Serie Transverse

Transverse 610.440 DGH

Operating instructions

Before transporting and using the machine,

please read the instructions thoroughly!

Seriové číslo / Serien Nummer / Serial Number ___________________

 
  

Service and information

Your BOMAR dealer:

Direct BOMAR contact:

BOMAR spol. s r.o. telefon: +420 – 533 426 100

Těžební 1236/1 fax: +420 – 533 426 109
62700 Brno e-mail: info@bomar.cz
Czech Republic, EU www: http://www.bomar.cz

We are available:
Mondays to Fridays 700 – 1600

Version:
2.19 / Dec. 2011
rev. 2

BOMAR, spol. s r.o. © – Subject to modifications and amendments.

  Manual version: 2.19 / Dec. 2011

2 Manual rev.: 2
 

Content
1.  SAFETY NOTES ........................................................................ 7 
1.1.  Machine determination ......................................................................................................................................................................................... 9 
1.2.  Protective suit and personal safety ................................................................................................................................................................ 9 
1.3.  Safety notes for machine operator ............................................................................................................................................................. 10 
1.4.  Safety notes for the servicing and repairs .............................................................................................................................................. 10 
1.4.1.  Safety notes for the servicing and repairs on hydraulic unit ...................................................11 
1.5.  Safety machine accessories ............................................................................................................................................................................. 11 
1.5.1.  Total Stop ..................................................................................................................................................................11 
1.5.2.  Saw arm cover .......................................................................................................................................................11 
1.5.3.  Saw band stretching and rupture inspection ...................................................................................12 
1.5.4.  Saw band cover ....................................................................................................................................................12 
1.6.  Safety notes for the cooling............................................................................................................................................................................. 12 
1.6.1.  Instructions for first help .................................................................................................................................12 
1.7.  Umístění štítku stroje / Maschinenschild position / Position of machine label............................................................. 13 
1.8.  Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety symbols ............. 14 

2.  MACHINE DOCUMENTATION ................................................15 

2.1.  Technická data / Technische Daten / Technical data ..................................................................................................................... 17 
2.2.  Rozměrové schéma / Aufstellzeichnung / Installation diagram.............................................................................................. 18 
2.3.  Popis / Beschreibung / Description ............................................................................................................................................................ 19 
2.4.  Transportation and stocking ........................................................................................................................................................................... 20 
2.4.1.  Conditions for transportation and stocking .......................................................................................20 
2.4.2.  Transport and stocking preparations......................................................................................................20 
2.4.3.  Transport and stocking ....................................................................................................................................20 
2.4.4.  Transportní schéma / Transport schema / Transport scheme .............................................21 
2.5.  Activation ..................................................................................................................................................................................................................... 22 
2.5.1.  Machine working conditions .......................................................................................................................22 
2.6.  Band saw unpacking and assembling ...................................................................................................................................................... 22 
2.6.1.  Machine installing and levelling ................................................................................................................23 
2.6.2.  Machine disposal after lifetime ...................................................................................................................23 
2.6.3.  First run of the power pack ...........................................................................................................................23 
2.6.4.  Filling the reservoir with hydraulic oil ....................................................................................................24 
2.6.5.  Kotevní plan / Verankerungsplan / Grounding plan.....................................................................25 
2.7.  Electrical connection ............................................................................................................................................................................................ 26 
2.7.1.  Check the direction of the saw band......................................................................................................26 
2.8.  Filling of the cooling system ........................................................................................................................................................................... 26 
2.9.  Check machine function.................................................................................................................................................................................... 28 
2.10. Saw band ..................................................................................................................................................................................................................... 28 
2.10.1.  Saw band size .................................................................................................................................................28 
2.10.2.  Selection of the saw band tooth system.......................................................................................28 
2.10.3.  Saw band running-in .................................................................................................................................29 

