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MS Rigging Turbine - Santo Domingo - Rev04
MS Rigging Turbine - Santo Domingo - Rev04
MS Rigging Turbine - Santo Domingo - Rev04
Contractor:
1) 1) 1)
Prepared by Service Provider : Reviewed by Service Provider : Released by Service Provider :
Name / Date Signature Name / Date Signature Name / Date Signature
César Vinces Juan Luis Aldo Macassi
22/01/13 Sánchez 22/01/13
22/01/13
2)
Released by Contractor: Released by Independent Expert :
Name / Date Signature Name / Date Signature Name / Date Signature
Unloading of a turbine from the hydraulic trailer with the gantry system and placement onto foundations for
Santo Domingo Project
Sequence of operations:
1 Assembly of gantry tracks and partial compo- 6 Assembly of tracks (partial component)
nents
2 Parking of trailer with turbine 7 Roll in the gantry with turbine onto foundations
3 Finish the assembly of legs & header beam 8 Unload turbine onto foundations
4 Lifting of turbine 9
5 Trailer roll off trailer 10
Management structure:
Contractor:
2)
Contracting at Siemens ESM4 discretion
Must consideration be given to third-party installations? (power / gas / water / communications equipment)
If yes, state necessary precautions: Foundations and alternative equipment should be covered by Siemens
to allow trailer access and tracks placement. Two concrete sidewalks will be made by Siemens to allow tracks
placement.
Contractor:
Contractor:
Contractor:
Contractor:
APPENDIX 8
Revisado:
I Beam load calculations – Rigging of Turbine AMP
197 TM Aprobado:
RSJ
I Beams 1 and 2 :
Material A50
We are considering a 10% overload regarding the static situation presented on the drawing
Appendix 9.
APPENDIX 8
Revisado:
I Beam load calculations – Rigging of Turbine AMP
197 TM Aprobado:
RSJ
I beam 3 :
Material A36
We are considering a 10% overload regarding the static situation presented on the drawing
Appendix 9.
APPENDIX 8
Revisado:
I Beam load calculations – Rigging of Turbine AMP
197 TM Aprobado:
RSJ
APPENDIX 8
Revisado:
I Beam load calculations – Rigging of Turbine AMP
197 TM Aprobado:
RSJ
I beam 4:
Material A36
We are considering a 10% overload regarding the static situation presented on the drawing
Appendix 9.
APPENDIX 8
Revisado:
I Beam load calculations – Rigging of Turbine AMP
197 TM Aprobado:
RSJ
Dimensiones:
Fig. 2 Modelo de elementos finitos, fuerza máxima aplicada a un anillo 58.45 TM.
Elaborado:
CVF
APPENDIX 10
Revisado:
Cálculo de los Anillos del Gantry – Maniobra de AMP
Fig. 3 Restricciones. Fijo en la parte en que se apoya con la viga y fuerza aplicada.
Turbine
197 ton
Manufactures drawing
SIEMENS
second
100 ton 127 kg second
none
75 ton 99 kg 5784 mm
4 points
21304 kg 150 MT
218304 kg 38.60 %
CERTIFICATE OF GANTRY
Form No.
CS BEAVER S.A.C. CS1
Note: Certificate No.: CSB. –1023-2008
This Certificate is based on the standard Require by : STIGLICH
international form as recommend by the
TRANSPORTES SA
International Labour Office in accordance
with ILO Convention No 152., OSHA/ASME
and ANSI. AP-Register-No.: 09-2008
Position of Lifting Appliance and special conditions for the use see Rigging Plans.
These Rigging Plans and Inspections are attached to the Register Book (OSHA 1910.184 and ANSME B30.9).
I certify that the Lifting Appliances shown in column (1) were thoroughly examined and no defects or permanent
deformations were found; and that the safe working loads are as show.
Signature:____________________________
Walter Quispe Huaman
Surveyor
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APPENDIX 18
home >> products >> wire rope lifting slings >> Rigging Guidelines >> D/d Ratio and the effect on sling capacity
Rigging Guidelines
Single Part Standard Slings This ratio has an effect on the rated
capacity of slings.
2-leg Bridle Slings
4-leg Bridle Slings When a wire rope is bent around any sheave or other object there is a loss
of strength due to this bending action. As the D/d ratio becomes smaller this
loss of strength becomes greater and the rope becomes less efficient. This
curve relates the efficiency of a rope diameter to different D/d ratios. This
Endless- or Grommet Slings
curve is based on static loads and applies to 6-strand class 6x19 and 6x37
wire rope.
The LOOP of an eye & eye sling has nearly DOUBLE the strength of it's body. For this reason the D/d
ratio in the LOOP is just half as critical as opposed to when the sling is used in BASKET hitch.
