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Air Plasma Arc


Cutting Machine
lgk-80/100/120/160/200

instruction manual
(Please read this manual carefully before use to facilitate the correct
use)
1 〉 Users to buy our products, carefully fill out the "warranty
card", and stamped with the official seal of the unit o Please send 〈]〉
ear off the Wo Hao Hook not a few invoices copied 〈 Niu sent back to the
company's after-sales Burgundy service sound 〖 , can also be entrusted to
the elbow of the purchase of the unit sold by the unit on behalf of the
mail o 〈 二 〉 联 sent to stay in the local dealer 〈 Maintenance
station 〉 for registration procedures, no dealer No dealer service
station area, please send 〈]〉, 〈 二 〉 联 ]and send back to the
company's after-sales service station o Otherwise, no warranty,
but only to provide maintenance service o
(2) the company's products from the user to buy the day, within
one year of quality problems, (except for non-warranty parts), please
present the "warranty card" (the user to retain the joint) or a copy of the
purchase invoice with the company's dealers around the world
(maintenance station) contact, can be warranted under warranty o
If the user can not producethe"warrantycard"oracopyofthepurchaseinvoice,thecompany
willcalculatethewarrantyperiodaccordingtothefactorydate,thewarrantyperiodof]yearsIftheusercannot
presentthe"warrantycard" or a copy of the purchase invoice, the company
will calculate the warranty period according to the factory date,
the warranty period for] years o
(3) products beyond the warranty period, the local distributors
(service stations) are still responsible for after-sales service and
maintenance.
Repair work is subject to the Company's maintenance fees.
〈 4 〉 Where the user disassembles, transports, keeps
inappropriate or end according to the "manual" correct operation
caused by product damage or private alteration,"warranty card" and
no proof of purchase, the company will not warranty, but can
provide maintenance services, must be charged] fixed
maintenance fee o
Diao Ai Company Ding Dull stay and inch this argon-tuiming book 1 Liao change Wo Kakuo army to
shengmu again
table of contents view
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Rr. 3

Rr. 7

IV ヽ 8

i'

六ヽ 型号掘串U及悦明・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・. ・・・・・・・・・・
ー ]seven rr

eight rr
nine
rr
TEN R I G H T S

Eleven,
XII ヽ 20

ーShift
ZX7(ID Series Inverter Bow Melon Welding Power Supply C o n v e n i e n t
R u i D a n g Lamentation

Safe Operation Specifications


' Before use, please read this manual carefully and
use it correctly o
. These instructions are for the installation, operation, and
maintenance of this welding machine only o
. This model is subject to changes in function, structure, and
contents of the manual without prior notice.

' Give this manual or a copy of it to the


' welder operator o Installation, repair and
maintenance personnel should also follow this
manual o
_ Installation and maintenance should be carried out by
stand professional electricians O
for
' Electrical connections must be made after
} disconnecting the power switch from the distribution
interest
rate. box.
' The welding machine should be placed as horizontally
as possible and tilted at an angle of not more than 10°.
Even fatal! Welding can cause fire or
explosion!
. Welding spatter may ignite
. Do not touch exposed nearby flammable materials o
conductive parts o Flammable materials should be
kept at a distance of 10 meters
from the welding site o
. Do not allow splashes to fall on
Used to indicate that the clothing or body o
Welding in-law dust is Arc light can damage eyes and
reference is a precaution o Used
harmful to healtho skin o
to indicate thatwith
. No juggling thesucking
reference
in fumes is a . Strong arcs of light can damage the
and dust from welding. eyes o
. Clean the oil from the workpiece
Page . Ultraviolet rays from the electric arc
o can damage the skin and eyes, so
. Maintain air circulation at2the please wear proper labor
welding site o protection clothing when
special precaution o

Page
2
Safety Precautions `

Umbrella General Safety Notes


Seanu must observe the precautions stipulated in this manual,
otherwise, accidents may occur.
~ The construction of the input source, the installation of the
playground, and the use of high pressure, etc., s h o u l d
b e carried out in accordance with the guidelines and
regulations of the relevant eco-star.
~ The beauty Pleiades do not swim into the cuts made in this venue.
The following is a summary of the main points of the report. We
recommend that you install, repair, and use the cutting machine.
~ $$§4%$W%Mflfifi$fi3%flfl%fififi§ (WEEK Heating ヽPipe
Uncooling, etc.). If the floor is uneven' Take care to prevent the
cutter from tipping over.

