3D OCT-1 Maestro2 - RM - E - Ver.1.02 (R-OCT-1-1901-04) - PT - PARTE1

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PGOCTB00019-02

REPAIR MANUAL

3D OPTICAL COHERENCE TOMOGRAPHY

3D OCT-1
(Type:Maestro2)

TOPCON CORPORATION

Confidential, duplication and reproduction prohibited


R-OCT1-1-1901-04
Confidential, duplication and reproduction prohibited
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Revision history
Staff/
Revision Date of
Description of Revisions Personnel
Number Revision
Approval

Y.Kojima
1.00 2019/01/12 Creation of new document
K.Tsubokura

Y.Kojima
1.01 2019/01/22 The changing of the authorizer
H.Okada

Y.Kojima
1.02 2019/0/ Revision of the indicated matter with the design review
H.Okada

1. No part of this manual may be copied or reprinted, in whole or in part, without prior written permission.
2. The contents of this manual are subject to change without prior notice and without legal obligation.
3. The contents of this manual are correct to the best of our knowledge. Please inform us of any ambiguous
or erroneous descriptions, missing information, etc.
4. Original Instructions
This manual was originally written in English.

Confidential, duplication and reproduction prohibited


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R-OCT1-1-1901-04
 
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CONTENTS

Page

1.OVERVIEW ....................................................................................................................... 1-1


1.1 PRODUCT CHARACTERISTICS .......................................................................... 1-1
1.2 SPECIFICATIONS BY ITEMS ............................................................................... 1-1
1.3 SAFETY PRECAUTIONS...................................................................................... 1-3
1.3.1 DISPLAYS AND SYMBOLS FOR SAFE USE ................................................... 1-3
1.3.2 GENERAL SAFETY INFORMATION ................................................................ 1-4
1.3.3 GENERAL MAINTENANCE INFORMATION .................................................... 1-5
1.3.4 DISCLAIMERS ................................................................................................. 1-5
1.4 POSITIONS OF WARNING AND CAUTION INDICATIONS .................................. 1-6
1.5 PREPARATIONS................................................................................................... 1-7
1.5.1 EQUIPMENT INSTALLATION........................................................................... 1-7
1.5.2 CONNESTING THE POWER CORD ................................................................ 1-8
1.5.3 CONNECTION OF EXTERNAL INPUT/OUTPUT TERMINALS ........................ 1-8
1.5.4 RESTORATION FROM POWER SAVE STATE ................................................ 1-9
1.5.5 ADJUSTING THE CONTROL PANEL POSITION ............................................. 1-9
1.6 USERS OF THE REPAIR MANUAL AND NOTES ............................................... 1-10
1.7 HOW TO USE THE REPAIR MANUAL................................................................ 1-10
1.7.1 PRIOR CONFIRMATION ................................................................................ 1-10
1.8 CONDUCT AT REPAIR TRAINING...................................................................... 1-11

2.PRODUCT OUTLINE ........................................................................................................ 2-1


2.1 Nomenclature........................................................................................................ 2-1
2.2 Optical system layout diagram .............................................................................. 2-2
2.2.1 Fundus unit....................................................................................................... 2-2
2.2.2 Optical system part nomenclature and functions............................................... 2-3
2.2.3 OCT unit ........................................................................................................... 2-4
2.2.4 Optical system part nomenclature and functions............................................... 2-5
2.3 Electric system layout diagram.............................................................................. 2-6
2.3.1 Electric system block diagram........................................................................... 2-6
2.3.2 Electric wiring diagram...................................................................................... 2-7
2.3.3 PCB arrangement ............................................................................................. 2-8

3.OPERATION PRINCIPLE.................................................................................................. 3-1

4.SETTING AT SHIPMENT................................................................................................... 4-1


4.1 Menu setting at shipment from factory................................................................... 4-1
4.2 How to start the Tool Mode and “CAN SEND TOOL” ............................................. 4-6
4.2.1 Tool Mode ......................................................................................................... 4-6
4.2.2 CAN SEND TOOL............................................................................................. 4-7

 
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R-OCT1-1-1901-04
5.UPDATE OF SOFTWARE ................................................................................................. 5-1
5.1 Update of software ................................................................................................ 5-1
5.2 How to back up with fundus calibration data and anterior calibration data ............. 5-4

6.Repair practice ................................................................................................................. 6-1


6.1 Assembly and Disassembly Procedures................................................................ 6-2
6.1.1 Removing and assembling the chin-rest and forehead support unit .................. 6-2
6.1.2 Removing and assembling the CHIN REST PCB.............................................. 6-2
6.1.3 Removing and assembling the external fixation target ...................................... 6-3
6.1.4 Removing and assembling the cover (1/3) ........................................................ 6-3
6.1.5 Removing and assembling the cover (2/3) ........................................................ 6-4
6.1.6 Removing and assembling the cover (3/3) ........................................................ 6-4
6.1.7 Removing and assembling the switching power supply unit .............................. 6-5
6.1.8 Removing and assembling the monitor cover (1/2) ........................................... 6-5
6.1.9 Removing and assembling the monitor cover (2/2) ........................................... 6-6
6.1.10 Removing and assembling the LCD unit (3/3)................................................... 6-6
6.1.11 Removing and assembling the LCD tilt sensor.................................................. 6-7
6.1.12 Removing and assembling the lamp house cover sensor ................................. 6-7
6.1.13 Removing and assembling the CPU FAN unit, BATTERY PCB and TEMP PCB6-8
6.1.14 Removing and assembling the GPU BOARD.................................................... 6-8
6.1.15 Removing and assembling the OCT IMG BOARD ............................................ 6-9
6.1.16 Removing and assembling the anterior segment viewing LED PCB.................. 6-9
6.1.17 Removing and assembling the anterior segment camera................................ 6-10
6.1.18 Removing and assembling the anterior segment fixation lamp LED PCB ....... 6-10
6.1.19 Removing and assembling the objective lens ................................................. 6-11
6.1.20 Removing and assembling the Galvano mirror ............................................... 6-11
6.1.21 Removing and assembling the Galvano control PCBs .................................... 6-12
6.1.22 Removing and assembling the fiber unit ......................................................... 6-12
6.1.23 Removing and assembling the optical path length correction unit, collimator flange,
and galvano holder ......................................................................................... 6-13
6.1.24 Removing and assembling the camera for shooting and observation.............. 6-13
6.1.25 Removing and assembling the line CCD camera ............................................ 6-14
6.1.26 Removing and assembling the spectroscope unit ........................................... 6-14
6.1.27 Removing and assembling the Xenon POWER PCB ...................................... 6-15
6.1.28 Removing and assembling the BASE SUB CPU PCB࣭OCT PCB ................. 6-15
6.1.29 Removing and assembling the OCT focusing unit........................................... 6-16
6.1.30 Removing and assembling the SLD PWR CHK PCB ...................................... 6-16
6.1.31 Removing and assembling the monitor drive unit, TRC_M2 PCB ................... 6-17
6.1.32 Removing and assembling the lower light shielding plate metal...................... 6-17
6.1.33 Removing and assembling the POS SEN PCB2 ............................................. 6-18
6.1.34 Removing and assembling the ND filter .......................................................... 6-18
6.1.35 Removing and assembling the split unit and internal fixation lamp.................. 6-19
6.1.36 Removing and assembling the diopter compensation unit and ELBOW unit ... 6-19
6.1.37 Removing and assembling the branch mirror unit and blink detection sensor unit
....................................................................................................................... 6-20
6.1.38 Removing and assembling the Xe unit............................................................ 6-20

 
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6.1.39 Removing and assembling the TRC/OCT unit................................................. 6-21
6.1.40 Removing and assembling the LIGHT SOURCE UNIT ................................... 6-21
6.1.41 Removing and assembling the Y-axis detection sensor................................... 6-22
6.1.42 Removing and assembling the Y-axis drive unit .............................................. 6-22
6.1.43 Removing and assembling the XY-axis drive unit............................................ 6-23
6.1.44 Removing and assembling the X-axis sensor ................................................. 6-23
6.1.45 Removing and assembling EXTERNAL I / F PCBs ......................................... 6-24
6.1.46 Removing and assembling 3P SW CABLE UNIT ............................................ 6-24
6.2 Inspection and Adjustment Procedures ............................................................... 6-25
6.2.1 Adjustments and Cautions when replacing each unit ...................................... 6-25
6.2.2 Adjustment of the SLD light intensity at objective lens .................................... 6-27
6.2.3 Adjustment of the light intensity sensor at objective lens................................. 6-30
6.2.4 Confirmation of PD current value .................................................................... 6-35
6.2.5 Replacement / Check of Xenon PCB .............................................................. 6-40
6.2.6 Adjustment of the observation light intensity ................................................... 6-46
6.2.7 Adjustment of blink detection .......................................................................... 6-49
6.2.8 Adjustment of the photography observation camera ....................................... 6-58
6.2.9 Adjustment of white balance ........................................................................... 6-73
6.2.10 Stereoscopic camera orientation..................................................................... 6-79
6.2.11 Adjustment of TRC Focus............................................................................... 6-92
6.2.12 Installing the split unit/adjustment ................................................................. 6-100
6.2.13 Adjustment of the split bar focus position.......................................................6-111
6.2.14 Split analysis frame adjustment/Luminance adjustment ................................ 6-120
6.2.15 Adjustment of the center ghost ..................................................................... 6-127
6.2.16 TRC_M2-PCB Adjustment ............................................................................ 6-138
6.2.17 Adjustment of OCT-PCB ............................................................................... 6-143
6.2.18 Adjustment when replacing GPU_BOARD.................................................... 6-151
6.2.19 Pupil position adjustment .............................................................................. 6-160
6.2.20 Galvano adjustment...................................................................................... 6-164
6.2.21 Adjustment of the 0D focus for focusing lens ................................................ 6-172
6.2.22 Adjustment of OCT focusing ± 15D focus ..................................................... 6-176
6.2.23 Check of optical axis deviation for focusing lens ........................................... 6-179
6.2.24 Check of image unstableness for focusing lens ............................................ 6-183
6.2.25 Scan length adjustment ................................................................................ 6-186
6.2.26 Adjustment of the internal fixation LCD position............................................ 6-197
6.2.27 Adjustment of the aperture selector unit position .......................................... 6-203
6.2.28 Adjustment of Spectrometer and Line CCD................................................... 6-211
6.2.29 CCD shift ...................................................................................................... 6-223
6.2.30 Rescaling...................................................................................................... 6-233
6.2.31 Adjusting the optical path length ................................................................... 6-256
6.2.32 Confirmation and adjustment of interference sensitivity ................................ 6-264
6.2.33 Replacement of fiber unit .............................................................................. 6-272
6.2.34 Anterior OCT Calibration............................................................................... 6-277
6.2.35 Replacing the OCT IMG Board ..................................................................... 6-324

 
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R-OCT1-1-1901-04
7.TROUBLESHOOTING....................................................................................................... 7-1
7.1 You may not get high-sensitive OCT image.Proceed㸽[xxxxxx]............................. 7-1
7.2 SLD light source error(xx) Please turn the power switch OFF................................ 7-3
7.3 Trouble in the parts related with B-scan image ...................................................... 7-4
7.4 Trouble in the parts related with Control Panel(LCD Touch panel)......................... 7-5
7.5 Trouble in the parts related with Camera ............................................................... 7-7
7.6 Troubles in the parts related with Galvano mirror .................................................. 7-8
7.7 Troubles in the parts related with Fundus image ................................................... 7-9
7.8 Troubles in the parts related with boot up ............................................................ 7-10
7.9 Troubles in the parts related with polarization controller ...................................... 7-10
7.10 Xe light source error㸦xx㸧. Please turn the power switch OFF........................... 7-11
7.11 Others ................................................................................................................. 7-11

8.Error Message List........................................................................................................... 8-1

9.Check sheet...................................................................................................................... 9-1

10.TOOL LIST .................................................................................................................... 10-1


10.1 Special tool list .................................................................................................... 10-1
10.2 Tool software ....................................................................................................... 10-7
10.3 General repair tools............................................................................................. 10-8

11.Appendix....................................................................................................................... 11-1
11.1 Cleaning of the objective lens.............................................................................. 11-1
11.2 Galvano mirror cleaning ...................................................................................... 11-3
11.3 OCT optical cleaning ........................................................................................... 11-5
11.4 Pasting dustproof tape · sponge.......................................................................... 11-9
11.5 Cable wiring method.......................................................................................... 11-13
11.6 Items and Functions of Graph tool Software...................................................... 11-22
11.7 Connecting CCD-Camera.................................................................................. 11-25
11.7.1 SONY XC-EI50 ............................................................................................. 11-25
11.7.2 Basler(USB3.0 type) ..................................................................................... 11-27
11.8 GENERAL INFORMATION ON USAGE AND MAINTENANCE ......................... 11-33
11.8.1 INTENDED PATIENT POPULATION ............................................................ 11-33
11.8.2 INTENDED USER PROFILE ........................................................................ 11-33
11.8.3 ENVIRONMENTAL CONDITIONS FOR USE ............................................... 11-33
11.8.4 STORAGE, USAGE PERIOD ....................................................................... 11-33
11.8.5 ELECTRIC RATING...................................................................................... 11-34
11.8.6 SYSTEM CLASSIFICATION ......................................................................... 11-34
11.8.7 DIMENSIONS AND WEIGHT........................................................................ 11-34
11.9 Electromagnetic compatibility ............................................................................ 11-35
11.9.1 Requirements for the EXTERNAL DEVICE................................................... 11-39
11.9.2 PATIENT’S ENVIRONMENT......................................................................... 11-40
11.9.3 SPECIFICATIONS OF THE PERSONAL COMPUTER
(COMMERCIALPRODUCT) TO BE CONNECTED....................................... 11-41

 
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11.9.4 SPECIFICATIONS OF THE INSULATION TRANSFORMER
(COMMERCIALPRODUCT) TO BE CONNECTED....................................... 11-41
11.10 3D OCT-1 SOFTWARE LICENSE TERMS........................................................ 11-42
11.10.1 PLEASE READ THE FOLLOWING “LICENSE TERMS” CAREFULLY BEFORE
USING OR INSTALLING THIS SOFTWARE!................................................ 11-42
11.10.2 LICENSE TERMS........................................................................................ 11-42
11.11 Installation of Clean Booth during Repair of Medical Devices ............................ 11-45
11.12 Service News History ........................................................................................ 11-48

 
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1-1
3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

1. OVERVIEW
PRODUCT CHARACTERISTICS
The product is a special imaging device that observes, photographs, and records fundus images,
anterior segment images, and fundus tomographic images, and provides them as electronic images for
diagnostic purposes.
By attaching the attachment for the anterior segment, which is an optional accessory, to the product,
tomographic images of the anterior segment can be observed, photographed, and recorded. (The anterior
segment attachment is optional.)
Images of the fundus and anterior segment are taken with a built-in digital camera.
The photographed fundus, anterior segment, fundus, and anterior segment images can be recorded on a
personal computer connected to the product (hereinafter referred to as the "PC"). The control panel
displays the observation image and the shot image. Auto alignment function and manual alignment
function are available.
In some product, fundus and anterior segment images cannot be taken (hereinafter referred to as
"fundus images cannot be taken").
Some product images cannot be taken except fundus, anterior segment, and fundus tomography (3D
wide scan only) (hereinafter referred to as "screening images").

SPECIFICATIONS BY ITEMS
Item Specifications
Observation & photographing of the fundus
• Type of photography Color (Note 3), Red-free (Note 1) & IR (Note 4)
• Picture angle for 45° ±5% or less
observation/photogr 30° or equivalent (digital zoom) (Note 3)
aphy
• Operating distance 34.8 ±0.1mm (when taking a picture of fundus)
• Normal pupil diameter : I4.0mm or more
Observable/photograp Small pupil diameter : I3.3mm or more
hable diameter of pupil
• Fundus image Center : 60 lines/mm or more
resolution(on fundus) Middle (r/2) : 40 lines/mm or more
Middle (r) : 25 lines/mm or more
IR photography : Center: 5 lines/mm or more (Note 4)
Observation & photographing of the fundus tomogram
• Scan range Horizontal direction 3 – 12mm ±5% or less
(on fundus) Vertical direction 3 – 9mm ±5% or less
• Scan pattern (Note 5) 3D scan (horizontal/vertical)
Linear scan (Line-scan/Cross-scan/Radial-scan)
• Scan speed 50,000 A-Scans per second
• Lateral resolution ȝP
• In-depth resolution ȝP
• Photographable I2.5mm or more
diameter of pupil
Observation & photographing of the fundus image/fundus tomogram
• Fixation target Internal fixation target:
Dot matrix type organic EL
The display position can be changed and adjusted. The displaying
method can be changed.
Peripheral fixation target:
This is displayed according to the internal fixation target displayed
position.
External fixation target

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

Observation & photographing of anterior segment


• Type of photography Color (Note 3) & IR (Note 4)
• Operating distance 62.6 ±0.1mm (when taking a picture of anterior segment) (Note 2)
Observation & photographing of the anterior segment tomogram (Note 6)
• Operating distance 62.6 ±0.1mm (when taking a picture of anterior segment) (Note 2)
• Scan range Horizontal direction 3 – 6mm ±5% or less
(on cornea) (Note 2) Vertical direction 3 – 6mm ±5% or less
• Scan pattern Linear scan (Line-scan/Radial-scan)
• Scan speed 50,000 A-Scans per second
• Fixation target External fixation target

(Note 1) Digital red-free photography that processes a color image and displays it in pseudo-red-free condition
(Note 2) When the attachment for anterior segment is included in the system configuration
(Note 3) Concerning this item, the instrument without the fundus photography function is excluded.
(Note 4) This is used only for recording the position where a tomogram is captured.
(Note 5) In the instrument for screening, it is possible to use only "3D Wide Scan (scan size: Vertical 9mm ×
horizontal 12mm)".
(Note 6) Excludes the instrument for screening.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

SAFETY PRECAUTIONS
DISPLAYS AND SYMBOLS FOR SAFE USE
The main body of the equipment and the instruction manual contain important information in order to
prevent harm to users and others and damage to property from occurring and to ensure safe and
correct use.
Be sure to understand the following labels and symbols before reading "General information on
safety" and observing the instructions.

(1) Description of the display

(2) Symbol displayed on the outside of the main unit

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

GENERAL SAFETY INFORMATION

This instrument must not be used for the following patients:


• Patients who are hypersensitive to light
• Patients who recently underwent photodynamic therapy (PDT)
• Patients taking medication that causes photosensitivity.

Preventing Electric Shocks and Fires


To avoid fire and electric shock, install the instrument in a place free of water and other liquids.
To avoid fire and electric shock, do not put cups or vessels containing liquids near the instrument.
To avoid fire in the event of an instrument malfunction, immediately turn OFF ( ) the Power switch and
unplug the cable if you see smoke coming from the instrument or if you detect other problems.
Don't install the instrument where it is difficult to unplug the cable from the instrument body.
Ask your dealer for repairs.
Do not disassemble, modify or repair the equipment. Doing so can cause electric shock or fire.

Proposition65 warning sentence


WARNING: This product can expose you to chemicals including Lead, which is known to the State
of California to cause birth defects or other reproductive harm. For more information go to
www.P65Warnings.ca.gov.

Ensuring the Safety of Patients and Operators


Use this instrument carefully on the following patients.
• Patients who have epidemic corneitis, conjunctivitis or any other infectious disease
• Patients who are taking medications that cause light hypersensitivity.
Be careful not to hit the patient's eyes or nose with the instrument during operation.
The patient may be injured.
When operating the chinrest up/down button, be careful not to pinch the patient's hand to avoid possible injury.
When opening the patient's eye, be careful for operating the instrument.
[The patient may be injured.]

Preventing Electric Shocks and Burn


To avoid electric shock, do not insert metal objects into any vents and/or slots.
To avoid electric shock, do not open the instrument.
Request service from an authorized Topcon distributor.
To prevent the instrument from malfunctioning, do not drop any liquid into the vent
[Electric shock may cause an injury.]

Users should not rely solely on images made using the device in making decisions regarding diagnosis
or other therapeutic procedures, but should rely on their own expertise and judgment.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

GENERAL MAINTENANCE INFORMATION


Never perform maintenance work except for service personnel to ensure safety and maintain
performance. However, the following items can be maintained by the customer.
Read the contents of the main text for the maintenance method.

(1) Cleaning the objective lens


The objective lens can be cleaned. See "Objective Lens Cleaning" in Chapter 11.1 for details.

(2) Maintenance of electromagnetic compatibility


To ensure electromagnetic compatibility of the equipment and system, check the connection condition of the
power supply, including the protective ground wire, on a regular basis.

DISCLAIMERS
• TOPCON shall not take any responsibility for damage due to fire, earthquakes, actions by third
persons and other accidents, or damage due to negligence and misuse by the user and any
use under unusual conditions.
• TOPCON shall not take any responsibility for damage derived from inability to properly use this
instrument, such as loss of business profit and suspension of business.
• TOPCON shall not take any responsibility for damage caused from using this instrument in a
manner other than that described in this Instruction Manual.
• Diagnoses made shall be the responsibility of pertaining doctors and TOPCON shall not take
any responsibility for the results of such diagnoses.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

POSITIONS OF WARNING AND CAUTION INDICATIONS


To ensure safety, this machine provides warning displays. Use the instrument correctly by observing
the display instructions. If any of the following display labels are missing, contact your TOPCON
dealer at the address listed on the back cover.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

PREPARATIONS
EQUIPMENT INSTALLATION

x The instrument should be moved by two people holding the bottom of the device. Be sure
to hold the bottom with two people.
To avoid injury, be aware of projections at the bottom.
Carrying by one person may cause harm to his/her back or injury by
falling parts. Also, holding areas other than the bottom and holding the
External I/O terminal cover may cause injury, as well as damage to the
instrument.
x To prevent damage and injuries, do not install the instrument on an
uneven, unsteady or sloped surface.
x When setting an instrument on an instrument table, pay attention not
to catch the patient's fingers between the instrument and the table.

x If you have Chinrest unit during transportation, unpacking or at installation,


Chinrest unit can get out a position. Due to this reason, there may affect the
performance of the auto alignment.
x Do not place the instrument in an area where it will be exposed to direct sunlight.
Automatic alignment may not be performed correctly.

