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Controller for Electric Actuators

ECG Series

INSTRUCTION MANUAL
INSTRUCTION
SM-A27751-A/3 MANUAL

MSV-484083

• Be sure to read this instruction manual before using the product.


• Pay especially close attention to the safety-related information contained within.
• Keep this instruction manual in a safe place so that it is readily available when needed.

CKD Corporation
SM-A27751-A/3 PREFACE

PREFACE
Thank you for purchasing this CKD “ECG” controller for electric actuators.
This Instruction Manual contains basic matters such as installation and usage instructions in order to
ensure optimal performance of the product. Please read this Instruction Manual thoroughly and use the
product properly.
Keep this Instruction Manual in a safe place and be careful not to lose it.

Product specifications and appearances presented in this Instruction Manual are subject to change
without notice.

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SM-A27751-A/3 SAFETY INFORMATION

SAFETY INFORMATION
When designing and manufacturing equipment using this product, you are obligated to manufacture
safe equipment. Therefore, confirm that the safety of the equipment's mechanisms and the system that
runs the electrical controls can be ensured.

It is important to select, use, handle and maintain CKD products appropriately to ensure their safe
usage.
Be sure to observe the warnings and precautions listed in this instruction manual to ensure equipment
safety.

This product is equipped with various safety measures. Even so, mishandling could cause an accident.
To prevent such an accident from occurring...
Make sure that you read this instruction manual thoroughly and understand its
content before use.

There are three levels of precautions to indicate the level and potential for danger or damage:
“DANGER,” “WARNING,” and “CAUTION.”

Mishandling could likely cause death or serious injury.


DANGER
Mishandling could cause death or serious injury.
WARNING
Mishandling could cause injury or physical damage.
CAUTION

Note that some items indicated with “CAUTION” may lead to serious results depending on the
conditions.
All items contain important information and must be observed.

The following icon is used to indicate other general precautions and usage hints.

Indicates a general precaution or usage hint.

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SM-A27751-A/3 SAFETY INFORMATION

Product precautions

DANGER
Do not use this product for the following applications.
• Medical devices involved in maintaining or managing human life or health
• Mechanisms or machines meant to transfer or transport people
• Important security parts in machines

WARNING
The product must be handled by the person who has sufficient knowledge and experience.
This product was designed and manufactured as equipment and parts for general industrial
machinery.
Use this product in accordance with specifications.
It cannot be used outside of product-specific specifications. Never modify or additionally process
the product.
Since this product is intended for use in general industrial machinery equipment and parts, it is not
applicable to be used outdoors or in the following conditions and environments.
(It will be applicable if you consult with our company at the time of its adoption and understand the
specifications of our company's product. However, even in such a case, take safety measures to
avoid danger in case of failure. )
• Use in equipment and applications that come into direct contact with nuclear power, railways,
aviation, ships, vehicles, medical equipment, beverages and food.
• Use in applications requiring safety, such as recreational equipment, emergency shut off
circuits, press machines, brake circuits, and safety measures.
• Use in applications that are expected to have a significant impact on people and property and
require special safety.
Never handle the product or remove the equipment until safety is confirmed.
• Check and maintain the machinery and equipment only after confirming that all systems
related to the product are safe. Turn off the power supply of the equipment and the
corresponding equipment to prevent a short circuit.
• Even when the operation is stopped, there may be a high-temperature part or a charging part.
Handle the product and remove the equipment carefully.
Regarding the safety related to the equipment design, observe the group standards, laws,
etc.

Disposal precautions

CAUTION
When disposing of the product, follow laws and regulations related to processing and
cleaning waste. Request a specialized waste processing vendor to dispose of waste.

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SM-A27751-A/3 CONTENTS

CONTENTS
PREFACE ........................................................................................................................... i
SAFETY INFORMATION .................................................................................................. ii
Product precautions ....................................................................................................... iii
Disposal precautions ..................................................................................................... iii
CONTENTS ...................................................................................................................... iv
1. PRODUCT OVERVIEW ............................................................................................. 1
1.1 System Overview ................................................................................................ 1
System Structure and Workflow (ECG-A Series) ......................................... 1
System Structure and Workflow (ECG-B Series)......................................... 3
1.2 Instruction Manuals Related to This Product ...................................................... 6
1.3 Names of Parts ................................................................................................... 7
1.4 Model Number Indication .................................................................................... 8
1.5 Specifications ...................................................................................................... 9
Basic specifications ...................................................................................... 9
1.6 Dimensions ........................................................................................................11
ECG-A (Parallel I/O specifications) .............................................................11
ECG-B (Parallel I/O specifications) ............................................................ 12
2. INSTALLATION ....................................................................................................... 13
2.1 Installation precautions ..................................................................................... 16
2.2 Unpacking ......................................................................................................... 16
2.3 Connection ........................................................................................................ 17
Power supply wiring ................................................................................... 18
Actuator wiring ............................................................................................ 21
I/O cable wiring ........................................................................................... 26
S Tools setting software wiring ................................................................... 33
3. USAGE..................................................................................................................... 34
3.1 Setting actuator information .............................................................................. 35
3.2 PARAMETERS DATA CONFIGURATION ........................................................ 36
Parameters List .......................................................................................... 36
Soft limit ...................................................................................................... 39
Zone output ................................................................................................ 40
Adjusting the gains ..................................................................................... 42
3.3 POINT DATA CONFIGURATION ...................................................................... 47
Positioning point ......................................................................................... 47
Point data list .............................................................................................. 48
Selecting the position specification method ............................................... 49
Selecting the operation method ................................................................. 50
Setting the position ..................................................................................... 51
Setting the positioning width ...................................................................... 52
Setting the speed ....................................................................................... 53
Setting the acceleration .............................................................................. 56
Setting the deceleration.............................................................................. 56
Selecting the acceleration/deceleration method ........................................ 57
Selecting the stop method .......................................................................... 57
Selecting the rotation direction ................................................................... 58
Setting the gain magnification .................................................................... 59
Setting the point zone................................................................................. 59
Setting the pressing rate ............................................................................ 60
Setting the pressing speed ......................................................................... 61
Setting the pressing distance ..................................................................... 61

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SM-A27751-A/3 CONTENTS

3.4 OPERATION ..................................................................................................... 62


Emergency stop and release ..................................................................... 62
Force brake release ................................................................................... 63
Servo ON/OFF............................................................................................ 64
From power-on to home position return ..................................................... 65
Home position return operation .................................................................. 66
Positioning operation .................................................................................. 76
Other output signals ................................................................................... 87
Pressing operation ..................................................................................... 88
Operation when a new operation signal is input during operation ............. 90
Stop signal input ......................................................................................... 91
Holding operation after travel complete ..................................................... 92
4. Maintenance and inspection ................................................................................. 93
5. Troubleshooting ..................................................................................................... 94
5.1 Alarm Indications and Countermeasures ......................................................... 94
5.2 What to Check when Trouble Occurs ............................................................... 97
5.3 Problems, Causes, and Solutions .................................................................... 98
6. PRODUCT COMPLIANCE .................................................................................... 100
6.1 EU Directives/European standards ................................................................ 100
6.2 Precautions when used in Europe (EU) ......................................................... 100
Suitable actuators ..................................................................................... 100
Working environment ............................................................................... 100
System structures ..................................................................................... 101
7. WARRANTY PROVISIONS ................................................................................... 104
7.1 Warranty Conditions ....................................................................................... 104
7.2 Warranty Period .............................................................................................. 104

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SM-A27751-A/3 1. PRODUCT OVERVIEW

1. PRODUCT OVERVIEW
1.1 System Overview
Check “1.1.1 System Structure and Workflow (ECG-A Series)” if you have purchased the ECG-A Series
and “1.1.2 System Structure and Workflow (ECG-B Series)” if you have purchased the ECG-B Series.

