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Sugar Tech (2009) 11(2) : 185-188

RESEARCH ARTICLE

Sugarcane oligosaccharides and their impact on sucrose quality and


factory efficiency

E. L. Ramos · S. Ravelo

Received: 20 April 2009/Revised 5 May 2009/Accepted 16 May, 2009

Abstract The effect of post-harvest cane deterioration on with high purity in a crystalline state by means of a relatively
morphology of sucrose crystal is discussed in this paper. Two simple industrial process based on the extraction and
sugar factories located in distant regions receiving burnt cane purification of cane juices. The last step uses the alkalization
one of them using mechanical “A” and the other one a manual and sedimentation of the sludge, followed by the clear juice
cut “B.” were selected. In both cases, a practical linear concentration and the crystallization of an exquisite
dependence between the physical structure of sucrose crystals disaccharide. Nevertheless this outline purification process
and the oligosaccharides concentrations in the factory doesn’t remove from the factory products other
products has been worked out. As an effective solution to oligosaccharides that could be formed by the different cane
diminish the formation of needle like crystals and loss of varieties after cutting due to the action of their own enzymes
industrial efficiency due to cut-to-crush delay, the use of a or one formed by microorganisms. As a result, the quality of
enzyme inhibitor (IFOPOL) was recommended. IFOPOL the raw sugar and even the refined one (obtained by means of
reduces the deterioration of cane during the mechanical a process that is not able to eliminate completely the
harvest. This product possesses a remarkable capacity to oligosaccharides that go along with sucrose) is seriously
inhibit cane or microbial enzymes, which are linked to the affected by the incorporation of other oligosaccharides in the
degradation of sucrose and the oligosaccharides and sucrose crystal bring about the modification of its crystal
polysaccharides formation. The effect of IFOPOL on burnt morphology; that is elongated crystals by their “c” axis being
whole canes is shown, it remarkebly improves Pol and purity obtained or the well known needle like crystals.
of juices in the treated canes.
Cane deterioration after harvest is one of the major factors
Keywords IFOPOL, oligosaccharides, deterioration, purity that hampers with the efficient production of sugar (Wong et
al. 1986; Solomon, 2000). This problem has worsen with the
Introduction introduction of the mechanization and the new cane varieties
(Ravelo et al., 1991). It is generally accepted that the presence
Sugarcane during centuries has offered to the mankind a of microorganisms constitute one of the dominant factors that
sweetener with high nutritious value- sucrose. The determine the sucrose losses and the formation of impurities,
characteristics of this disaccharide have allowed obtaining it especially dextrans, making sugar processing less efficient.
Many undesirable consequences are reported viz. increase in
the viscosity of the intermediate and final products of the
factory, the reduction in the rate of crystallization of sucrose,
E. L. Ramos ( ) · S. Ravelo a decrease of the factory capacity, the production of raw sugars
Instituto Cubano de Investigaciones Azucareras with more color and deformation of sugar crystals (Ramos,
ICINAZ, Quivican, Lahabana 2000).
Cuba
e-mail: ramguira@yahoo.com

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186 Sugar Tech (2009) 11(2) : 185-188

Among the sugars that more frequently have been found Crystal morphology determination procedures
in the factory products or commercial sugars could be named
the three isomers of ketoses, raffinose, lactosucrose, and the To find out the crystal morphology of commercial sucrose
monosaccharide: glucose, fructose and D-xylose. Among these and other sugars it the “c” and “b” axes dimension of 25
sugars, it has been demonstrated that those one more crystals were determined, selected randomly from each sugar
associated with the appearance of sucrose needle like crystals sample, with the help of a stereoscope, using an amplification
are D-xylose and lactosucrose, although other of x56 times.
oligosaccharides, like the three isomers of Kestoses contribute
to the sucrose crystal deformation (Ramos et al., 2006, 2007). Oligosaccharides on the surface of sucrose crystals
As a result the commercial sugar generally appears formed by
small and elongated by their ¨c¨ axis crystals, well-known as The oligosaccharides retained on the surface of crystals
needles like crystals. were determined placing 5 g of sugar in a column of 1x6 cm and
washing them with an 85% hydro-alcoholic solution previously
In this article the effect of presence of oligosaccharides in saturated with sucrose until the absence of oligosaccharides
the products of two sugar factories is analyzed, ones of them in the eluate (70 cm3) was observed. To detect and measure
using mechanically cut “A” (chopped cane), and another one the concentration of oligosaccharides in the eluted fraction
“B” that uses manually cut whole cane. The efficacy of an the colorimetric technique mentioned above was employed.
enzyme inhibitor known as IFOPOL was evaluated (Ramos et
al., 2003). This product reduces the sucrose losses and the Determination of the protective effect of IFOPOL
formation of oligosaccharides and minimizes deformation of
sucrose crystals. To estimate the protective effect of the enzyme inhibitor
product IFOPOL, two piles of freshly harvested whole stalk
Materials and Methods were sprayed with 50 ppm solution of IFOPOL, one of them,
was taken as control. The piles were left in open field to follow
Determination of polysaccharides the kinetics of degradation of the canes for a period of one
week.
Polysaccharides were determined by the method of Ravelo
et al. (1992). Samples should possess a Brix value between10- Samples of 5 or 6 whole cane from each pile were selected
15 degree. Due the low stability of juice it should be applied and sent to the Quality control laboratory, and analysed for
on the chromatographic column immediately after fixing their brix, Pol and purity in the cane juices.
concentration and should be eliminated gross suspension
using filter papers. Discussion