(1) Hold the specified position of the instrument firmly with both hands and place it on the optical table.

Place where the equipment is locatedHow to Hold Equipment

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

CONNESTING THE POWER CORD


x Be sure to connect the power plug to an AC 3-pin receptacle equipped
with grounding. Connection to a receptacle without grounding may
cause electric shock in the case of shortcircuiting.
x To avoid electric shocks, do not handle the power plug with wet fingers.
x The power cord in standard accessories for this instrument cannot use
besides this instrument.

(1) Make sure the POWER switch of the instrument is turned OFF.
(2) Connect the power cord to the Power inlet.
(3) Insert the power cord plug into the 3-pin AC grounding receptacle.

CONNECTION OF EXTERNAL INPUT/OUTPUT TERMINALS


Use the external device conforming to IEC60950-1.
For connecting to an external device, contact your TOPCON dealer or the
offices listed on the back cover.

Data output
The product can be connected to a personal computer or the like via local area networks.
(1) Connect the cable (LAN cable) to the output terminal of the product.

LAN output USB input


(2) Connect the other end of the connection cord (LAN cable) to a PC, etc.
(3) Mount the external input/output terminal cover.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

RESTORATION FROM POWER SAVE STATE


Product employs a power-saving method as a power-saving function. The product power save method
works when the main unit is not operated within the specified time.
(1) Tap the control panel.
The power save is released and measurement is possible.

The time to start the power save status can be changed in the System setting
menu "Power Save Timer (Min)".

You can change the duration of the transition to the power save mode by "Setting up function" or
"Setting up system" in "POWER SAVE TIMER (minutes)".

ADJUSTING THE CONTROL PANEL POSITION


The product taps the control panel to move the jaw rest up and down, aim, measure, etc. The control
panel can be turned up, down, left, and right. Adjust it to an arbitrary position before use.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

USERS OF THE REPAIR MANUAL AND NOTES


When repairing a product, it is essential to attend a repair seminar at Topcon Co., Ltd. from the
viewpoint of product safety. In particular, be careful and confirm that the light intensity of the
superluminescent diode (SLD) is adjusted.
It is recommended to work in clean rooms and clean booths (Appendix 11. 8) because any dust or dirt
on the optical system will affect the shooting. Be careful not to touch the optical system or dust on the
product for disassembly and assembly adjustment.

HOW TO USE THE REPAIR MANUAL


Follow the flowchart below when checking, adjusting, or repairing the product.

PRIOR CONFIRMATION
Ɣ%HVXUHWRUHDGWKHLQVWUXFWLRQVLQ6HFWLRQSULRUWRXVLQJWKHSURGXFW

Ɣ5HIHUWR&RQQHFWLQJH[WHUQDOLQSXWRXWSXWWHUPLQDOVLQ&KDSWHU1.6 for connection to various


devices.

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Working procedure Applicable item Page described
Trouble shooting
ng Chapter 7
Initial inspection Failures

Normal
Inspection

Abnormality

Confirmation of defective Disassembly and assembly Chapter 6.1


parts procedure Chapter 6.2
Inspection and Adjustment
Procedure
Chapter 6.2
Finding the causes
Inspection and Adjustment
Procedure

Repair execution

Abnormality

Inspection
In

Normal

Ending

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

CONDUCT AT REPAIR TRAINING


The objective of the repair seminar is to understand the functions and principles of the 3D OCT 1
MaestroII (hereinafter referred to as MaestroII) and to learn how to repair the instrument in the event
of a malfunction. To this end, we will take part in troubleshooting as a serviceman, replacing and
adjusting various parts according to the intended use.
The contents of the standard training in each chapter are as follows.

Before participation in repair seminars (e-learning)


As a preliminary course prior to participation in repair seminars, we will learn products through e-learning.

Chapter 1 Overview
Learn product characteristics and safety precautions.

Chapters 2 and 3 Product Summaries and Principles


Learn about the names, functions, arrangements, and principles inside the product.

Chapter 4 Shipping Settings


Learn about factory settings, explanation of settings, and service man mode.

Chapter 5 Software Update


Learn how to check the version of the software and update the software.

Confirmation of Chapter 7 (including content of Chapters 6, 8, 9 and 10)


Based on troubleshooting, learn how to replace, adjust, and check the parts in the appropriate place from
the error message.

Confirmation of understanding after participation in repair seminars


Confirm the understanding of the repair trainees through a questionnaire, and perform paper tests and
hands-on tests to confirm the understanding of the repair trainees.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

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R-OCT1-1-1901-04
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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

2. PRODUCT OUTLINE
2.1 Nomenclature

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

2.2 Optical system layout diagram


2.2.1 Fundus unit

䐧㻌
䐦㻌

䐯㻌
䐥㻌

䐮㻌

䞤㻌


䐭㻌
䐣㻌

䞢㻌

䐫㻌 䐬㻌
VIEW A

䐢㻌

䞣㻌
䐡㻌

䐪㻌
䐨㻌

䐲㻌

䞡㻌
䐱㻌
䐠㻌

䐩㻌
䐟㻌

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

2.2.2 Optical system part nomenclature and functions


Fundus unit
NO. Name Function Remarks
1 Objective lens This is the basic lens which leads the illumination Any dust or soil on the
light to the fundus and the light reflected from the surface is flare.
fundus to the photography system.
2 Pinhole mirror Splits the illumination system and photography Be careful about
system. damage and dust.
3 Focusing lens unit Forms the fundus image on visual field aperture.
4 Internal fixation Projects the internal fixation target to the patient’s
mirror eye.
5 Internal fixation LCD Target for internal fixation target
6 Observation band Relay the fundus image as the observation system
pass filter through the imaging camera.
7 IR correction lens IR filter for observe the fundus image.
8 Relay lens unit Relays the fundus image to the photography camera.
9 Photography camera Takes a picture of fundus.
unit
10 Cornea aperture Regulates the fundus illumination.
11 Relay lens unit Relays the fundus illumination to the patient’s eye.
12 Black spot lens Removes the light reflected from the objective lens Any offset will produce
in the illumination light. ghost in the center of
the photograph.
13 Relay lens unit Relays the fundus illumination to the patient’s eye.
14 Crystalline lens Regulates the fundus illumination.
aperture
15 Beam splitter Transmits the photography illumination light and
reflects the IR illumination light.
16 Iris aperture Regulates the fundus illumination.
17 Xenon unit When photographing, illuminates the patient’s eye.
18 LED for IR LED for IR illumination
19 Diopter compensation Inserted in the case of the patient with high myopia.
lens
(-)
20 Diopter compensation Inserted in the case of the patient with high
lens (+) hyperopia.
21 Anterior segment lens Automatically inserted when positioning for the
patient’s eye.
22 Split aperture Target for split illumination
23 Split relay lens Relays the split aperture.
24 Split LED Illuminates the split.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

2.2.3 OCT unit

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

2.2.4 Optical system part nomenclature and functions


OCT unit
NO. Name Function Remarks
1 SLD (Light source) Light source for OCT (Center wavelength 840nm)
2 Optical fiber coupler Splits/joins the SLD optical signal.
3 SM fiber core Makes the SLD light of the probe unit go into/out of the fiber.
4 Collimator lens Converts the SLD light of the probe unit from the fiber into
the parallel flux.
5 Corner cube Reflects the SLD light of the probe unit and changes the light
path.
Moves the light path to the optical axis direction according to
the patient’s axial length.
6 Galvano mirror Scans the SLD light on fundus.
7 Focusing lens unit Changes the formed image of SLD light according to the
patient’s dioptric power.
8 Sensor for light Sensor to detect the SLD light intensity
intensity at objective
lens
9 Imaging lens unit Relays the light formed by the focusing lens to the place at
objective lens. (This and pupil lens are regarded as a set.)
10 Mirror Reflects the SLD light of the probe unit and changes the light
path.
11 Pupil lens This works with the lens No.9 placed at the pupil imaging
position.
12 Wavelength Reflects the SLD light of the probe unit and transmits the
separation filter short wavelength light from visible light and SLD light.
13 Variable attenuator Attenuates the SLD light strength. There is not an automatic
adjustment mechanism.
14 Polarization Changes the polarization of SLD light by stressing the fiber
controller and using its double refraction.
15 Optical fiber coupler Splits/joins the SLD optical signal.
16 SM fiber core Guides the SLD light of the probe and reference unit to the
spectroscope unit.
17 Collimator lens Converts the SLD light from the fiber into the parallel flux.
18 Grating Gives an angle for each wavelength by using the light
diffraction to perform spectral resolution of SLD light.
19 Fourier conversion After spectral resolution has been done on SLD light by
lens grating, the SLD light is imaged on the sensor by this lens.
20 Reflection mirror Reflects the SLD light and changes the light path.
21 Line CCD camera Detects the spectrum of SLD light.
22 ND filter ND filter for Anterior segment CCD camera
23 Focusing Lens Relay the anterior image to anterior CCD camera
24 Anterior segment
CCD camera
25 Dispersion Control the degradation of dispersion Smoothing the
compensation rod refractive index
of the optical
system

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R-OCT1-1-1901-04
+24V Trigger/Release 2-6

2.3
CAN

2.3.1
AC input TRC focusing motor
㻌 Base X motor TRC focusing position sensor
㻌 Base X position sensor Diopter compensation motor

R-OCT1-1-1901-04
Power supply unit 㻌 Base Y motor Diopter compensation position sensor
࣭Inlet +24V BASE_Sub_CPU-PCB
࣭Power switch Base Y position sensor Aperture selector motor
࣭SWpower supply Base Z motor A
Aperture selector
l sensor
Base Z position sensor Xenon lamp Split IN/OUT motor
Trigger/Release Xenon power supply PCB Chin-rest motor
Chi S li IN/OUT sensor
Split
Chin-rest controll PCB
Chi C External fixation Split motor
Fundus observation/ lampp LED Split position sensor
TRC_M2

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Fundus photography Light path selector motor
Camera USB 3.0 -PCB
㻌 Light path selector IN/OUT sensor㻌
LVDS Split
S li LED
LCD 㻌
USB GPU Board IR LED for observing fundus
Touch panel
Electric system layout diagram
Electric system block diagram

䠄TK1 module + IO Board䠅 IR LED for observing anterior segment


Battery
3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D

Peripheral fixation LED


FAN motor Internal fixation lamp LCD
External USB USB Cover detection sensor
USB device LCD reverse detection sensor
External YUS USB
USB device Blink detection sensor
LAN Light path length compensation motor
External LAN

External I/F PCB


personal Light path length compensation position sensor
PCIe CSI
computer Anterior segment OCT focusing motor
NTSC_CSI- observation camera OCT focusing position sensor
PCB Polarization control motor
Image Anterior segment
observation camera OCT- Polarization control position
p sensor
arithmetic board +12V/+3.3V
CameraLink (CIBT4) PCB Y axis compensation motor
Line CCD camera Sync
Y axis compensation 0 detection sensor

Sensor for light intensity at objective lens


+24V SLD
OCT-1(Type:Maestro2) – Repair Manual

Galvano scanner (XY axis)


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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

2.3.2 Electric wiring diagram

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

2.3.3 PCB arrangement


(1) SW POWER SUPPLY (47010 6100)

AC INPUT
to 3P inlet +24V
to BASE_SUB_CPU_PCB
CN201

[Function]
x Supplies power to POWER RELAY PCB/TRC PCB/OCT POWER PCB.

(2) BASE_SUB_CPU_PCB (1021086-01)


to TRC_M2-PCB J201
to GPU_BOARD CN8510 tto OCT-PCB J240 to TRC_M2-PCB
_ J203
CN204 CN203 (+24(V)) CN214

to SW POWERSUPPLY
+24V
CN201

to XENON POWER
PCB to CHIN REST
CN226 CN225 PCB
P

CN206

CN229 CN227 CN210 CN213 CN208


to TWO_PHASE_MOT
_ _ U to PHOTO_SENUNIT_Y
to PHOTO_SENSOR_X to Y MOTOR
to TWO_PHASE_MOT to PHOTO_SENSOR_Z

[Function]
x Drive of X, Y, Z axis motor and zero position detection
x Drives the chin-rest.
x Power supply to GPU_BOARD, OCT-PCB, XENON PCB
[Check pin]㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 [Switch]
SW1: Reset switch
Pin Voltage value Pin Voltage value
TP1 +5V(4.86-5.22V) TP 3 (or Z 10) +12V(11.60-12.36V)
Z122 +5V(4.86-5.22V) TP4(or Z9) +12V(11.63-12.55V)
TP2 +3.3V(3.20-3.43V) TP5(or Z5) +8.5V(8.33-8.88V)
Z123 +3.3V(3.20-3.43V) Z6, Z8, Z11, DG
Z150, Z157, etc.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

(3) GPU_BOARD (1022298-01)

to EXT I/F BOARD


J122
CN4560
to EXT I/F BOARD to LCD_UNIT
J121 CN4561 CN301
CN6000 to NTSC_CSI-PCB to
to CPU_FAN_UNIT UNIT CN11 CN4580 COLOR_CAMER
C
CN7200 A_USB3
CN5700

CN6600 CN1100 CN4300 CN8200


too BATTERY PCB
C
to TRC_M2-PCB CN205 to OCT_IMAGE-BOARD CN10

[Function]
x Power supply to OCT-PCB and image calculation
x Image calculation of line CCD camera
x LAN communication

(4) NTSC_CSI-PCB UNIT (1022101-01)

to ANT_OBS_CAMERA (Master) to ANT_OBS_CAMERA (Slave)


J12 J13

J11(Back
( side))
to GPU_BOARD CN5700

[Check pin]㻌
Pin Voltage value Pin Voltage value Pin Voltage value
TP1 +3.3V±0.16V Z15 +1.8V±0.05V Z20 +1.8V±0.05V
TP2 DG Z16 +1.8V±0.05V Z21 +1.8V±0.05V
TP3 +1.8V±0.05V Z17 +1.8V±0.05V Z22 +1.8V±0.05V
TP4 +1.8V±0.05V Z18 +1.8V±0.05V
Z12 +3.3V±0.16V Z19 +1.8V±0.05V

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

(5) EXT I/F PCB(1026847-01)


to GPU_BOARD CN4560
to GPU_BOARD CN6000
J122

J121

J120
to OCT IMG BOARD CN1

[Function]
x USB communication
x LAN communication

(6) OCT IMG BOARD (47011 67000)


to L_CCD_CAM_E2V
CN9

to EXIT I/F PCB


J120 C
CN1
to OCT-PCB
J
CN7 J210

CN6 CN10 (Back side)


to OCT_PCB J245 to GPU_BOARD CN4300

[Function] [DIP Switch]


x Supplies power to the fundus observation camera and Bit Setting Function
performs the image calculation. Bit1 OFF Unused
x Performs the image calculation for the line CCD camera. Bit2 OFF Unused
x LAN/USB communication (Line CCD:e2V product)
Bit3 OFF Unused
Bit4 OFF Unused

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

(7) TRC_M2-PCB (1022959-01)


to GPU_BOARD CN6600
to BLINK_SENS_PCB
ENS PCB to POS
POS_SEN-PCB2
S J291
to ANT_OBS_LED-PCB
S C J742
42 to POS_SEN-PCB2 J293
J251 J250 J208 J260

to ZEN_FIX_LED-U to PHOTO_SEN-PCB1 J225


J238
J2
J262 tto PHOTO_SEN-PCB2 J227
to COLOR_CAMERA to POS_SEN-PCB2 J290
_USB3 J2
J205
to LCD_TURN_ to PHOTO_SEN-PCB3
SENSOR J
J273 J263 JJ225
to OCT-PCB
OC C J282
282
J
J261
to BASE_SUB_ to OLED_RLY-PCB
CPU_PCB CN214 J203
J2 J239

J201 J272 J265 J271


J 7
to BASE_SUB_CPU_PCB to COVER SENSOR to IR_LED-PCB
_ J520
CN203 to SPLIT_LED_PCB

[Function]
Lighting/control of each light source
Anterior segment Anterior segment SPLIT LED PCB IR / TRC correction
fixation LED observation LED switching sensor
TRC focusing sensor Diopter compensation Aperture selector Split IN/OUT sensor
sensor sensor
Split drive sensor Observation LED Fixation LED Cover detection sensor
LCD reverse sensor Blink detection sensor

Supplies power to each PCB.
COLOR CAMERA
ANTERIOR CAMERA
CPU FAN UNIT
LCD UNIT

[Check pin] 㻌
Pin Voltage value Pin Voltage value Pin Voltage value
TP1 DGND TP4 +24V±1.2V TP8 +12V±0.6V
TP2 +12VA±0.6V TP5 DGND TP9 +3.3V±0.3V
TP3 AGND TP7 -12VA±0.6V TP11 Blink Sensor
Observation light level 3 (closed eyelid state)
0.6V䡚0.8V

[Check pad]㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 [Switch]㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 [DIP Switch]


Pad Contents SW Contents Bit Setting Function
CP2 +12.8V±0.6V(0LED) SW1 Reset switch Bit1 OFF Unused
CP28 +3.0V±0.05V SW2 Unused(All off) Bit2 OFF Unused
CP33 +3.3V±0.3V(0LED) Bit3 OFF Unused
Bit4 OFF Unused

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

(8) OCT PCB (1021856-01)


to R_POS_SEN-PCB J293
to POS_SEN-PCB3 J291
to POS_SEN-PCB4 J291
to TRC-M2-PCB J261 to SLD_PWR_CHK-PCB
to GALVANO_UNIT
LVANO UNIT J1 tto SLD_MODULE-PCB
SLD MODULE PC
J242 J282 J280 J734 J243
to L_CCD_
CAM_E2V J213
J2

J240 J210
J212 J245 J281 J287
to GALVANO_UNIT
_ J3 to Y-AXIS_MOTOR
_
to OCT_IMG-BOARD
_ CN7 to Y-AXIS_SEN_UNIT
to BASE_SUB_CPU_PCB CN203 to OCT_IMG-BOARD CN6

[Function]
Supplies power to each PCB.㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 Each unit control
Optical path length correction motor Galvano UNIT
OCT focusing motor Y axis sensor unit
Polarization control motor SLD MODULE PCB
Y axis motor SLD PWR CHK PCB
㻌 OCT_IMG_BOARD䠄CIBT4䠅
㻌 Line CCD CAMERA
[Check pin]
Pin Voltage value
TP1 DGND
TP3 AGND
TP11 SLD_ANODE

[Check pad]
Pad Contents Pad Contents
CP+24 +12±1.2V CP+5.2VA +5.2±0.25V
CP-12VA -12±1.2V CP+15V +15.0±1.5V(Power supply for galvano driver)
CP+12V +12±1.2V CP-15V -15.0±1.5V(Power supply for galvano driver䠅
CP+12VA +12±1.2V CP+15Vccd +15.0±1.5V(Line CCD voltage)
CP+3.3V +3.3±0.15V CPVREFA +3.0±0.05V
CP+3.3Vcibt +3.4±0.20V CPVref_DAC 5.0±0.10V
CP+1.2V +1.2±0.10V CPVref_OS +2.0V(Galvano offset voltage)

[Switch]㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 [LED]
SW Contents 㻌 LED Contents
SW1 Reset switch 㻌 LED1 +24V
SW2 Unused (All off) 㻌 LED5 SLD_ANODE(TP11)

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

(9) XENON POWER PCB (40496 6320)

to XENON unit

to POWER RELAY PCB J102

[Function]
x Supplies the XENON lighting power.

[Volume]
VR1: Adjustment of the XENON light intensity

(10) R POS SENSOR PCB (47010 6540)

J292
to the polarization control motor

J293
to OCT CTRL PCB J280

[Function]
x Relays the polarization control motor drive.

(11) R POS SENSOR PCB2 (47010 6550)

J292
to the diopter compensation motor

J293
to TRC PCB J260

[Function]
x Relays the diopter compensation motor drive.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

(12) PHOTO SENSOR PCB1 (47010 6630)


to DC_MOTOR_UNIT1
J226
to TRC_M2-PCB J262
JJ225
(Back side)

[Function]
x Detects the split IN/OUT.
x Relays the drive motor drive.

(13) PHOTO SENSOR PCB2 (47010 6640)

to DC_MOTOR_UNIT1
J228

to TRC_M2-PCB J262
J227

[Function]
x Detects the aperture “0”.
x Relays the selector motor drive.

(14) POS SENSOR PCB2 (47010 7110)

to DC_MOTOR_UNIT1
JJ290

J291
to TRC_M2-PCB J262

to DC_MOTOR_UNIT1
JJ290

J291
to TRC_M2-PCB J260
[Function]
x Detects the fundus focusing lens position.
x Split drive position detection.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

(15) POS SENSOR PCB3 (47010 7120)

to DC_MOTOR_UNIT1
JJ290

J291
to TRC_M2-PCB J262

[Function]
x Detects the OCT unit focusing lens position.