System Structure and Workflow (ECG-A Series)

◼ System structure

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SM-A27751-A/3 1. PRODUCT OVERVIEW

System components that can be purchased from CKD are listed below.

Component Product name/Model no.

This product Controller ECG-A Series

Power supply connector DFMC 1,5/ 3-STF-3,5 (PHOENIX CONTACT)


Accessories
I/O cable EA-CBLNP2- *

Actuator EBS-G/EBR-G Series

Motor cable EA-CBLM2- * Note1

Sold separately Encoder cable EA-CBLE2- * Note1

24 VDC power supply EA-PWR-KHNA240F-24

Noise filter AX-NSF-NF2015A-OD

Provided for free PC setting software S-Tools


Note 1: For the P4 Series, the motor cable model No. is "EA-CBLM3-*" and the encoder cable model No. is "EA-CBLE3-*".

To use this product as a product conforming to the European standards, refer to “6 PRODUCT
COMPLIANCE” and follow the instructions.

◼ Workflow

Follow the steps below to wire and set the controller so that it can be operated from the PLC.

1 Unpacking
Take the product out of the box. Refer to “2.2 Unpacking” for more information.
2 Wiring the power supply
Wire the power supply for the controller. Refer to “2.3.1 Power supply wiring” for more information.
3 Wiring the actuator
Connect the controller and the actuator. Refer to “2.3.2 Actuator wiring” for more information.
4 Wiring I/O cable
Wire the controller and the PLC. Refer to “2.3.3 I/O cable wiring” for more information.
5 Wiring S-Tools
Connect the controller and the PC. Refer to “2.3.4 S Tools setting software wiring” for more
information.
6 Setting parameters and point data
Determine the controller setting. Refer to “3.2 PARAMETERS DATA CONFIGURATION” and “3.3
POINT DATA CONFIGURATION” for more information.
7 Operation
Operate the actuator using the PLC. Refer to “3.4 OPERATION” for more information.

• The work in steps 3 to 6 are not placed in order: adjust the order according to your
requirement.
• When using a parallel I/O controller, use S-Tools for setting parameters and point data,
because they cannot be set from a PLC.

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SM-A27751-A/3 1. PRODUCT OVERVIEW

System Structure and Workflow (ECG-B Series)

◼ System structure

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SM-A27751-A/3 1. PRODUCT OVERVIEW

System components that can be purchased from CKD are listed below.

Component Product name/Model no.

This product Controller ECG-B Series

Power supply connector DFMC 1,5/ 3-STF-3,5 (PHOENIX CONTACT)


Accessories
I/O cable EA-CBLNP2-*

Actuator FLSH-G/FLCR-G/FGRC-G Series

Motor and encoder relay cable EA-CBLME2-*

Sold separately 24 VDC power supply EA-PWR-KHNA240F-24

Surge protector AX-NSF-RAV-781BXZ-4

Noise filter AX-NSF-NF2015A-OD

Provided for free PC setting software S-Tools

To use this product as a product conforming to the European standards, refer to “6 PRODUCT
COMPLIANCE” and follow the instructions.

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SM-A27751-A/3 1. PRODUCT OVERVIEW

◼ Workflow

CAUTION
Set actuator information corresponding to the actuator connected to the controller.
Setting incorrect information may cause the actuator to make unexpected actions, resulting in
injury to people nearby or damage to the actuator.

Follow the steps below to wire and set the controller so that it can be operated from the PLC.

1 Unpacking
Take the product out of the box. Refer to “2.2 Unpacking” for more information.
2 Wiring the power supply
Wire the power supply for the controller. Refer to “2.3.1 Power supply wiring” for more information.
3 Wiring the actuator
Connect the controller and the actuator. Refer to “2.3.2 Actuator wiring” for more information.
4 Wiring I/O cable
Wire the controller and the PLC. Refer to “2.3.3 I/O cable wiring“ for more information.
5 Wiring S-Tools
Connect the controller and the PC. Refer to “2.3.4 S Tools setting software wiring“ for more
information.
6 Setting actuator information
Set the information of the actuator connected to the controller. Refer to “3.1 Setting actuator
information” for more information.
7 Setting parameters and point data
Determine the controller setting. Refer to “3.2 PARAMETERS DATA CONFIGURATION” and “3.3
POINT DATA CONFIGURATION” for more information.
8 Operation
Operate the actuator using the PLC. Refer to “3.4 OPERATION” for more information.

• The work in steps 3 to 7 are not placed in order: adjust the order according to your
requirement. However, “set the actuator information” before “setting the parameter and point
data.”
• Use S-Tools, setting software, for setting the actuator information.
• When using a parallel I/O controller, use S-Tools for setting parameters and point data,
because they cannot be set from a PLC.

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SM-A27751-A/3 1. PRODUCT OVERVIEW

1.2 Instruction Manuals Related to This Product


The table below lists instruction manuals of actuators, interfaces and setting software related to this
product.

Items Part name No.


Electric Actuator
EBS-G series (slider type) SM-A28054
EBR-G series (rod type with built in guide)
Electric Actuator
SM-A40839
Actuator FLSH-G Series
Electric Actuator
SM-A40842
FLCR-G Series
Electric Actuator
SM-A40845
FGRC-G Series
Controller for Electric Actuators
SM-A40831
ECG series IO-Link specifications
Controller for Electric Actuators
SM-A27752
ECG series CC Link specifications
Interface specifications Note 1
Controller for Electric Actuators
SM-A40832
ECG series EtherCAT specifications
Controller for Electric Actuators
SM-A40833
ECG series EtherNet/IP specifications
PC Setting Software for Electric Actuators
Setting software SM-A11147
S-Tools
Note 1: When using a controller whose interface specifications are not parallel I/O specifications, refer to the instruction manuals shown
in the table above.

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SM-A27751-A/3 1. PRODUCT OVERVIEW

1.3 Names of Parts

SV: Servo lamp


A or B: Controller identification

ALM: Alarm lamp

CN5: Interface connector

CN4: USB connector

CN3: Encoder connector

CN2: Motor connector

CN1: Power supply connector

Code Name Description


[If there is no alarm]Indicates whether servo is ON or OFF
Servo ON: Steady green
Servo OFF: Blinking green (lit once per second)
SV Servo lamp
[If there is alarm] Indicates the most significant digit n of the alarm code.
Occurrence of alarm 0xn***: Blinking green (repeats the following: off for two seconds, then
lit once per second n times)

Indicates an alarm/warning has occurred


Occurrence of alarm which cannot be released: Steady red
ALM Alarm lamp
Occurrence of alarm which can be released: Blinking red (lit once per second)
Occurrence of warning: Blinking red (lit once every two seconds)

Connector used to connect the controller to the power


CN1 Power supply connector
Refer to “2.3.1 Power supply wiring” for information on wiring method.

Connector used to connect the motor cable


CN2 Motor connector
Refer to “2.3.2 Actuator wiring” for connection cables.

Connector used to connect the encoder cable


CN3 Encoder connector
Refer to “2.3.2 Actuator wiring” for connection cables.

Connector used to connect the setting tool (PC setting software)


CN4 USB connector
Connection cable: Commercially available USB cable (mini-B type)

Connector used to connect the upper device


CN5 Interface connector Refer to “2.3.3 I/O cable wiring” for wiring information.
Connection cable model No.: EA-CBLNP2-**

Symbols and usable actuators vary depending on the controller.


