance and servicing action of the spreader beam may only be
carried out with due consideration to the operating instructions specified in this operating
manual.
It is therefore imperative that you carefully read and understand the instructions in this operating manual before
commissioning the spreader beam. The specially marked safety precautions must be strictly adhered to!
Important instructions, especially technical safety instructions, are identified by respective
symbols (pictographs), the meaning of which is described in the following text. Observe these
instructions to prevent any physical injuries and/or material damage.
.
Consequence
Danger symbol Meaning in case of
disregard
Resulting in
Immediate danger death or
serious injury
DANGER
Possibly Resulting in
immediate death or
danger. serious injury.
WARNING
Can result in
Possibly
slight injuries
immediate
or material
danger.
damage.
CAUTION
Information
relating to safety
and protection of
property.
NOTE
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2.3 General Safety Precautions
1.1.14. Hanging the crane hook into the suspension of the spreader beam.
Danger of accident due to oscillating spreader beam!
When hanging the crane hook into the suspension, the spreader beam
may oscillate.
An oscillating spreader beam can damage machines and equipments or
injure persons standing nearby.
Danger of accident due to crashing spreader beam!
The spreader beam can crash if the crane hook is not locked and falls out
of the suspension during the crane drive accidentally.
DANGER
This can cause death or severe injuries.
Only lift the spreader beam with a suitable and locked crane hook!
When using chain slings or round slings, the chains or round slings
must not be twisted!
Danger of crushing fingers!
When the fingers are between crane hook and suspension during
attaching and lifting, there is the danger of crushing fingers or graze of
skin.
CAUTION Wear safety gloves!
1.1.15. Taking up the load.

Danger of crushing hands or fingers!
While the load is being taken up, there is the danger of crushing
fingers or graze of skin.
CAUTION Wear safety gloves and keep a safety distance!
1.1.16. Crane Movement and Transport

Danger of accident due to oscillating spreader beam and / or crash of
load!
Due to jerky driving and braking the crane and / or lifting and lowering the
crane hook, the spreader beam may oscillate. Oscillating loads or loads
hitting obstacles, can damage machines and equipments or injure persons
standing nearby. In worst case, the load can crash.
DANGER
Always handle the load slowly and without oscillation!
Do not drive the crane during lifting!
Never unload, lift, transport and set down overhastily, do not stay in the danger zone. Never unload and
transport the loads over persons or safety areas.
Danger of accident due to falling or oscillating load!
In case of overhasty unloading, lifting, transporting or settind down,
dynamic forces can lead to the load fall out or oscillate.
DANGER Never stand or go under pending loads!
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3 Setting to Operation
3.1 Attaching and locking the spreader beam in the crane hook
1.1.17. The crane hook must be equipped with a functional safety catch.
1.1.18. Hang the suspension of the spreader beam into a suitable crane hook and lock it (close safety catch!). In
case of too big crane hooks, attach the spreader beam by a suitable transition sling to the suspension.
1.1.19. In case of twin hooks, both round slings must be hung into the crane hook and be locked. The crane
hook must be suitable for the round slings.
Danger of accident due to crash of the spreader beam!
When the load is only hung into the crane hook by one round sling, the
load can crash. Consequently, persons can be severely injured or
machines can be severely damaged.
This can lead to death or severe injuries.
DANGER Hang both round slings into the twin hook! There must be one round
sling in each hook ground!
1.1.20. The suspension and the round slings must be freely moveable in the crane hook and the shackles.
Danger of accident due to inclined position or crash of the load!
When the shackles or the hooks of the round slings are jammed in the
crane hook, there may be an inclined position or sudden crash of the load.
Take the suspensions out of the crane hook when it is relieved and
DANGER shake it until the shackles / suspension / hooks are freely moveable
again!
3.2 Unloading requirements / Setup requirements
1.1.21. Unload the spreader beam which is lying on a pallet by means of a fork lifter. Safeguard that protruding
parts of the spreader beam do not touch or hit persons or objects. After unloading, remove packing
materials. Attach a round sling in the suspension of the lying spreader beam and erect it by means of the
crane hook or a fork lifter. Lift the spreader beam with a crane and remove the pallet.
Danger of crushing!
When there are protruding parts of the spreader beam, there is the danger
of crushing fingers or graze of skin.
Wear safety gloves!
CAUTION
1.1.22. Unload the spreader beam standing on a transport vehicle. Attach a round sling in the suspension of the
lying spreader beam and erect it by means of the crane hook or a fork lifter. Mind the SWL of the
attachment device / crane hook! Finally, remove the round sling.
1.1.23. Keep at a safety distance of at least 2 mts. during the unloading operation.
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1.1.24. Do not set down the spreader beam at objects nearby.