3.  MACHINE CONTROL ..............................................................31 

3.1.  Starting the band saw ......................................................................................................................................................................................... 33 
3.2.  Control panel ............................................................................................................................................................................................................. 34 
3.3.  Control panel – description ............................................................................................................................................................................. 35 
3.4.  Marks on the display ............................................................................................................................................................................................. 36 
3.5.  Set mode ...................................................................................................................................................................................................................... 36 
3.5.1.  Entrance to menu................................................................................................................................................36 
3.5.2.  Cutting parameters ............................................................................................................................................36 
3.5.3.  Vice parameters (vice opening)..................................................................................................................37 
3.5.4.  Stop time of the hydraulics ..........................................................................................................................37 
3.5.5.  Language version selection ..........................................................................................................................37 
3.5.6.  Menu closing ..........................................................................................................................................................37 
3.6.  Semi-automatic cycle .......................................................................................................................................................................................... 37 
3.6.1.  Cutting ........................................................................................................................................................................37 
3.7.  Semi-automatic cycle breaking..................................................................................................................................................................... 38 
3.7.1.  TOTAL STOP emergency button................................................................................................................38 
3.7.2.  STOP button............................................................................................................................................................39 
3.8.  Cutting speed adjustment ............................................................................................................................................................................... 39 
3.9.  Angular cut setting ................................................................................................................................................................................................ 39 
3.10. Optimal adjusting of the guide cubes span ......................................................................................................................................... 40 
3.11.  Cutting pressure adjusting.............................................................................................................................................................................. 40 
3.12. Material insertion .................................................................................................................................................................................................... 41 
3.12.1.  Handling agent selection ........................................................................................................................41 
3.12.2.  Insertion ..............................................................................................................................................................41 
3.12.3.  Bundle material cutting............................................................................................................................41 

4.  MACHINE SERVICE ................................................................43 

4.1.  Saw band dismantling......................................................................................................................................................................................... 45 
4.2.  Saw band installation ........................................................................................................................................................................................... 47 
4.3.  Saw band stretching and inspection......................................................................................................................................................... 48 
4.3.1.  Saw band stretching..........................................................................................................................................48 

 
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4.3.2.  Saw band inspection......................................................................................................................................... 49 

4.4.  Saw band run adjustment on stretching wheel ................................................................................................................................. 49 
4.4.1.  Saw band run inspection ............................................................................................................................... 49 
4.4.2.  Saw band run setting ........................................................................................................................................ 50 
4.5.  Limit switch setting of the saw band stretching ................................................................................................................................ 50 
4.6.  Guide cubes adjustment .................................................................................................................................................................................... 51 
4.7.  Hard metal guides adjustment ...................................................................................................................................................................... 51 
4.8.  Saw frame lower stop position adjustment .......................................................................................................................................... 52 
4.9.  Limit switch of the saw frame lower position adjustment .......................................................................................................... 52 
4.10. Adjustment of the securing cube of the turning lever .................................................................................................................. 53 
4.11. Pressure switch adjustment ............................................................................................................................................................................. 53 
4.12. Pressure adjustment of the hydraulic system ...................................................................................................................................... 54 
4.13. Brush adjustment .................................................................................................................................................................................................... 56 
4.13.1.  Adjustment of the cutting pressure regulation........................................................................ 56 
4.13.2.  Adjustment of a throttle valve ............................................................................................................. 57 
4.14. Cooling agents and chips disposal.............................................................................................................................................................. 58 
4.14.1.  Coolant device inspection...................................................................................................................... 58 
4.14.2.  Chips disposal ................................................................................................................................................. 58 
4.15. Hydraulic, Greases and oils ............................................................................................................................................................................... 59 
4.15.1.  Gearbox oils ..................................................................................................................................................... 59 
4.15.2.  Lubricant greases ......................................................................................................................................... 59 
4.15.3.  Lubrication........................................................................................................................................................ 60 
4.15.4.  Hydraulic oils ................................................................................................................................................... 60 
4.15.5.  Hydraulic unit service ................................................................................................................................ 61 
4.15.6.  Hydraulic oil level check .......................................................................................................................... 61 
4.16. Machine cleaning.................................................................................................................................................................................................... 62 
4.17. Worn pieces replacement ................................................................................................................................................................................. 62 
4.17.1.  Hard metal guides replacement......................................................................................................... 62 
4.17.2.  Pushing bearing replacement ............................................................................................................. 64 
4.17.3.  Saw band guiding pulleys replacement ....................................................................................... 66 
4.17.4.  Round brush replacement ..................................................................................................................... 69 
4.17.5.  Stretching wheel replacement ............................................................................................................ 69 
4.17.6.  Driving wheel replacement ................................................................................................................... 71 
4.17.7.  Cooling pump replacement ................................................................................................................ 72 

5.  ZÁVADY / TROUBLESHOOTING ............................................ 73 

5.1.  Mechanical problems ........................................................................................................................................................................................... 74 
5.2.  Electric and hydraulic problems.................................................................................................................................................................... 76 
5.3.  Hydraulic problems ............................................................................................................................................................................................... 77 