Umbrella Prevents poisoning or burns from t o u c h i n g the


umbrella
T h e cutting elbow of the cutter must not touch the
exposed metal parts of the cutter.
. ifififiikEFL/akafifiiflfle fields fields fields figures fields fim
fields.
Qing Qing this Tun Xuan people shell with a prescribed
cross-section of copper searching practice will cutter into the
Tuen Yuan ' Fan married folding set must not be broken.
~ In a humid, restrictive environment, you'll have to do this. To
3rd
shift
protect the body and the mother's body, we must marry.
~ Make this elbow at high altitude' clear to use it safely.
~ No need to elbow' Ching Mei to enter Tuen Yuen.
Umbrella Avoid cutting Hata-hata and the danger to the
human body.
~ Clearly use the prescribed exhaust gas. Avoid accidents such
as poisoning and asphyxiation.
If you do this at the bottom of the container, the harmful
atmosphere will cause suffocation in the surrounding area.
Pay special attention to the ventilation of the container.

Umbrella Avoiding the hazards to human health caused by the


cutting arc light ヽTunneling and slagging.

3rd
shift
. Wear protective eyewear with adequate shading o Arc light
can cause eye inflammation o
. Use protective equipment such as leather cutting gloves, long-
sleeved clothing, hats, foot protectors, aprons, etc., t o
prevent burns and scalds from arcs, splashes, and slag.

Woo Preventing accidents such as fires and explosions


' No combustible materials should be placed in the cutting area, as
splashes and hot seams can cause fires. o
. Cutting cables should be connected to the base material
tightly Otherwise, it will heat up and cause a
fire.
(ah) ...and...and...and...and... i菖…穸〕在可火然′性气〈本中七刀害U或在盛有可丈然′性牛
勿质白勺容器上切害卧, 否则
Can cause an explosion o
. You should have a fire extinguisher on hand, just in case.

clusters Prevent injuries from rotating moving parts


. Keep fingers, hair, clothes, etc. away from rotating parts such as
the cooling fan o
Woo Preventing cutter injuries in sports
. When lifting and moving the cutter with a forklift or crane,
personnel should not be underneath the cutter or in front of
the movement to prevent injuries from falling on the cutter.
o

Page4
. The rigging should be able to withstand sufficient tension during
lifting and should not break o The angle of the rigging at the hook
should not be
Greater than 30° o
Witch EMC Considerations
. Overview II Welding can cause electromagnetic interference o
The dryness of arc welding equipment can be improved by proper
installation and correct use.
Minimization of disturbing emissions o
The products described in this manual are classified as Class
A equipment (for use in all areas except residential areas
supplied by the public low-voltage power system).

Page4
WARNING: A. The fleas are not applicable to residential
units supplied by the public housing system. Due to the
radiation hazard, it is only compatible with the magnetic
field of the public housing system in these areas.
‧ Badlands Estimated Timor
Before installing the arc welding service, the potential magnetic
resistance of Tuen Mun in the surrounding environment should be
assessed by the following considerations.
(1) There are other facilities above, below and around the arc
welder for the control of the reed, the signal and the money.
(2) (a) To broadcast, shoot and receive fleas.
(3) Computer and other control devices.
(4) There are high-security fleas, such as the anti-pollution flea.
(5) Considering the health of the staff who work with them,
such as those who wear hearing aids and those who have
pacemakers.
(6) Fleas for calibration or bolus testing.
(7) Be aware of the resistance of other servicing devices on
the premises. Make sure that other servicing devices on the
premises are compatible, as additional safeguards may be
required.
(8) Bursting welding or other elbows of living clouds of force with
the same o
When you consider that the boundary of a building is determined by the building's
architectural design, you may consider that the boundary of the building may

Page
5
extend beyond the boundaries of the building.
‧ Ways to minimize precarious shooting
(1) Utility supply system
If interference occurs, additional precautionary measures
should be taken, such as connecting filters to the public supply
system. o For fixed installation of arc welders, it is important to
consider the shielding of the supply system.