Danger of damage to the spreader beam!
When the spreader beam is set down on objects, the spreader beam can
fall down or be damaged.
This can lead to injuries (danger of crushing!) or damage to objects.
CAUTION Set down the spreader beam horizontally on a free space!
1.1.25. Never open the safety catch at the crane hook as long as the spreader beam is still in the air.
Danger of accident due to crash of the spreader beam!
When the safety catch is opened before the spreader beam is set down,
the spreader beam can fall down.
This can lead to severe injuries or damage to objects.
WARNING Only open the safety catch of the crane hook when the spreader beam
is fully set down and the crane hook is relieved!
1.1.26. Set the spreader beam down on its stocking feet or a stand. See chapter stocking conditions.
3.3 Storage conditions / Storage when not in use
1.1.27. The storage or parking location should feature a level surface while being dry and free from coarse dirt
or grime (low degree of contamination).
1.1.28. Never put the spreader beam down or stock it in the outside.
Possible damage to the spreader beam!
Putting the spreader beam down in the outside can lead to damage at the
spreader beam and screws or similar parts can corrode.
Always stock the spreader beam in the hall!
NOTE
1.1.29. When the spreader beam is not in use or being stored, it should be set down on a stand. Ensure the
safe position of the stand..
Possible damage to the spreader beam!
If the stand or the spreader beam is not in a stable position but at an
inclination, the spreader beam can fall and injure persons or damage
objects.
Always position the stand safely and plan and fix it with screws in the
CAUTION
ground if necessary!
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3.4 Setting to operation
The spreader beam should be set down onto the stocking feet or on a stand during setting to operation.
1.1.30. Before setting to operation, it must be ensured that the user has been outfitted with the prescribed
personal protective equipment according to the workplace risk analysis (also refer to the German DGUV
Regel 100-500
1.1.31. Note the lifting capacity of the spreader beam (shown on the type plate). Never overload the spreader
beam. If the type plate is lost or illegible, stop using the spreader beam until it has been identified or
labelled again.
1.1.32. Always check the spreader beam for functional capability, damage and wear before every use. Never
use overloaded, damaged or worn spreader beams. Check free movement and sufficient fastening of
moveable parts (connection links, shackles, long hooks etc.)!
Danger of accident by crash of load and / or the load!
A spreader beam which is no longer operational can lead to failure,
slipping, tilting or crash of the load.
Moveable parts must be smoothly running and be fastened sufficiently!
DANGER
Exchange immediately damaged or worn parts by original spare parts!
1.1.33. Never exceed the admissible date of 34.200 kg referring to the SWL on the type plate. The load weight
must correspond at the maximum to the admissible carrying capacity (SWL) of the spreader beam.
Thus, the crane capacity must be higher than the load weight and the dead weight of the spreader beam
together (39.780 kg + 2.965 kg = 35.230 kg).
Danger of accident due to crash of the spreader beam and / or the
load!
Never use the spreader beam with a work load that exceeds the maximum
permissible work load limit together with the dead weight of the beam. This
could cause the spreader beam and or/its components to deform and
release the spreader beam and the load. The load can tip over or fall off.
DANGER Ensure before each operaton that the load weight does not exceed the
admissible carrying capacity (SWL) of the spreader beam!
In case of uncertainty, determin the weight of the load (by means of
crane scales etc.)!
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4 Picking up loads
4.1 Positioning the spreader beam
1.1.34. Pick up the spreader beam by means of the crane hook.
1.1.35. The suspension of the spreader beam and the crane hook must be positioned vertically above the load
centre of gravity.
1.1.36. The adjustable ropes with ratches must only be adjusted without load. Danger of finger crushing!
Danger of accident due to crash of load!
If the ropes or the ratchets are not correctly adjusted, this can lead to
sliding and finally crashing of the load.
DANGER Ensure the longhooks always to be positioned in their adjustment

strap!
Danger of crushing fingers!