6.  SCHÉMATA / SCHEMAS / SCHEMATICS ............................... 79 

6.1.  Elektrické schema 3x230V+PE VACON1 / Elektroschema 3x230V+PE VACON 1 / Wiring diagrams
3x230V+PE VACON 1 ........................................................................................................................................................................................... 80 
6.2.  Elektrické schema 3x400V+PE s FM VACON 1 / Elektroschema 3x400V+PE mit FM VACON 1 / Wiring
diagrams 3x400V+PE with FM VACON 1 ................................................................................................................................................. 85 
6.3.  Elektrické schema 3x400V+PEN s FM VACON 1 / Elektroschema 3x400V+PEN mit FM VACON 1 / Wiring
diagrams 3x400V+PEN with FM VACON 1 ............................................................................................................................................. 90 
6.4.  Hydraulické schéma / Hydraulikschema / Hydraulic diagram ................................................................................................ 96 

7.  VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ /

ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING
ASSEMBLIES FOR SPARE PARTS ORDER ....................................... 99 
7.1.  Pila / Säge / Saw – Transverse 610.440 DGH ...................................................................................................................................... 100 
7.2.  Kusovník / Stückliste / Piece list Pila / Säge / Saw – Transverse 610.440 DGH ........................................................... 101 
7.3.  Rameno / Arm / Arm ........................................................................................................................................................................................ 102 
7.4.  Kusovník / Stückliste / Piece list Rameno / Arm / Arm .............................................................................................................. 103 
7.5.  Rameno / Arm / Arm ......................................................................................................................................................................................... 104 
7.6.  Kusovník / Stückliste / Piece list Rameno / Arm / Arm ............................................................................................................... 105 
7.7.  Svěrák / Schraubstock / Vice ......................................................................................................................................................................... 106 
7.8.  Kusovník / Stückliste / Piece list Svěrák / Schraubstock / Vice .............................................................................................. 107 
7.9.  Podstavec svěráku / Schraubstockuntersatz / Vice Base............................................................................................................ 108 
7.10. Kusovník / Stückliste / Piece list Podstavec svěráku / Schraubstockuntersatz / Vice Base ................................. 109 
7.11. Konzola otočná / Drehkonzole / Turnable console ....................................................................................................................... 110 
7.12. Kusovník / Stückliste / Piece list Konzola otočná / Drehkonzole / Turnable console.............................................. 111 
7.13. Konzola otočná / Drehkonzole / Turnable konsole – 2............................................................................................................... 112 
7.14. Kusovník / Stückliste / Piece list Konzola otočná / Drehkonzole / Turnable konsole – 2 .................................... 113 
7.15. Vedení pásu / Bandführung / Band guiding ..................................................................................................................................... 114 
7.16. Kusovník / Stückliste / Piece list Vedení pásu / Bandführung / Band guiding .......................................................... 115 
7.17. Napínání / Spannung / Tensioning ........................................................................................................................................................ 116 
7.18. Kusovník / Stückliste / Piece list Napínání / Spannung / Tensioning .............................................................................. 117 
7.19. Kostka vodící / Führungklotz / Lead cube – 1 ................................................................................................................................... 118 
7.20. Kusovník / Stückliste / Piece list Kostka vodící / Führungklotz / Lead cube – 1 ........................................................ 119 
7.21. Kostka vodící / Führungklotz / Lead cube – 2 ................................................................................................................................. 120 
7.22. Kusovník / Stückliste / Piece list Kostka vodící / Führungklotz / Lead cube – 2 ....................................................... 121 
7.23. Kartáček / Bürste / Brush ................................................................................................................................................................................ 122 
7.24. Kusovník / Stückliste / Piece list Kartáček / Bürste / Brush ...................................................................................................... 123 
7.25. Podstavec / Untersatz / Base ........................................................................................................................................................................ 124 
7.26. Kusovník / Stückliste / Piece list Podstavec / Untersatz / Base.............................................................................................. 125 
7.27. Převodovka / Getriebe / Transmission ................................................................................................................................................... 126 
7.28. Chlazení / Kühlung / Cooling ....................................................................................................................................................................... 127 

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Schémata / Schemas / Schematics

6. Schémata /
Schemas /
Schematics

 
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6.1. Elektrické schema 3x230V+PE VACON1 /

Elektroschema 3x230V+PE VACON 1 /
Wiring diagrams 3x230V+PE VACON 1
Schémata / Schemas / Schematics