Page
5
or other equivalent method of shielding o Shielding should be
electrically continuous o Shielding should also be connected to
the welding power supply enclosure to ensure good electrical
contact between them o
(2) Maintenance of arc welding equipment
Arc welding equipment should not be modified in any way and
should be adjusted and maintained in accordance with the
manufacturer's recommendations, particularly with regard to the
spark gap between the arc s t a r t e r and arc stabilizer. Spark gaps
in arc initiating and stabilizing devices
(3) Welding cables
Welding cables should be as short as possible and routed close to each
other, close to or on the ground. o
(4) Equipotential lap connection
Be sure to observe the connection of all metal objects in the
environment. The connection of metal objects to the workpiece
increases the risk of work hazards, and the operator may be
struck if he/she comes into contact with these metal objects and
the electrodes at the same time.
(5) Grounding of workpiece
For reasons of electrical safety and the location and size of the
workpiece, the workpiece may not be grounded, e.g. on the hull of a
ship or on a steel frame of a building. o Connection of the
workpiece to ground sometimes reduces the emission, but not
always. o It is therefore important to prevent an increased risk of

Page
6
electrocution for the user or damage to other electrical
equipment due to grounding of the workpiece. o If necessary, the
workpiece should be connected directly to the ground. o However, in
some countries a direct grounding is not permitted, and this can
only be achieved by selecting the appropriate capacitor
according to the regulations of the country. o The capacitance of
the workpiece must be determined according to the
requirements of the country. This can only be achieved by
selecting the appropriate capacitor according to the regulations
of the country in question.
(6) Shielding
Selective shielding of surrounding equipment and other cables
c a n reduce electromagnetic interference o For special
applications, consider shielding the entire welding area o

Page
6
Overview \

LGK series of air plasma cutting machine is a metal processing equipment


designed and manufactured by adopting the advanced insulated grid
high power transistor IGBT and pulse width modulation (PWM) soft
switching technology at the end of the 20th century. i Ohio series of air
plasma cutting machine is able to cut all kinds of metal wood, especially suitable for
cutting fire, which can be used to cut high alloy reeds and non-ferrous metals. Cutting white
high alloy reeds and non-ferrous metals o This series of cutting machine has
the following features: -White spoon green competition in the future of the temple 's "life and good women's
cloud state of the temple ^ "life, with high-frequency arc function, features are as
follows.
Folding Highly
concentrated arc energy, good stability,
strong cutting power. Cutting
speed is fast (3 to 5 times faster than gas
cutting) A 5 times〉o
Stacking Low cutting costs o
Stacked Narrow, clean, neat, nearly
vertical cuts o Stacking Low
workpiece distortion
Folding
Continuously adjustable
cutting current
Easy arc initiation
Stacking Very easy to operate o
Stacking Light weight, small size, easy to move o
Stack Bureau efficiency, high power factor, is a
kind of high efficiency energy saving
equipment. Low noise, strong adaptability
Stacking Self-locking and non-self-locking functions Adapt to
the different requirements of short and long cutting seams,
which can reduce t h e labor intensity of workers.
Stacking The series of air plasma cutting machines are
manufactured in compliance with the standard
GB15579.1_2013 Arc Welding Equipment Part I: Welding Power
Sourceo
1. installation environment
(1) It should be placed in a room without direct sunlight,
protected from rain, low humidity and dust, and the
surrounding air temperature ranges from -10℃ to +40℃.

(2) Ground slopes should not exceed 15。 .


(3) The cutting station should be free of drafts, and if so, should be
shielded.
(4) Keep the cutter at least 20cm from the wall and 10cm

between cutters.

(5) When water-cooled cutting is used, take care to prevent


freezing.
2. Supply Voltage Quality
(1) The waveform should be a standard sine wave with an RMS
value of 380V at 10% and a frequency of 50Hz/60Hz.