(16) POS SENSOR PCB3 (47010 71900)

to DC_MOTOR_UNIT1
J
J290

J291
to OCT-PCB J280

[Function]
x IR / TRC correction switching detection.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

3. OPTICAL PRINCIPLE
The patient's eye is illuminated by near infrared light, which is emitted by the fundus illumination
optical system (IR LED and xenon lamp (*1)). The fundus observation/photography optical system
forms an image on the image pick-up element (fundus observation camera), and the image can be
observed on the control panel.
The system works as follows: when operating the buttons which are displayed on the control panel
by the software, the photography light, which is emitted by the fundus illumination optical system,
illuminates the patient's eye. The image, which is received by the image pick-up element (fundus
photography camera) built in the fundus observation/photography optical system, is recorded as an
electronic fundus image (*2). You can also set "digital zoom" that extracts and saves the center of
the photographed image (equivalent to angle of view of 30°) through software. (*1)
The anterior segment/fundus tomogram is obtained by using the optical interference
phenomenon.
Near infrared light, which is emitted by the super luminescence diode (SLD), is separated by the
fiber coupler. One portion of the separated light is guided to the prism and is reflected by it, before
returning to the fiber coupler. The other portion of light is guided into the eye and is reflected by the
cornea/fundus tissues, before returning to the fiber coupler. When the two reflected portions of lights
join and overlap, a low interference wave with differing amplitude is generated. This wave is
separated by the diffraction grating and is then converted into the electric signal by the line CCD.
This signal is then processed to observe, photograph and record the anterior segment/fundus
tomogram.
Using the sensor built in the auto alignment optical system (anterior segment observation LED and
camera), the auto alignment function detects the positions of the pupil and instrument.
Then, the instrument is moved to a position applicable to photography.
There are two auto focus functions, "Split auto focus function" and "OCT auto focus function". The
user should select and use one of them. The split auto focus function detects the reflected image of
the split lines projected to fundus. Then, the lens in the observation/photography optical system is
moved to a proper position by the auto focus mechanism to adjust focus correctly. In the case of the
OCT auto focus function, the lens in the observation/photography optical system is moved to a
proper position by the auto focus mechanism in order to get the optimum image quality level
(coefficient calculated by S/N ratio) of the observed fundus tomogram. So focus is adjusted
correctly.
By continuously photographing, recording and processing the fundus/anterior segment
tomogram, analysis such as three dimensional display, fundus image display or quantitative
measurement is conducted.

(*1) The instrument without the fundus photography function is excluded.


(*2) The instrument without the fundus photography function records the observed image as "still
image"and "electronic fundus image". It cannot emit the photography light and record an
electronic image withthe fundus photography camera.

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4. SETTING AT SHIPMENT
4.1 Menu setting at shipment from factory

Photography Setting
Utility button Item button Item selector button At shipment
Fixation TYPE CONSTANT
• Changes lighting/blinking of the internal (Lighting)
fixation target. FLICKERING {
(Blinking)
SPEED NORMAL (Hz) 1-8 1
• This is valid when the internal fixation target
is set to "FLICKERING" (Blinking).
• Set the blinking speed for all other states
except when photographing.
SPEED MEASURE (Hz) 1-8 2
• This is valid when the internal fixation target
is set to "FLICKERING" (Blinking).
• Set the blinking speed for photographing.
Brightness 1-10 10
• Sets the brightness of the internal fixation
target.
Shape (Default) 1 dot {
• Sets the shape of the internal fixation target.
X
Shape (Additional) Not in use {
4 dot rectangle
Cross
Screen Display Constant {
Given time
Fundus photo Blink Detection Level OFF
*3
LOW {
NOMAL
OCT+Color Mode High ISO {
㺃Changes the color fundus image quality Normal ISO
(High/Normal/Low).
Low ISO
Flash Level (OCT+Color Mode) 1.0Ws to 16.0Ws *1
Gain (OCT+Color Mode) 0 to 9,BS,AC*2 *1
Color Mode High ISO {
Normal ISO
Low ISO
Flash Level (Color Mode) 1.0Ws to 16.0Ws *1
Gain (Color Mode) 0 to 9,BS,AC*2 *1
Adjust Flash at Peripheral Photo 0 to +4 +1

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Adjust Flash at 30° Mask Photo -4 to +4 -1


Peripheral Photo Sequence Chinrest screen {
Capture screen
Peripheral Photo Pattern 4X,4+,5X,5+,8,9 9
Peripheral Photo Fixation Move Auto {
Manual
Illumination OCT Scan (Normal) 1 to 4 3
Level
Fundus Photo *3 1 to 4 3
OCT Z lock position 0 to 9,BS,AC *2 250
Settable range: 120 - 765
Z lock position - 3D Wide 0 to 9,BS,AC *2 450
Settable range: 120 - 765
OCT-LFV OFF
ON {
OCT-LFV (Scan Adjust) OFF
ON {

*1: For the flash level and Gain of each image quality at shipment, refer to the table below.
Flash level Gain
Image
Setting at Setting at
quality Settable range Settable range
shipment shipment
High 1.0㹼16.0Ws 4.0Ws 0㹼63 0
Normal 1.0㹼16.0Ws 2.0Ws 0㹼63 8
Low 1.0㹼16.0Ws 1.0Ws 0㹼63 21

*2: Ten keys are displayed.


*3: In the instrument without the fundus photography function, this is not displayed.

Auto Operation
Utility button Item button Item selector button At shipment
Auto Alignment ON/OFF OFF
ON {
ACTION Discontinuous
Continuous {
Timeout (Sec) OFF,10,20,30 20
Manual Mode two cameras {
one camera
Focus ON/OFF OFF
ON {

Timeout (Sec) 10,20,30 10

One Touch Auto Focus OFF

one time {

sequence

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OCT Focus Split


OCT {

Split+OCT
OCT: Retry OFF
ON {
Small Pupil *1 ON/OFF OFF {
• This function is usable only when the
color fun- dus capture icon is selected. ON
• When the pupil diameter of the patient is
Magnification Mode 45°Mask {
small (pupil diameter is approx. ij4.0mm
or less), the small pupil diaphragm is 30°Mask
automatically set and the instrument takes
a color picture of the fun- dus. After
taking a picture, the small pupil dia-
phragm is automatically removed. When
you set the small pupil diaphragm selector
button to "ON" on Area 1 of the
photography screen (color photography),
the above automatic setting is not done.
Auto Optimize ON/OFF OFF
ON {
Auto Z OFF
•Detects the retina posi- ON {
tion automatically, and
always displays the fun-
dus tomogram clearly
during observation.
Z-lock After Auto Z OFF
•After "Auto Z", the ON {
photographed fundus
image is fixed.
Auto Pola OFF
•Adjusts the output ON {
sensitivity of the fundus
tomo- gram to the
optimum automatically.
Auto Operation Auto Shoot Timer (sec) 1.3.5.8.10.15 3
OU Capture Right eye ĺLeft eye {
Left eye ĺRight eye
OFF
Show Preview OFF
ON {
Preview method *2 Both eyes
Each eye (with timer)
Each eye {
Preview Timer (sec) *3 3, 5, 10 5
Check Alignment OFF {
Result ON
Check Alignment 3, 5, 10 5
Timeout *4
AutoShoot OFF
ON {
Auto Cataract ON/OFF OFF
ON {
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*1: In the instrument without the fundus photography function, this is not displayed.
*2: When "ON" is set for "Preview", it is valid to change setting for this item.
*3: When "ON" is set for "Preview" and "Each eye (with timer)" is set for "Preview method", it is valid to change
setting for this item.
*4: When "ON" is set for "Alignment check", setting for this item is valid.

System setting
Utility button Item button Item selector button At shipment
System Setting Measurement Sound OFF {
Sets ON/OFF for the measurement sound. ON
Power Save Timer (Min) 0 to 60 10
Sets the time until the power save function is ON.
Display Brightness 1 to 10,send 5
Sets the brightness of control panel.
Packing Mode Start
Tap the [Start] button, and the head unit and
chinrest move to be in the packaged status.
Language Japanese(JP)
Set the display language English(US) {

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

Capture icon protocol

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4.2 How to start the Tool Mode and “CAN SEND TOOL”
4.2.1 Tool Mode
(1) Start the main unit.
(2) When the main unit is started, long-press the [SETUP] at the top right of the screen.

(3) The password input screen is displayed, so enter the password and press the [OK].

(4) Tool Mode is displayed.

Tool Mode (page 1/9)

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4.2.2 CAN SEND TOOL


(1) Start up the Tool Mode.
(2) Tap the [Back] or [Next] to access the ªpage 9/9¼.
(3) Tap the [Start] of CAN SEND TOOL.
(4) Tap the [Yes] in the dialog box of “Execute?”.

(5) CAN SEND TOOL is displayed.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

5. UPDATE OF SOFTWARE
5.1 Update of software
Purpose
Update for customer’s request or after the release of latest version.

Necessary Tools
Tool Name Tool No. Image
Version up file - -

USB memory 
*Please do not use USB memory with security function

Procedure
(1) Preparation
(a) Store the software for UPDATE into the USB memory.
*File configuration
x MAESTRO2_****.zip (**** means version.)
x MAESTRO2_Update
x OCT_UpdateAppPro
x OCT_UpdatePro
(b) Turn on the instrument.
Connect the tool USB memory to the USB port of the instrument.

(2) Software update


(a) Tap [Set up].
(b) Tap "Information" Ѝ "Version Up" Ѝ "UPDATE".

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(c) The software update check screen appears. Tap the [OK] button.
Update of software starts.

(d) Tap the [OK] button when the dialog box is displayed.
Update of software starts.

(e) When update is finished, the following message is displayed.


Displayed message: SOFTWARE UPDATE COMPLETE!

(f) Tap the [Please turn off the power] button to turn OFF the power.

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(g) After turning the power ON, confirm normal movement.

x The message shown below may appear in some cases.


When the message below is displayed and rebooting the instrument, the display becomes
black during boot up and it may take more than 5 minutes to restart the device. Do not turn
off while restarting. If Turn OFF while restarting, the instrument cannot boot up normally.

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5.2 How to back up with fundus calibration data and anterior calibration
data
Purpose
Back up for Fundus calibration data and Anterior Calibration data

Necessary Tool

Tool Name Tool No. Image


USB memory ̺

PC -

Procedure
(1) Enabling export of anterior segment CLB file
x If the procedure described in (1) is not performed and the procedure described in (2) is
performed, the item "anterior segment CLB file" is not displayed on the screen described
in (2)(c).

(a) Insert the USB memory into the instrument and turn the power ON.
(b) Enter [Settings], set [Options] ĺ>$QWHULRU2&7 seg.] in [Page 7 /9] to “ON”, and tap [OK].

(c) The following message appears. Tap OK.

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(2) Exporting rescaling files (fundus CLB files) and anterior segment CLB files
(a) Enter the setting menu in tool mode.
(b) Tap [Info] ĺ[Export] and tap [Export] in [Rescale File] and [Anterior Eye CLB File], respectively.

(c) Remove the USB memory, Insert the USB memory into the PC.
(d) Make sure that the "oct" folder is created immediately below the USB memory and the CLB files of the
anterior segment and fundus are exported.
ŊņRFW
Ōņ;;;;;;B'2&7-1_ANTERIOR.CLB
Ŋņ;;;;;;B'2&7-1_FU NDUS.CLB

x "XXXXXX" at the top of the CLB file is the body serial number.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

6. Repair practice
Use the torque driver to tighten the screws in the disassembly and assembly according to the screw
tightening torque table below.
Since the mirror base and Y-axis drive unit of the main unit are made of resin, it is dangerous that
the screw hole will be damaged if the tightening exceeds the torque shown below.

Screw tightening torque table (resin for screw hole)


Nominal Tapping screw [cN.m] Subject
M2 35 Optical base
M2.5 60 Optical base
M3 85 Optical base

ͤ Reference
The following table shows the torque when the conventional iron screw is attached to the other metal
part.
Screw tightening torque table (screw hole material is metal)
Nominal Tapping screw [cN.m] Subject
M2 26.5 -
M2.5 51.9 -
M3 90.2 147
M4 225.4 343
M6 754.6 1176

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

6.1 Assembly and Disassembly Procedures


6.1.1 Removing and assembling the chin-rest and forehead support unit
Schematic representation Removing method
(1) Removal of the chin rest unit ձ.
(a) Remove the cover cap ղ
(b) Remove the screw ճ.
1 (c) Remove the jaw receiving cover մ.
(d) Remove the earth cable յ.
(e) Remove the cable connected to the chin-receiving
PCB.
4 (f) Remove the four screws ն.
(g) Remove the chin rest unit ձ.
Assembly point
x Reverse the disassembly procedure.
3

2 5
6

6.1.2 Removing and assembling the CHIN REST PCB


Schematic representation Removing method
(1) Removal of the jaw receiving ASSY ձ.
(a) Remove the four screws ղ.
(b) Remove the jaw receiving ASSY ձ.
(c) Remove the cable connected to the jaw receiver.
(2) Removal of the CHIN REST PCB ճ
(a) Remove the four screws մ.
(b) Remove the CHIN REST PCB ճ.

1 Assembly point
x Reverse the disassembly procedure.
x When replacing the CHIN REST PCB, measure the
resistance between No.1 and No.2 of the mounted
CHIN REST PCBVR1 with a tester, and adjust VR1
2 so that it is equal to the measured resistance before
mounting.
3
4

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6.1.3 Removing and assembling the external fixation target


Schematic representation Removing method
(1) Removal of the external fixation unit ձ
(a) Loosen the screw ղ.
1
(b) Remove the external fixation target unit ձ.

2 Assembly point
x Reverse the disassembly procedure.

6.1.4 Removing and assembling the cover (1/3)


Schematic representation Removing method
(1) Removal of the lamp house cover ձ
5 4 (a) Turn the screw ղ.
3
1 (b) Remove the lamp house cover ձ.
9 2
(2) Removal of the head cover right ճ
(a) Remove the two cover caps մ.
4
(b) Remove the two screws յ.
7
7 (c) Remove the two screws չ
8 8
(d) Remove the head cover right ճ.
(3) Removal of the head cover left ն.
(a) Remove the three cover caps շ.
10 (b) Remove three screws ո.
(c) Remove one screw պ.
(d) Remove the left ն of the head cover.
6
Assembly point
8 x Reverse the disassembly procedure.
Rear 7

10 9

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6.1.5 Removing and assembling the cover (2/3)


Schematic representation Removing method
(1) Removal of the front cover ձ
(a) Remove three cover caps ղ.
(b) Remove the three screws ճ.
5
4 6
(c) Remove the front cover ձ.
5
6 (2) Removal of the middle cover right մ
(a) Remove the two cover caps յ.
(b) Remove the two screws ն.
(c) Remove the middle cover right մ.
8
9
(3) Removal of the middle cover left շ.

2
(a) Remove the two cover caps ո.

3 1 (b) Remove the two screws չ.

8
(c) Remove the middle cover right շ.
7 Assembly point
9 x Reverse the disassembly procedure.

6.1.6 Removing and assembling the cover (3/3)


Schematic representation Removing method
(1) Removal of the base cover (right)ձ
(a) Remove the two cover caps ղ.
(b) Remove the two screws ճ.
5 (c) Remove the screw մ.
(d) Remove the base cover ձ to the right.
6
(2) Removal of the base cover (left) յ.
8 (a) Remove the two cover caps ն.
7 (b) Remove the two screws շ.
1
(c) Remove the screw ո.
3 (d) Remove the left յ of the base cover.
Assembly point
x Reverse the disassembly procedure.

4 2

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

6.1.7 Removing and assembling the switching power supply unit


Schematic representation Removing method
(1) Removal of the switching power supply unit ձ
(a) Remove the connected connector.
(b) Remove the four screws ղ.
(c) Remove the switching power supply unit ձ.

Assembly point
x Reverse the disassembly procedure.
1

6.1.8 Removing and assembling the monitor cover (1/2)


Schematic representation Removing method
(1) Removal of the monitor mechanism cover front ձ.
(a) Remove the cover cap ղ.
(b) Remove the screw ճ.
(c) Remove the front cover ձ of the monitor
4 mechanism.
(2) Removal of the cover of the monitor mechanism մ
(a) Remove the two screws յ.
(b) Turn the monitor up.
5
6 (c) Remove մ after the cover of the monitor
1 mechanism.
(3) Removal of the monitor cover after ն
5
(a) Remove the four cover caps շ.
3 (b) Remove the four screws ո.
2
(c) Remove ն after monitor cover.
Assembly point
7
8 x Reverse the disassembly procedure.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

6.1.9 Removing and assembling the monitor cover (2/2)


Schematic representation Removing method
(1) Removal of the monitor cover front չ.

9
(a) Remove the four screws պ.
(b) Remove the front չ of the monitor cover.
(2) Removal of the monitor cover lower part ջ
10 (a) Remove the two screws ռ.
(b) Turn the monitor up.
(c) Remove the monitor cover lower part ջ.
11 Assembly point
x Reverse the disassembly procedure.

12

6.1.10 Removing and assembling the LCD unit (3/3)


Schematic representation Removing method
(1) Removal of the LCD unit ձ
(a) Remove the connector connected to the LCD unit.
(b) Remove the four screws ճ.
(c) Remove LCD unit ձ.
1

2
Assembly point
x Reverse the disassembly procedure.
Conductive tape 1 x Gasket 1
Gasket1 13 mm from the center and top of the monitor
x Gasket 2
Place just above the bar code seal. The ears extend
evenly.㻌
Bar code seal x Conductive tape 1
Cut to 25mm × 35mm: 2 pieces
Gasket2 ͤ Close contact between sheet metal and LCD
The amount of tape Conductive tape 2
protrusion is 5 mm. x Conductive tape 2
Cut to 25mm × 30mm: 2 pieces
Paste from the end of the center sheet metal R.
ͤ Adhesion between sheet metal and LCD.
The amount of tape protrusion is 5 mm.
ͤ To be caught by the rotating plate.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

6.1.11 Removing and assembling the LCD tilt sensor


Schematic representation Removing method
(1) Removal of the LCD tilt sensor ձ
(a) Remove the screw ղ.
(b) Remove the sensor plate ճ.
(c) Close the claw and remove LCD tilt sensor ձ.

Assembly point
3
x Reverse the disassembly procedure.
2

6.1.12 Removing and assembling the lamp house cover sensor


Schematic representation Removing method
(1) Removal of the lamp house cover sensor ձ
(a) Remove the two screws ղ.
(b) Remove cover detection plate ճ.
(c) Close the claws and remove the lamp house cover
sensor ձ.

Assembly point
㻝 x Reverse the disassembly procedure.
2

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

6.1.13 Removing and assembling the CPU FAN unit, BATTERY PCB and TEMP
PCB
Schematic representation Removing method
(1) Removal of the CPU FAN unit ձ
2
(a) Remove the four screws ղ.
(b) Remove CPU FAN unit ձ.
1 (2) Removal of the BATTERY PCB ճ
(a) Be connected to the BATTREY PCB
(b) Remove the connector.
(c) Remove the two screws մ.
(d) Remove the BATTERY PCB ճ.
Assembly point
x Reverse the disassembly procedure.

6.1.14 Removing and assembling the GPU BOARD


Schematic representation Removing method
(1) Removal of the GPU BOARD ձ

2 (a) Remove the four screws ղ.


(b) Remove the shield metal plate ճ.
3
(c) Remove the cables connected to the GPU
BORAD.
(d) Remove the screw ն.
4 (e) Remove the protective metal plate յ.
(f) Remove the spacer մ.
(g) Remove the GPU BOARD ձ.
Assembly point
1 x Reverse the disassembly procedure.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

6.1.15 Removing and assembling the OCT IMG BOARD


Schematic representation Removing method
(1) Removal of the OCT IMG BOARD ձ
(a) Remove the two screws յ.
(b) Remove the two screws ղ.
(c) Remove the OCT IMG BOARD ձ with the sheet
metal ն.
3 (d) Remove the two screws մ.
2 1
6 (e) Remove the radiator plate ո.
7
(f) Remove the wafer շ.
8
(g) Remove the four screws ճ.
4 (h) Remove the OCT IMG BOARD ձ.
Assembly point
5 x Reverse the disassembly procedure.

6.1.16 Removing and assembling the anterior segment viewing LED PCB
Schematic representation Removing method
(1) Removal of the anterior segment viewing LED
PCB (right)ձ
(a) Remove the connected connector.
(b) Remove the two screws ղ.
1 (c) Remove the right 1 of the anterior segment
viewing LED PCB.
(2) Removal of the anterior segment observing LED
PCB left ճ
2
(a) Remove the connected connector.
(b) Remove the two screws մ.
3

4 (c) Remove the left ճ of the anterior segment


viewing LED PCB.
Assembly point
x Reverse the disassembly procedure.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

6.1.17 Removing and assembling the anterior segment camera


Schematic representation Removing method
(1) Removal of the anterior segment camera right ձ
(a) Remove the connected connector.
(b) Remove the two screws ղ.
(c) Remove the anterior segment camera right ձ.
2 (2) Removal of the anterior segment camera left ճ
(a) Remove the connected connector.
1 3
(b) Remove the two screws մ.
(c) Remove the left ճ of the anterior segment
camera.
Assembly point
4
x Reverse the disassembly procedure.