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Elektrické schema 3x230V+PE VACON 2 /

Elektroschema 3x230V+PE VACON 2 /
Wiring diagrams 3x230V+PE VACON 2

Schémata / Schemas / Schematics

 
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Elektrické schema 3x230V+PE VACON 3 /

Elektroschema 3x230V+PE VACON 3 /
Wiring diagrams 3x230V+PE VACON 3
Schémata / Schemas / Schematics

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Elektrické schema 3x230V+PE VACON 4 /

Elektroschema 3x230V+PE VACON 4 /
Wiring diagrams 3x230V+PE VACON 4

Schémata / Schemas / Schematics

 
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Elektrické schema 3x230V+PE VACON 5 /

Elektroschema 3x230V+PE VACON 5 /
Wiring diagrams 3x230V+PE VACON 5
Schémata / Schemas / Schematics

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6.2. Elektrické schema 3x400V+PE s FM VACON 1 /

Elektroschema 3x400V+PE mit FM VACON 1 /
Wiring diagrams 3x400V+PE with FM VACON 1

Schémata / Schemas / Schematics

 
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Elektrické schema 3x400V+PE s FM VACON 2 /

Elektroschema 3x400V+PE mit FM VACON 2 /
Wiring diagrams 3x400V+PE with FM VACON 2
Schémata / Schemas / Schematics

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Elektrické schema 3x400V+PE s FM VACON 3 /

Elektroschema 3x400V+PE mit FM VACON 3 /
Wiring diagrams 3x400V+PE with FM VACON 3

Schémata / Schemas / Schematics

 
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Elektrické schema 3x400V+PE s FM VACON 4 /

Elektroschema 3x400V+PE mit FM VACON 4 /
Wiring diagrams 3x400V+PE with FM VACON 4
Schémata / Schemas / Schematics

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Elektrické schema 3x400V+PE s FM VACON 5 /

Elektroschema 3x400V+PE mit FM VACON 5 /
Wiring diagrams 3x400V+PE with FM VACON 5

Schémata / Schemas / Schematics

 
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6.3. Elektrické schema 3x400V+PEN s FM VACON 1 /

Elektroschema 3x400V+PEN mit FM VACON 1 /
Wiring diagrams 3x400V+PEN with FM VACON 1
Schémata / Schemas / Schematics

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Elektrické schema 3x400V+PEN s FM VACON 2 /

Elektroschema 3x400V+PEN mit FM VACON 2 /
Wiring diagrams 3x400V+PEN with FM VACON 2

Schémata / Schemas / Schematics

 
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Elektrické schema 3x400V+PEN s FM VACON 3 /

Elektroschema 3x400V+PEN mit FM VACON 3 /
Wiring diagrams 3x400V+PEN with FM VACON 3
Schémata / Schemas / Schematics

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Elektrické schema 3x400V+PEN s FM VACON 4 /

Elektroschema 3x400V+PEN mit FM VACON 4 /
Wiring diagrams 3x400V+PEN with FM VACON 4

Schémata / Schemas / Schematics

 
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Elektrické schema 3x400V+PEN s FM VACON 5 /

Elektroschema 3x400V+PEN mit FM VACON 5 /
Wiring diagrams 3x400V+PEN with FM VACON 5
Schémata / Schemas / Schematics

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 Schémata / Schemas / Schematics

95
 

 
  

6.4. Hydraulické schéma /

Hydraulikschema /
Hydraulic diagram
Schémata / Schemas / Schematics

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Poz. Název položky ks

Pos. Bezeichnung Menge
Pos. Item Pcs.
3
Nádrž / Behälter / Tank N12 cm 1
2 Elektromotor / Elektromotor / Electromotor MA-AL71-4 1
Hydrogenerátor / Hydraulikaggregat /
3 P2-2,5L.66017 1
Hydrogenerator
4 Jednosměrný ventil / Einwegventil / One-way valve VJ01-06/SG-1 1