(2) The three-phase voltage is unbalanced by three 5 percent.

3. Power Input

Cutting LGK-80 LGK-100 LGK-120


machine
model
Input Power 3-phase AC380V 10% Volt/50Hz/60Hz

Rated 33.6KVA 35.2KVA 35.2KVA


interru
capacity 60 A 63 A 63 A
pter
rated
current
Input 6 p.m.
side 16 25
2 2
A mm
25 hours
Outpu
4 6 ra
2 2

t side ra
d. d.
no.
groundi no.
(ele 10 10
4 ra
8 4 ra
8 2 4 mm2
2
ng wire
ctric d. d.
Note:
) Fuse and circuit breaker
no.capacities in the
no.above table are for
10 10
cabl only.
reference 8 8

Page 8
4. No, no, no, no.
This cutting machine is small in size, light in weight, easy to
move, and can be used by workers. If it can be secured in a small
cell, it will be more convenient to move it. The location of the
cutting machine is as long as the ground is flat.
The LGK-XXX Nanocutting Machine is connected to the external
tundish as shown in the area 1.

圏 (ー)

The maximum working pressure of the supporting air


compressor is 0.8Mpa, and the broadcasting flow rate is 250L/min.
Connect the pressure source to the air nozzle of the air filter.
Upgrade the air compressor so that it can operate at the same time as
the air filter.
"Pressurize to the desired pressure. Close the rear panel and Kayasumi
will be on the top of the panel.

9th
shift
Principles `

The principle of the LGK series is shown in the area 2.

Rectifier
Filter Down

(2)
This cutting machine adopts ーGBT medium frequency inverter
technology, industrial frequency three-phase 380V source
input, Xuanjie rectifier and then sent to the inverter by the
ー G B T and other devices 変変器変力中頻交流, meal medium
frequency transformer isolation, medium frequency rectifier
rectifier filtering and then output a suitable for the cutting of
the Xuanliu Tun. This process improves the cutting
capacity of the machine, reduces the size and weight of
the transformer and the r e a c t o r , and increases the overall
utilization rate of the machine.
The control of the tuning paths emphasizes the control of the
whole machine, making the cutting tuning sources have a vertical
land drop.
The output signal is inputted into the control circuit and output
current is amplified by the reverse current circuit. The fixed
circuit inputs the fixed signal and outputs the current; the
countermeasure circuit amplifies the output current to obtain
the required countermeasure signal; the PWM circuit
compares the fixed signal with the countermeasure signal
to determine the width of the PWM; and the torque control circuit
amplifies the power to control the PWM; t h e protection circuit
protects the circuit in case of undervoltage, undercurrent, and
underheat, and ensures that the GBT can be operated properly. To
protect the GBT from undercurrent,
undervoltage and underheat, the GBT
can work. The cutting machine adopts reasonable return sequence
control, which can realize the procedures of early air delivery, high-
frequency arc starting, cutting, and lagging beauty, etc. The
cutting machine adopts reasonable return sequence control, which
can realize the procedures of early air delivery, high-frequency arc
starting, cutting, and lagging beauty.
The output characteristics of LGK Soryu Aerial Isotronic Cutting

Machine are shown in the following table.


L "':/è:u fi: "s:net 4so.

@ (4)
Operational use of Yuemin `
1. Functionality
1.1 Cutting machine front panel
The front panel of the LGK-XXX cutter is shown in Section 5.

(ー) Self-Locking / Non-Self-Locking Crane Replacement


W h e n the handle is not in the self-locking position, press
the gun to cut normally and stop cutting when the gun is
loosened to cut short seams; when the handle is in the self-
locking position, press the gun t o start the arc successfully and
cut normally' When the gun is loosened to cut again, the cutting
stops and the cutting is done.
(2) The work indicator light indicates whether the cutter is connected
to the input source.
(3) stationery schedule
(4) Body Indicator: Indicates whether the cutter check body is on or
off.
(5) The check indicator light indicates whether the temperature inside
the cutter is high or not. When the light is on, the machine stops
working.
(6) Tunliu Dry Fang Spinning Steel: Cutting the size of the tunliu
Sprint
er
Shift
with a thousand dry fangs.
(7) The output clamps are connected to the workpiece to be cut
through the Tsuji output clamps.
(8) Crane Arc Catch Column: Crane Arc Catch Column for Non-
Contact Cutting Guns. (LGK_60 Cutting Machine)
(9) Cutting Machine Catch Loss‥Catch Loss of Cutting Gun Catch Loss.