6.1.18 Removing and assembling the anterior segment fixation lamp LED PCB
Schematic representation Removing method
(1) Removal of the anterior segment fixation lamp
LED PCB ձ
(a) Remove the connectors connected to the TRC
PCB J238.
(b) Remove the two screws ղ.
(c) Remove the anterior segment fixation lamp LED
PCB (right)ձ.
1

Assembly point
x Reverse the disassembly procedure.

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6.1.19 Removing and assembling the objective lens


Schematic representation Removing method
(1) Removal of the objective lens ձ
(a) Remove the objective cap ղ.
(b) Turn and remove the holding ring ճ.
(c) Remove Objective ձ.
1
3

Assembly point
x Reverse the disassembly procedure.
2

6.1.20 Removing and assembling the Galvano mirror


Schematic representation Removing method
(1) Removal of the Galvano Mirror (Y)ձ
(a) Remove the connected cable.
(b) Remove the two screws մ.
(c) Remove the Galvano mirror (Y)ձ.
(2) Removal of the Galvano Mirror (X)ճ
(a) Remove the connected cable.
4
(b) Remove the two screws ղ.

1 2 (c) Remove the Galvano mirror (X)ճ.


Assembly point
x Reverse the disassembly procedure.

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6.1.21 Removing and assembling the Galvano control PCBs


Schematic representation Removing method
(1) Removal of the Galvano Control Unitձ
(a) Remove the connected cable.
(b) Remove the two screws ղ.
2
(c) Remove the Galvano control unit ձ.
1
(2) Removal of the Galvano Control PCB(Y)ճ
(a) Remove the two screws մ.
3 (b) Remove the Galvano control PCB(Y)ճ.
4 (3) Removal of the Galvano Control PCB(X)յ
(a) Remove the two screwsն.
(b) Remove the Galvano control PCB(X)յ.
Assembly point
x Reverse the disassembly procedure.
x Apply a heat sinker (silicon grease).
5 6 Name: Silicon grease
Model number: G746 (200 g)
Manufacturer: Shin-Etsu Silicone

6.1.22 Removing and assembling the fiber unit


Schematic representation Removing method

Collimator flange (1) Removal of the Fiber Unit ձ


(a) Remove the two screws ղ.

㻠㻌 (b) Remove the fiber cover ճ.


(c) Remove the fiber connector from the
spectroscope.
㻟㻌
㻝㻌
㻞㻌 (d) Loosen the two screws մ connecting the
collimator flange and the fiber coupler, and
remove the fiber coupler.
(e) Remove the four screws յ.
(f) Remove the fiber unit ձ.
Assembly point
x Reverse the disassembly procedure.


㻡㻌

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6.1.23 Removing and assembling the optical path length correction unit, collimator
flange, and galvano holder
Schematic representation Removing method
(1) Removal of the Optical Path Length Correction
Unit ձ
(a) Remove the connected cable.
(b) Remove the three screws ղ.
1 (c) Remove the optical path length correction unit ձ.
(2) Removal of the collimator flange ճ
(a) Remove the two screws մ.
(b) Remove the collimator flange ճ.
2

5
(3) Removal of the Galvano Holder յ
(a) Remove the two screws մ.
(b) Remove the Galvano holder յ.
3 Assembly point
6
x Reverse the disassembly procedure.
4

6.1.24 Removing and assembling the camera for shooting and observation
Schematic representation Removing method
(1) Removal of the camera for shooting observation ձ
(a) Remove the two screws ղ.
(b) Remove the shooting observation camera ձ.

Assembly point
x Reverse the disassembly procedure.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

6.1.25 Removing and assembling the line CCD camera


Schematic representation Removing method
(1) Removal of the line CCD camera ձ
(a) Remove the cable connected to the line CCD
camera.
(b) Mount the spectrometer holder.
(c) Mount the spectrometer to the spectrometer
holder together with the sheet metal to which the
spectrometer is fastened.
(d) Remove the two screws ղ.
7
(e) Remove the line CCD camera ձ.
8
(f) Remove the two screws ճ.
4 6 5
(g) Remove the camera rotation flange մ.
(h) Remove the camera fixing plate ն.
(i) Remove the two screws շ.
3
2 1 (j) Remove the heat sink ո.
Assembly point
x Reverse the disassembly procedure.

6.1.26 Removing and assembling the spectroscope unit


Schematic representation Removing method
(1) Removal of the spectroscope unit ձ
(a) Remove the connected connector.
(b) Remove the three screws ղ.
(c) Remove the three screws ճ.
(d) Remove the spectroscope unit ձ.
2 (e) Remove the spectroscope holder.

1 Assembly point
x Reverse the disassembly procedure.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

6.1.27 Removing and assembling the Xenon POWER PCB


Schematic representation Removing method
(1) Removal of the Xenon POWER PCB ձ
(a) Remove the connected cable.
(b) Remove the four screws ղ.
1 (c) Remove the shield metal plate ճ.
4
(d) Remove the two spacers մ.
2
(e) Remove Xenon POWER PCB ձ.

3 Assembly point
x Reverse the disassembly procedure.

6.1.28 Removing and assembling the BASE SUB CPU PCB䞉OCT PCB
Schematic representation Removing method
(1) Removal of the OCT PCB ձ
(a) Remove the connected connector.
3 (b) Remove the four screws ղ.
(c) Remove OCT PCB ձ.
(2) Removal of the BASE SUB CPU PCB ճ
(a) Remove the connected connector.

4
(b) Remove the four screws մ.
(c) Remove the BASE SUB CPU PCB ճ.
Assembly point
x Reverse the disassembly procedure.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

6.1.29 Removing and assembling the OCT focusing unit


Schematic representation Removing method
(1) Removal of the OCT Focusing Unit ձ
(a) Remove the sponge ղ.
(b) Remove the three screws ճ.
3 (c) Remove the screw մ.
(d) Remove the OCT focusing unit ձ.
2
4

1
Assembly point
x Reverse the disassembly procedure.
x Mount the OCT focusing unit in the upper right
direction.
x Adjust and press the end surface of the sponge ղ
Align the sponge end with the
against the upper part.
upper part. x BASE SUB CPU PCB mounting screws do not use
* Paste it so as to press it. FWSs because the screw hole land diameter is small.
Make sure that the convex
portion of the focus is covered. Fill the gap with
the motor with a
Cover the "cover sheet metal"
thin tool etc.
and the gap.

6.1.30 Removing and assembling the SLD PWR CHK PCB


Schematic representation Removing method
(1) Removal of the SLD PWR CHK PCB ձ
(a) Remove sponges ղ and ճ.
(b) Remove the two screws մ.
6 1 (c) Remove the screw յ.
(d) Remove SLD PWR CHK PCB ձ.
3
2 5
4
Align the top edges of the two parts.
Assembly point
x Reverse the disassembly procedure.
x Place the sponge ճ on the inside so that it can be
aligned with the lower side as much as possible.
x Adjust sponge ղ to the upper end of sponge ճ and
attach it to the inside so that the clearance is as small
as possible.
Include x Paste sponge ղ from the top, including the wiring.
Align it with Make sure that no gaps wiring and
the lower side. are formed as much as paste on top.
possible. Putting it to
the inside and sticking.

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6.1.31 Removing and assembling the monitor drive unit, TRC_M2 PCB
Schematic representation Removing method
1 (1) Removal of the monitor drive unit ձ
2 (a) Remove the four screws մ.
Dowel
(b) Remove the monitor drive unit ձ.
(2) Removal of the TRC_M2 PCB ճ
(a) Remove the connected connector.
(b) Remove the four screws մ.
(c) Remove TRC_M2 PCB3ճ.
2
Assembly point
4 x Reverse the disassembly procedure.

6.1.32 Removing and assembling the lower light shielding plate metal
Schematic representation Removing method
(1) Removal of the Lower Light Shield Metal ձ
(a) Remove the two screws ղ.
(b) Remove the light-shielding plate ձ.
(c) Remove the dust-proof part ճ
3
1

Assembly point
x Reverse the disassembly procedure.
2

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6.1.33 Removing and assembling the POS SEN PCB2


Schematic representation Removing method
(1) Removal of the light-shielding metal plate ձ
1 (a) Remove the black tape.
4 3 5 (b) Remove the six screws ղ.
(c) Remove the light-shielding plate ձ.
6 (d) Remove the connected connector.
(2) Removal of the POS SEN PCB2 ն
2
(a) Remove the three screws յ.
(b) Remove the sensor fixing plate ճ.
Put the gaps of sheet metal (red dotted (c) Remove the screw մ.
line in the figure) with black tape.
(d) Remove POS SEN PCB2 ն.
Assembly point
x Reverse the disassembly procedure.

Attach the black tape to the part protruding from


the ridgeline of the sheet metal, the edge of the
sheet metal, and the mirror body base.

Attach it to the part where


the black tape is in contact.

6.1.34 Removing and assembling the ND filter


Schematic representation Removing method
(1) Removal of the ND Filter ձ
(a) Remove the two screws ղ.
(b) Remove ND Filter ձ.

2 Assembly point
x Reverse the disassembly procedure.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

6.1.35 Removing and assembling the split unit and internal fixation lamp
Schematic representation Removing method
(1) Removal of the Split Unit ձ
(a) Remove the three screws ղ.
(b) Remove the split unit ձ.
8 (2) Removal of the POS SEN PCB2 ն

7 (a) Remove the connected connector.


9
10
(b) Remove the three screws մ.
(c) Remove the sensor fixing plate յ.
1
(d) Remove screw ն.
6
(e) Remove the POS SEN PCB2 ճ.
(3) Removal of the internal fixation lamp շ
3 (a) Remove the two screws ո.
5 2
4
(b) Remove the internal fixation lamp շ.
(c) Remove the two screws պ.
(d) Remove the internal fixation lamp PCBչ.
Assembly point
x Reverse the disassembly procedure.

6.1.36 Removing and assembling the diopter compensation unit and ELBOW unit
Schematic representation Removing method
(1) Removal of the diopter correction unit ձ
(a) Remove the two screws ղ.
2 1
(b) Remove the diopter correction unit ձ.
(2) Removal of the ELBOW unit ճ
(a) Remove the four screws մ.
(b) Remove the ELBOW unit ճ.

Assembly point
3
x Reverse the disassembly procedure.
4
x Insert the diopter correction unit into two convex
positions of the mirror body and tighten the screws.
Diopter compensation unit ELBOW unit x Insert the ELBOW unit into the three convex positions
of the mirror, and tighten the screws.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

6.1.37 Removing and assembling the branch mirror unit and blink detection sensor
unit
Schematic representation Removing method
(1) Removal of the Branch Mirror Unit ձ
(a) Remove the two screws ղ.
(b) Remove the branch mirror unit ձ.
(2) Removal of the blink detection sensor unit ճ
1
(a) Remove the screw մ.

2 (b) Remove the blink sensor unit ճ.

3
Assembly point
4
x Reverse the disassembly procedure.

6.1.38 Removing and assembling the Xe unit


Schematic representation Removing method
(1) Removal of the Xe unit ձ
(a) Loosen the two screws ղ.
(b) Move the Xe unit ձ to the left and remove it.

1
2

Assembly point
x Reverse the disassembly procedure.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

6.1.39 Removing and assembling the TRC/OCT unit


Schematic representation Removing method
(1) Removal of the mirror unit ձ
(a) Remove the four screws ղ fastened to the aircraft
sheet metal.
1 (b) Remove TRC/OCT Unit ձ.

Assembly point
x Reverse the disassembly procedure.

6.1.40 Removing and assembling the LIGHT SOURCE UNIT


Schematic representation Removing method
(1) Removal of the LIGHT SOURCE UNIT ձ
(a) Remove the two screws ղ.
(b) Remove the two screws ճ.
(c) Remove LIGHT SOURCE UNIT ձ.
2

Assembly point
*Remove the mirror body from x Reverse the disassembly procedure.
the stand and remove the
hexagonal screw on the back of
the "airplane sheet metal"

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

6.1.41 Removing and assembling the Y-axis detection sensor


Schematic representation Removing method
(1) Removal of the Y-axis detection sensor ձ
(a) Remove the sheet metal for sensor detection ճ.
(b) Remove the screw ղ.
2
(c) Remove the Y-axis detection sensor ձ.

3
Assembly point
x Reverse the disassembly procedure.

6.1.42 Removing and assembling the Y-axis drive unit


Schematic representation Removing method
(1) Removal of the Y-axis drive unit ձ
(a) Remove the two hex screws ղ.

1 (b) Remove the Y-axis drive unit ձ.


(c) Remove the screw մ.
(d) Remove Box Sheet Metal ճ.

3 Assembly point
x Reverse the disassembly procedure.
4

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

6.1.43 Removing and assembling the XY-axis drive unit


Schematic representation Removing method

2
(1) Removal of the XZ drive unit ձ
(a) Remove the four screws ղ.

1 (b) Remove the XZ drive unit ձ.

Assembly point
x Reverse the disassembly procedure.

6.1.44 Removing and assembling the X-axis sensor


Schematic representation Removing method
(1) Removal of the X-axis sensor ձ
2 (a) Remove the screw ղ.
(b) Remove the X-axis sensor ձ.
1

Assembly point
x Reverse the disassembly procedure.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

6.1.45 Removing and assembling EXTERNAL I / F PCBs


Schematic representation Removing method
(1) Removal of the EXTERNAL I/F PCBձ
2
(a) Remove the two screws ղ.
(b) Remove EXTERNAL I/F PCBձ.
1

Assembly point
x Reverse the disassembly procedure.

6.1.46 Removing and assembling 3P SW CABLE UNIT


Schematic representation Removing method
(1) Removal of the 3P SW CABLE UNITձ
2 (a) Remove the screw ղ.
(b) Remove the 3P SW CABLE UNIT ձ.

Assembly point
x Reverse the disassembly procedure.

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

6.2 Inspection and Adjustment Procedures


6.2.1 Adjustments and Cautions when replacing each unit
When replacing the units of the electric system as the result of troubleshooting, the necessary
adjustments and cautions are show below.

Replacement Parts
or Phenomenon

Replacement of the aperture selector unit position

Replacement of the TRC_M2-PCB(1022959-01)


SLD light volume exceeds upper limit. [100112]

Replacement of the OCT_ PCB(1021856-01)


You may not get high-sensitive OCT image.
Replacement of GPU Board (1032008-01)

(COLOR CAMERA UNIT(1032014-01))

Replacement/Adjustment of Line CCD

Replacement of Split unit(1024778-01)


(ANT OBS CAMERA(1010902-01))
Replacement of Stereoscopic camera

Adjustment of Center Ghost / Flare


Replacement of the objective lens

SLD light source error. [110103] /


Replacement of Basler camera

Remake Anterior Calibration

Proceed ? [300428] .[300429]


Xenon light source error(xx)
Adjustment of Auto Focus

Adjustment Item

Galvano Error

(1024779-01)
Estimated repair time (minutes) 240 210 330 240 240 330 240 210 240 300 700 900 300 300 155 335

Cleaning of the 11.1


䐟㻌 䐟㻌 䐟㻌 䐟㻌 䐟㻌 䐟㻌 䐟㻌 䐟㻌 䐟㻌 䐟㻌 䐟㻌 䐟㻌 䐟㻌 䐟㻌 䐟㻌
objective lens 㻌
Assembly and 6.1
Disassembly 䐠㻌 䐟㻌 䐠㻌 䐠㻌 䐠㻌 䐠㻌 䐠㻌 䐠㻌 䐠㻌 䐠㻌 䐠㻌 䐡㻌 䐠㻌 䐠㻌 䐠㻌 䐠㻌
Procedures
Adjustment of the 6.2.2
SLD light intensity 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐢㻌 䐬㻌 㻌 㻌 㻌 䐨㻌
at objective lens
Adjustment of the 6.2.3
light intensity sensor 䐡㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐫㻌 䐱㻌 㻌 㻌 㻌 㻌
at objective lens
Confirmation of PD 6.2.4 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐡㻌 䐠㻌 㻌 㻌 㻌 㻌
current value
Replacement / Check 6.2.5 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐡㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌
of Xenon PCB
Adjustment of the 6.2.6
observation light 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐧㻌 㻌 㻌
intensity
Adjustment of blink 6.2.7 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐨㻌 㻌 㻌
detection
Adjustment of the 6.2.8 㻌 㻌 㻌 䐡㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌
photography camera
Adjustment of White 6.2.9 㻌 㻌 㻌 䐢㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌
Balance
Stereoscopic camera 6.2.10 㻌 㻌 䐡㻌 㻌 䐡㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌
orientation
Adjustment of TRC 6.2.11 㻌 㻌 䐣㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐢㻌 䐤㻌 䐢㻌 㻌
focus
Installing the split 6.2.12 㻌 㻌 䐢㻌 㻌 㻌 䐢㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐡㻌 䐣㻌 䐣㻌 㻌
unit/adjustment
Adjustment of the 6.2.13
split bar focus 㻌 㻌 䐤㻌 㻌 㻌 䐣㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐣㻌 䐥㻌 䐤㻌 㻌
position
Split analysis frame 6.2.14
adjustment/Luminan 㻌 㻌 䐥㻌 㻌 㻌 䐤㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐤㻌 䐦㻌 䐥㻌 㻌
ce adjustment
Adjustment of the 6.2.15 㻌 㻌 㻌 㻌 㻌 䐡㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐢㻌 㻌 㻌
center ghost
TRC_M2-PCB 6.2.16 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐡㻌 㻌
Adjustment
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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

Adjustment of 6.2.17 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐥㻌 㻌 㻌 㻌 䐡㻌
OCT-PCB
Adjustment when 6.2.18
replacing 㻌 䐠㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌
GPU_BOARD
Pupil position 6.2.19 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐣㻌 㻌 䐧㻌 䐧㻌 㻌 㻌 㻌 㻌
adjustment
Galvano adjustment 6.2.20 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐥㻌 㻌 䐤㻌 䐨㻌 㻌 㻌 㻌 㻌
Adjustment of the 6.2.21
0D focus for 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐦㻌 㻌 㻌 㻌 䐣㻌
focusing lens
Adjustment of OCT 6.2.22
focusing ± 15D 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐩㻌 㻌 㻌 㻌 䐤㻌
focus
Check of optical 6.2.23
axis deviation for 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐪㻌 㻌 㻌 㻌 䐥㻌
focusing lens
Check of image 6.2.24
unstableness for 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐫㻌 㻌 㻌 㻌 䐦㻌
focusing lens
Scan length 6.2.25 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐦㻌 㻌 䐥㻌 䐲㻌 㻌 㻌 㻌 㻌
adjustment
Adjustment of the 6.2.26
internal fixation 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐦㻌 㻌 㻌 㻌 㻌 㻌
LCD position
Adjustment of the 6.2.27
aperture selector unit 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐡㻌 㻌 㻌
position
Adjustment of 6.2.28
Spectrometer and 㻌 㻌 㻌 㻌 㻌 㻌 䐡㻌 㻌 㻌 㻌 䐨㻌 䐭㻌 㻌 㻌 㻌 㻌
Line CCD
CCD shift 6.2.29 㻌 㻌 㻌 㻌 㻌 㻌 䐣㻌 㻌 㻌 㻌 䐬㻌 䞡㻌 㻌 㻌 㻌 㻌
Rescaling 6.2.30 㻌 㻌 㻌 㻌 㻌 㻌 䐢㻌 㻌 㻌 㻌 䐪㻌 䐯㻌 㻌 㻌 㻌 㻌
Adjusting the optical 6.2.31 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐤㻌 㻌 㻌 䐰㻌 㻌 㻌 㻌 䐢㻌
path length
Confirmation and 6.2.32
adjustment of
㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐩㻌 䐮㻌 㻌 㻌 㻌 䐧㻌
interference
sensitivity
Replacement of fiber 6.2.33 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐤㻌 㻌 㻌 㻌 㻌
unit
Anterior OCT 6.2.34 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐧㻌 䐡㻌 䐭㻌 䞢㻌 㻌 㻌 㻌 㻌
Calibration
Galvano mirror 11.2 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐡㻌 㻌 䐣㻌 䐣㻌 㻌 㻌 㻌 㻌
cleaning
OCT optical 11.3 㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 䐢㻌 㻌 㻌 䐢㻌 㻌 㻌 㻌 㻌
Cleaning

x At the adjustment place where numerals are shown, perform the adjustments in the
specified order.

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6.2.2 Adjustment of the SLD light intensity at objective lens


Purpose
Adjustment of SLD light quantity due to the degradation of the signal power on B-scan image or the
degradation of the reference value of SLD intensity at objective lens”.

Necessary tools
Tool name Tool No. Image
Power meter OCT-1000-04


Objective Lens Cap for RGB 㻙㻌

Procedure
(1) Preparation
(a) Attach the Objective Lens Cap for RGB and probe of Power meter to the instrument.
(b) 6HWWKHSRZHUPHWHULQ=HUR ZDYHOHQJWKȜ QP 

(c) Turn ON the main unit.

(2) Setting of the pulse width


(a) Setting of “CAN SEND TOOL”
i Launch “CAN SEND TOOL”.
ii Set the following value in CAN SEND TOOL:
Tab Zone Item Value
Galvano ctl Live-Scan data Start X
Galvano ctl Live-Scan data End X Spot(2048 Autofill)
Galvano ctl Live-Scan data Start Y 䊻 Set (Single)
Galvano ctl Live-Scan data End Y

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Tab Zone Item Value


Lamp ctl Split LED Split LED OFF
Lamp ctl IR LED IR LED OFF
Lamp ctl SLD SLD Pulse Blinking ĺSet
Lamp ctl SLD Level Written DAC LEVEL in
Fiber unit side
Lamp ctl SLD ON/OFF LOW ĺHIGH

x If changing settings of SLD Pulse and Level, set [OFF] in on/off of SLD setting.
x If [POWER CONTRL] is set to “HI” without setting “LOW” , the SLD light source might
be broken. When [POWER CONTRL] is set to “OFF”, set it in the order of ”HI”
ĺ´LOW´ĺ³OFF”.

