Saatvik Green Energy Pct. Ltd.

Village Dubli, Tehsil Barara, District Ambala,

Haryana, India – 133101
MANUFACTURING QUALITY PLAN

Component & Type of Quantum Reference

Sl. No Operations Characteristics Class Check Of check Document

M - -
1 2 3 4 5 6 7
1.00 RAW MATERIAL/INPUT MATERIAL INSPECTION
TUV certificate make
a. Make, Type ,Rating check Critical Visual 100% - list

Manufacturer standard
b. Cracks or Chips Major Visual AQL* -
1.01 Solar Cells
c. Cell Sorting Major Electrical Mnfr std. - Manufacturer
standard
d. Power Output Major Electrical Mnfr std. - Manufacturer
standard
a. Make & Type Check Critical Visual Mnfr std. - TUV certificate
make list
b. Dimensional Major Measure ment 5 nos / PO lot - Manufacturer
standard
c. Chips, Scratches Major Visual 5 nos / PO lot - Manufacturer
standard
1.02 Front Glass
d. Light Transmittance Major Optical Mnfr std. - Manufacturer
standard
e. Fragmentation Test Major Mechanical Mnfr std. - As per EN
(Tempering Quality) 12150
f. Iron Content Major Chemical Mnfr std. - Manufacturer
standard
a. Make & Type Check Critical Visual Mnfr std. - TUV certificate make
list

b. Visual and Dimensional Check Major Visual / Dimension One roll / lot - Manufacturer standard

c. Shelf life Major Visual 100% - Manufacturer standard

1.03 EVA Sheet

d. Gel Content Major Chemical 1 Sample / PO lot - Manufacturer standard

e. Adhesion Peel Test (EVA to Glass) Major Adhesion Strength 1 Sample / PO lot - Manufacturer standard

a. Make & Type Check Critical Visual Mnfr std. - TUV certificate make
list

b. Visual / Dimension Major Visual and Dimensio nal checks One roll / lot - Manufacturer standard

1.04 Backsheet
c. Shelf Life Major Visual 100% - Manufacturer standard

d. Adhesion Strength (Backsheet to Major EVA 1 Sample / PO lot - Manufacturer standard

EVA) Adhesion Peel Test

*Legends : M: Manufacture , S : Sub-Supplier C: Customer , P- Perform , V: Verification , W :witness

 Applicable IS/IEC Standaed : IEC 61215 /IS 14286, IEC-61730 (Part-1 & Part-II), IEC 61701,
IEC 61853, IEC 62804
BIS Certificate no.: R-91003670
UALITY PLAN DOC : SGE/QA/QAP/FC Date : 28-06-2022
Rev : 00

Acceptance Format of
Agency
Norms Record Remarks

- M S C
8 9 D* ** 10. 11

TUV certificate make list Inspection Report P V V -

IS 2500-1 :2000.
Manufacturer standard Inspection Report P V Special Inspection level 3,
AQL - 2.5

Manufacturer standard Inspection P V -

Report / TC/COC
Manufacturer standard Inspection P V -
Report / TC/COC
TUV certificate make list Inspection Report / P V -
TC/COC
Manufacturer standard Inspection Report P V -

No chips or scratches Inspection P V -

Report
>93% Supplier TC V V V -

no. of fragments > 40 pe 25 sqcm Supplier TC V V V -

≤ 130 ppm Supplier TC V V V -

TUV certificate make list Inspection Report P V V -

Manufacturer standard Inspection Report P V -

Before expiry date Product Label P V -

> 75% Inspection Report / P V V -

TC/COC

> 70N /10mm Inspection Report / V V V -

TC/COC

TUV certificate make list Inspection Report / P V V -

TC/COC

Manufacturer standard Inspection Report P V -

Before expiry date Product Label P V -

> 70N / 10mm Inspection Report / V V V -

TC/COC
 Saatvik Green Energy Pct. Ltd.
Village Dubli, Tehsil Barara, District Ambala, MANUFACTURING QUALITY PLAN
Haryana, India – 133101

Component & Type of Quantum Reference

Sl. No Operations Characteristics Class Check Of check Document

M - -
1 2 3 4 5 6 7
TUV certificate make
a. Make & Type Check Critical Visual 100% - list

Soldering Ribbon & EVA Manufacturer standard

1.05 b. Visual / Dimension Major Adhesion Peel One roll / lot -
Busbar
test
Manufacturer standard
c. Coating Thickness Major Visual Mnfr std. -