Sprint
er
Shift
1.2 Cutting machine rear panel
The rear panel of the cutter is shown in Figure 6. o

(6)
(1) Automatic
air switches
The main purpose of the switch is to automatically cut off the power in case of
overloading or accidental overloading of the wood, in order to protect
In general, this switch should be turned up to the ON position.
Whenever
possible, use the power switch on the switchboard(cabinet) to start and stop
the cutting machine, and do not use this switch a s a power switch.
(2) Power supply carts: three main general purpose power supply lines are
connected to the 380V/ 50HZ power supply.
(3) Nameplate Pei: calibration of the basic parameters of the welding machine
Page
13
o
〈 4 〉 F a n 2 cools the heat generating devices inside the machine o
(5) Air inlet nozzle 2 is connected to the pressure reducing valve via an
air hose and w o r k s with the pressure reducing valve to reduce
pressure and filter out air.

Page
13
Moisture action.
(6) grounding bolt
To ensure personal safety and normal use of the cutter,
g r o u n d t h e bolt with a grounding strap or ground the
grounding strap in the input housing.
(7) Anti-corrosion Starling
(8) Input Tunnel Mirror Fixtures
(9) The control unit is connected to the control unit of the cutter gun.
2. operating procedure
2.1 After installing the correct axial flow machine, the The
operating lamp lights up and the axial flow machine is in
operation.
2.2 Press K1 on the front panel to the "pin" position.
"OKAYASHIMITSU" in the machine is pre-circulated with a
"split shaft". to remove condensation from the
gun. The hole is empty.
" T h e pressure gauge indicates 0.45 MPa. Then turn K1 to the "CUT"
position.
2.3 LGK 1 63 cutting machine adopts contact cutting gun. The
cutting process i s t o touch the nozzle of the cutting gun to
the workpiece first, and then press the gun control to start the
arc.
LGK A ー00, 120 cutting machine adopts non-contact cutting
gun. The "traveling cutting elbow" turns to raise the cutting gun
nozzle 3~5mm above the workpiece to start the arc, and the
Femal
e shift
cutting elbow cannot touch the workpiece with the nozzle.
2.4 一般厘在工件的辺塚姓升始切割' 亦可在工件的任意点升始切
"but the elbow cuts the tip of the receiver to one side. "so as to blow
on the burnished metal. to form the initial cut.
DO

2.5 During the cutting process, the cutting cartridge will always
move at the same speed.
2.6 Stop cutting and wait for a few days before moving the
cutter to a new location.
Otherwise, the workpiece may be damaged. Otherwise, the workpiece
may be damaged.

Femal
e shift
Utilization of the WANGYI \

1. During the cutting process, if you find abnormal cutting seam,


broken arc, difficult to start the arc, etc., you should check the
nozzle, electrode and other wear parts. o Too much loss
should be replaced in time. o
2. When assembling electrodes, gas screens, nozzles and nozzle
covers, care should be taken to ensure that they are assembled
coaxially and that the nozzle cover must be
Compression of the slurpee
3. Do not move the torch too fast when cutting to avoid burning
the nozzle by not cutting through the workpiece and causing
the arc flame to flow back. o Avoid slow cutting speeds that
will affect the cut quality. o
4. During the cutting process, the air compressor pressure should be
kept within the range of 0.6 to 0.8 MPa.
Stagnant water in the filter should be drained o
5. The machine is equipped with under-voltage protection. o The
cutter will not work when the voltage on the grid is too low. o The
cutter will not work when the voltage on the grid is too low.
6. The machine is equipped with overheat protection. o When the
temperature inside the machine is too high, the cutter will not
work. o The protection indicator on the front panel will light
up. o The cutter will not work when the temperature inside the
machine is too high.
Maintenance \