Finally set ON or OFF.

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(b) Adjustment
i Adjust Pulse Width, so that the objective lens power is within 580 to 600uW
ii Tap [Save] of Pulse Width after adjustment.

(3) Remove the tool.

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6.2.3 Adjustment of the light intensity sensor at objective lens


Purpose
Repair for replacement of the optical sensor (1012464-01 SLD PWR CHK PCB) failure
Repair for the problem with the following message:
x “You may not get high-sensitive OCT image. Proceed?”[300407]
x “SLD light volume exceeds upper limit. Please turn the power switch OFF.”[100112]

Necessary tools
Tool name Tool No. Image
Maestro䊡_LightAdjustment -

Personal computer (PC) -

LAN cable -

Prepare other necessary tools which are described in the reference section.

Procedure
(1) Preparation
(a) Connects the main body to PC using LAN cable.
(b) Turn ON the main body.
(c) Make [Transmission of the setting data] of LightAdjustment effective.
i Create the shortcut of Maestroϩ_LightAdjustment.
ii Display the property screen of the shortcut.
iii Add “ / Mode-Send” in the end of the link(Top enter a space), Click Apply㸦㐺⏝(A)㸧.
Ex.: C:\Users\user1\Desktop\3DOCT-1_LightAdjustment.exe /Mode-Send

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(2) Adjustment of the sensitivity


(a) Execute “Maestroϩ_LightAdjustment.exe”
(b) When activated, the sensor center position detection starts automatically(Approx. 1 minute).

(c) When the center position detection is completed, the coordinates of the center position and the graph
are displayed.

(d) Click [Gain Adjustment] and perform the auto adjustment to display the light intensity.

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x When out of standard, it can be mounted again after confirming that there is no dust in
front of the sensor.

Standard
Item Standard Notes
Sensor width for Galvano Y 700 or more

Sensor width for Galvano X 150 or more

(3) Confirmation of the reference value


(a) Click the [CW mode], switching to the PW mode, white display the reference value.

x Click the [Show / Update Stop] to stop each of the display of "SLDLight".

Gain 㻱㼟㼠㼕㼙㼍㼠㼑㼐㻌㻰㻺㻌㼍㼍㼠㻌㻯㼃 Estimated DN at PW


0(Minimum) About 450䡚500DN About 150䡚200DN
1 About 900DN About 400DN

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(4) Transmission of setting data


(a) A confirmation screen is displayed when you Click the [Send Center Position of Sensor].
Confirm that ”X/Y position of sensor” and ”Light Lower”, ”Light Upper”, “Light Upper2” are the
same as the value that is displayed on the adjustment screen and click [OK].

(b) When the following message is displayed, restart the body by clicking the [OK].

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(5) Confirmation of transmission data.


(a) Display “Page 9/9” from the main unit setting.
(b) Open the SLD Adjustment tabs and make sure that the values are written to Lower Limit, to Upper Limit, to
Upper Limit2, to Sensor PositionX, and to Sensor PositionY, respectively.

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6.2.4 Confirmation of PD current value


Purpose
Confirmation of PD current value of SLD module when “Reference value of SLD intensity at obj. lens” is
getting lower (changed), SLD light source error 01/03 happened.

Necessary tools
Tool name Tool No. Image
Superlum power tool OCT-2000-23

SLD cable 2K OCT-2000-12

Superlum adjustment driver -

Anti-static band -

Procedure
(1) Preparation
x Use anti-static band on your hand. If the operation described in this section was done
without using anti-static band, SLD module might be damaged.

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(a) Remove the fiber cover.

(b) Confirm the SLD rated current value and SLD serial number described on the SLD module.

Serial number㻌

SLD rated current value㻌

(c) Turn ON Superlum power tool. Press [Select] to show “SLD Current”.

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(d) Adjust SLD adjustment volume to set the displayed value to C.

Ex.) in case that the SLD rated current value is 191mA.

(e) Press [Select] to display “Current Limit”. Set the display value to “SLD rated current value” +1mA.

x Basically, set the current limit value to a current value of +1.0mA. If an error occurs and
the PD current cannot be measured, check the value between +2.0 mA and 5.0 mA. If the
error cannot be measured even if the error is changed, the SLD module may be damaged
or the power supply of the Superlum may be changed.

Ex.) in case that the SLD rated current value is 191mA


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(f) Turn OFF Superlum power tool.


(g) Connect Superlum power tool to “J921” connector on SLD_MODULE_PCB with SLD cable 2K.

x Connect Superlum power tool after turning it OFF. If Superlum power tool is connected
without turning OFF, SLD module may be broken.

(h) Turn ON Superlum power tool. Press [Select] to display “Pd Monitor”.

If “TEC” lamp is lit, the connection has been done properly.

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(i) Press [On/Off] twice. SLD lamp will be lit in green, then the current value will be displayed in “Pd
Monitor”.
If SLD lamp is lit in red (or changed from green to red), reconnect SLD cable 2K.

(j) Compare the PD current value with the one at the shipping from maker.
Item Standard Notes
PD current value Within ±5% against the value If out of standard, replace SLD
at the shipping from maker module. (*)
*Carry out the SLD module replacement after taking the repair training ()section 6.2.33).
If you have not taken the repair training, ask TOPCON for the repair.

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6.2.5 Replacement / Check of Xenon PCB

x Do not adjust VR2. The charge voltage (VR1) and overcharge voltage (VR2) have been
adjusted in the factory.
x Before performing this adjustment, make sure that the cable is connected to the Xe power
supply PCB. (Refer to the following figure.)
Before connecting the cable, make sure that the instrument is not turned on.
x When replace the Xenon lamp, wait more than 5minutes for the discharge of Xenon
Capacitor(Xenon POWER PCB).

Purpose
Repair for the Xe unit failure concerning the error related with Xe unit.

Necessary tools
Tool name Tool No. Image
Object holder OCT-1-01


Digital voltmeter or Digital multi meter -

Xe Light intensity power meter TRC-NW400-02

Procedure
(1) Replacement of Xenon lamp(XE_FLASH_UNIT_M2)
(a) Remove the lamp house cover, the head cover, the middle cover, and the communication cover, the
base cover. ( ) section 6.1.4~6.1.6)
(b) Remove the Xenon lamp connector.
(c) Loosen two screws using the flat head screw driver and Remove the Xenon lamp after slide to left.
(d) Attach the Xenon lamp for replacement.
(c)Loosen the screw and Remove
the Xenon lamp after slide to left

(b)Remove the connector

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(2) Replacement of Xenon POWER PCB


(a) Remove the two screws and remove the Line CCD heat sink.

heat sink

(b) Remove two connectors, four screws and two spacers on Xenon POWER PCB.( ) section 6.1.38)
(c) Remove the Xenon POWER PCB.
(d) Attach Xenon POWER PCB for replacement (Do not forget to assemble the protection cover as well).
(e) Assemble the heat sink of Line CCD .
(f) Attach the base cover, the communication cover, the middle cover, the head cover, and lamp house
cover.

1024631-01
Xenon_CBL_UNIT
_M2 1022217-01
Xenon_POW_CABLE

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(3) Confirmation after changing xenon unit


(a) Turn on the instrument.
(b) The charge capacitor is charged. After charging is completed, measure the voltage between R19-1
(capacitor side) and 3 pin of CN2 (GND) on Xe_POW-PCB3 (40496 63200) with a digital multimeter.
Check if the measured value is approximately 280V.
*The voltage depends on Xe unit. Ask TOPCON about the exact voltage at the shipment.
Connect the [-] probe of the digital
multimeter to pin #3 of CN2.

VR1

Connect the [+] probe of the


digital multimeter to R19-1 VR2
(capacitor side).

(4) Confirmation of photographing light quantity


(a) Attach the front object holder and the power meter head to the main body.

Power meter head

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(b) Setting of power meter


i Turn on the power meter and press the MENU button. When "ENERGY" appears on the screen, press
WKHEXWWRQ WKHOHIWPRVWǻEXWWRQ EHQHDWKLW )LJXUH$ 
ii Press the button just below "RANGE" (the rightmost button) (Figure B).
iii As the screen changes to the screen C shown below, move the cursor to "2.00 mJ" and press "EXIT".
If the display in the figure below is displayed, the setting of the power meter is completed.

Figure A㻌 Figure B㻌 Figure C㻌

Push

Push

Figure D

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(c) Setting the main unit


i Turn on the power of the main unit.
ii
Activate CAN SEND TOOL and make the following settings.
Tab Zone Item Value
Motor Ctl 1/2 Small Pupil - Normal
Motor Ctl 1/2 Split IN/OUT - OUT
Fixation Ctl Internal/External Fixation Patern 0: External
LCD Setting
Lamp ctl Split LED - OFF
Lamp ctl IR LED - OFF
Lamp ctl SLD ON/OFF OFF

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(d) Measurement
i Select "CAN SEND TOOL" - "Lamp Ctl" - "Xe" - "Level" - "0: 4.0" and tap [Set].
ii Tap "Flash" - [Set] to make Xe emit light and confirm that the light intensity is within the standards
shown in the table below.
iii Similarly change "Level" to "-4", "-2", "+ 2", "+ 4" to cause Xe to emit light and confirm that each is
within the standard.

Standard
Item Standard Notes
-4: 2.0 A × 0.5±15% Let A be the measured value of
-2: 2.9 A × 0.7±15% “0: 4.0”
0: 4.0 A: 0.37mJ±30%
+2: 5.7 A × 1.4±15%
+4: 8.1 A × 2.0±15%

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6.2.6 Adjustment of the observation light intensity


Purpose
Replacement and adjustment of IR LED or aperture selector unit (KOUGEN-MODULE(1024779-01).
After this adjustment, confirm the blink detection.

Necessary tools
Tool name Tool No. Image
Power meter OCT-1000-04


Objective lens cap for RGB -

Procedure
(1) Preparation
(a) Put the objective lens cap onto the objective lens in the main body.
(b) Turn ON the main body.
(c) Activate CAN SEND TOOL and make the following settings.

Tab Zone Item Value


Motor Ctl 1/2 TRC Focus Move 0D
Motor Ctl 1/2 Split Unit Move 0D
Motor Ctl 1/2 Split IN /OUT Split IN / OUT OUT
Motor Ctl 1/2 Small Pupil Small Pupil Normal
Fixation Ctl Internal/External Fixation Patern 0:External㻌 ĺSet
LCD Setting
Lamp Ctl Split LED - OFF
Lamp Ctl IR LED - OFF
Lamp Ctl Anterior Observation LED - OFF
Lamp Ctl SLD ON / OFF OFF

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(d) Setting of the power meter


i Set the power meter as shown in the figure below: “Auto mode”, “wavelength 770nm”, “W”.
ii Shield the sensor, to set the Zero correction.

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iii Attach the probe of the power meter to the objective lens cap.

(2) Light intensity adjustment


(a) Adjustment of the light intensity level 3
i Select [Lamp Ctl] tab in CAN SEND TOOL.
ii Tap [Set] Ѝ [ON] of Level 3 in the IR LED column.
iii Adjust the value of Level 3 so that the measured value of the power meter falls within the range of the
standard, and tap [Set].
Standard
Item Standard Note
Observation light intensity(Level 3) 155㼼10 ȝw Wait about 10 minutes to
measure before LED light
stabilizes.

(b) Confirm the measured value(Level 1,2,4) as referring to the Observation light intensity setting same as
(a).
Observation light intensity 1 2 3 4
Measured value (μW) 100±10 120±10 155±10 210±10

(c) After confirming each value are adjusted in the previous procedure, Tap the [Save].

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6.2.7 Adjustment of blink detection


Purpose
Repair for the failure of blink detection, or replacement of blink detection unit (MABATAKI-KENCHI-
MODULE (1024780-01)) or (TRC_M2-PCB UNIT (1022959-01)).
This adjustment is performed after the observation light intensity adjustment () section 6.2.6).

Necessary tools
Tool name Tool No. Image
Object holder OCT-1-01

Blink detection adjustment tool (A) OCT-1-43

Blink detection adjustment tool (B) OCT-1-58

Blink detection check tool OCT-2000-24

PC -


LAN cable -

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Procedure
(1) Preparation
(a) Turn on the main body.
(b) Launch CAN SEND TOOL.
(c) Set as follows.
Tab Zone Item Value
Motor Ctl 1/2 Split IN / OUT - OUT
Fixation Ctl Internal/External Fixation LCD Setting Patern 0:External ĺ
Set
Lamp Ctl SLD ON/OFF OFF
Lamp Ctl IR LED - OFF
Lamp Ctl IR LED Level3 Set
Blink Ctl Blink Adjustment IR Adjustment Set *1
Blink Ctl Blink Adjustment Setting Read ĺ
“Gain 255”㻌
ĺ㻌 Save *2

*1. Confirm that "OK" is displayed in the Result field.


* 2. Confirm that the Gain field is "255" and tap [Save].
If it is not "255", enter "255".

(d) Looking through the objective lens, check the "retreat of the split bar", "SLD Off", "IR LED Off" and
"internal fixation Off".

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(2) Adjustment
(a) Eyelid opening adjustment
i Attach the Blink detection adjustment tool (A) and the Object holder onto the objective lens.

ii Adjust "Offset" and set the value of "Blink Monitor" to be within 240 DN ± 35 DN.

x The value of "Blink Monitor" is displayed by tapping [ON].

Standard
Item Standard Note
Eyelid Opening 240DN±35DN Adjust by Offset Value.
Adjust the DN value to
the lowest value within
the range of the standard.

x Relationship between Offset setting and adjustment value.


Offset setting 0(min) 䠘ʊʊʊʊ䠚 255(max)
Sensor adjustment value small 䠘ʊʊʊʊ䠚 large

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(b) Eyelid closure adjustment


i Attach the Blink detection adjustment tool (B).

ii Adjust "Gain" and set the value of "Blink Monitor" to be 820DN -0DN/+1910DN.
x The value of "Blink Monitor" is displayed by tapping [ON].
x Adjust so that it approaches 820 DN as much as possible at 1910DN or less.

Standard
Item Standard Note
Eyelid Closure 820DN -0DN/+1910DN Adjust by Gain value
Make it as close as possible to 820
DN between 820 and 1910 DN.

x Relationship between gain setting and adjustment value.


Gain setting 255(min) 䠘ʊʊʊʊ䠚 0(max)
Sensor adjustment value small 䠘ʊʊʊʊ䠚 large

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(c) Eyelid Opening/Closure confirmation


i Attach the Blink detection adjustment tool (A)
ii Check the value of the eyelid opening adjustment. If it is within the standard, adjustment is finished.
If out of the standard, carry out the Opening adjustment and Closure adjustment again.
Repeat, until the adjustment is within the standard.
iii Change the Level of the IR LED and confirm that the value of "Blink Monitor" at opening / closing
eyelids satisfies the following formula.
㻌 㻌 㻌 㻌 㻌 㻌 㻌 㻌 Level1 䠘 Level2 䠘 Level3 䠘 Level4

iv After the adjustment is completed, restart the main unit.


v Check the "LED / blink detection" - "Blink detection Gain" and "Blink detection Offset" on page 8 of
the tool mode and confirm that the adjustment value is saved.

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(d) Check the operation of blink detection.


i Remove the Blink detection adjustment tool and attach the Blink detection check tool.
ii Set the shutter of Blink detection check tool to open position.
iii On the menu screen tap [SET UP].
iv Select [Fundus Photo] tab, and set [Normal] of “Blink detection level” on page2.

v Connect the main unit and the PC with the LAN cable.
vi Startup “IMAGEnet6”.

vii Click [Fundus Photo].


viii Tap [Advance] - [Manual].
ix Click [Capture Start].

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x Tap the bottom part on “Camera 1” and “Camera 2” screen to display pupil mark.
xi Tap the [Capture Start] button.

Pupil mark㻌

xii Tap [Capture start], then close the shutter of the blink detection confirmation tool within 1 second, and
confirm that the following message is displayed.

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6.2.8 Adjustment of the photography observation camera


Purpose
Adjustment / Repair after replacement with Shift of mask position or Basler camera issue (internal PCB
issue in color camera (COLOR_CAMERA_USB3(1022301-01), pixel issue)

Necessary tools
Tool Name Tool No. Image
Object holder OCT-1-01

Focusing tool OCT-1-09


(Long type)
Split focusing schematic eye (0D) OCT-1-10

Galvano OCT optical axis adjustment check tool OCT-1-16

ISO Model Eye TRC-NW400-04

Personal Computer (PC) -

USB3.0 Extension cable -

pylon Viewer -

CameraPositionAdjust -
(pylon Viewer must be installed.)

Torque driver(18cN䞉m) -

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Procedure
(1) Preparation
Install Basler Camera and Personal Computer System settings.
(a) Pylon viewer installation procedure

x Install on PC with USB 3.0 port.

i Launch Pylon viewer installer.

ii Check "I agree to the pylon Terms & Conditions" and click "Next".

iii Select "Camera User" and click "Next".

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iv Select "USB" and click "Next".

v Select an arbitrary folder and click "Next".

vi Click [Install].

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vii The installation begins. Wait for several minutes to complete.

viii Click [Close].

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(b) Flip up of Holder Plate(OCT_IMG-BOARD)


i Remove the LAN cable, camera link cable, and two screws.

x Use torque driver (18 cN䡡m) when attaching camera link cable to OCT_IMG - BOARD.

ii Loosen the screws on both upper sides and flip the Holder Plate (OCT_IMG - BOARD) about 90
degrees.

IMG_B_POW_CABLE
Loosen the screws.㻌 There is a latch on the
There is a latch on the back back side
side of the LAN cable.㻌

Remove the screws.(Two)㻌

Loosen the screws on both sides


and remove the camera link cable.
ͤ Remove the fixing screws.

iii Adjust the angle and depth of the sheet metal so that IMG_B_POW_CABLE can be connected to
OCT_IMG_BOARD.
iv Tighten the upper and lower screws and fix the sheet metal.
x If it is forcibly connected, the board / cable may be damaged or broken.
x IMG_B_POW_CABLE may touch to the edges of the metal plate depending on the
position of the sheet metal jumping up. As a result, there is a possibility of damaging the
coating of the cable, so attach the insulating tape to the contacting part.
x Find the position where the sheet metal is the largest open.

Tighten and fix the screws on


both sides of the upper part.

Attach the insulating tape so that the edge


of the metal plate and the edge of the cable
do not touch each other.

Insert the connector


straight

Flip up.
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(c) Turn ON the main unit.


x Connect the Basler cameras and PCs with the main unit powered on.
x Be careful not to touch the connection between the USB extension cable and the Baslar
camera. (Protect the metal part of the USB cable by winding an insulator such as an air
cap)

(d) Connecting Basler cameras and PCs


Connect the Baslar cameras and PCs using USB3. 0 extension cables.

Attention to short
Disconnect the USB cable of the
Basler cameras connected to the GPU
board. Connect the USB cable to the
PC using the USB3. 0 extension cable.㻌

Objective lens
front holder

(e) Attach Object holder.


Tighten the screw of Object holder from upper right position observing the front side. Tighten the four
screws firmly.

(2) Setting of the main unit


(a) Start up the CAN SEND TOOL.
(b) Then carry out the following setting.
Tab Zone Item Value
Motor Ctl 1/2 TRC Focus Move 0D
Motor Ctl 1/2 Visibility Adjuust Move 0D
Motor Ctl 1/2 Split IN/OUT - OUT
Lamp Ctl IR LED - ON
Lamp Ctl IR LED Brightness Level4 ĺSet *1
Lamp Ctl Xe Level ĺSet

* 1. If the live image is dark, change the value and tap [Set].
(Do not tap [Save])

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(3) Mask position and focus adjustment


(a) Attach ISO Model Eye.

ISO Model Eye

(b) Start CameraPositionAdjust.

(c) Click [LIVE START]. Select full screen mode.

x Restart CameraPositionAdjust if the image becomes dark while not in use during use.

(d) Adjust mask position to center using the three screws CR3×8S+FW_3BZn.

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(e) Focus adjustment


i Loosen 6SU3x4S3BZn with a hex and insert the focus adjustment tool.
Peel off black tape

Loosen 6 SU3x4S3BZn㻌

Focusing tool㻌

ii Click [ZOOM] to focus on 50 images.


x When confirming the focus position, adjust the magnification so that the resolving power
chart of the ISO model eye can be easily checked.

Use “50” pattern for focus


tentative adjustment.

(f) After focusing, fix the 6SU3x4S3BZn.


(g) Check dust and dirt in the image.
Check if there is any harmful dust or dirt on the image of ISO Model Eye, which will affect the
operation. Rotate Cross stripes compensation test eye to find the position of the dust or dirt. If it still
remains at the same position during the rotation, it is on the surface of optics. Clean it carefully.

If there is a shadow in the image, rotate ISO Model Eye


and take a shot. If it still remains at the same position, it
is dust. Clean half mirror of internal fixation unit or
CCD surface of camera.

(h) Remove ISO Model Eye.

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(4) Camera inclination and position adjustment


(a) Attach the galvano OCT optical axis adjustment check tool removing the top part of the tool.