If the fingers are between the spreader beam and the load while the ropes
are adjusted, there is the danger of finger crushing.
Wear safety gloves!
CAUTION
4.2 Attaching the load
1.1.37. Select the appropriate method of fastening, attachment devices and attaching points. Check the
attachment devices and attaching points on the load for damage or wear (also refer to BGI 556 and BGR
500 in Germany). Sufficiently dimension the attaching points.
1.1.38. Attach the load (arbors etc.) to the rope slings with positive locking. The load must be positioned at the
lowest point of the ropes and be completely gripped under by both ropes.
Danger of accident due to crash of the load!
If the load is attached to only one rope, the load can fall out.
Thus, persons can be severely injured or machines can be severely
damaged.
Always hang the load in both ropes!
DANGER
1.1.39. Only lift the loads separately. The load must not slide or fall out.
1.1.40. Mind the vertical centre of gravity of the load.

The load is stable if:
the load centre of gravity (LSP) is lower than the attachment points of the load (see sketch).
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the spreader beam has a high construction height (A > D). This can be achieved by suspension by a
chain sling for example.
A = construction height of the spreader beam (see glossary)
Danger of accident due to tilting / crash of the load!
Due to an unstable load, there can be uncontrollable forces which can
release the load and hit persons or objects, or the load can be damaged.
DANGER As described in the sketch, A must be > D, i. e. D < 400 mm.
4.3 Lifting the load
Spreader beam with suitable crane hook. Lock safety catch of the crane hook!
1.1.41. Always lift the load horizontally and above all without oscillation. Avoid inclination. In case of inclination,
lower the crane hook, relieve it and attache the load anew.
In case of inclination, the arising forces can be so large, that the spreader
beam fails and the load crashes.
DANGER Always lift the load vertically, horizontally and without oscillation!
1.1.42. Avoid oscillation, jerky lifting and lowering as well as hitting the load to obstacles.
1.1.43. When lifting and during transport always ensure sufficent free space to surrounding obstacles. During
lifting do not drive the crane at the same time. After lifting, drive evenly.
1.1.44. The ropes must only be charged vertically.
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If the ropes have an inclination of more than 6°, this can lead to
deformation of the load and to damage of the parts.
In case of too much inclination lower the crane hook, relieve it and
attach the load anew!
DANGER
1.1.45. Keep sufficient safety distance (at least 2 mts) during the lifting process.
5 Transport of Loads
1.1.46. The load must not be transported in jerks, as this can also lead to inadmissible oscillation. Moreover, the
spreader beam can be inadmissibly overloaded in case the dynamic charge due to jerky transport. Avoid
oscillating and hitting the load to obstacles.
1.1.47. Always ensure sufficient free space to surrounding obstacles during trasnport! Do not drive the crane
when lifting the crane hook at the same time. After lifting, drive the crane evenly.
6 Setting down Loads
1.1.48. Set the load down at its point of destination without oscillating. When setting the load down, do not hit
surrounding objects, in order to avoid an inclination of the load.
Danger of accident due to inclination!
When the load is set down at an inclination, the load can crash or be
damaged.
This can lead to severe injuries or damage to material.
WARNING Ensure sufficient free space before setting down the load!
1.1.49. Keep sufficient safety distance (at least 2mts) during setting the load down.
1.1.50. Never open the safety catch of the crane hook or at the included load hooks as long as the spreader
beam is still in the air. Only open the safety catches after the load has been completely set down / has
been in a stable stand and relief of the crane hook!
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Danger of accident due to too early opening of the safety catches!

If the safety catches are opened before the load has been completely set
down / the load has been in a stable position and before relief of the crane
hook, the load or the spreader beam can accidently hang off and possibly
crash.
This can lead to severe injuries or damage to material.
WARNING
Set the spreader beam down in a stable position. Open the safety
catches only then!
1.1.51. Ensure safe position / stand of the spreader beam (see also chapter storage conditions).
Danger due to inclination!
If ths spreader beam is not in a stable positon but at an inclinatin, it can tilt
over and hurt persons or damage objects.
This can lead to injuries or damage to material.
CAUTION Set the spreader beam down in a stable position, if necessary put it on
a storage stand!
1.1.52. Lift the spreader beam vertically in unloaded position and prepare for the next attachment of load. When
lifting, ensure that the spreader beam does not hit obstacles or at the load edges.
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7 Service and Maintenance of the Spreader Beam