If the symbol is A, the controller is the ECG-A Series and the corresponding actuators are
A or B Controller identification
the EBS-G and EBR-G Series. If the symbol is B, the controller is ECG-B Series and the
corresponding actuators are FLSH-G Series, FLCR-G series and FGRC-G series.
*For the supporting of the alarm code and alarm description, refer to “ 5.1 Alarm Indications and Countermeasures“.

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SM-A27751-A/3 1. PRODUCT OVERVIEW

1.4 Model Number Indication


*C: The I/O cable length can only be selected when the interface specification is I/O specification. In a
case other than the I/O specification, 00 only.

◼ ECG-A Series

◼ ECG-B Series

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SM-A27751-A/3 1. PRODUCT OVERVIEW

1.5 Specifications

Basic specifications

◼ ECG-A Series

Items Descriptions
Applicable actuators EBS-G/EBR-G
Setting tool Setting software (S-Tools)

64-point mode, simple 7-point mode, solenoid valve mode double 2 position type,
Operation mode (PIO)
solenoid valve mode double 3 position type, solenoid valve mode single type

Number of inputs 13 points


Number of outputs 13 points
Power supply voltage 24 VDC ±10%
Indicator lamps SV: Servo lamp, ALM: Alarm lamp
Brake release input 24 VDC ±10%
Emergency stop release input 24 VDC ±10%
Insulation resistance 10 M Ω or more with 500 VDC
Withstand voltage 500 VAC for 1 min.
Specified ambient
0 to 40°C (no freezing)
temperature
Specified ambient humidity 35 to 80% RH (no condensation)
Storage ambient temperature -10 to 50°C (no freezing)
Storage ambient humidity 35 to 80% RH (no condensation)
Specified atmosphere No corrosive gas, explosive gas, or dust
Degree of protection IP20

Parallel I/O Standard mounting: approx. 180 g


specifications DIN rail mounting: approx. 210 g
Weight
Standard mounting: approx. 310 g
Others
DIN rail mounting: approx. 340 g

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SM-A27751-A/3 1. PRODUCT OVERVIEW

◼ ECG-B Series

Items Descriptions
Applicable actuators FLSH-G/FLCR-G/FGRC-G
Setting tool Setting software (S-Tools)

64-point mode, simple 7-point mode, solenoid valve mode double 2 position type,
Operation mode (PIO)
solenoid valve mode double 3 position type, solenoid valve mode single type

Number of inputs 13 points


Number of outputs 13 points
Power supply voltage 24 VDC ±10%
Indicator lamps SV: Servo lamp, ALM: Alarm lamp
Brake release input 24 VDC ±10%
Emergency stop release input 24 VDC ±10%
Insulation resistance 10 M Ω or more with 500 VDC
Withstand voltage 500 VAC for 1 min.
Specified ambient
0 to 40°C (no freezing)
temperature
Specified ambient humidity 35 to 80% RH (no condensation)
Storage ambient temperature -10 to 50°C (no freezing)
Storage ambient humidity 35 to 80% RH (no condensation)
Specified atmosphere No corrosive gas, explosive gas, or dust
Degree of protection IP20

Standard mounting: approx. 310 g


Weight
DIN rail mounting: approx. 340 g

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SM-A27751-A/3 1. PRODUCT OVERVIEW

1.6 Dimensions
For the external dimensions of controllers with other specifications than parallel I/O specifications, refer
to the instruction manual for each interface specification.

ECG-A (Parallel I/O specifications)

◼ Normal mount

◼ DIN rail mount

Grounding terminal

(M3  5 pan head screw)

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SM-A27751-A/3 1. PRODUCT OVERVIEW

ECG-B (Parallel I/O specifications)

◼ Normal mount

◼ DIN rail mount

Grounding terminal

(M3  5 pan head screw)

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SM-A27751-A/3 2. INSTALLATION

2. INSTALLATION
DANGER
Do not use the product in a place where dangerous substances such as ignitable,
inflammable, or explosive materials are present.
Ignition, inflammation, or explosion may occur.
Prevent water and oil from splashing onto the product.
A fire, electric leakage, or failure may occur. Even oil drops and oil mists are prohibited.
Make sure to hold and secure the product (including the workpiece) while installing the
product.
An injury may occur if the product falls down, falls off, or operates abnormally.
Use a DC stabilized power supply (24 VDC) with sufficient capacity as a power supply for
the controller and the input/output circuit.
If the product is directly connected to an AC power supply, a fire, burst or damage may occur.
When connecting a personal computer, prevent frame ground (FG) of the computer.
If a plus terminal of the product is grounded, connecting the product to a PC and peripheral
equipment with a USB cable may cause short-circuit in the DC power supply.
Install overcurrent protective equipment (such as a breaker for wiring and a circuit
protector) on the primary side of the power supply when wiring in accordance with "JIS B
9960-1: 2019(IEC 60204-1:2016) Safety of machinery - Electrical equipment of machines -
Part 1: General requirements".

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SM-A27751-A/3 2. INSTALLATION

WARNING
Do not install the product on combustibles.
Fire may result if the product is installed directly on or near combustibles.
Design a safety circuit or device to prevent damage to the equipment or an accident
resulting in injury or death when the machine stops due to an emergency stop, power
failure, or other system abnormalities.
Install the product in a dry indoor place.
Short circuit or fire can occur if the product is put in a wet or humid place (a place with a humidity
of 80% or higher with dew condensation).
The product must be subjected to class D grounding work (ground resistance of 100 Ω or
less).
Short circuit may cause electric shock or malfunction.
Perform the wiring of the product securely so as not to cause miswiring or loosening of
connectors, as confirmed in this instruction manual. Also, check the insulation of the wiring.
Ensure that there is no contact with other circuits, ground fault, or insulation failure between
terminals. Overcurrent may flow into the product and cause damage. This may cause malfunction
and fire.
Insulate the wiring that is not used.
Failure to do so may result in malfunction, failure, or electric shock.
Do not damage the cable, apply unreasonable stress, put heavy objects on it, or pinch it.
Doing so may cause poor electrical continuity or electrical shock.
Do not connect the communication connector of the product to other devices.
A malfunction or damage may occur.
Use an actuator with a brake when the actuator is not mounted horizontally.
If the product is not equipped with a brake, it may cause injury or damage to the workpiece due to
fall of the movable part at the servo OFF (including emergency stop and alarm) or the power OFF.
Do not hold the movable part or cable part of the product during transportation or
installation.
Doing so may cause injury or wire disconnection.

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SM-A27751-A/3 2. INSTALLATION