ͤRemove the top Parts

Galvano OCT optical axis


adjustment check tool㻌

(b) Loosen the two screws 6SU3×4S3BZn for coarse camera inclination adjustment. Adjust camera
inclination and position in the green frame.
(c) After adjustment, apply the TA lock. Adjustment frame㻌
3 pcs of CR3×8S+FW_3BZn 㻭㻌
Center position
x Camera inclination: Galvano scale should
be located between reference lines for Reference lines
inclination. for inclination
x Camera position: Adjust camera position 㻰㻌
referring to the adjustment frame (green
circle).
x The distance between the mask position 㻯㻌
and the edge of the screen must be equal
the vertical and horizontal positions.
AҸB䚸CҸD

㻮㻌

How to access the upper screw (6SV3 × 4S3BZn)

ղ Insert the driver from


the hole in the figure.

ձ Remove the screw


and remove the cover.

Coarse camera
inclination adjustment㻌

CR3X8S+FW_3BZn
6SV3X4S 3BZn㻌 Apply screw locking
TA lock
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(5) Confirmation of optical axis error


(a) Confirm the error of the optical axis for the photography camera.
i Tap [OUT] in “TRC IN/OUT” frame.
(IR filter is removed)

ii Click [ZOOM].

iii Confirm the error between the galvano scale and green line.
Read the X, Y error between the
galvano scale and green line
(0.05mm / division).
Error =¥ ;2+Y2)

Item Standard Check Points


Difference of Within ijmm Check the difference of Galvano scale and
Capture Optical axis (within 3 divisions) Green Line in tool.
If it is out of the standard, carry out step (4)
again.

(b) Confirm the error of the optical axis.


i Tap [IN] in “TRC IN/OUT” frame of [Motor Control ½] tab.
(IR filter enters)

ii
Confirm the error between the galvano scale and green line.
Item Standard Check Points
Difference of Within ijmm Check the difference of Galvano scale and
Observation Optical axis (within 3 divisions) Green Line in tool.
If it is out of the standard, carry out step (4) and
(5) (a) again.
(c) Remove the Galvano-OCT Optical Alignment Check Tool and terminate the CameraPositionAdjust.

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(6) Setting up pylon Viewer


(a) Double click “pylon Viewer” icon on desktop.

(b) When the communication is established between Basler and PC, double click “Basler ac......”.
If the communication is not established, confirm the connection between Basler and PC.
(c) Confirm Basler information.
(d) Select "Guru" if the User Level is Beginner or Expert.
(e) Open “Acquisition Controls” clicking “(+)”.
(f) Set “Trigger mode” to ON. Screen will be changed to Live image.
(g) Click “Continuous Shot”.
(h) Set “FeatureSets” to “Full”.

Click “Continuous Shot”

Click “Basler ac ….........”

Open “Acquisition Controls”

Set “Trigger mode” to ON.

Set “FeatureSets” to “Full”.

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(7) Focus adjustment and confirmation


(a) Take a shot tapping [Capture] in “Fundus Capture”.
Tap the䛂Motor Ctl 1/2䛃 - 䛂Fundus Capture䛃 - [Capture].
(b) Confirm if the focus is adjusted to center taking a shot changing the focus about ±50DN from 0DN in
“TRC Focus”. Save the image selecting “Save image” Æ “file name : OD”.
If the adjustment is not good, repeat the adjustment from step (b).

Change the focus about ±50DN.

Tap to take a shot.

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(8) Confirmation of the photography image


(a) Confirm the center error on the monitor.
Item Standard Remarks
Center error |A-B|=1mm Measure the tool monitor directly.
|C-D|=2mm If the camera does not meet the standard, adjust the camera
position again.㻌

A Standard:
|A-B|=1mm
|C-D|=2mm

C D

x (Reference) How to check the angle of view


Read the upper and lower vertical scale of ISO Model Eye. Calculate the angle of view
using the following formula.
Item Reference value Remarks
Angle 45°±5% (42.75 ~ 47.25°) angle of view = (Rupper + Rlower+0.4)× 1.025

Read the upper and lower vertical scale


angle of view = (Rupper + Rlower+0.4㸧× 1.025

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(b) Confirm the fundus image resolving power.


Item Standard Remarks
Fundus image resolution 50 lines / mm or more (center) -
40 lines / mm or more (r/2)
25 lines / mm or more (r)

25 lines / mm or more (r)

40 lines / mm or more (r/2)

50 lines / mm or more (center)

(c) Check dust and dirt in the image.


Check if there is any harmful dust or dirt on the image of ISO Model Eye, which will affect the
operation. Rotate Cross stripes compensation test eye to find the position of the dust or dirt. If it still
remains at the same position during the rotation, it is on the surface of optics. Clean it carefully.

If there is a shadow in the image, rotate ISO Model Eye


and take a shot. If it still remains at the same position, it
is dust. Clean half mirror of internal fixation unit or
CCD surface of camera.

(d) Remove ISO Model Eye.

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6.2.9 Adjustment of white balance


Purpose
Adjustment of Color intensity or after replacement of Basler camera for repair

x "Section 6.2.8 Adjustment of the photography observation camera " has been completed
before this adjustment.

Necessary Tools
Tool Name Tool No. Image
Object holder OCT-1-01

WB compensation tool OCT-1-40

Personal Computer (PC) -

LAN cable -

Maestroϩ_AdjustBaslerCamera -

Procedure
(1) Preparation
(a) Attach the Object holder to the WB (White Balance) compensation tool.

(b) Connect the main unit with the PC using the LAN cable.
(c) Turn on the main unit.

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(d) Execute “AdjustBaslerCamera.exe”.

(e) Make sure "Maestro II" is selected.

(f) Tap [Fundus Photo] on the main unit.

(g) Tap [Advance]-[Focus]-[-] in capture monitor. Then move ³ź´Iocus indicator bar mark to around -10
and adjust the focus.

x Check that the diopter correction lens switch button is set to "0".

Focus

Check the diopter


correction lens "0"㻌
Focus indicator bar

Advance

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(2) Adjustment of the Macbeth chart


(a) RGB range adjustment
i Click [Capture] in “AdjustBaslerCamera”, the Macbeth chart is displayed .
*If the chart is oblique, adjust the WB compensation tool so that its direction will be the same as the
vertical direction of the screen as in the figure below.

ii Set the RGB value range used for WB adjustment. Set a point near the center of white, the leftmost one,
to within the range of the 120×120 analysis frame. It must not stick out from the white range.
1䠅㻌 Change the value of [RGB values in the specified range] to move the position of the analysis frame 㻌 㻌 㻌 㻌
(yellow).
㻌 㻌 䈜Move the analysis frame (yellow) to the vicinity of the center of the white chart.
2䠅㻌 Set the difference between the right and left and the top and bottom of the [RGB values in the
specified range] to 120.
㻌 㻌 䈜Setting the difference between the right, left, and top and bottom to 120 makes the analysis frame
(yellow) 120×120 squares in size.
*Set the position of the analysis frame so that it does not protrude from the white chart.
iii Click [Set range]

1)Change the values from left to right, up


and down, and move the analysis frame.

2)Set the difference between left, right, and up and down


to 120.
(For example)
㻌 Left 870㻌 ĸ㻌 Difference 120㻌 ĺ㻌 Right 990
㻌 Top 670㻌 ĸ㻌 Difference 120㻌 ĺ㻌 Bottom 790㻌

120

120

Specification range frame

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iv Tap [Shoot with adjustment value]. Then capture the image.


v The RGB value of the range specified part is displayed as "calculated value".
x Change "Adjustment value" in "Basler camera white balance correction" column so that "calculated
value" becomes ± 2 with respect to "target value", tap "Shoot with adjustment value" and repeat
shooting
At this time, confirm that each adjustment value of RGB is within the following range. If it is out of
range, respond by changing the flash level in the "Fundus photography" tab page 2 on the main unit
setting screen.

x Flash level is set 4.0Ws (default) which is high quality of the photograpy light intensity
basically. In case the RGB adjustment value is not standard value, change the flash level to
make the adjustment value is in the standard value.

Standard
Item Standard Notes
RGB adjustment value R: 192±31 -
G: 96±9
B: 207±19

Change "adjustment
value" and shoot.

Set "calculated place" to


± 2 with respect to
"target value".

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(b) Confirmation of R value of "Cyan"

x Do not change the RGB adjustment value when checking the Cyan chart.

i Adjust "Range Setting" to "Cyan" and confirm the R value of "Cyan".


x As in (a) - (ii), change the value of [Range of RGB values], and set the position and size of the analysis
frame (yellow).
ii After completing the setting, click [Setting range].
iii Tap [Capture with Adjustment Value] to shoot.
Standard
Item Standard Notes
R value of "Cyan" R: 80 or more -
*If it is less than 80, readjust from (2).

Do not change "adjustment value"

"Cyan" chart

Analysis frame

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(3) Storage of the adjusted value


(a) Click [SAVE] in AdjustBaslerCamera, save the RGB value of “OCT value” to the main unit.

(b) When the dialog “Is adjustment parameter set up?” is displayed, click “Yes”. Then the dialog “Write of
adjustment parameter was completed.” appears. Click “OK” and close Adjust Basler Camera.exe. Then
turn off the power of the main unit.

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6.2.10 Stereoscopic camera orientation


Purpose
Repair for the anterior eye observation camera (47011 81000 ANT OBS CAMERA) due to the
malfunction or replacement.

Necessary Tools
Tool Name Tool No. Image
Object holder OCT-1-01

OCT pupil position check tool 㻌 OCT-1-17


Stereo matching adjustment B tool OCT-1-31
Including calcXYZ.csv in USB-memory
(Use the same serial number as OCT-1-34)
Anterior CCD filter OCT-1-33

Stereo matching check tool OCT-1-34


(Use the same serial number as OCT-1-31)

Power supply DC-700 OCT-1-50

Tamron M118FM25 OCT-1-53

Video to USB2.0 converter DFG/USB2pro OCT-1-55

CPC3440-02 cable OCT-1-56


BNC-BNC 2m cable

USB cable: A-B type OCT-1-57

Binocular Test Eye OCT-1-65


SONY XC-EI50/2 40423 68000

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Converter Connector of BNC Jack to RCA pin -


(For OCT-1-55)

Precise hex wrench -

Personal Computer (PC) with software for orientation analysis -


installed

LAN cable -

Stereo Camera Measuring Tool(ver1.20 or later) -


Prepare setting files "Rism5.cmr" and "TargetSheet2.gcp"

3DOCT-1_SendAlignmentParameter.exe -
(for the data transfer application software)

IC Capture -

Procedures
(1) Analysis of orientation㻌
(a) Preparation
x When you transfer calcXYZ.csv stored in the tool attached USB memory and the setting
file "Rism5.cmr" "TargetSheet2.gcp" etc. to the PC, prepare in advance.
i Attach “Stereo matching adjustment B tool” for the orientation work to the objective lens part of the
main unit.㻌At this time, it is necessary to detach the external board for peripheral fixation (on the circle)
and the rubber cap.㻌
Insert the pin into the upper part of the objective lens properly and fix it securely with the fixing screw
so that there will be no deviation. Be careful because the precision will deteriorate, if orientation work is
done with deviation in the tool.
ii Attach the anterior segment CCD filter to each of the left and right stereo cameras.

Insert the fixing pin


firmly.

Four fixing screws

Attach Anterior
CCD ,Stereo camera filter㻌

Push and fix


firmly

x The direction of the stereo camera is defined by the right camera when viewed from the
examiner's side, and the left camera when viewed from the left side..
x If the tool for orientation work is not attached in the proper position, the measurement
accuracy will be affected.

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iii Connect the main unit to the PC (with the tool software installed) using the LAN cable.
iv Execute QMcalib.exe in StereoCameraMeasuringTool (ver1.2.0 or later).
v Click the [New Project]. While the dialog of project creation is displayed in the software for orientation
analysis, make sure that the live video of the left and right cameras is displayed on the main unit screen.㻌

Do not click [OK]


at this point.㻌

(b) Adjustment and Fixture of Focus Position


i Adjust by turning the lens so that the point near the target of the diamond on the main unit comes to a
clearly visible position.

Turn the lens to


adjust the focus.㻌

ii Secure with the set screw at the bottom of the lens, make sure the lens does not move and apply TA lock.
Switch the display of the image, and perform it on both the right and left lenses.
*Please be aware that if the lens and the camera move after fixing the lens, the measurement accuracy
will go wrong.

Switch to the right camera Switch to the left camera

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(c) Analysis and store of the stereo image for orientation㻌


i In the "New Project" dialog, click [OK]. (If you click [OK], a project folder is created in the specified
directory and the capture images of Right Camera and Left Camera are saved.)

ii Click the Blue icon.

iii Click "load" of "Left image cmr" and "Right image cmr" respectively, specify "Rism5.cmr" file, and
click "Save".
iv Click "load" of "gcp", specify "TargetSheet2.gcp" file, and click "Save".Sapo9899
v Click the [OK].























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vi Analysis processing is started automatically by pressing the [Full Automatic Calibration]. 

Full Automatic Calibration

vii When the analysis is completed, the result is displayed. Confirm that "Auto Detect Points" is "50/57" or
higher and "Auto Calib Result" is "OK".

x If "Auto Calib Result" is "NG" or "Auto Detect Points" is less than 50, the process starts
again from acquiring images ()step (b)).
x Even if "OK" is displayed in "Auto Calib Result", readjustment is required if "Auto Detect
Points" is not "50/57" or more ()step (b)).

viii Click [OK].

ix Check that the [Camera Calibration Determination] dialog box is displayed and OK is displayed in the
[Determination] column, and click [OK].In the case of NG, start again from step (b).

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x Close the QMcalib.exe


xi Remove the stereo matching adjustment tool B and the anterior segment CCD filter.

(Reference) Completion of Analysis Result File


If the above-mentioned analysis is done, a result file (text) will be created. The content will be as the
sample shown below. The file name is ___.EXT so that data can be transferred to the main unit using
the data transfer software later.

The following parameters in the main unit application are calculated.


Camera position 䚾Left䚿: X,Y,Z,Omega,Phi,Kappa
Camera position 䚾Right䚿: X,Y,Z,Omega,Phi,Kappa

* The data does not always match the following figure data.

Camera position
coordinate
X, Y, Z
Camera rotation
angle
Omega, Phi, Kappa

Left camera position parameter - Output Left camera position parameter - Output
contents contents

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(2) Measurement of the optics error


When the fundus image in auto alignment process is taken, it is required to move the image without the flare
to the position where it is allowed to be taken. Due to the reason, measure the error of the pupil aperture
(vertical and horizontal direction) and the error of the cornea aperture or the iris aperture (back and forward
direction) then input them to the processing system.

(a) Launch “CAN SEND TOOL”.


(b) Measure the error of the pupil aperture (vertical and horizontal direction). (TargetPositionOffset: X,Y)
i Attach Object holder and the pupil positon check tool to the objective lens unit.
ii Launch “IC capture”.
iii Set “CAN SEND TOOL” as shown below.
Tab Zone Item Value
Motor Ctl 1/2 TRC Focus Move 0D
Motor Ctl 1/2 Visibility Adjust Move 0D
Motor Ctl 1/2 Small Pupil - Normal
Motor Ctl 1/2 Split IN/OUT - OUT
Lamp Ctl Split LED Split LED OFF
Lamp Ctl IR LED IR LED OFF
Lamp Ctl SLD ON/OFF Low ĺOFF
Fixation Ctl Internal/External Fixation Bright ĺSet
LCD Setting
Fixation Ctl Internal/External Fixation Patern 7:All Points Light ĺSet
LCD Setting
Fixation Ctl Internal/External Fixation Blink OFF
LCD Setting

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iv The internal fixation light at the aperture position will be observed like a circular form. Read the error of
X direction and Y direction using the scale of the check tool. Referring to the drawing below, read the
scale at the edge of the circular form of the internal fixation light. Decide the adjustment direction and
quantitiy.
v One division corresponds to 100μm. Convert the result to the unit of “μm”. Record the value for the
further step.

x The downward direction of the Y axis is the + direction.

vi Transfer the value to the application software on the main body in step (3).
ĺWKHPDLQERG\DXWRDOLJQPHQW;<YDOXHLQ³7DUJHW3RVLWLRQ2IIVHW´㸧

Read the correction value


-X scale reading: 3 +X scale reading: 5
to set the internal fixation
to the center of the scale

-Y scale reading: 3
Conversion data (Y):
-100μm

X(+) direction

+Y scale reading: 5

Conversion data (X):


Y(+) direction -100μm

e.g.) In the case of the above figure, since it is necessary to move -ȝPLQWKH;GLUHFWLRQDQG-
ȝPLQWKH<GLUHFWLRQLQRUGHUWRPDNHWKHcenter of the fixation light and the center of the
scale coincide with each other, the target position offset X is "-100 "And Target Position Offset Y
is" -100 ".
(c) Measurement with Difference of Cornea aperture and Iris aperture (TargetPositionOffset: Z)
Note the values of "Auto Alignment2"-"Target Position Offset Z" on the page 9 of tool mode.

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(3) Analysis Result Data Transfer


This section describes how to transfer the analyzed orientation result data, etc. to the main unit software
using the data transfer application software (3DOCT-1_SendAlignmentParameter.exe).

(a) Software Startup, 3DOCT-1_SendAlignmentParameter


i Click Camera position <Left > - [Reference…] to select the.EXT file from the Left cameras and click
[Open].

ii The specified file is displayed.

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iii As in the previous step, specify Camera position <Right > (.EXT file) and Target position (.csv) (.csv
file) to ensure that the file is displayed.

x Target position (.csv) specifies the stereo-matching-adjustment-B tool and the set of
calcXYZ.csv files that you used to correction.

iv Enter the values of X, Y measured in (2)-(b) and Z checked in (2)-(c) in "Target position Offset".

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(b) Comfirmation of Value Setting and Data Transmission


After file specification and data input, confirm the displayed data to transmit and, if there are no
abnormalities, press the [Send] button. Confirm in the dialog again, and send the data to complete this
step.

If there are no abnormal


values, press the [Send]
button. Confirm again and
write data to ROM.

Confirm again and the data will be sent


if you press [Yes].

If data is sent without any problems, the above


message will be displayed.

(c) Data Confirmation in Main Unit


Confirm whether the contents of the data sent by the data transmission software is written in the main
unit, by pressing the “SetUp” icon in the main unit software, display the contents of page 8, and
checking the data in the tabs “AutoAlighment1” and “AutoAlighment2”. (*Though the size of data has
become 1000 times larger, it is normal.)
x Note that The transferred data is reflected when the main unit is restarted.㻌

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(4) Confirm of Auto Alignment movement


Confirm Capture and Auto Alignment movement at the saved orientation data.

(a) Reboot up the instrument after transfer the orientation data in step (3).
Then update the sending data
(b) Launch IMAGEnet6.
(c) Enter the tool mode and make the following settings.
i Set[Macula]of fixation position in [Fundus].
ii Tap [ON] at [Auto Alignment] tab in Page 5.
iii Tap [ON] at [Auto Focus] tab in Page 5.
iv Tap [OK].
(d) Tap [Fundus Photo].
(e) Attach tool filter(OCT-1-33) in front of Anterior observation camera on left and right or attach the main
cover, front cover and filter, etc.
(f) Capture Left and Right.
No problem to movement that clear fundus image within mask as below capture images.

Attach Tool filter or


front cover (sample)

Ex) Left Fundus Image Ex) Right Fundus Image


sample sample

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(5) Automatic Alignment Accuracy Check


Confirm the accuracy of automatic alignment.
(a) Detach the external board for peripheral fixation (on the circle) and confirm that the rubber cap is
removed.
(b) Attach the accuracy check tool for automatic alignment to the objective lens of the main unit. Insert the
pin into the upper part of the objective lens properly, insert the tool, and fix it securely with the fixing
screw so that there will be no deviation. Also attach the tool filter to the camera lens.
Insert the fixing pin properly

Attach the tool filter

Four points shall be fixed

Insert firmly to fix

* If the accuracy check tool is not attached in the proper position, the measurement accuracy will be
affected.
(c) Enter the tool mode and make the following settings.
i Enter “scan for Fundus shooting” in the Fundus shooting mode, set internal fixation to “Macula”.
ii Turn on the Auto Alignment Adjust in page 9/9 Adjustment mode to enable the function.
iii Tap [OK],then close Serviceman mode.
(d) Confirm that the reading value of Z direction in micrometer is set to the standard value shown on the
tool.
(e) Tap [Fundus Photo].
(f) By tapping [Capture start], you will tap the pupil part manually to specify the screen, so tap the pupil
part of the model eye that appears in each image to the left and right, and tap [Capture start].
(g) When the pupil portion of the model is detected, the XYZ figure (value of the difference from the target
position) will be displayed at the bottom left of the IR observation screen.
(h) Confirm that the value of XYZ displayed in step (g) is within the value of X and Y: 0.3 mm and the
value of Z is within 0.1 mm.

(i) After confirmation, set Auto Alignment Adjust to OFF in page 9/9 Adjustment mode set in SetUp.
(j) If out of standard in step (11) -(i), proceed as follows.
i Remove the tool once and attach it again. Then repeat the same procedure. If still out of standard, carry
out next step ii.
ii Carry out “orientation work” again. Confirm the detected points in orientation target image. Adjust focus
position rotating the focusing lens to focus the target ,which was (were) not detected.