This method is based on the separation by means of gel In sugarcane, a large number of sugars has been
filtration (Sephadex G-50) of all the polysaccharides present in demonstrated, besides sucrose. These turn out to be impurities
the juices that possess a molecular weight higher than 10 000 that go across the stage of the industrial purification of the
u.a. The fractions containing the polysaccharides are collected juices to be concentrated in the molasses, in such a way that
in a reciever and the content of sugars is measured by a are able to influence the crystallization of the sucrose. The
colorimetric method using the Antrone-Sulfuric acid method. effect of the presence of these substances is quite different
from the consequence of the presence of polysaccharides like
Determination of oligosaccharides dextranas that mainly elevate the viscosity of the intermediate
products of the factory, so diminishing the crystallization speed
An analytical methodology reported previously was used, and making less efficient the process. The sugars that
(Ravelo and Ramos, 1995). It allows removal without the contaminate the sucrose are mainly of low molecular weight,
interference of sucrose or the reducing sugars in the mixture as monosaccharides and oligosaccharides, and they act on
of neutral oligosaccharides associated with the problems determined faces of the sucrose crystals, impeding their normal
observed during the crystallization of sucrose from juice/ growth and deforming them, so appear the well-known needles
syrups. The isolated oligosaccharides were determined like crystals elongated at their ¨ c ¨ axis.
colorimetrically. A glass chromatographic column of 1x6 cm is
used, it is filled with 50-60 µm spherical hidroxylapatite particles Fig. 1 illustrate the oligosaccharides formation during the
and run with a hydro-alcoholic solution to get rid of sugars deterioration of the chopped cane (mechanical harvesting) in
that could interfere and then with distilled water to recover the the first 60 hours after the cut, factory “A”. They are about 4-
oligosaccharides. 5% w/w, of the total solids present in the juices.

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Sugar Tech (2009) 11(2) : 185-188 187

In the Fig. 2, factory “A”, it is observed the dependence


that is recurrent between the morphology of the commercial
sugars crystals and the oligosaccharides content. It is evident
that a strong relationship exists between the morphology of
the sucrose crystals, determined by the relationship of the
axes c and b, and the total content of oligosaccharides that
were found in the commercial sugar and also on their crystal
surfaces.

Plate 1. Needle shape elongated crystal of sucrose

between the oligosaccharide and the polysaccharides


formation during the deterioration of cane after cutting, since
the polysaccharides only have a notable effect on the kinetics
of the crystal growth and the efficiency of the crystallization
process.

Table 1. Oligosaccharide content and sucrose crystal habit

III Massecuites / Factory “B”


Fig 1. Oligosaccharide formation after cane cutting SAMPLES DATE Oligo %Bx Polysaccharides HABIT(c/b)
%Bx
1 03/11/2008 3,45 0,81 4,05
After juice oligosaccharides go into the purification 2 03/11/2008 2,94 0,64 3,29
process and later adsorb on the surface of the sucrose crystals. 3 01/11/2008 3,58 0,89 4,12
This is followed by a process of incorporation and 4 31/10/2008 3,96 1,07 4,35
5 30/10/2008 3,15 0,67 3,65
concentration of the oligosaccharides first on the crystal 6 29/10/2008 3 0,64 3,47
surface and finally in its bulk (Fig. 2). 7 28/10/2008 2,54 0,51 3,07
8 27/10/2008 2,87 0,57 3,28
Similar oligosaccharide accumulation was observed in the
solids of the factory “B” third masses, which used a manual
cut (whole cane), causing the formation of elongated crystals,
this time reaching values of habit between 3 and 4. In plate 1 it
is possible to discern the morphology of these crystals, which
are elongated due the high oligosaccharide levels in the factory
products.