CAUTION
The wiring must be so arranged that no inductive noise is applied.
• Avoid locations where large currents or strong magnetic fields are generated.
• Do not use the same piping and wiring (by using a multi core cable) as other large motor
power cables.
• Do not use the same piping and wiring as the inverter power supply and wiring used for
robots, etc. Provide a frame ground (FG) for the power supply and insert a filter in the output.
Do not use the product in environments where strong magnetic fields are generated.
Doing so may cause malfunction.
Separate the power supply of the output part of the product from the power supply of the
dielectric load generating surge such as solenoid valve and relay.
If the power supply is shared, the surge current will turn on the output, causing damage.
If a separate power supply is not available, connect the surge absorber directly in parallel to all the
dielectric loads.
Do not conduct a withstanding voltage test or insulation resistance test on the equipment to
which the product is installed.
In the built in control board of the product, a capacitor is connected between the circuit and the
metal body to prevent damage due to static electricity. Therefore, the product will be damaged if
the test described above is performed with the equipment to which the product is installed. If the
equipment requires testing, remove the product before testing.
When electric welding is performed for the equipment to which the product is installed,
remove all frame ground (FG) connectors of the product.
If electric welding is performed with FG connectors attached, the product may be damaged due to
welding current, excessive high voltage during welding, or surge voltage.
Select a power supply with a sufficient capacity for the number of products to be installed.
Insufficient capacity may cause malfunction.
Do not disassemble the product.
Do not bend the fixed cable repeatedly.
Use a movable cable for repeated bending.
Fix the movable cable so that it does not move easily. Use the cable with a bend radius of 63
mm or more when fixing it.
Do not damage the cable, apply unreasonable stress, or put heavy objects on it.
Use a movable cable for repeated bending. Doing so may cause poor electrical continuity or
electrical shock.
When an external stopper and a holding mechanism (brake, etc.) are installed, they must be
so arranged as not to affect the detection of the home position.
If the detection operation is inhibited by an external stopper or holding mechanism, an unintended
position may be recognized as the home position.
Do not store or use the product in a place exposed to strong electromagnetic waves,
ultraviolet rays and radiation, or an atmosphere with corrosive gases, salt, etc.
Doing so may cause performance degradation, abnormal operation, or deterioration of strength
due to rust.
Do not install the product in a place where large vibration or impact is transmitted.
Transmission of a large vibration or impact may cause malfunction.
Do not use the product in a place where dew condensation is generated by sudden change
of the ambient temperature.
Doing so may cause the product to malfunction or deteriorate in strength.
It is the customer's responsibility to ensure that our company's product is compatible with
the systems, machinery, and equipment used by the customer.
Only use dedicated cables to connect the product.
Failure to do so may result in failure or unexpected accidents.

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SM-A27751-A/3 2. INSTALLATION

2.1 Installation precautions


⚫ Confirm the ambient temperature and atmosphere listed in the product specifications when
storing or using the product.
⚫ Install the product away from direct sunlight, heat generating sources, dust, corrosive gas,
explosive gas, combustible gas, and combustibles in general. The product was not designed
to be chemically resistant.
⚫ This product cannot be mounted or used in wet or oily locations.
⚫ Doing so could cause electricity leakage or fires. Oil and oil mist are strictly prohibited.
⚫ Use the product in an operating ambient temperature of 0 to 40°C. Ventilate if heat builds up.
⚫ Install the controller so that the exhaust port faces up and down and the power supply
connector on the front panel faces down. Allow at least 50 mm of space on both the top and
bottom surfaces to allow for natural convection.
⚫ Use the setting tool (S Tools setting software) to set parameters. Leave a space of at least 70
mm in front of the controller, so that the connector can be attached and removed.
⚫ Provide a safety fence to prevent access to the movable range of the electric actuator. In case
of an emergency, install the product in a place where the emergency stop button switch can be
easily operated. The emergency stop button switch must not be automatically reset, and the
structure and wiring must not allow a person to reset the switch inadvertently.
2.2 Unpacking

• When transporting or handling the product, take care not to apply an impact by dropping,
etc.
• During transportation, the ambient temperature must be 10 to 50°C and the ambient
humidity must be 35 to 80% without dew condensation and freezing.
• Heavy products must not be carried by a worker alone.
• Place the packing horizontally.
• Never climb on the packing.
• Do not place heavy objects which would deform the packing, or items with concentrated
loads.

1 Make sure that the product model number on your order is the same as the model number shown
on the product.
2 Check that there is no damage outside the product.

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SM-A27751-A/3 2. INSTALLATION

2.3 Connection

WARNING
Perform the wiring with the power supply turned OFF.
Touching the electrical wiring connections (bare charger) may cause electric shock.
Do not touch the charger with bare hands.
Doing so may cause electric shock.
Read and fully understand this instruction manual before performing the electrical wiring.

CAUTION
Check the working voltage and polarity before wiring and energizing.
Take countermeasures against lightning surges in the equipment side.
The product is not resistant to lightning surges.
For an AC voltage, use it in the installation category 2.
Connect the wiring securely so that it does not come loose or come off.
Doing so may cause malfunction.
Secure a sufficient bending radius of the communication cable to avoid excessive bending.
Separate the communication cable from the power line or high voltage line.

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SM-A27751-A/3 2. INSTALLATION

Power supply wiring

◼ Power supply connector specifications

WARNING
Always set the input for force brake release (BRK) to either 0 VDC or open during normal
operation, so that the brake can be applied.
If 24 VDC is applied to force brake release (BRK), the brake will be forcibly released, and the
movable part of the actuator could fall, causing injury or damaging the workpiece.

List of power supply connector terminals (DFMC1,5/3 STF 3,5 (PHOENIX CONTACT))
Terminal
Function name Description of function
name
The product is shipped with MPI and MPO connected via jumper wire.
Motor power supply
MPI To separate the control power supply and motor power supply, remove the jumper wire
(+)
between MPI and MPO, and then apply 24 or 48 VDC.
The product is shipped with MPI and MPO connected via jumper wire.
Motor power supply
MPO To separate the control power supply and motor power supply, remove the jumper wire
shutoff
between MPI and MPO.
Forcibly releases the brake. The actuator cannot turn the servo ON while the brake is forcibly
Force brake released.
BRK
release 24 VDC: Forcibly releases brake.
0 VDC or open: Allows the brake to be applied.
Common power
24V Same 24 VDC applied for control power supply and motor power supply.
supply (+)
Connects the emergency stop switch for b contact. The servo of the actuator cannot be turned
Emergency stop ON during an emergency stop.
EMG
input 24 VDC applied: Emergency stop released.
0 VDC or released: Emergency stop applied.
Common power Same 0 VDC applied for control power supply and emergency stop input, motor power supply,
0V
supply (-) force brake release.

Power supply connector (power supply connector is an accessory)

BRK

Use electrical wiring with the following specifications to connect to the power supply connector.
Core wire 0.5 mm2 (AWG20) solid wire, stranded wire, stranded wire with bar terminal (without insulating sleeve)
Lead wire stripping area 8 mm from the end of the lead wire

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SM-A27751-A/3 2. INSTALLATION

◼ Specifications of power supply circuit

ECG-A Series
Item Specifications
Motor power supply voltage 24 VDC ±10%
Motor section □35(EBS-04,EBR-04) 2.4 A or less
instantaneous max. □42(EBS-05,EBR-05) 2.7 A or less
current □35(EBS-08,EBR-08) 4.0 A or less
Control power supply voltage 24 VDC ±10%
Current consumption 0.4 A or less

ECG-B Series
Item Specifications
Motor power supply voltage 24 VDC ±10%
□20(FLSH-16,FLCR-16,FGRC-10) 1.5 A or less
Motor section □25(FLSH-20,FLCR-20,FGRC-30) 3.0 A or less
instantaneous max.
current □25L(FLSH-25,FLCR-25) 4.5 A or less
□35(FGRC-50) 4.2 A or less
Control power supply voltage 24 VDC ±10%
Current consumption 0.4 A or less

◼ Power supply circuit connection diagram

Controller exterior Controller interior

MPI

MPO

Connected via jumper wire at


shipment
24 V

24 VDC 0V

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SM-A27751-A/3 2. INSTALLATION

◼ Basic power supply configuration

WARNING
Always set the input for force brake release (BRK) to either 0 VDC or open during normal
operation, so that the brake can be applied.
If 24 VDC is applied to force brake release (BRK), the brake will be forcibly released, and the
movable part of the actuator could fall, causing injury or damaging the workpiece.

CAUTION
Reconfirm wiring prior to passing current to prevent mis-wiring.
Make sure that wires are not loose and cannot be disconnected.