Regular maintenance and servicing is necessary to ensure that


the machine works safely and efficiently. When servicing the
internal circuits or external connectors, always turn off the switch
on the switchboard before operating the machine, and when
servicing the internal circuits, wait five minutes after disconnecting
the power supply to allow the voltage inside the machine to decay
to a safe level.
1. Daily inspection
1〉Check whether the switch and knob action is flexible and
correctly in place.
2) Whether the cooling fan rotation is normal.
3〉With or without abnormal vibration, whistling, odor or air
leakage.
4〉Whether each electrical connector is loose and abnormal
heat;.
5〉Whether the cable sheath is damaged, whether the insulation is
damaged o
2. Monthly inspections (at intervals of 1 to 2 months)
1) Cleaning can be done by removing dust and dirt with dry
compressed air, especially on inductors, transformers and power
electronic modules and heat sinks.
2) Check the electrics for signs of rust and remove the rust in time.
Spot, tighten loose screws to maintain good metal-to-metal contact.
3) Check that the ground wire is making good contact o
3. Annual inspection
1) If it is less than 1MQ, the insulation is considered damaged and
needs to be replaced or strengthened.
2) Replace damaged parts, if any
Fault bolting `

Cutting machine malfunctions' will be connected to the


shadow carcass Huang catch the amount of food and dare fruit,
from the thousands of shadow carcass Huang catch dare fruit of
the cause of the responsibility of the many ' 戸斤以匝不良据突績示 ^ "青)兄力口以半U
断 禾 口 栓 澳 止 Take the appropriate measures. The following table is for
reference. The repair of the fault is carried out by the repairer of
the relevant kitchen to avoid personal accidents, and when your
company does not have a repairer, you s h o u l d consult with
the main office of the store or the company.
1. Main technical parameters

LGK-80 LGK-100 LGK-120


\\\
2-phase 380± 2-phase 380± Three-phase
Supply voltage CV)
10%/50Hz 10%/50Hz 380±
10%/50Hz
Rated input 14.6 24.6
34
current CA)
Output Current
30-80 30-100 30-120
Adjustment
Range
(A)
No-load voltage 300 300 300
CV)
Rated load voltage 104 120 129
CV)
Rated Load 60% 60% 60%
Sustainability
Cutting Gun 0.45 0.45 0.45
Air Pressure
(Ba)
Matching Cutting P-80 P-80 P-80
Gun
Cutting gas flow 250 250 250
rate CL/min)
Maximum 15 30 35
cutting thickness
of carbon steel
(mm)
Optimum cutting 1-10 1-25 1-30
thickness of
carbon steel
(mm)
560 x 260 x 600 x 300 x 600 x 300 x
Volume (mm)
480 560 560

Weight (kg) 24.5 31. 5 32

Page 18
2. LGK_63, 100, 120 Main Tunneling Principles

page
Attachment A}
Each‥NoteIf
: the cutter appears to be clear of the poison of its official faults,
this person will be able to repair it.

`Ng` Cause } Measures


Cutting machine ①Bolting
'redundancy
d
e
w
o
v
I
Banshee`
not '
, preordination
Chatunyuan
The main control
after the lights ②Mach(2ine A-guarntesi)alDefilementtube board of the
②People's
ー ③ cut off computer and
Shichijo machine
'
u
s
y
a
K the ヽMain
control board are
doesn'twork. intact
③ Chia-Shallow ^
^^^
High temperature ①Use the machine
'
2
"one" radical in
after dickey.
Chinese , inside the machine
characters ② 継継屯器塚 ② Replacement
revise
(Kangxi radical
1)
The first
one is a
new one.
Top 'Lamps
' ' ' CD Replacement *
① Tuen ②Bolting the
Magaoka Clothing
3 Togarashi' sBody ② Clogged ③ Replacement
airway (4) When the
mundane ③ KーLiters of Beauty pressure is
Cup 200th lowered by the
pressure hole
④ Output voltage of
shift rotary boiler, the
the diaphragm well is loosened

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