In most cases the shackle or hook over which the sling is placed will have a sufficient D/d ratio. On
the other hand, do not place too LARGE an object into the sling eye as this will result in splitting
forces affecting the sling splice and sling safety. The object (a shackle, a crane hook, a steel bar,....)
you place into the sling eye must not be larger than 1/2 of the sling eye length.
When a sling is used in a BASKET- or CHOKER HITCH with D/d ratios smaller than listed in the
capacity tables, the rated capacities (or WLL's) must be decreased.
For example: The BASKET and CHOKER hitch capacities listed (in all Standards and Regulations) for
6-strand ropes are based on a minimum D/d ratio of 25:1
An object you place into a 1" diameter 6-strand wire rope sling using a basket- or choker hitch must
have a minimum diameter of 25". If the object is smaller than the listed 25:1 D/d ratio the capacity
(or WLL) must be decreased. Table A) illustrates the percentage of decrease to be expected.
Note: The minimum D/d ratio for GATOR-FLEX® and for TRI-FLEX® slings are just 5:1. If you need to
lift small objects and don't want your sling to kink or bend permanently use these types.
Eye length must If the shackle If the object lifted with a 6- If the shackle or It is better to use a
NOT be smaller than body has AT strand wire rope sling in a object has 2 times larger shackle or a Wide
twice the object LEAST the same basket hitch is at least 25 x the diameter of a 6- Body shackle type. If the
(e.g. a hook) diameter as the larger than the sling diameter strand wire rope shackle or object has at
diameter. sling (D/d 1:1) (D/d 25:1) the basket capacity sling (D/d 2:1) the least 5x the sling
the capacity need not to be adjusted. basket sling capacity diameter (D/d 5:1) the
need not to be must be reduced by basket sling capacity
adjusted 40% must still be reduced by
about 25%.
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Crosby® Wide Body Standard shackles have round Load Hooks must have sufficient thickness to ensure proper
shackles are available in stock bodies and come in sling D/d ratio, particularly when using slings in an inverted
capacities ranging from capacities ranging from 1/3 tons basket hitch; that is the sling BODY is placed into the hook
75 tons to 1000 tons. to 400 tons and the sling EYES are facing downward
Endless Slings
Endless (or Grommet) slings DO NOT HAVE A LOOP which has double the strength of the sling body.
Prior to EVERY lift YOU, the user, has to determine if the D/d ratio is equal or higher than the ones
listed in the capacity tables.
For endless 6-strand and Gator-Flex endless type wire rope slings the rated capacities have already
been adjusted to be used at a D/d Ratio of 5:1.
Use large enough If possible use Wide- Proper D/d ratio for the Small diameter shackles reduce the sling strength
hooks AND large Body shackles. They sling capacity. If the sling and, most likely, that small diameter shackle also
diameter shackles increase the D/d ratio is too short you may has insufficient capacity for that job.
to avoid crushing and you gain sling have to adjust the Shackle or not, objects to be lifted and all hook
and kinking of the strength. capacity because of the up points MUST at least ensure a D/d Ratio of
sling. sling angle. 5:1.
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APPENDIX
APPENDIX 15
19
Elaborado:
CVF FC-04-16
Appendix 20 Revisado: Revisión:
Rigging secuence with Gantry System AMP
Aprobado:
01
Fecha:
for Turbine RSJ 25-02-13
OPERATION DETAIL:
Date: February 2013
Client: SIEMENS
Load: Turbine
WORKING PROCEDURE:
To execute the rigging of the turbine onto foundations the trailer platform will be parked parallel
and as close as possible to the turbine foundations. The trailer platform will transit over a dirt
filling and soil compact prepare for the rigging job.
Once the platform is parked the turbine will be lifted using the Gantry system, so that the trailer
will roll off. The missing truck portions will be installed on track A & B (for track A dirt filling
will need to be removed before placed of the missing track portion).
The turbine will travel towards its foundations lifted by the gantry system.
To perform the operation described above, the following work will need to be performed
previously:
TRACK ASSEMBY
Siemens will provide one crane for the gantry assembly, electrical panel with the proper power to
run the gantry system as well as will prepare the soil compact and access by clearing the
obstacles, leveling and compacting the working area.
APPENDIX 21 Revisado:
AMP
Organization Chart
Aprobado:
Fecha:
RSJ
25-02-13
Operation Manager
(Aldo Macassi)
Project Manager
(Juan Luis Sánchez / Mario
Vega)
H&S Supervisor
(Wilmer Heredia)
Elaborado:
CVF
APPENDIX 22 Revisado:
AMP
Qualification Records
Aprobado:
Fecha:
RSJ
25-02-13