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6.2.11 Adjustment of TRC Focus


Purpose
Focus adjustment after replacing the Photography camera (Basler camera : COLOR_CAMERA
(1022301-01)) and SPLIT-MODULE (1024778-01)

The following procedures are described in this section.


x Preparation
x Potentiometer check / adjustment at TRC focus 0D position
x Potentiometer check / adjustment at TRC focus -10D position
x Potentiometer check / adjustment at TRC focus +10D position

Necessary Tools
Tool Name Tool No. Image
Object holder OCT-1-01

Split focusing test eye (+10D/0D/-10D) OCT-1-10

Personal Computer (PC) -

USB 3.0 extension cable -㻌


pylon Viewer -

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Procedure
(1) Preparation
(a) Turn on the main unit.
(b) Connect the Basler camera and the PC with a USB 3.0 extension cable.

Unplug the USB cable of the


Basler camera connected to the
GPU board and connect it to
the PC using the USB 3.0
extension cable.

(c) Execute “ pylon Viewer.exe”.


(d) Click “Basler ac ….”
(e) Click “(‫ ”)ڼ‬to open the information in “Acquisition Controls”.
(f) Set “Trigger Mode” to “ON”.
(g) Click “Continuous Shot”.

Click “Continuous Shot”.

Click “Basler ac ͐”

Open “Acquisition Controls”

Set “Trigger Mode” to ON.

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(2) Confirmation and adjustment of the potentiometer in 0D position of split focus


(a) Attach the split focusing test eye of 0D.

Attach the split focusing test eye.

Attach “0D” in the


tip of the tool.

(b) Execute “CAN SEND TOOL”.


(c) Tap [0D] of TRC-OCT Focus column in Motor Ctrl 1/2 tab on CAN SEND TOOL.
(d) Select “13 : 4.0” in “Xe” frame. Then tap [Set].

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(e) Move “TRC Focus” to around “0” position. (About 1500 in “CAN SEND TOOL”㸧
(f) Tap the [Capture] button in “Fundus Capture” frame in “Motor Ctl” to capture the image.
(g) Confirm the image clear resolution up to chart “I”.
x If the resolution is not good, repeat steps (e) ~ (f) to find the suitable focus position.
x Focus precisely moving around “20” in “CAN SEND TOOL”.
x When confirming the focus position, please adjust the magnification on the pylon
viewer to about 300% so that the resolving power chart of the split focusing test eye can
be seen clearly.

(h) Tap [Get] in “Position” to show the current sensor position.


(i) Tap the [0D] button in “Correction Save” frame in “TRC Focus”, store the 0D sensor position.
(j) Tap [-10D] in “TRC-OCT Focus” “Move” frame and then [0D] in “TRC Focus” “Move” frame and
check if the sensor position goes to the memorized position.
(k) Remove the split focusing test eye of 0D.

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(e) Move “TRC Focus” to around 1500.

(h) Tap “Get” to show the current sensor position.

(i) Tap “0D” to store it.

(3) Confirmation and adjustment of the potentiometer in -10D position of split focus
(a) Attach the split focusing test eye of -10D.

Attach the split focusing test eye.

Attach “-10D” in
the tip of the tool.

(b) Tap [-10D] of TRC-OCT Focus column in Motor Ctrl 1/2 tab.
(c) Move “TRC Focus” to around “-10D” position. (About 860 in “CAN SEND TOOL”)
(d) Tap the [Capture] button in “Fundus Capture” frame in “Motor Ctl 1/2” to capture the image.
(e) Confirm the image clear resolution up to chart “G”.
x If the resolution is not good, repeat steps (c) ~ (d) to find the suitable focus position.
x Focus precisely moving around “20” in “CAN SEND TOOL”.
x When confirming the focus position, please adjust the magnification on the pylon
viewer to about 300% so that the resolving power chart of the split focusing test eye can
be seen clearly.

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(f) Tap [Get] in “Position” to show the current sensor position.


(g) Tap the [-10D] button in the “Correction Save” frame in “TRC Focus”, store the -10D sensor position.
(h) Tap [+10D] in “TRC-OCT Focus” “Move” frame and then [-10D] in “TRC Focus” “Move” frame and
check if the sensor position goes to the memorized position.
(i) Remove the split focusing test eye of -10D.

(c) Move “TRC Focus” to around 860.

(f) Tap “Get” to show the current sensor position.

(g) Tap “-10D” to store it.

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(4) Confirmation and adjustment of the potentiometer in +10D position of split focus
(a) Attach the split focusing test eye of +10D.

Attach the split focusing test eye.

Attach “+10D” in
the tip of the tool.

(b) Tap [+10D] of TRC-OCT Focus column in Motor Ctrl 1/2 tab.
(c) Move “TRC Focus” to around “+10D” position. (About 2780 in “CAN SEND TOOL”)
(d) Tap the [Capture] button in “Fundus Capture” frame in “Motor Ctl 1/2” to capture the image.
(e) Confirm the image clear resolution up to chart “I”.
x If the resolution is not good, repeat steps (b) ~ (c) to find the suitable focus position.
x Focus precisely moving around “20” in “CAN SEND TOOL”.
x When confirming the focus position, please adjust the magnification on the pylon viewer
to about 300% so that the resolving power chart of the split focusing test eye can be seen
clearly.

(f) Tap [Get] in “Position” to show the current sensor position.


(g) Tap the “+10D” button in the “Correction Save” frame in “TRC Focus”, store the +10D sensor position.
(h) Tap [-10D] in “TRC-OCT Focus” “Move” frame and then [+10D] in “TRC Focus” “Move” frame and
check if the sensor position goes to the memorized position.
(i) Remove the split focusing test eye of +10D.

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(c) Move “TRC Focus” to around 2780.

(f) Tap “Get” to show the current sensor position.

(g) Tap “+10D” to store it.㻌

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6.2.12 Installing the split unit/adjustment


Purpose
Repair and adjustment for the error related with split unit, motion failure of split unit (SPLIT-
MODULE(1024778䠉01)), the position error of split focus bar.

Necessary tools
Tool name Tool No. Image
Object holder OCT-1-01

Focusing tool OCT-1-09

Split image check tool OCT-1-32


Torque screwdriver (20 ~ 120cN‚m) OCT-1-35

Split 2 hole aperture tool OCT-1-38

Power supply DC-700 OCT-1-50

Torque screwdriver bit OCT-1-54


VESSEL No.AC161100
Video to USB2.0 converter DFG/USB2pro OCT-1-55

CPC3440-02 cable OCT-1-56


BNC-BNC 2m cable
USB cable: A-B type OCT-1-57

Tool adapter (small) OCT-1-64

SONY XC-E150/2 40423 68000

Personal Computer (PC) -

Converter Connector of BNC Jack to RCA pin -


(For OCT-1-55)

IC Capture.exe -

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Projector -
(Penlight, etc., Alternative)

Procedure
(1) Replacement of split unit
(a) Remove the split unit.
i Remove the CN7 cable of OCT_IMG - BOARD (with latch on the back side), LAN cable of CN 1 (with
latch on the back side), camera link cable, and "2 screws fixing the sheet metal".
Remove while holding the
latch on the back side
CN1

CN7

Camera link cable

ii Loosen the two screws as shown in the figure below, rotate the sheet metal 90 degrees, and fix with the
one screw removed in (b).

Fasten with screws

iii Remove the two screws and remove the light shielding metal plate.

iv Remove the J271, J265 cable of TRC_M2-PCB.

㻶㻞㻢㻡㻌 㻶㻞㻣㻝㻌
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v Remove the six screws and remove the light shielding metal plate.

This screw also serves


to fix the clip

vi Remove the split unit J 290, J 291, internal fixation cable.


vii Remove the three screws and remove the split unit.
viii Remove the J225 cable on the back side of the split unit.

Internal fixation cable

(b) Installing split unit.


i Connect the J225 cable to the backside of the split unit and install it in the direction shown in the figure
below. (Tighten the fixing screws with torque of 60cN‚m using the torque screwdriver. Apply the TA
lock over PTP 2.5×8_3BZn.)
ii Install the J271, J265 cable of TRC_M2 - PCB.
iii Refer to the procedure of (1) - (a), assemble it in a state that can turn on the power supply.
(J290 of the split sensor, J291 cable and camera link cable light shielding metal are not installed at this
point).

PTP 2.5×8_3BZn * Apply TA lock


Split unit sub

* Aligning direction
Mirror body base

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(2) Confirmation of the 2 hole aperture position


(a) Turn ON the main unit.
(b) Start the CAN SEND TOOL.
(c) Set the following settings in CAN SEND TOOL.
Tab Zone Item Value
Motor Ctl 1/2 TRC OCT Focus Move 0D
Motor Ctl 1/2 Split IN/OUT - IN
Fixation Ctl Internal/External Fixation Bright ϬйїSET
LCD Setting
Lamp Ctl Split LED Level ϮϬїSET
Lamp Ctl Split LED - ON
Lamp Ctl IR LED - OFF

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(d) Attach the split 2 hole aperture tool to the Object holder.
(e) Attach CCD camera and the capture parts (camera lens is not necessary).

Split 2 hole aperture tool


CCD camera

Object holder

(f) Execute “IC capture.exe”.

x Adjust the Split LED brightness level so that the tool's scale is observed clearly.
x It is also possible to make it easier to see by illuminating the split unit with the projector.

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Difference between right


and left: 2 divisions or less

Difference between upper


and lower: 4 divisions or less

Gap: 4.22 mm ±0.1mm or less


(Interval from center to center,
or from inside to outside)

Items Standard Note


Difference between right and left: 2 divisions or less (0.1 mm or less) Gap: 4.22 mm ± 0.1 mm
Difference between upper and 4 divisions or less (0.2 mm or less)
lower:

x If the image with split 2 hole aperture image is not within the specification, carry out the
following adjustment in mirror body.

(3) 2 hole aperture image adjustment


(a) After loosening the screws (2 points), use the focusing tool and readjust so that the vertical position
becomes within the standard by adjusting the eccentric pins.

Top surface of mirror body

Adjustment by swinging eccentric pin

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(b) Check that the left and right 2 hole aperture images are located at the same position (Target reference:
19 scales). Turn off the power to the main unit and remove the split unit if the right and left positions
are not equal, in the rotation adjustment, readjust the right and left positions so that they are at the same
position.

Bottom surface of mirror body

Adjust of the rotation with


insert the tool after loosen
the two screws

Attach the TA lock


to two screws after
adjustment

Adjustment by swinging Adjustment by rotation

Adjust to 19 scales as a guide.

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(4) Confirmation of the split image position


(a) Attach the Object holder and split emission line verification tool to the objective lens cell.
(b) Attach the CCD camera and capture parts.
CCD camera Split emission line verification tool

Connect to PC

Objective front holder

(c) Tap [ON] on IR LED and tap "Set" on "Level 1".

x Adjust the brightness so that the light-shielding bar and tool scale can be observed clearly.

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(d) Rotate the gear manually to move to the position where both ends of the light shielding bar are well
focused.
Carry out the procedure (e) ~ (h) by referring the standard in the diagram.

Rotate the gear manually to move to the


position where both ends of the light
shielding bar are well focused.

Standard
Items Standard Remarks
Misalignment of light Left and right: within 0.3mm
shielding bar
Vignetting of split image No vignetting
by light shielding bar
Inclination of light Within ± 1° (patient side)
shielding bar
Split image location Horizontal center: ±0.35 mm or Check shift of lower from upper side equal to 1/6
less of emission line width to the left observing from
Vertical center (Split line position): objective lens side.
௅WR௅PP
(e) Confirm that the misalignment of light shielding bar is within the standard.
(f) Confirm that the vignetting of split image by light shielding bar is within the standard.
(g) Confirm that the inclination of light shielding bar is within the standard.
(h) Confirm that the split image location is within the standard. (If out of standard, proceed to next step.)

Verify that it is within the specification (±3.5 divisions).

Misalignment of light
shielding bar
Check the dust on the split bar.

Verify that it is within the


specification (-1 to -8 divisions).

Inclination of light
shielding bar
Verify 1/6 shift of the emission line.

Focus on these points by rotating the gear.

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(i) If out of the specification, re-adjust split image.


(j) Adjust Z direction to align horizontal positions of upper and lower emission lines.
(k) Re-adjust eccentric shaft and eccentric bush to make the split image stay within the specification.
(l) Adjust 1/6 to left between lower and upper side from objective lens during adjusting of Z direction.

ii. Adjust eccentric bush by inserting the tool to the hole.

i. Adjustment of Z axis direction

ii.Loosen the nut to adjust


the eccentric shaft.

ii. In case of bush


ii. Adjust eccentric shaft rotation, melt down the
by regular screwdriver. TA lock. When
tightening, tighten
equally on the right and
left sides.

i. Adjust Z direction to align ii. Re-adjust the split image iii. Adjust Z direction and
horizontal positions of upper position by eccentric shaft shift the emission line to
and lower emission lines. and eccentric bush. the left by 1/6.

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(m) Verify 0D position.


i Connect the J291 cable.
ii Carry out the following procedure with [Motor Control 1/2] tab of “CAN SEND TOOL”.
iii Click the [Get] button in “Split Unit Moto“ frmae to obtain current position.
iv Click the [Save] button at 0D to save the value.

Obtain 0D value (Shall be 2308DN or less).

Save 0D value.

(n) Connect the connector for motor.

Connect motor wiring.

(o) Attach the light shielding sheet metal.

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6.2.13 Adjustment of the split bar focus position


Purpose
Repair or adjustment for the error related with focus and split, split unit (SPLIT-MODULE(1024778-01))
failure, the position error of split focus bar.

The following procedures are described in this section.


x Preparation
x Adjustment of the split focus 0D position
x Adjustment of the split focus -10D position
x Adjustment of the split focus +10D position
x Confirm of the split focus +12D, -13D position

Necessary Tools
Tool Name Tool No. Image
Object holder OCT-1-01

Diopter compensation check tool (-13/+12) OCT-1-02

Split focusing test eye (+10D/0D/-10D) OCT-1-10

Personal Computer (PC) -

USB 3.0 extension cable -

pylon Viewer -㻌

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Procedure
(1) Preparation
(a) Turn on the main unit.
x Turn on the main unit and connect Baslercamera and PC.
x Caution the USBextension cable and Basler camera not to contact to PCB.
(protect the metal part of USB cable by wrapping the aircap)

(b) Connect the PC to the Basler camera through a USB 3.0 extension cable.

Caution for short


Unplug the USB cable of the Basler
camera connected to the GPU board
and connect it to the PC using the
USB 3.0 extension cable.

(2) Adjustment of the split focus 0D position.


(a) Attach the objective front holder and 0D split focusing model eye to the main unit.

The split focusing test eye

Use “0D” tool in


tip of the tool

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(b) Execute “ pylon Viewer.exe”.

(c) Double click on “Basler ac ....”.


(d) Click the Features [Baslar ac ...] tab.
(e) Set the User Level to "Guru".
(f) Click “(+)” to open the information in “Acquisition Controls”.
(g) Set “Trigger Mode” to “OFF”.
(h) Click [Continuous Shot].

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(i) Execute CAN SEND TOOL.


(j) Tap [0D] in 㺀TRC-OCT Focus㺁-㺀Move㺁 frame in 㺀Motor Ctl 1/2㺁 tab.
(k) Tap [IN] in 㺀Split IN/OUT㺁 frame in 㺀Motor Ctl 1/2㺁 tab.
(l) After inputting split movement amount (approximate: 2000) to "Motor Ctl 1/2" - "Split Unit" - "Move",
tap [Move], Look for the position where the shading bar is in focus (2300 or more is NG (split
readjustment).
(Focus position: a position where the upper split is taken as a reference and the lower split is shifted by
1/6 right)

Input value accordingly.㻌

Tap [Get] to show current position.


Tap [0D] to save 0D Position.㻌

Ex.) “0D”, Adjust the position to be 1/6 off to the right

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x If it cannot be determined by color image, switch to monochrome image.

i Click "Stop" of "Camera".

ii Click "Features" in "View".

iii Select "Mono 8" in "Image Format Control" - "Pixel Format".


*After completion of work, return to color image (YCbCr 422).

Monochrome image㻌

After completing the work,


return to the color image
(YCbCr 422).

iv Click "Continuous Shot".

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(m) Tap [Get]. Confirm the current position.


(n) Tap [0D] in 㺀Correction Save㺁 frame to save “0D” position

Tap [Get] to show current position.


Tap [0D] to save 0D Position.㻌

(o) Remove “0D” tool from the attached split focusing test eye.

(3) Adjustment of the split focus -10D position.


(a) Attach the Split focusing test eye (Use “-10D” tool in tip of the tool) to the Object holder.

Attach the Split focusing test eye

Use “-10D” tool in


tip of the tool

(b) Tap "CAN SEND TOOL" - "Motor Ctl 1/2 "-" TRC - OCT Focus "-" Move "- [- 10 D].
(c) After entering split movement amount (approximate: 3400) to "Motor Ctl 1/2" - "Split Unit" - "Move",
tap [Move], Look for a position where the light shielding bar is in focus.
(Focus position: a position where the upper split is taken as a reference and the lower split is shifted by 1/6
right)

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Ex.) “-10D”, Adjust the position to be 1/6 off to the right

(d) Tap [Get]. Confirm the current position.


(e) Tap [-10D] in 㺀Correction Save㺁 frame to save “-10D” position.
(f) Remove “-10D” tool from the attached split focusing test eye.

(4) Adjustment of the split focus +10D position.


(a) Attach the Split focusing test eye (Use “+10D” tool in tip of the tool) to the Object holder.

Attach the Split focusing test eye

Use “+10D” tool in


tip of the tool

(b) Tap "CAN SEND TOOL" - "Motor Ctl 1/2 "-" TRC - OCT Focus "-" Move "- [+ 10 D].
(c) After entering split movement amount (approximate: 1000) to "Motor Ctl 1/2" - "Split Unit" - "Move",
tap [Move], Look for a position where the light shielding bar is in focus.
(Focus position: a position where the upper split is taken as a reference and the lower split is shifted by 1/6
right)

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Ex.) “+10D”, Adjust the position to be 1/6 off to the right

(d) Tap [Get]. Confirm the current position.


(e) Then tap [+10D] in 㺀Correction Save㺁 frame to save “+10D” position.
(f) Remove “+10D” tool from the attach the split focusing test eye.

(5) Confirm of the split focus +12D, -13D position.


(a) Attach the diopter compensation check tool (-13/+12).

diopter compensation check tool (-13/+12)

(b) Tap [+12D] in 㺀TRC-OCT focus㺁 frame.

(c) Move the diopter compensation check tool (-13/+12) to “+12D”.

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(d) Confirm that the split bright line is within 1/4 from 1/6 offset.

Item Standard
split bright line within 1/4 from 1/6 offset

㻗㻝㻞㻰㻌

(e) Tap [-13D] in 㺀TRC-OCT focus㺁 frame.


(f) Move the diopter compensation check tool (-13/+12) to “-13D”.
(g) Confirm that the split bright line is within 1/4 from 1/6 offset.

Item Standard
split bright line within 1/4 from 1/6 offset

㻙㻝㻟㻰㻌
(h) Remove the diopter compensation check tool (-13/+12).
(i) Turn OFF main unit.

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6.2.14 Split analysis frame adjustment/Luminance adjustment


Purpose
Repair or adjustment for the error related with focus of fundus image and split, auto focus function failure,
the position error of split focus bar.

The following procedures are described in this section.


x Preparation
x Adjustment of split analysis frame
x Adjustment of the split brightness
x Confirmation of auto focus function

Necessary Tools
Tool Name Tool No. Image
Object holder OCT-1-01

Split alignment schematic eye(0D) OCT-1-10

Personal Computer (PC) -

LAN cable -

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Procedure
(1) Preparation
(a) Connect PC and the main unit with LAN cable.
(b) Attach the Object holder and Split alignment schematic eye(0D) to the main unit.

Split alignment schematic eye㻌

䈜0D㻌

(c) Turn ON the main unit.


(d) Show 㺀page 9/9㺁 in Tool mode.
Select [ON] of 㺀Auto Focus Adjust㺁 in 㺀Adjust Mode㺁.
Tap [OK] at the upper left on the monitor.

(e) Launch “IMAGEnet6” on PC.

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(f) Tap [Fundus Photo].

(g) Tap [Capture START] on the monitor of the main unit.

(h) Tap the bottom part on the alignment screen of 㺀Camera 1㺁 and 㺀Camera 2㺁 to display pupil marks.
(i) Tap [Capture START] again.

Pupil marks㻌

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(j) Tap [Focus]. Align the upper and lower split operating the purple indicator bar.

Focus

Align the upper


and lower split.

Purple indicator bar㻌

(2) Adjustment of split analysis frame


(a) Align the split and the center of the split analysis frame (green rectangle and blue rectangle) operating
“4 arrow buttons in the split analysis frame movement” and “upper / lower arrow buttons in the lower
split analysis frame movement” as shown below.

Split analysis frame


movement

Lower split analysis


frame movement

Split analysis frame

Y Align the split and the


center of the split
analysis frame.

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(b) Confirm the adjustment accuracy in the horizontal Figure A


direction.
i Even if the center is matched, the horizontal centers of the
split analysis frames (green frames) may not match the
horizontal centers of the upper and lower splits due to a
split inclination, etc. as in Figure A.
ii In such a case, keep the position of the split analysis frames
(green frames) as they are as shown in Figure B and match
the center of the splits so that the lower split will be in the
center of the analysis frame (green frame).
iii At this time, confirm that the deviations L of the upper and
lower splits are within 1/4 of the width. Figure B
If 1/4 is exceeded, start from the matching of the split again
on the monitor of (h) and carry out the readjustment so that
the deviation L will be within 1/4 of the split.
(c) Tap [SAVE] to restart the main unit.