7.1 Regular Inspections
The regular inspections must be carried out by the operating company.
1.1.53. The spreader beams must be inspected by an expert at intervals of one year at the most. In case of high
demand, an expert must assess the inspections at shorter intervals. Inspection or maintenance of the
spreader beam is to be executed by an expert at your premises or in our production plant.
Only the use of original spare parts will guarantee the functionality of the spreader beams. If there are questions
on the wear of attachment devices, please contact an expert.
1.1.1. Prior to every lifting operation, the spreader beam, its components and the attachment devices must be
checked for damage and wear (visual check!). This applies in particular to the suspension of the
spreader beam, the built in load hooks, shackles and links. Damaged or worn components must be
replaced immediately with original spare parts of the manufacturer
The wear criteria for attachment devices (ropes, shackles etc.) can be learned from the BGI 556.
If the suspension eyes or the ropes at the spreader beam are enlarged by more than 2%, only use the
spreader beam after discussion and advice by the manufacturer.
1.1.2. Only spare parts of the manufacturer may be used.
1.1.3. Defects in paint work must always be touched up in order to prevent corrosion.
1.1.4. The spreader beam must be cleaned when heavy accumulations of dirt or grime are present.
7.2 Imperative Inspections
1.1.5. Operation must be in accordance with BGR 500 "Operation of Equipment", with particular reference to
chapter 2.8. The owner must procure this standard and make it available to the operators and
maintenance personnel.
1.1.6. See also the accident prevention regulations "Load hoisting equipment in hoisting operations" (VBG
9a). This now represents the "state of the art" and remains valid.
1.1.7. Further regulations issued by the competent local authorities may also apply. This is the responsibility of
the owner.
7.3 Repairs
Repairs must only be executed by the manufacturer or after approval by the manufacturer.
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8 Works Certificate according to EN 10 204-2.1
Your purchase order: 7000562992
We herby confirm the device supplied by us to correspond to the requirements in your order.
Certificate no.: 9981360

Item: PFEIFER- Spreader beam in special design
Quantity: 1 pc
Type and fabrication no.: 287765 / 9981360
Year of construction: 2016
Carrying capacity (SWL): 39.780.000 kg
Dead weight: 2.965 kg
i.A. Klaus Fischer

Project manager
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9 Konformitätserklärung
EG - Konformitätserklärung
im Sinne der EG – Maschinenrichtlinie 2006 / 42 / EG
Hiermit erklären wir, dass die nachfolgend bezeichnete Maschine/Ausrüstung aufgrund ihrer Konzipierung und Bauart, sowie in der von uns in den
Verkehr gebrachten Ausführung den einschlägigen grundlegenden Sicherheits- und Gesundheitsanforderungen der oben aufgeführten EG-Richtlinie
entspricht. Bei einer nicht mit uns abgestimmten Änderung der Maschine/Ausrüstung verliert diese Erklärung ihre Gültigkeit.
Produktbezeichnung: Sondertraverse
Typ- bzw. Fabrik-Nr.: 287765 / 9981360
Einschlägige EG – Richtlinie:
EG – Maschinenrichtlinie 2006 / 42 / EG
Weitere angewandte harmonisierte Normen:

DIN EN 13155 – 08/2009 – „Krane-Sicherheit-Lose Lastaufnahmemittel“
Declaration of Conformity with EC Requirements

pertaining to the EC Machine Directive 2006 / 42 / EC
We hereby declare that the machinery/equipment designated below complies in its conception and construction and in the designs we bring into
circulation with the relevant basic safety and health requirements of the associated EC Directives. This declaration shall void if modifications are
made to the machinery/equipment without our approval.
Item: Special Spreader Beam

Type / Fabrication No.: 287765 / 9981360
Relevant EC Directives:
EC Machine Directive 2006 / 42 / EC
Following harmonised standard was applied:

DIN EN 13155 – 08/2009 – „Cranes – Safety – Non-fixed load lifting attachments“
Bevollmächtigter für die Zusammenstellung der technischen Unterlagen:

Authorised person for the completion of the technical documents:
PFEIFER Seil und Hebetechnik GmbH, Dr.-Karl-Lenz Str. 66, 87700 Memmingen
Diese EG-Konformitätserklärung wurde ausgestellt:

This declaration of conformity was made out:
Memmingen, den 10.01.2017 ppa. Siegmund Erhard (Bereichsleitung Hebetechnik)

(Ort, Datum / Place, Date) (Angaben zum Unterzeichner / Identification of signor)
TYP / FABRIKNR.: 287765 / 9981360 18