Emergency stop Emergency stop


reset switch switch
Surge Note 2
protector 24 V

CR

24 VDC CR
Noise filter

MC
power MC
supply Note 1 Note 1
AC power
supply 0V

Controller power supply connector

MC
MPI
Note 1

MPO
Manual brake
BRK
open/close switch

24 V
CR
EMG

0V

Note 1: To externally shut the motor power supply off (such as for supporting safety categories), connect a contact from an electromagnetic
switch or other device between the MPI and MPO terminals.
Note 2: A surge protector is required to comply with the CE marking.

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SM-A27751-A/3 2. INSTALLATION

Actuator wiring
Use the dedicated relay cables to wire the controller and actuator. The combinations of controller and
relay cable are shown in the table below.

Controller Relay cable


Motor cable EA-CBLM2-*** Note1
ECG-A Series
Encoder cable EA-CBLE2-*** Note1
ECG-B Series Motor and encoder relay cable EA-CBLME2-***
Note 1: For the P4 Series, the motor cable model No. is "EA-CBLM3-*" and the encoder cable model No. is "EA-CBLE3-*".

◼ Motor cable Model number explanation (ECG-A Series): Standard Series

◼ Motor cable dimensions (ECG-A Series): Standard Series

Actuator side Controller side

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SM-A27751-A/3 2. INSTALLATION

◼ Motor cable Model number explanation (ECG-A Series): P4 Series

◼ Motor cable dimensions (ECG-A Series): P4 Series

Actuator side Controller side

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SM-A27751-A/3 2. INSTALLATION

◼ Encoder cable Model number explanation (ECG-A Series):Standard Series

◼ Encoder cable dimensions (ECG-A Series):Standard Series

Actuator side Controller side

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SM-A27751-A/3 2. INSTALLATION

◼ Encoder cable Model number explanation (ECG-A Series):P4 Series

◼ Encoder cable dimensions (ECG-A Series):P4 Series

Actuator side Controller side

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SM-A27751-A/3 2. INSTALLATION

◼ Motor and encoder relay cable Model number explanation (ECG-B Series)

◼ Motor and encoder relay External dimensions (ECG-B Series)

Actuator side Controller side

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SM-A27751-A/3 2. INSTALLATION

I/O cable wiring


Use the dedicated I/O cable to wire the controller and upper system (PLC).

The I/O cables and signal assignments are used for both the ECG-A Series and the ECG-B
Series.

◼ I/O cable Model number explanation

◼ I/O cable dimensions

Controller side Upper system (PLC) side

28 pin 27 pin

2 pin 1 pin

L (cable length depends on model number)

◼ I/O cable specifications

Part Model specifications Maker


Connector: PUDP-28V-S Connector for 2.0 mm pitch printed circuit board J.S.T. Mfg. Co., Ltd.
Cable AWG24 x 28 core
HRNVV(2464) Conductor structure: 7/0.2 mm Dyden Corporation
Finished outside diameter: 8.6 mm

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SM-A27751-A/3 2. INSTALLATION

◼ I/O cable wiring diagram

CAUTION
Reconfirm wiring prior to passing current to prevent mis wiring.
After turning the power ON, use the setting tool to confirm that the input/output signals are
correct.

External
power
supply 24 VDC Note 2
Output side COM 27 Input common +/-Note 3

General purpose input 0 Note 1


PLC output 25
Unit General purpose input 1 Note 1
23
General purpose input 2 Note 1
21
General purpose input 3 Note 1
19
General purpose input 4 Note 1
17
General purpose input 5 Note 1 Input
15
signal
General purpose input 6 Note 1
Output 13
side General purpose input 7 Note 1
11
General purpose input 8 Note 1
9
General purpose input 9 Note 1
7
General purpose input 10 Note 1
5
General purpose input 11 Note 1
3
General purpose input 12 Note 1
1
External
power
24 VDC Note 2
Input side COM supply Output common +/-
28
Note 3

General purpose output 0 Note 1


26
PLC input
unit General purpose output 1 Note 1
24
General purpose output 2 Note 1
22
General purpose output 3 Note 1
20
General purpose output 4 Note 1
18
Input
General purpose output 5 Note 1 Output
side 16
signal
General purpose output 6 Note 1
14
General purpose output 7 Note 1
12
General purpose output 8 Note 1
10
General purpose output 9 Note 1
8
General purpose output 10 Note 1
6
General purpose output 11 Note 1
4
General purpose output 12 Note 1
2

Note 1 Refer to “General purpose input/output signal assignment” for general purpose input/output.
Note 2 An external power supply (24 VDC) is required for both input and output. Input and output common can use either + or -. Solid
lines indicate NPN connections and dotted lines indicate PNP connections.
Note 3 Input common and output common are not connected within the controller.

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SM-A27751-A/3 2. INSTALLATION

◼ I/O cable assignment

Identification
Identification (insulator)
No. (insulator) Name No. Name
Color Mark Color Mark
General purpose General purpose
1 Orange Red, 1 dash 2 Orange Black, 1 dash
input 12 output 12
General purpose General purpose
3 Gray Red, 1 dash 4 Gray Black, 1 dash
input 11 output 11
General purpose General purpose
5 White Red, 1 dash 6 White Black, 1 dash
input 10 output 10
General purpose General purpose
7 Yellow Red, 1 dash 8 Yellow Black, 1 dash
input 9 output 9
General purpose General purpose
9 Pink Red, 1 dash 10 Pink Black, 1 dash
input 8 output 8
General purpose General purpose
11 Orange Red, 2 dashes 12 Orange Black, 2 dashes
input 7 output 7
General purpose General purpose
13 Gray Red, 2 dashes 14 Gray Black, 2 dashes
input 6 output 6
General purpose General purpose
15 White Red, 2 dashes 16 White Black, 2 dashes
input 5 output 5
General purpose General purpose
17 Yellow Red, 2 dashes 18 Yellow Black, 2 dashes
input 4 output 4
General purpose General purpose
19 Pink Red, 2 dashes 20 Pink Black, 2 dashes
input 3 output 3
General purpose General purpose
21 Orange Red, 3 dashes 22 Orange Black, 3 dashes
input 2 output 2
General purpose General purpose
23 Gray Red, 3 dashes 24 Gray Black, 3 dashes
input 1 output 1
General purpose General purpose
25 White Red, 3 dashes 26 White Black, 3 dashes
input 0 output 0
27 Yellow Red, 3 dashes Input common 28 Yellow Black, 3 dashes Output common
* Mark type
1 dash
2 dashes
3 dashes

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SM-A27751-A/3 2. INSTALLATION

◼ General purpose input/output signal assignment

Signal name list

The table below lists the input and output signals. Refer to “3.4.6 Positioning operation” for details of
operations.

<Input signals>

Abbrevi-
Signal name Explanation
ation
Point number selection
PSBn Sets the point number (0 to 63) to be selected when the movement start, in binary (n = 0 to 5).
bit n
Starts the movement with the setting of the selected point number when switched from OFF to
Point movement start PST
ON.
Point number n Starts the movement with the setting of the point number n (1 to 7) when switched from OFF to
PnST
movement start ON.
Performs the movement with the setting of the point number n (1 to 2).
Solenoid valve
VnST (Performs the movement by the edge input in case of a 2 position type, and by the level input in
movement command n
case of a 3 position type.)
Solenoid valve Performs the movement with the setting of the point number 1 when OFF. Performs the
VST
movement command movement with the setting of the point number 2 when ON.
Home position return
OST Starts the home position return when switched from OFF to ON.
start
Switches the actuator to the servo OFF state when OFF.
Servo ON SVON
Switches the actuator to the servo ON state when ON.
Alarm reset ALMRST Executes the alarm reset when switched from OFF to ON.
When ON, the actuator can move. When OFF, the actuator cannot move.
Stop STOP If switched OFF while moving, the actuator decelerates and stops and the movement command
is canceled (the movement does not resume even when switched ON).
JOG (-) movement
JOGM The jog movement is performed in the - direction while ON.
start
JOG (+) movement
JOGP The jog movement is performed in the + direction while ON.
start

For the “point number selection bit n,” the bit with larger n indicates the upper value when the
point number is set in binary.
<Input example>
When bit 0 = OFF, bit 1 = OFF, bit 2 = ON, and bit 3 = OFF in the point number selection bit,
this indicates that the point 4 is selected.