Make an adjustment to within 1/4 of


the width L.㻌

Standard
Item Standard Notes
Deviation of upper and lower splits Within 1/4 of the split width See Figure B

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(3) Adjustment of the split brightness


(a) Select [ON] of 㺀Auto Focus Adjust㺁 in 㺀Adjust Mode㺁 () step (1)-(d)).
(b) Tap [Capture START] to capture the image () step (1)-(e) ~ (i)).
(c) Tap the [Observation light quantity adjustment] to set Observation light quantity to level 4 (maximum).
(d) Tap [‫ ]ۃ[ ]ڹ‬on the four-way controller at the bottom left of the screen and adjust the SplitLED setting
value (Red letters value) so that the average brightness at the center of the green split analysis frame is
in the range of 185 ± 5, Make a note of the value.

Red: The setting values of SplitLED


The average of the brightness in the center part of split
analysis frame:
Green: The average of the brightness for upper split
Blue: The average of the brightness for lower split

Observation light quantity adjustment㻌

Button to change the values of SplitLED

Item Standard Notes


Average brightness at the center of 185±5 Value of green mark
the split analysis frame
(e) Tap [SAVE] to restart the main unit.

(4) Confirm the auto focus function


(a) Select [ON] of 㺀Auto Focus Adjust㺁 in 㺀Adjust Mode㺁 ()step (1)-(d)).
(b) Tap [Capture START] to capture the image ()step (1)-(e) ~ (h))
(c) Tap [Focus]. Set ³ź´ mark to the right end of the bar operating the purple indicator bar.

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(d) Tap [Auto Focus Measure]. Then confirm matching of the split and measurement time within 0.931
second.
(e) Confirm the split LED value(Red letters value) saved in section 6.2.17(3).

Confirm the split LED value.

Confirm matching of the split.

Confirm measurement time.

Standard
Item Standard Notes
Autofocus measurement time Within 0.931s Focus (+) side

(f) Tap [Focus]. Set ³ź´ mark to the left end of the bar operating the purple indicator bar.
(g)Tap [Auto Focus Measure]. Then confirm matching of the split and measurement time within 0.931
second.
Standard
Item Standard Notes
Autofocus measurement time Within 0.931s Focus (-) side

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6.2.15 Adjustment of the center ghost


Purpose
Black spot adjustment with issue of Center ghost or after replacement of ELBOW-
MODULE(1019967-01) for repair.

Attach the black spot adjustment check tool to the front side of the objective lens and carry out the
positioning of the black spot, center ghost measurement, and bright spot measurement.
This instruction describes the methods to perform the adjustments mentioned above.

The following settings and adjustment procedures are described in this section.
x Preparation
x Adjustment of black spot
x System environment setting
x Confirmation of ghost

Necessary tools
Tool name Tool No. Image
Object holder OCT-1-01

Black spot lens/center ghost check tool OCT-1-04

Torque screwdriver (20 ~120cN‚m) OCT-1-35

With M2/M2.5/M3 bit


Hexagonal wrench (for adjusting black spot) OCT-1-41

Power supply DC-700 OCT-1-50

M118FM08 OCT-1-52

Torque screwdriver bit OCT-1-54


VESSEL No.AC161100
Video to USB2.0 converter DFG/USB2pro OCT-1-55

CPC3440-02 cable BNC-BNC 2m cable OCT-1-56

USB Cable A-B type OCT-1-57

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Hexagonal wrench TTX-15 OCT-1-60

SONY XC-EI50/2 40423 68000

Converter Connector of BNC Jack to RCA pin -


(For OCT-1-55)

Personal Computer (PC) -


(Connect with PC => Start the tool software "IC capture exe")

USB 3.0 extension cable -

Pen light (LED light) -

IC capture.exe -

NWTool.exe -
(Tool Software for RGB measurement)㻌

Procedure
(1) Preparation
(a) Remove the cover of the main unit ()section 6.1.4).
(b) Remove the CN7 cable of OCT_IMG - BOARD (with latch on the back side), LAN cable of CN 1
(with latch on the back side), camera link cable, and "2 screws fixing the sheet metal".

Remove while holding the


latch on the back side

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(c) Loosen the two screws as shown in the figure below, rotate the sheet metal 90 degrees, and fix with the
one screw removed in (b).

Fasten with screws

(d) Remove the two screws and remove the light shielding metal plate.

(e) Remove the J271, J265 cable of TRC_M2-PCB.

(f) Remove the six screws and remove the light shielding metal plate.

This screw also serves


to fix the clip

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(g) Remove the split unit J 291, internal fixation cable.


(h) Remove the three screws and remove the split unit.
(i) Remove the J225 cable on the back side of the split unit.

Internal fixation cable

J291

(j) Attach the tools.


i Attach the Black spot lens/center ghost check tool and the CCD camera in front of the Object holder.
CCD and Lens Black spot Object holder㻌
l / t

EI50 CCD Camera Connection Cable USB Cable


(OCT-1-56) Video to USB (OCT-1-57) PC
㸦OCT-1-55㸧
Power supply
AC DC-700 EI 50 CCD Cam Startup PC application software
Power (4042368000) IC Capture.exe and
observe the CCD image

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ii Remove the xenon unit and illuminate the scale with the outside lamp.
iii Insert black spot adjustment driver (two) and hexagonal 1.5mm wrench in the black spot adjustment
screw.
Then loosen the two screws which fix the unit for the light axis in about one turn.
Use the hexagonal wrench with short tip since the work space is narrow in this operation.
x Befor removing the black spot adjustment screws, dissolve TA lock with solvent in
advance.

Insert a hexagonal 1.5mm


wrench (There is a screw at the
tip of the dustproof sponge)

Black spot adjustment driver


The hexagonal wrench from the opposite side. Three adjustment screws

Photography: Put in the light shielding sheet =Knob center


Adjustment: Put out the light shielding sheet =Knob down

Adjust in the condition that the screws are tightened and


then loosened by one rotation.
(Use hexagonal wrench with short tip)

Remove the xenon unit and illuminate a


scale with the outside lamp㻌

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(2) Adjust the position of the black spot


(a) To make sure that the scale and the black spot image can be seen, adjust the position of the outside
Lamp.
Put out the light shielding sheet of Black spot lens/center ghost check tool.㻌

Adjustment: Put out the light shielding sheet =Knob down

(b) Adjust the black spots to the center of the scale while watching the monitor with black spot adjustment
driver (two) and hexagonal 1.5mm wrench.
(c) After adjustment is completed, tighten the two screws and apply TA lock.

x The judgment of the quality of adjustment is subsequently done by the ghost


confirmation on the following condition. If the result of ghost confirmation is not good,
adjust the black point again.

(d) Return the plate, attach the cable to CN 7 of OCT_IMG - BOARD, and put it in a state that can turn on
the power.

(3) Confirm the ghost


(a) Connect the PC and the main unit with the LAN cable.
(b) Turn on the power of the main unit.
(c) Set the "setting menu" - "fundus photography" - "flash level" to "4.0 Ws" and tap [OK].

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(d) Capture the ghost image


i Start “IMAGEnet 6”.

ii Put in the light shielding sheet of Black spot lens/center ghost check tool.

Photography: Put in the light shielding sheet = Knob center


iii Tap [Fundus Photo].

iv Tap [Capture START] on the monitor of the main unit.

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v Tap the bottom part on the alignment screen of 㺀Camera 1㺁 and 㺀Camera 2㺁 to display pupil marks.
vi Tap [Capture START] again.

Pupil marks㻌

vii Tap [Advance] - [Focus] - [LENS-].

viii Maximize the shooting light amount and tap [Capture START].
Xe emits light and capture is done.

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ix Save Ghost image.


File name is arbitrary (saved as bmp file)

(e) Analyze the ghost


i Start NWTool.exe.

ii Open the saved ghost image in NWTool.exe.


x Click the "Central Ghost" tab.
x Click the following figure
x Select the shot image
x Click Open

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(f) Select the center of the ghost


i Double-click near the center of the ghost
If you double-click the center of the ghost of the image displayed at the top left of the tool software
screen (see the following figure), the analysis frame (red frame) will move to near the ghost center.
Adjusts the + mark to the center of the ghost as close as possible.
x The center ghost image can be enlarged or reduced by scrolling the mouse.

㻯㼑㼚㼠㼑㼞㻌㼛㼒㻌㼓㼔㼛㼟㼠㻌

Double-clicks near the center of the ghost

(g) Select the shadow measurement area.


i Chooses the top, the bottom, the left/the right.at shadow area selection.
ii Check each RGB value, and check the place where the total number is the highest.
iii Select the place with the highest value with total.

shadow area selection㻌 Confirm where the total


number is highest㻌

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iv Confirm that "Dark" and "Dff" are within the standard.


Standard
Item Dark Dff. Notes
R Avg 11 or less 18 or less The Dff is the
G Avg 7 or less 9.4 or less luminance value of the
B Avg 5 or less 4.8 or less ghost
(Ghost – Dark = Dff)
If it fails, turn off the power supply of the main unit and retry from item (1).

(h) Confirm the bright spot (confirmation of the defect of the objective lens).
If the figure of the “Counts over RGB200” is 0, it means that there is no bright spot whose maximum
brightness value exceeds 200.
In such a case, exchange the s an object lens.

(i) After completing the work, do "split unit installation, adjustment" ()section 6.2.12).

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6.2.16 TRC_M2-PCB Adjustment


Purpose
Describe the procedure for replacing the TRC_M2 PCB (1022959-01) when the camera is not
powered due to an error of "Camera is not connected" or when various adjustments cannot be
made and recovery is not possible, for example, when the power of the camera is not supplied
or when the functions controlled by the TRC_M2 PCB are malfunctioning.

Necessary tools
Tool name Part No. Image
IR card OCT-1000-03

Digital voltmeter -
Manufacturer: FLUKE
Type name: 111 TRUE RMS MULTIMETER
DC voltage range: 0 to 500 V or more
Measurement accuracy:0.5 [%] or more

Procedure
(1) Pre-inspection confirmation
Check the setting of the DIP SW of the substitute TRC_M2- PCB()section 2.3.3 step (7)).
Bit Setting Function
Bit1 OFF Unused
Bit2 OFF Unused
Bit3 OFF Unused
Bit4 OFF Unused
(2) Inspection procedure
Test Items and Content List
Step
Inspection item Details of inspection
numbers
(3)- (b) Check each output voltage See section 2.3.3 (7)
࣭ TRC focus motor
࣭ Diopter correction motor
࣭ Split motor
(5)- (a) Motor operation and sensor value check
࣭ Split I/O motor (motor operation only)
࣭ Aperture changeover motor (motor operation only)
࣭ IR correction motor
࣭ Check that the anterior segment fixation LED is lit.
࣭ Check that the internal fixation lamp OLED is lit.
(5)- (b) LED lighting check ࣭ Check that the anterior segment observation LED is lit.
࣭ Check that the split LED is lit.
࣭ Check that the fundus observation LED is lit.
Check that the LCD reversal sensor value can be obtained
(5)- (c) Check LCD reversal sensor value
correctly.
(5)- (d) Checking the version Check that the version is written.
Check that error handling works when the light blocking state of
(5)- (e) Check operation of cover detection sensor
the cover detection sensor is changed.
Adjusting blink detection and checking Check that the blink detection voltage changes when the light
(5)- (f)
operation blocking state of the blink detection sensor is changed.
(5)-(g) Checking TRC focus operation Check that the focus positions of 0D and ±10D are aligned.

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(3) Replacing the TRC_M2 PCB


(a) Remove the TRC_M2 PCB ()section 6.1.31)
x If it is difficult to remove, please move the position of the main unit with CAN SEND
TOOL - "Motor Ctl 2/2" - "XYZ Motor".

(b) Check each output voltage


i Make sure that the main unit is powered off.
ii Install the TRC_M2 PCB UNIT and connect the connector J201.

x Do not connect other connectors.

iii Turn on the power supply of the main unit and confirm that the voltage of each part falls within the
standard ()section 2.3.3 step (7)).
iv Turn OFF the power.
v Connect each unit of the main unit to the TRC_M2 PCB ()section 2.3.3 step (7)).
(c) Update the software()section 5.1).

(4) Writing Setting Values on TRC_M2 PCB


(a) Start the CAN SEND TOOL ()section 4.2.2).
(b) Select "EEPROM Corr", tap [Write] in the FW EEPROM All field (left side of the window) for the
displayed data (GPU board memory value), and write the setting values to the GPU board.
(c) To compare, tap [Compare] in the FW EEPROM All field (right side of the window) and check that
there is no difference between the setting on the GPU board side and the setting on the TRC_M 2 PCB
side.

x When an error message is displayed in the above operations, repeat the operations described
in (2) and thereafter.

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(5) Adjustment of TRC_M2 PCB


(a) Motor operation and sensor value check
i Turn on the main unit.
ii Start the CAN SEND TOOL ()section 4.2.2).
iii Check that the motor operation and sensor values shown below can be obtained normally using
CAN_SEND_TOOL"-"Motor Ctl 1 /2....
Confirmation method: 1. Enter an arbitrary value in the "Move" - "Sensor" field and tap [Move].
2. Tap "Posion" - [Get] and confirm that the entered value is displayed.
x Check with TRC Focus Motor - "TRCFocus"
x Check with Direction Correction Motor - "Visibility Adjust"
x Check with split motor - "Split Unit"

x Split I/O motor (motor operation only) - Tap [IN] Ѝ [OUT] at "Split IN/OUT" to check operation
sound.
x Aperture selector motor(motor operation only) - Tap [Normal] Ѝ [SPupil] at "Small Pupil" to check
operation sound.
x IR correction motor (motor operation only) - Tap [IN] Ѝ [OUT] at "TRC IN/OUT" to check operation
sound.

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(b) LED lighting check


i Tap "Set after setting "ON / OFF" menu to "1: LED 1 - ON" in "CAN_SEND_TOOL" - "Fixation Ctl" -
"Anterior Fixation LED" frame and visually check if the anterior eye fixation LED light up. (see the
figure below). Check "2: LED 2 - ON" to "8: LED 8 - ON" in order using the same manner.
ii Visually confirm that the internal fixation lamp OLED is illuminated.
iii Use the IR card to visually confirm that the anterior segment observation LED is illuminated.
iv Visually check that the split LED is lit.
v Visually check that the fundus observation LED is lit.

When "1: LED 1 - ON" to "7: LED 7 -


ON" are turned ON in order, it lights
up in the order of fixation from the
upper right to clockwise.
Tap "8: LED 8 - ON" to turn on all.

(c) Check the operation of the LCD reversing sensor.


i Tap [Get] selecting "CAN SEND TOOL" - "Lamp Ctl" - "LCD Reversal Sensor".
ii Flip the LCD monitor, tap [Get], and confirm that the display of "Result" changes.
x The display of Rsulet is "Upright" when the LCD monitor is raised (when the
LCD_TURN_SENSOR is shaded) and "Reversal" when the LCD monitor is lowered
(without LCD_TURN_SENSOR shading).

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(d) Checking the version


i Use the CAN Send Tool to verify that the version is the same as the version that you written.
In the Main Ctl"-"CPU Version"-"Target field, select TRC_M2 PCB and tap Get.
For example, TRC_M2 PCB Version 1.000, 1,0,0,0 is displayed from the left.

(e) Check operation of cover detection sensor


i Remove the lamp house cover and check that the following error messages are displayed.
“The lamp house cover has been removed. Turn off the power and close the cover [209109].”
ii If no errors are displayed, replace the COVER_SENSOR (1024566-01).
(f) Adjusting and checking blink detection ()section 6.2.7).
(g) Check the TRC focus operation ()section 6.2.11).

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6.2.17 Adjustment of OCT-PCB


Purpose
Repair associated with replacement of the OCT-PCB (1021856-01) due to malfunctioning of
the SLD, optical path length, OCT focusing, polarization controller, etc. (adjustment of the
PCB unit in relation to SLD control) is described. Check the relevant chapters for other
information.
No Product Name
1 SLD_MODULE-PCB
2 OCT-PCB

x After adjustment, manage the above two units as one set.


x The SLD_MODULE has different rated current, PD current at the time of application of rated
current, and optical power for each MODULE. Unless set control is performed, the SLD may
be damaged.㻌

Necessary tools
Tool name Part No. Image
Oscilloscope (hereinafter referred to as oscilloscope) -

Digital Voltmeter (hereafter referred to as "digital voltmeter") -


   Manufacturer: FLUKE
   Type name: 111 TRUE RMS MULTIMETER
   DC voltage range: 0 to 500 V or more
   Measurement accuracy: 0.5 [%] or more

Procedure
(1) Replacement of OCT-PCB
(a) Replace the OCT-PCB ()section 6.1).
x Check that the DIPSW of SW2 is turned off from Bit1 to 4.

(b) Update the software ()section 5.1).

(2) Writing Setting Values on OCT_PCB


(a) Start the CAN SEND TOOL ()section 4.2.2).
(b) Select "EEPROM Corr" and tap [Write] in the FW EEPROM All field (left side of the window) for the
displayed data (GPU board memory value) to write the setting values to the OCT-PCB.
(c) To compare, tap [Compare] in the FW-ARM EEPROM All field (right side of the window) to check
that there is no difference between the GPU-board setting and the OCT-PCB setting.
x When an error message is displayed in the above operations, repeat the operations described
in (2) and thereafter.

Confidential, duplication and reproduction prohibited


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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

(3) Check the light intensity control: Adjust/check the DACLEVEL.


(a) Turn off the main unit.
(b) Connect the +-VLGHSUREHRIWKHGLJLWDOERUGHUWRWKH73 6/'DFWXDOFXUUHQWĺHTXLYDOHQWWR
[mA] per [V]).
The GND pin of the - side probe is connected to TP3 (AG).
(c) Connect the Oscillator probe to TP12 and the GND-pin to TP3.
(d) Turn on the main unit.
(e) Start the CAN SEND TOOL and perform the following settings.
i Set "Lamp Ctl"-"SLD"-"Level" to "400" and tap [Set only].

x Level = DAC Level

ii Set Lamp Ctl-"SLD"-"SLDPulse" to "0:Sequent" and tap Set.


iii Select "Lamp Ctl"-"SLD"-"ON/OFF" from "Low" to "HIGH".
(f) Check that the OCT_PCB LED5 is illuminated.
(g) Set "Lamp Ctl"-"SLD"-"SLDLimit" to "1023" and tap [Save].
x "SLD Limit", "1023" = SLD Current Limit Full Open

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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual㻌

(h) Confirm that the TP14 does not exceed the SLD maximum current. Repeat [/HYHO@ĺ>6HW@WRJUDGXDOO\
increase the maximum current to a level equivalent to the rated current of the SLD. Record Level.
x The SLD rated current is described in the fiber unit.
x For a SLD-rated current of 160 mA: TP14 = 1.6 V
For 200mA: TP14 = 2.0V㻌

Rated current of

(i) Increase "Level" so that the TP14 voltage becomes the rated current of "SLD+0.05 [V]".
Standard
Item Standard Remark
TP14 SLD rated current+0.05V

(j) Lower the [SLD Limit], adjust the TP14 voltage to be within the range of "(rated current of
SLD+0.02[V])±0.01[V]", and record "SLD Limit".
Standard
Item Standard Remark
TP14 (SLD rated current + 0.02V) ± 0.01V Record the SLD Limit

Confidential, duplication and reproduction prohibited


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3D OPTICAL COHERENCE TOMOGRAPHY 䇵㻌3D OCT-1(Type:Maestro2) – Repair Manual

(k) Increase "Level" to ensure that the TP14 does not rise above "(rated current for SLDs) + 0.05V.
(l) After checking, lower "Level" to the values recorded in (i). At this time, make sure that the TP14
voltage is the original voltage (rated current of SLD).
(m) Tap [Save] in the [Level] field to Save.
x Go to step (4) with the oscillos connected.

(4) Check the light intensity control: Check/set the PD reference value.
(a) Records the TP12 values. (PD value when CW is lit)
(b) Select "Lamp Ctl"-"SLD"-"ON/OFF" from "Low" to "OFF".
(c) Set "Lamp Ctl"-"SLD"-"SLDPulse" to "1:Brinking", tap [Set], and then set "ON/OFF" to
/RZĺ+,*+
(d) Set the vertical axis of the channel connected to the TP12 of the oscilloscope to 500 [mV/div] and the
KRUL]RQWDOD[LVWR>ȝVGLY@DQGPHDVXUHWKHYROWDJHLQDFFRUGDQFHZLWKWKH73+,-level voltage in
the following measuring range.
x TP12 between 2.0 [V] and 1.0 [V]: 500 [mV/div]
x TP12 between 1.0 [V] and 0.5 [V]: 200 [mV/div]
x TP12 between 0.5 [V] and 0.0 [V]: 100 [mV/div]
i Adjust the GND level of the measurement channel of the oscillos to the second scale from the bottom.
ii As shown in the figure below, the time cursor 1 is aligned with the rise of the pulse, and the time cursor
2 iVPRYHGWRWKHSRLQW>ȝVHF@DIWHUWKHULVHRIWKHSXOVH
iii Adjust the amplitude cursor 1 to the GND level of the channel connected to the TP12. Adjust the
amplitude cursor 2 to the intersection point of the time cursor 2 and the pulse waveform. Record the
voltage value to the third decimal place. (PD value when the PW is lit)
Record the value rounded to the nearest fourth decimal place when the voltage value [V] of the oscillos
is indicated to the nearest fourth decimal place.

Time cursor 1 Time cursor 2

Amplitude cursor 22

MEASURED
VALUE [V] Amplitude

>ȝV]

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R-OCT1-1-1901-04

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