Cable & Connector TUV certificate make

1.06 a. Make & Type Check Critical Visual 100% - list

TUV certificate make

a. Make & Type Check Critical Visual 100% - list

Visual Check TUV certificate make

b. Physical damage Major 5 nos / PO lot - list

Visual Check TUV certificate make

1.07 Junction Box c. Diode: make & Type check Major 5 nos / PO lot - list

No. of diodes in a junction Box Visual TUV certificate make

d. Major Check / 5 nos / PO lot - list
Physical
TUV certificate make
e. Degree of protection Major Physical Mnfr std. - list

TUV certificate make

a. Make & Type Check Critical Visual 100% - list

Visual Manufacturer standard

b. Visual and Dimensional Major /Dimensio n 5 nos / PO lot -
1.08 Aluminium Frames
Manufacturer standard
c. Composition Major Material Mnfr std. -

Manufacturer standard
d. Thickness of anodic coating Major Passivatio n 5 nos / PO lot -

1.09 Frame & Junction box a. Make & Type check Critical Visual 100% - TUV certificate make
Adhesives / sealant list

*Legends : M: Manufacture , S : Sub-Supplier C: Customer , P- Perform , V: Verification , W :witness

Saatvik Green Energy Pct. Ltd.

Village Dubli, Tehsil Barara, District Ambala, MANUFACTURING QUALITY PLAN
Haryana, India – 133101

Component & Type of Quantum Reference

Sl. No Operations Characteristics Class Check Of check Document

M - -
1 2 3 4 5 6 7
2.00 IN-PROCESS INSPECTION
Manufacturer standard
2.01 Glass Cleaning a. Visual Check Major Visual NA -

2.02 Cutting of a. Dimension Major Measure ment Once in a day - Manufacturer standard
EVA/Backsheet

Tabbing and Stringing of Visual/Machine check for cell crack Manufacturer standard
Solar Cells a. during Major Visual 100% -
tabbing & stringing

2.03 Visual check for alignment of Cells Measure ment Manufacturer standard
b. Major at random -

c. Solder Peel OFF Test Major Visual 100% - Manufacturer

standard
2.04 Layup a. Visual Check for misalignment of cell Major Visual 100% - Manufacturer standard
strings, external stray
material

Check for temperature, pressure & Manufacturer standard

a. time setting Major Visual Once in shift -

2.05 Lamination b. Visual check for air- bubbles, cell Major Visual 100% - Manufacturer standard
cracks, de- lamination
 2.06 Framing & Junction Box a. Check for warapages on the frames Major Visual 100% - Manufacturer standard
Fixing and gap between frames & glass
after sealing

2.07 Cell Crack a. Visual Check of module for cell crack Major Visual 100% - Manufacturer standard
by Electroluminescence
Tester

2.08 RFID a. Visual Inspection Major Visual 100% - Manufacturer standard

2.09 HV- TEST a. HV TEST for 5 sec. Major Electrical 100% - Manufacturer standard

*Legends : M: Manufacture , S : Sub-Supplier C: Customer , P- Perform , V: Verification , W :witness

Saatvik Green Energy Pct. Ltd.

Village Dubli, Tehsil Barara, District Ambala, MANUFACTURING QUALITY PLAN
Haryana, India – 133101

Component & Type of Quantum Reference Acceptance

Sl. No Operations Characteristics Class Check Of check Document Norms

M - - -
1 2 3 4 5 6 7 8
3 Routine Final Inspection
Visual Inspection for cell
cracks, Inconsistence cell
cover, air bubbles, de-
lamination, faulty
interconnection cell touching
one other / overlapping, excess glue specification / approved As per Approved Visual QAP : SGEPL/QA/PF/F-
a. marks, Major Visual 100% AQL* datasheet/ approved 13
scratches, frame problems drawing (Annexure 01)
(scratches, gap between
frame & glass) rating sticker
compentencess of modules,
sealing arrangement of
modules
Sun-simulator calibration by
reference modules before the testing
of manufactured modules
b. Major Electrical 100% 100% Manufacturer standard IEC 61215 / Calibration certificate

3.00 Final Test c. Electrical parameters of PV module Major Electrical AQL* AQL* Approved Datasheet Approved Datasheet
at Sun-
Simulator

d. HV TEST (at 1000V+2 x Major Electrical AQL* AQL* Manufacturer standard No arcing, No dielectric failure
Maximum System Voltage)