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SM-A27751-A/3 2. INSTALLATION

<Output signals>

Signal name Abbreviation Explanation


Point number The number (0 to 63) of the point that has completed the movement is output in binary. (n=0 to
PCBn
confirmation bit n 5)
Point movement
PEND Turns ON when the movement is completed.
completed
Point number n
PnEND Turns ON when the movement to the point number n (1 to 7) is completed.
movement complete
Turns ON when the current position is within the range of the “position” of the point n ±
Switch n SWn
“positioning width,” and turns OFF when it is not within the above range (n = 1, 2).
Home position return Turns ON when the home position return is completed, and turns OFF when it is not completed
OEND
completed or during the home position return.
During movement MOVE Turns ON when the actuator is moving, and turns OFF when it is stopped.
Turns ON when the current position is within the range set by the parameter “zone n (+) (-),”
Zone n ZONEn and turns OFF when it is not within the above range (n = 1, 2). Refer to “3.2.3 Zone output” for
details.
Turns ON when the current position is within the range set by the “point zone (+) (-)” of the
Point zone PZONE point number n during or after moving with the setting of the point number n, and turns OFF
when it is not within the above range (n = 0 to 63).
Servo ON state SONS Turns ON when the servo ON state, and turns OFF when the servo OFF state.
Alarm ALM Turns OFF when an alarm occurs, and turns ON when no alarm occurs.
Warning WARN Turns OFF when a warning occurs, and turns ON when no warning occurs.
Turns ON when the movement command from the PLC can be received, and turns OFF when
Ready for operation READY it cannot be received. However, when the input signal for pause is OFF, the actuator cannot
move even if the operation preparation complete is ON.
Alarm confirmation bit When an alarm occurs, the number of the fourth digit from the bottom of the alarm is output in
ACBn
n binary. (n=0 to 3)

For the “point number confirmation bit n” and “alarm confirmation bit n,” the bit with larger n
indicates the upper value when the point number or the alarm code is output in binary.
<Output example>
When bit 0 = OFF, bit 1 = OFF, bit 2 = ON, and bit 3 = OFF in the alarm confirmation bit, this
indicates that alarm 0x4*** has occurred. Refer to “5.1 Alarm Indications and
Countermeasures“ for the details of alarms.

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SM-A27751-A/3 2. INSTALLATION

Operation modes and signal assignment


Solenoid valve Solenoid valve Solenoid valve
Simple 7-point
64-point mode mode double 2 mode double 3 mode single
mode
position type position type type

General purpose input 0 PSB0 P1ST V1ST V1ST -

General purpose input 1 PSB1 P2ST V2ST V2ST VST

General purpose input 2 PSB2 P3ST - - -

General purpose input 3 PSB3 P4ST - - -

General purpose input 4 PSB4 P5ST - - -

General purpose input 5 PSB5 P6ST - - -

General purpose input 6 PST P7ST - - -

General purpose input 7 JOGM JOGM - - -

General purpose input 8 JOGP JOGP - - -

General purpose input 9 OST OST OST OST OST

General purpose input 10 SVON SVON SVON SVON SVON

General purpose input 11 ALMRST ALMRST ALMRST ALMRST ALMRST


General purpose input 12 STOP# STOP# - - -

General purpose output 0 PCB0/ACB0 P1END P1END P1END P1END

General purpose output 1 PCB1/ACB1 P2END P2END P2END P2END

General purpose output 2 PCB2/ACB2 P3END - - -

General purpose output 3 PCB3/ACB3 P4END - - -

General purpose output 4 PCB4 P5END SW1 SW1 SW1

General purpose output 5 PCB5 P6END SW2 SW2 SW2

General purpose output 6 PEND P7END - - -


PZONE/ PZONE/ PZONE/ PZONE/ PZONE/
ZONE1/ ZONE1/ ZONE1/ ZONE1/ ZONE1/
General purpose output 7 ZONE2/ ZONE2/ ZONE2/ ZONE2/ ZONE2/
MOVE/ MOVE/ MOVE/ MOVE/ MOVE/
WARN# WARN# WARN# WARN# WARN#
PZONE/ PZONE/ PZONE/ PZONE/ PZONE/
ZONE1/ ZONE1/ ZONE1/ ZONE1/ ZONE1/
General purpose output 8 ZONE2/ ZONE2/ ZONE2/ ZONE2/ ZONE2/
MOVE/ MOVE/ MOVE/ MOVE/ MOVE/
WARN# WARN# WARN# WARN# WARN#
General purpose output 9 OEND OEND OEND OEND OEND
General purpose output 10 SONS SONS SONS SONS SONS

General purpose output 11 ALM# ALM# ALM# ALM# ALM#

General purpose output 12 READY READY READY READY READY


* # indicates a negative logic signal.

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SM-A27751-A/3 2. INSTALLATION

◼ Input/output circuit

<Input circuit>
Item Specifications
Number of inputs 13
Input voltage 24 VDC ±10%
Input current 4 mA
Min. ON input voltage 19 V or less
Max. OFF input current 0.2 mA or less

Input 0 to 12
Internal
circuit
Input COM

Input has no polarity, so input COM can use either + or -.

<Output circuit >


Item Specifications
Number of outputs 13
Load voltage 24 VDC ±10%
Load current 20 mA or less
Internal voltage drop
3 V or less
when ON
Leakage current when
0.1 mA or less
OFF
Output short-circuit
Yes
protection circuit
Connecting load PLC

Output 0 to 12

Internal
circuit
Output COM

Output has no polarity, so output COM can use either + or -.

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SM-A27751-A/3 2. INSTALLATION

S Tools setting software wiring

CAUTION
During normal operation, remove the USB cable from the controller before use.
The actuator may malfunction.

◼ Communication specifications

Item Specifications
Interface USB 2.0
Communication speed Full speed (12 Mbps)

◼ Connection method

<Connecting>
Use a USB cable (mini-B type) to connect CN4 on the front of the controller and a USB port on a PC.

<Disconnecting>
Follow the steps below to disconnect the USB cable.
1 Close the software (S Tools).
2 Disconnect the USB cable from CN4.

• To set the ECG-A Series and ECG-B Series, the S-Tools version must be as follows:
ECG-A Series: Version 1.03.00.00 or later
ECG-B Series: Version 1.04.00.00 or later
• The controller has two modes when S Tools is connected.
PLC mode: Control from upper level equipment is valid, and
control from S-Tools is invalid (with a few exceptions)
TOOL mode: Control from S-Tools is valid, and
control from upper level equipment is invalid (with a few exceptions)
• If the USB cable is disconnected in the TOOL mode, the controller cannot be controlled from
upper level equipment (such as the PLC). Make sure that the controller is in the PLC mode
before removing the USB cable.

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SM-A27751-A/3 3. USAGE

3. USAGE
DANGER
Do not enter the operating area of the device when the product is in an operational state.
The product may operate unexpectedly and an injury may occur.
Do not work with wet hands.
An electric shock may occur.