10 Glossary
Attachment device is equipment not integral to the hoisting gear, yet which provides a connection between
the load-bearing element and the load or, as the case may be, the load-bearing element
and the load suspension device. [DGUV Regel 100-500]
Suspensin flame-cut suspension eye, suspension ring, sliding bolt, welded bolt
Construction height is the dimension from the lower edge of the suspension for the
crane hook to the attachment point of the attachment devices
(dimension A)
Inclination angle is the angle between vertical (plumb-line) and a shank of the attachment
device.
Load suspension device is equipment not integral to the hoisting gear, yet which can be connected for take-up of
the load by the load-bearing element of the hoisting gear. [DGUV Regel 100-500]
Technical expert is a person who, based on his technical training and experience, has sufficient
knowledge of the field of load suspension devices and is familiar with the applicable
national occupational health and safety regulations, accident prevention regulations and
the generally accepted technical rules (e.g. BG rules, DIN standards, VDE directives, the
technical rules of other member states of the European Union or other states, which are
parties to the Agreement on the European Economic Area) to a level that he is able to
appraise the operationally safe condition of the load suspension devices. [BGR 500]
Sharp edge exists when the edge radius (R) on the load is smaller than the diameter (D) of the cable
or the thickness of the sling band.
Load-bearing element is the equipment continuously connected hoisting gear for take-up of the load
suspension devices, slinging equipment or loads. [DGUV Regel 100-500
TYP / FABRIKNR.: 287765 / 9981360 19

11 Inspection Record
The recurring inspection is performed in The recurring inspection is performed in
accordance with EN 13155 and DGUV Regel accordance with EN 13155 and DGUV Regel
100-500. 100-500.
No deficiencies have been detected. No deficiencies have been detected.
The following deficiencies have been The following deficiencies have been
detected: detected:
_____________________________________ _____________________________________
Date and signature of the technical expert Date and signature of the technical expert

100-500. 100-500.
No deficiencies have been detected.

The following deficiencies have been
detected: The following deficiencies have been
detected:
_____________________________________ _____________________________________

100-500. 100-500.

The following deficiencies have been
detected: The following deficiencies have been
detected:
_____________________________________ _____________________________________
TYP / FABRIKNR.: 287765 / 9981360 20

11.1 Overview drawing with partlist
TYP / FABRIKNR.: 287765 / 9981360 21

Pfeifer - Lifting Beam Rotor

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Translation of the Original operating manual

6 SETTING DOWN LOADS ........................................................................................................................ 14

7 SERVICE AND MAINTENANCE OF THE SPREADER BEAM .......................................................... 16

11 INSPECTION RECORD ........................................................................................................................... 20

Siemens AG Görlitz Prudlo Torsten

TYP / FABRIKNR.: 287765 / 9981360 1

Manufacturer: PFEIFER Seil- und Hebetechnik GmbH

Item:: Spreader beam in special design

Year of construction: 2016

Capacity (SWL): 39.780 kg

Suspension of spreader beam: 2x Round slings ;

suitable for single hook and twin hook no. xx,

Working length: 6.235 mm

Design acc. to EN 13155

Copyright: © 2001 – 2014, PFEIFER Seil- und Hebetechnik GmbH.

TYP / FABRIKNR.: 287765 / 9981360 2

1.2 Authorised intend use and equipment description

1.1.1. Authorised intend use

Danger of accidents due to improper use!

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1.1.2. Product description

Type of spreader beam

Rope- Chainsling with

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1.3 User groups

Definitions of user groups:

Danger of accidents due to insufficiently qualified users and/or incorrect

WARNING Laypersons must not operate the spreader beam!

Regularly check the work tasks from a safety perspective!

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TYP / FABRIKNR.: 287765 / 9981360 6

2.2 Danger Symbols

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2.3 General Safety Precautions

1.1.15. Taking up the load.

1.1.16. Crane Movement and Transport

TYP / FABRIKNR.: 287765 / 9981360 8

3.2 Unloading requirements / Setup requirements

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1.1.24. Do not set down the spreader beam at objects nearby.

3.3 Storage conditions / Storage when not in use

TYP / FABRIKNR.: 287765 / 9981360 10

3.4 Setting to operation

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1.1.34. Pick up the spreader beam by means of the crane hook.

DANGER Ensure the longhooks always to be positioned in their adjustment

Danger of crushing fingers!

4.2 Attaching the load

1.1.40. Mind the vertical centre of gravity of the load.

TYP / FABRIKNR.: 287765 / 9981360 12

4.3 Lifting the load

1.1.44. The ropes must only be charged vertically.

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Danger of accident due to crash of the load!

6 Setting down Loads

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Danger of accident due to too early opening of the safety catches!

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7 Service and Maintenance of the Spreader Beam

The regular inspections must be carried out by the operating company.

1.1.2. Only spare parts of the manufacturer may be used.