Fig 3. Crystal habits Vs Oligosaccharide and polysaccharide levels in


Masses (III)

Evidently to reduce the loss of sucrose and the


oligosaccharides and polysaccharides formation in the period
Fig 2. Crystal habit Vs the oligosaccharide content on the crystal between cane cutting and milling, it is a first rule to minimize
surface and in the total mass of raw sugar this period of time. This parameter cannot be managed with
easiness due to many factors that could impact the efficiency
In the Fig. 3, factory B, a linear dependence is observed of cane harvesting, for example: it could be manual or
between the habit of the crystals present in the masses and mechanical, the facilities of transport and the distances to
the oligosaccharide and polysaccharides levels. This is an travel are irregular, supply of burnt cane, etc.
evidence of the effect of the oligosaccharides in the sucrose
crystals deformation, and also it is obvious an interdependence

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188 Sugar Tech (2009) 11(2) : 185-188

Table 2. Inhibitory effect of IFOPOL on cane enzymes The effect of this product on the sucrose loss becomes
IFOPOLs evident in tests carried out in the factory “B”, where whole
Efficiency as Enzyme Inhibitor * cane of the most commercial variety in the region was treated
(Average of three run)
with the solutions of IFOPOL using a concentration of 50 ppm
Inhibitor Constant (Ki) for the Enzyme
52 µM in water (Fig. 4).
Dextransucrase
Cane enzymes
Inhibition (%)
( sterile juices from fresh canes) In the Fig. 4, the difference between the level of the Pol
Transferases 84
Hydrolases 93 between the untreated and IFOPOL treated cane are shown, it
Polymerases 79 is obvious that a sustained increment on the difference of Pol
Enzymes of microorganisms (juices) takes place between the IFOPOL treated cane with relation to
Transferases 85
Hydrolases 100
the Pol of the non treated canes.
Polymerases 100
All the enzymes (chopped cane) The protective effect of IFOPOL could be noticed in the
Transferases 77 Fig. 5 where increments in the juice purities of the treated
Hydrolases Sucrose gain: 6%
Polymerases 82 whole canes, with a clear maximum effect upto 5 day after
* Values above reported were obtained treating sugar cane with a 10
harvest, were observed.
ppm IFOPOLS solution or using a concentration of 10 ppm in juice.
Conclusion

A strong relationship between the magnitude of the


sucrose crystals deformation and the oligosaccharide
concentration in the factory products which process burnt
cane using different harvest systems (manual or mechanical)
was observed. The enzyme inhibitor IFOPOL was also effective
to minimize the loss of sucrose after harvest in chopped/burnt
cane.

References

Fig. 4. Effect of IFOPOL on Pol% in juice Ramos E L y col. (2000) Los Oligosacáridos y la Eficiencia Agroindustrial
Azucarera, (Oligosaccharides vs. factory efficiency). Parte I-IV
CubaAzúcar XXIX, No1-4, 38-41, 62-64, 52-55, 58-62. Parte V,
XXX, 1, 12-15. Parte VI, XXX, 2, 16-19. Parte VII, XXXII, 3,
31-34.
Ramos E L, Ravelo S, Pino S (2006) La auto-degradación de la caña de
azúcar un factor a considerar en la selección de variedades. Parte 1
y 2, 49 Congreso de la ATAC, AGRICULTURA, (TRABAJO: 39 y
40)
Ramos E L, Ravelo S, Pino S (2009) : La auto-degradación de la caña de
azúcar un factor a considerar en la selección de variedades. Parte 3,
Revista ATAC, (2007)
Ramos E L, Ravelo S, Sandra G (2003) Evaluación de un nuevo producto
IFOPOL capaz de mejorar la calidad de la caña. Parte I.
Determinación de las constantes del inhibidor (Ki) para varias
enzimas Cuba Azúcar XXXII, 2.
Ravelo S, Ramos E L (1995) Procedimiento analítico para la
determinación de oligosacáridos en la caña y sus jugos, Congreso
Fig.5. Effect of IFOPOL on Purity co-efficient del ISSCT de Colombia.
Ravelo S, Ramos E L, Torres B M (1991) Inhibition of oligosaccharides
To reduce this problem a product has been developed that and polysaccharides formation during sugar cane deterioration.
Int. Sugar J. 93 (1113): 180-194.
inhibits with high efficiency the different enzymes involved in Ravelo S, Ramos E L, Torres BM (1992) Origin of oligo- and
the loss of sucrose and its conversion to different polysaccharides in cane juices and their effect on sugar mill
oligosaccharides and polysaccharides like dextrans. This efficiency. In: Proceeding of the XXI ISSCT Congress, Bangkok,
product is an enzyme inhibitor named as IFOPOL, and it has Thailand, 1992.
Solomon S (2000) Post-harvest cane deterioration and its milling
been used in Cuba for more than 10 years with very good consequences. Sugar Tech 2: 1–18.
results. Their properties as an enzyme inhibitor are shown in Wong C C, Lee L C, Shih W H, Pan W H (1986) Sugar losses from cane
Table 2. deterioration based on a factory scale test. Taiwan Sugar 33(3): 8-
12.

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