WARNING
Confirm the safety of the operating range of the equipment before supplying electricity to the
product.
If electricity is supplied carelessly, electric shock or injury may result.
If the product LED does not blink after turning on the power, turn off the power immediately.
Do not enter the operating range while the actuator can operate.
The product may move unexpectedly, resulting in injury.
For the EBS-M, FLCR and FGRC series, fingers may be caught between the main unit and the movable
part.
Do not touch the main unit with hands or body during operation or immediately after stopping.
You may get burned.
Do not climb on the product or put things on the product.
This can cause fall of the person, fall of the product, injury by fall, damage to the product, malfunction
by damage, or runaway.
Take measures to prevent human injury or damage to equipment even if the power supply fails.
If the actuator is operated from a position where it cannot be seen, confirm that it is safe to
operate the actuator before operation.
Take measures to avoid danger when switching the servo OFF.
The movable part of the equipment may move unintentionally, resulting in injury of the operator or
damage to the equipment.
When moving the movable part of the actuator by hand, confirm the servo OFF with the setting
software (S-Tools).
Do not issue a command smaller than the repetitive positioning accuracy.
Normal positioning control may not be possible.
When machinery/equipment is restarted, confirm that measures are taken to prevent the loads
from coming off.
If the loads come off during the operation, the operator may get injured, or the equipment or the loads
may be damaged.

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SM-A27751-A/3 3. USAGE

CAUTION
Do not actuate the movable part of the actuator by external force or cause the actuator to
accelerate rapidly.
Regenerative current may cause malfunction or damage.
At the home position return, do not bump the piston rod or table against the mechanical stopper,
etc., except in the clamping operation.
The feed screw may be damaged by impact, causing malfunction.
Do not dent or scratch the movable part.
Doing so may cause malfunction.
Since the product life varies depending on the carrier load, environment, etc., the carrier load,
etc., must be set with sufficient margin.
Do not apply impact to the movable part during the use.
Do not apply external force to the product at the home position return operation.
The home position may be misrecognized.
Do not turn the servo OFF when gravity or inertia force is applied.
The slider or rod may continue to move or fall at the servo OFF. Operate the servo OFF switch in an
equilibrium condition without applying gravity or inertial force, or after confirming safety.
Do not issue the stop command during acceleration or deceleration.
The velocity can change (accelerate) which can be dangerous.

3.1 Setting actuator information

CAUTION
Set actuator information corresponding to the actuator connected to the controller.
Setting incorrect information may cause the actuator to make unexpected actions, resulting in
injury to people nearby or damage to the actuator.

When using an ECG-B Series controller, input the actuator information of the actuator in the controller.
Write the actuator information, after checking the most updated S-Tools is already installed.

• Use S-Tools, setting software, for setting the actuator information.


• The version of S-Tools that corresponds to the setting of the actuator information is 1.04.00
or later. Any previous version of S-Tools cannot be used.

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SM-A27751-A/3 3. USAGE

3.2 PARAMETERS DATA CONFIGURATION


Use the S Tools setting software to set or change parameters.
Refer to the S Tools setting software instruction manual (SM A11147) for specific setting instructions and
other details.

Parameters List
Initial
Name Note 1 Description Setting range Unit
value

Set the positive direction (opposite motor side) Soft limit (-)
of the movable range. to
mm
Soft limit (+) If soft limit (+) and soft limit (-) are both set to 0, sum of +stroke and margin 0,00
(deg)
the stroke range becomes the movable range. *In the case of the FGRC, the soft
Refer to “3.2.2 Soft limit” for details limit (-) value to 360 (deg)

Set the negative direction (motor side) of the


Substruction of -stroke and margin to
movable range.
soft limit (+) mm
Soft limit (-) If soft limit (+) and soft limit (-) are both set to 0, 0.00
*In the case of the FGRC, -360 (deg) (deg)
the stroke range becomes the movable range.
to the soft limit (+) value
Refer to “3.2.2 Soft limit” for details.

Set the positive-side position of Zone 1 output. mm


Zone 1 (+) -9999.99 to 9999.99 Note 2 0.00
Refer to “3.2.3 Zone output” for details. (deg)

Set the negative-side position of Zone 1 output. mm


Zone 1 (-) -9999.99 to 9999.99 Note 2 0.00
Refer to “3.2.3 Zone output” for details. (deg)

Set the positive-side position of Zone 2 output. mm


Zone 2 (+) -9999.99 to 9999.99 Note 2 0.00
Refer to “3.2.3 Zone output” for details. (deg)

Set the negative-side position of Zone 2 output. mm


Zone 2 (-) -9999.99 to 9999.99 Note 2 0.00
Refer to “3.2.3 Zone output” for details. (deg)

Set the hystereses of Zone 1 and Zone 2 outputs. mm


Zone hysteresis 0.00 to 9.99 0.00
Refer to “3.2.3 Zone output” for details. (deg)

Set the direction of the home position return to


Home position “normal” or “opposite.”
Normal, opposite Normal None
return direction Refer to “3.4.5 Home position return operation”
for details.
EBS, EBR 5 to 20
Set the speed for
Home position FLSH 5 to 15 mm/s
returning to home 20
return speed FLCR 5 to 20 (deg/s)
position.
FGRC 20 to 30

If the direction of home position return


Set the offset amount for the home position.
Home position is normal, 0/00 to + stroke mm
Refer to “3.4.5 Home position return operation” 0.00
offset amount If the direction of home position return (deg)
for details.
is opposite, - stroke to 0/00

When this is set to enabled, home position return


is performed at the first movement command
Automatic home input after the controller is powered on, and the
Disabled, enabled Disabled None
position return movement starts at the second movement
command input. It is not set to enable when EBS
or EBR is used.
Emergency stop Set the emergency stop input to Enabled or
Enabled, disabled Enabled None
input disabled Disabled.
Note 1: The power supply needs to be turned on again to reflect the configurations of the parameter with “” in the name.

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SM-A27751-A/3 3. USAGE

Initial
Name Note 1 Description Setting range Unit
value
Set the time to spend for completing pressing
in the pressing interval.
Pressing judgment (During the pressing judgment time, when the
0 to 9999 200 ms
time current value reaches the one corresponding
to the value set in the pressing rate, it is
judged that pressing is complete.)

Fixed current at Set the current value to maintain the


0 to 100 65 %
stop workpiece when stopped.

It becomes valid if Automatic servo OFF 1 in


“Stop method” described in Point Data is
Automatic servo
selected. The servo is turned OFF when the 0 to 9999 0 sec
OFF 1
set time has elapsed after the travel is
completed.
It becomes valid if Automatic servo OFF 2 in
“Stop method” described in Point Data is
Automatic servo
selected. The servo is turned OFF when the 0 to 9999 0 sec
OFF 2
set time has elapsed after the travel is
completed.
It becomes valid if Automatic servo OFF 3 in
“Stop method” described in Point Data is
Automatic servo
selected. The servo is turned OFF when the 0 to 9999 0 sec
OFF 3
set time has elapsed after the travel is
completed.
Threshold value
A warning is output when the integrated m
for integrated
running distance reaches the set threshold. No 0 to 999999999 0 (103
running distance
warning is output when the setting value is 0. deg)
(Actuator)
Threshold value
A warning is output when the integrated
for integrated
number of actuator travel times reaches the
number of travel 0 to 999999999 0 times
set threshold. No warning is output when the
times
setting value is 0.
(Actuator)
Threshold value
A warning is output when the integrated motor
for integrated
operating time reaches the set threshold. No 0 to 999999999 0 sec
operating time
warning is output when the setting value is 0.
(Motor)
Set the tolerance value for positioning
Common mm
completion output. 0.01 to 9.99 0.10
positioning width (deg)
When 0 is set in point data, this value is read.
Set the common speed for the transport
mm/s
Common speed interval. Refer to “3.3.7 Setting the speed“ 30
(deg/s)
When 0 is set in point data, this value is read.
Common Set the acceleration for the travel interval. Refer to “3.3.8 Setting the
0.10 G
acceleration When 0 is set in point data, this value is read. acceleration”
Common Set the deceleration for the travel interval. Refer to “3.3.9 Setting the
0.10 G
deceleration When 0 is set in point data, this value is read. deceleration”
Set the common pressing rate in a pressing
Common pressing Refer to “3.3.15 Setting the
interval. 50 %
rate pressing rate”
When 0 is set in point data, this value is read.