Schémata / Schemas / Schematics

5 Přepouštěcí ventil / Bypaßventil / By pas• valve VPP2-04/S-6 1
6 Sací filtr / Filter / Filter 2SF56/48-0,063 1
7 Rozváděč / Verteilungsventil / Distributor RPE 3-043Y11/02400E1K1 2
Hydraulický zámek / Hydraulisches Schloß /
8 RJV1-05-0 2
Hydraulic lock
9 Tlakový spínač / Druckschalter / Pr•ssure switch SUCO 0166 411 031 043 1
10 Nálevací zátka / Stopfen / Plug L1.0406-51 1
11 Rozváděč / Verteilung / Distributor ROE3-042S2/02400E1K5 1
12 Ventil pojistný / Sicherungsventil / Retaining valve VPNH 1/4 1
13 Ventil škrtící /•Drosselventil / Choke VS01-04/R2-OS 1
14 Kostka regulace / Regulationklotz / Regulation cube 251.077 2
15 Blok filtru / Filterblock / Filter block 92.153.005 1
16 Kulový ventil / Kugelventil / Globe valve 99.260.004 1(0)
Hydraulický zámek / Hydraulisches Schloß / VJR1-04/MB
17 1(0)
Hydraulic lock 92.103.003
18 Manometr / Manometer / Manometer 0–6 MPa 2(0)
19 Redukční ventil / Reduktionsventil / Control valve VRN2-06/S-6R 1(0)
20 Rozváděč / Verteilung / Distributor RPE3-042R11/02400E1K1 1(0)
21 Jednosměrný ventil / Einwegventil / One-way valve VJ01-04/MP-30 1(0)
22 Redukční ventil / Reduktionsventil / Control valve VRP-04-PS/6,3 1(0)
23 Deska / Platte / Plate DK1-04/32-2 1(0)

 
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7. Výkresy sestav pro

objednání náhradních
dílů /
Zeichnungen für
Bestellung der
Ersatzteile /
Drawing assemblies for
spare parts order
• Při objednávání náhradních dílů vždy uvádějte: typ stroje (např. practix 285.230 G
manual) , výrobní číslo (např. 125) a rok výroby (např. 1999).

• In die Bestellung der Ersatzteile führen Sie immer an: Maschinentyp (z. B. practix
285.230 G manual), Serien Nr. (z. B. 125) und Baujahr (z. B. 1999).

• For spare parts order, you must always to allege: type of machine (for example
practix 285.230 G manual), serial number (for example 125, see cover page) and
year of construction (for example 1999).

 
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7.1. Pila / Säge / Saw – Transverse 610.440 DGH

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7.2. Kusovník / Stückliste / Piece list

Pila / Säge / Saw – Transverse 610.440 DGH

 
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7.3. Rameno / Arm / Arm

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7.4. Kusovník / Stückliste / Piece list

Rameno / Arm / Arm

 
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7.5. Rameno / Arm / Arm

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7.6. Kusovník / Stückliste / Piece list

Rameno / Arm / Arm

 
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7.7. Svěrák / Schraubstock / Vice

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7.8. Kusovník / Stückliste / Piece list

Svěrák / Schraubstock / Vice

 
107
  

7.9. Podstavec svěráku / Schraubstockuntersatz / Vice Base

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7.10. Kusovník / Stückliste / Piece list

Podstavec svěráku / Schraubstockuntersatz / Vice Base

 
109
  

7.11. Konzola otočná / Drehkonzole / Turnable console

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7.12. Kusovník / Stückliste / Piece list

Konzola otočná / Drehkonzole / Turnable console

 
111
  

7.13. Konzola otočná / Drehkonzole / Turnable konsole – 2

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7.14. Kusovník / Stückliste / Piece list

Konzola otočná / Drehkonzole / Turnable konsole – 2

 
113
  

7.15. Vedení pásu / Bandführung / Band guiding

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7.16. Kusovník / Stückliste / Piece list

Vedení pásu / Bandführung / Band guiding

 
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7.17. Napínání / Spannung / Tensioning

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7.18. Kusovník / Stückliste / Piece list

Napínání / Spannung / Tensioning

 
117
  

7.19. Kostka vodící / Führungklotz / Lead cube – 1

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7.20. Kusovník / Stückliste / Piece list

Kostka vodící / Führungklotz / Lead cube – 1

 
119
  

7.21. Kostka vodící / Führungklotz / Lead cube – 2

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7.22. Kusovník / Stückliste / Piece list

Kostka vodící / Führungklotz / Lead cube – 2

 
121
  

7.23. Kartáček / Bürste / Brush

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7.24. Kusovník / Stückliste / Piece list

Kartáček / Bürste / Brush

 
123
  

7.25. Podstavec / Untersatz / Base

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7.26. Kusovník / Stückliste / Piece list

Podstavec / Untersatz / Base

 
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7.27. Převodovka / Getriebe / Transmission

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7.28. Chlazení / Kühlung / Cooling

 
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