IR (Before & after HV) at maximum Manufacturer standard Measure insulation x the area of module >
e. system voltage Major Electrical AQL* AQL* 40MΩ.m²

f. Robustness of termination Test Major Mechanic al 1 Module per offered 1 Module per specification / IEC IEC 61215
lot offered lot 61215
1 Module per offered 1 Module per Specification / IEC
g. Mechanical Load Test Major Mechanic al lot offered lot 61215 IEC 61215

h Wet Leakage Major Electrical 1 Module per offered 1 Module per Specification / IEC IEC 61215
lot offered lot 61215
EL test - Electroluminance test to Manufacturer standard Approved : EL QAP : SGEPL/QA/PF/F- 32
reveal the defects and microcracks (Annexure 02)
i in inner structure of solar cell Major Electrical AQL* AQL*

*Legends : M: Manufacture , S : Sub-Supplier C: Customer , P- Perform , V: Verification , W :witness

 Applicable IS/IEC Standaed : IEC 61215 /IS 14286, IEC-61730 (Part-1 & Part-II), IEC 61701, IEC
61853, IEC 62804
BIS Certificate no.: R-91003670
UALITY PLAN DOC : SGE/QA/QAP/FC Date : 28-06-2022
Rev : 00

Acceptance Format of
Agency
Norms Record Remarks

- M S C
8 9 D* ** 10. 11
Inspection Report /
TUV certificate make list TC/COC V V V -

Inspection Report /
Product Label TC/COC P V -

> 16 microns Supplier TC V V V -

TUV certificate make list Supplier TC V V V -

TUV certificate make list Supplier TC V V V -

Manufacturer standard / Approved Inspection Report

P V -

Inspection Report / TC /
Manufacturer standard / Approved COC V V -

Inspection Report /
Manufacturer standard / Approved TC/COC P V -

Approved Datasheet Supplier TC V V V -

TUV certificate make list Supplier TC V V V -

Manufacturer standard Inspection Report P V -

Manufacturer standard Supplier TC V V -

> 15 microns Inspection Report P V V -

TUV certificate make list Supplier TC V V V -

Applicable IS/IEC Standaed : IEC 61215 /IS 14286, IEC-61730 (Part-1 & Part-II), IEC 61701,
IEC 61853, IEC 62804
BIS Certificate no.: R-91003670
UALITY PLAN DOC : SGE/QA/QAP/FC Date : 28-06-2022
Rev : 00

Acceptance Format of
Agency
Norms Record Remarks

- M S C
8 9 D* ** 10. 11

No dust, scratch, chipping in the glass Inspection Report Process not applicable in ARC .
P V

Manufacturer standard -do- P V -

No cell Breakages -do- P V -

No significant misalignment of tabs, proper

soldering P V -

1N/mm -do- P V -

No significant misalignment -do- P V -

Manufacturer standard -do- P V -

No external stray material, No air bubbles, cell -do- P V -

cracks, delamination
 No wrapage/No significant gap between frame & -do- P V -
glass after sealing

No cell Breakages -do- P V As per the approved criteria

As per Approved Datasheet -do- P V -

No arcing, no dielectric failure -do- P V -

Applicable IS/IEC Standaed : IEC 61215 /IS 14286, IEC-61730 (Part-1 & Part-II), IEC 61701,
IEC 61853, IEC 62804
BIS Certificate no.: R-91003670
LITY PLAN DOC : SGE/QA/QAP/FC Date : 28-06-2022
Rev : 00

Acceptance Format of
Agency
Norms Record Remarks

- M S C
8 9 D* ** 10. 11

As per Approved Visual QAP : SGEPL/QA/PF/F- Final Inspection IS 2500-1 :2000.,

13 Report √ P W W Special Inspection level 4 AQL - 2.5
(Annexure 01)

1 no/ rating /day with sun simulator

calibration by reference module
before testing of manufactured
Final Inspection module
IEC 61215 / Calibration certificate √ P W W
Report

Approved Datasheet Final Inspection P W W

Report √

Sampling as per S2 and

No arcing, No dielectric failure Final Inspection √ P W W AQL 1.5 as per IS 2500-
Report 1 :2000

Measure insulation x the area of module > Final

40MΩ.m² Inspection Report √ P W W

IEC 61215 Final Inspection P W W

Report √

Final Inspection Applicable for >2MW, Internal

IEC 61215 Report √ P W W Report to be considered for <2MW

IEC 61215 Final Inspection P W W

Report √

Approved : EL QAP : SGEPL/QA/PF/F- 32 Final Inspection Sampling as per S2 and AQL 1.5 as
(Annexure 02) Report per IS 2500-
√ P W W 1 :2000.