TM10145 - 310J Backhoe Loader (S.N.

—159759)
First Speed Clutch Disassemble and Assemble

First Speed Clutch Disassemble and Assemble

1.
TX1021965-UN: Seal Ring Remove
LEGEND:
 1 - Seal Ring

Remove seal ring (1).

2.
TX1021966-UN: Disk Carrier Remove
TX1021967-UN: Bearing, Thrust Washers and Needle Bearing Remove
LEGEND:

2 - Disk Carrier
3 - Bearing
4 - Thrust Washer (beveled) (3.5 mm) (0.14 in.)
5 - Needle Bearing
6 - Thrust Washer (1 mm) (0.04 in.)

Remove bearing (3).

3. Remove thrust washers (4 and 6) and needle bearing (5).

4. Remove disk carrier (2).

5.
TX1021968-UN: First Speed Clutch
LEGEND:

7 - Needle Bearing (2 used)

 Remove needle bearings (7).

6.
TX1021969-UN: Needle Bearing and Thrust Washer Remove
LEGEND:

8 - Thrust Washer (1 mm) (0.04 in.)

9 - Needle Bearing
10 - Thrust Washer (beveled) (3.5 mm) (0.14 in.)
 Remove thrust washers (8 and 10) and needle bearing (9).

7.
TX1021970-UN: Snap Ring Remove
LEGEND:

11 - Snap Ring

Remove snap ring (11).

8.
TX1021971-UN: Bevel Spring, Disk and Plate, and End Plate Remove
LEGEND:

12 - End Plate
13 - Disk and Plate Assembly
14 - Bevel Spring

Remove end plate (12).

 9. Remove disk and plate assembly (13).

10. NOTE:

Pay attention to how bevel spring was assembled.

Remove bevel spring (14).

11.
TX1021972-UN: Snap Ring Remove
 LEGEND:

15 - Snap Ring (2 used)

Press compression spring using JDG10510 Assembly Aid to remove snap rings (15).

12.
TX1021973-UN: Retainer and Compression Spring Remove
LEGEND:
 16 - Retainer
17 - Compression Spring

Remove retainer (16) and compression spring (17).

13.
TX1021974-UN: Piston Remove
LEGEND:
 18 - Oil Passage
19 - Piston

Remove piston (19) by using compressed air through oil passage (18).

14.
TX1021975-UN: Piston O-Ring Remove
LEGEND:

19 - Piston
 20 - O-Ring
21 - O-Ring

Remove O-rings (20 and 21).

15.
TX1021976-UN: Seal Ring and Bearing Remove
LEGEND:

22 - Seal Ring
 23 - Bearing

Remove seal ring (22).

16. Remove bearing (23).

17. IMPORTANT:

Gear, drum, and shaft are serviced as an assembly. Do not take apart or damage will occur.
 TX1021977-UN: Parts Not Serviced Separately
LEGEND:

24 - Gear
25 - Drum
26 - Shaft

Check all oil passages with compressed air.

18. Replace parts as necessary.

19.
19.
TX1021976-UN: Seal Ring and Bearing Install
LEGEND:

22 - Seal Ring
23 - Bearing

Heat bearing to specification.

Item Measurement Specification

 Bearing Temperature 120°C
248°F

20. Install bearing (23).

21. Install seal ring (22).

22.
TX1021975-UN: Piston O-Ring Install
 LEGEND:

19 - Piston
20 - O-Ring
21 - O-Ring

Install O-rings (20 and 21).

23.
TX1021978-UN: Piston Install
 Install piston using JDG10510 Assembly Aid.

24.
TX1021979-UN: Bevel Spring Install
 TX1021980-UN: Cross Section of First Speed Clutch
LEGEND:

14 - Bevel Spring
17 - Compression Spring
19 - Piston
26 - Input Shaft

Install bevel spring (14).

25.
25.
TX1021981-UN: Plate and Disk Install
LEGEND:

27 - Disk
28 - Plate

Starting with a plate, alternately install plates (28) and disks (27).

26.
26.
TX1021982-UN: Snap Ring and End Plate Install
LEGEND:

11 - Snap Ring
12 - End Plate

Install end plate (12) with flat side down on disks and plate.

27. Install snap ring (25).

28. Check end plate clearance:

a.
TX1021984-UN: End Plate Clearance Measurement
LEGEND:

12 - End Plate

Apply 20 N (4.5 lb) of pressure to end plate (12) and set dial indicator to zero.

Item Measurement Specification

Applied To Clutch End Plate Force 20 N

4.5 lb.

b.
b.
TX1021986-UN: End Plate Clearance Measurement
Using screwdrivers, pry up on end plate and read the disk clearance.

c. Determine correct thickness of snap ring to be used to obtain this specification.

Item Measurement Specification

First Speed Clutch Distance 2.0—2.3 mm

0.079—0.118 in.

NOTE:
TX1021982-UN: Snap Ring and End Plate Install
LEGEND:

11 - Snap Ring
12 - End Plate

Snap ring (11) is available in the following thicknesses:

Item Measurement Specification

End Plate Snap Ring Thickness 2.0 mm

0.079 in.
2.25 mm
0.089 in.
2.5 mm
0.098 in.
2.75 mm
0.108 in.
3.0 mm
0.118 in.
 3.25 mm
0.128 in.
3.5 mm
0.157 in.

29. IMPORTANT:

If beveled thrust washer is installed with bevel side toward needle bearing, internal transmission damage
will occur. Install flat surface of thrust washer facing needle bearings.
 TX1021969-UN: Needle Bearing and Thrust Washers Install
LEGEND:

8 - Thrust Washer (1 mm) (0.04 in.)

9 - Needle Bearing
10 - Thrust Washer (beveled) (3.5 mm) (0.14 in.)

Install thick 3.5 mm (0.14 in.) thrust washer (10) with beveled side facing toward snap ring of clutch pack.

30. Install needle bearing (9) and thin 1 mm (0.04 in.) thrust washer (8).

31.
31.
TX1021968-UN: First Speed Clutch
LEGEND:

7 - Needle Bearing (2 used)

Install needle bearings (7).

32.
32.
TX1061697-UN: Disk Carrier Install
TX1021967-UN: Bearing, Thrust Washers, and Needle Bearing Install
LEGEND:

2 - Disk Carrier
3 - Bearing
4 - Thrust Washer (beveled) (3.5 mm) (0.14 in.)
5 - Needle Bearing
6 - Thrust Washer (1 mm) (0.04 in.)

Install disk carrier (2) until contact is made.

33. IMPORTANT:

If beveled thrust washer is installed with bevel side toward needle bearing, internal transmission damage
will occur. Install flat surface of thrust washer facing needle bearings.

Install thin 1 mm (0.04 in.) thrust washer (6) and needle bearing (5).

34. Install thick 3.5 mm (0.14 in.) thrust washer (4) with beveled side facing toward bearing (3).

35. Heat bearing to specification.

Item Measurement Specification

Bearing Temperature 120°C

248°F

36. Install bearing (3).

37.
TX1061698-UN: Seal Ring Install
LEGEND:

1 - Seal Ring
29 - Oil Passage

Install seal ring (1).

38. Check closing and opening of clutch by use of compressed air through oil passage (29).

JH38101,0000399-19-
20110317