Set the common pressing speed in a pressing


Common pressing Refer to “3.3.16 Setting the mm/s
interval. 20
speed pressing speed“ (deg/s)
When 0 is set in point data, this value is read.
Set the common pressing distance for the
Common pressing Negative stroke length to positive mm
pressing interval. 3.00
distance stroke length (deg)
When 0 is set in point data, this value is read.
Common
The value is fixed to Trapezoid.
acceleration/
When “Common” is set in point data, this Trapezoid Trapezoid None
deceleration
value is read.
method
Set the common stop method after positioning Control, Fixed excitation,
Common stop completion. Automatic servo OFF 1, Automatic
Control None
method When “Common” is set in point data, this servo OFF 2, Automatic servo
setting is read. OFF3
Set the common rotation direction at the time
Common rotation of the FGRC connection. Close
Close rotation, CW, CCW None
direction When “Common” is set in point data, this rotation
setting is read.
Note 1: The power supply needs to be turned on again to reflect the configurations of the parameter with “” in the name.

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SM-A27751-A/3 3. USAGE

Initial
Name Description Setting range Unit
value
64-point mode, simple 7-point
mode, solenoid valve mode double
Operation mode Set the operation mode. Refer to “3.4.6 64-point
2 position type, solenoid valve None
(PIO) Positioning operation” for details. mode
mode double 3 position type,
solenoid valve mode single type
Set the period for not responding to the PIO
input signal from PLC, etc.
Input signal filter 0 to 19 5 ms
It works on all PIO signals and prevents
malfunctions caused by noise and chattering.
Output selection Point zone, Zone 1, Zone 2,
Select the assignment of PIO signals output 7. Zone 1 None
1 Traveling, Warning
Output selection Point zone, Zone 1, Zone 2,
Select the assignment of PIO signals output 8. Zone 2 None
2 Traveling, Warning
Enable or disable the stop signal (PIO signal
Stop input input 12) input in operation modes 64-point Enabled, disabled Enabled None
mode, and Simple 7-point mode.
Set the speed for the JOG (−) and JOG (+)
mm/s
JOG speed travel start signals when the operation mode is 1 to 100 30
(deg/s)
64-point mode or simple 7-point mode.
This is for adjusting the convergence time of
the speed waveform.
As the set value increases, the position
proportional gain, speed proportional gain, and
G1 gain speed integral gain increase. It improves
0 to 15 0 None
(responsiveness) command tracking but oscillation is more likely
to occur.
If set to 0, the internal factory setting will be
applied.
Use the initial value unless there is a problem.
This is adjusted according to the actuator load.
As the set value increases, the speed
proportional gain and speed integral gain
G2 gain increase.
(load Increasing the G2 gain reduces speed ripple. 0 to 15 0 None
magnification) If the load is large, increase the set value.
If set to 0, the internal factory setting will be
applied.
Use the initial value unless there is a problem.
Note 1: The power supply needs to be turned on again to reflect the configurations of the parameter with “” in the name.

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Soft limit
This parameters determines the movable range in transport and pressing operations.
Exceeding the soft limit range during the above operations results in an alarm output. If an operation
completed in a position outside of the soft limit range, the alarm is output before starting the next operation.

◼ EBS/EBR/FLSH/FLCR

The motor-side x-coordinate is negative while the opposite motor side x-coordinate is positive. The home
position x-coordinate is 0.
Set the soft limit to a value that is or is outside of “the movement distance (target position (1), (2))” and
inside of “the actuator's mechanical movable range.”

◼ FGRC

The home position x-coordinate is 0.


Set the soft limit to a value that is or is outside of the “movement distance.” Set the soft limit (+) value to
be the soft limit (-) value or higher. When both the soft limit (+) and the soft limit (-) are 0, there is no
limitation on the operating range.

The movable range changes as shown in the following figure depending on the setting of the soft limit.
*This is a figure in which FGRC is seen from the above.

Movable
動作可能範囲 range

Soft limit (+)


ソフトリミット(+) Soft limit (-)
ソフトリミット(-) Soft limit (-)
ソフトリミット(-) Soft limit (+)
ソフトリミット(+)
Movable range
動作可能範囲

Setting example Setting example


Soft limit (+) ... 225 [deg] Soft limit (+) ... 135 [deg]
Soft limit (-) ... 135 [deg] Soft limit (-) ... -135 [deg]

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Zone output
When the current position is within the setting range, output signals Zone 1 and Zone 2 can be turned
ON or OFF.

◼ EBS/EBR/FLSH/FLCR

E.g. Zone 1 (-): 20 mm, Zone 1 (+): 50 mm, Zone hysteresis: 5 mm (Sample settings)
Zone 2 (-): 50 mm, Zone 2 (+): 20 mm, Zone hysteresis: 5 mm (Sample settings)

Zone 1 (-) Zone 1 (+)

Zone 2 (+) Zone 2 (-)

Distance

Zone 1

Zone 2

Zone hysteresis Zone hysteresis

When Zone n (+) = Zone n (-), the output signal of Zone n is always OFF (n = 1, 2).

◼ FGRC

The output range changes as shown in the following figure depending on the setting of the zone.
* This is a figure in which FGRC is seen from the above.

ゾーン出力
Zone output
ON range
ON範囲

Zone 1 (+)
ゾーン1(+) ゾーン1(-)
Zone 1 (-) Zone 1 (-)
ゾーン1(-) ゾーン1(+)
Zone 1 (+)
ゾーン出力
Zone output
ON範囲
ON range

Setting example Setting example


Zone 1 (+) ... 225 [deg] Zone 1 (+) ... 135 [deg]
Zone 1 (-) ... 135 [deg] Zone 1 (-) ... -135 [deg]

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If the zone setting value is 360 or more or -360 or less, the setting value is treated as 0.
ゾーン1(+)
Zone 1 (+)

Zone 1 (-)
ゾーン1(-)

Zone
ゾーン出力output
ON range
ON範囲

Setting example
Zone 1 (+) ... 9999.99 [deg]
Zone 1 (-) ... 45 [deg]

When the zone hysteresis is interfering, the zone output does not change once it is switched.

Zone 1 (+)
ゾーン1(+) ゾーン1(-)
Zone 1 (-)
ゾーンヒステリシス
Zone hysteresis

Setting example
Zone 1 (+) ... 358 [deg]
Zone 1 (-) ... 2 [deg]
Zone hysteresis ... 3 [deg]

Output example
The zone output is OFF in the range from 358 [deg] to 2 [deg] after the home position return.
The zone output is ON when the actuator moves to the position of 2 [deg] or more or 358 [deg] or
less from the above range, and remains ON no matter where the actuator moves.

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Adjusting the gains


In the following cases, change the setting of the parameters “G1 gain (responsiveness)” and “G2 gain
(load magnification).” For the change of the gains, the setting software S-Tools is required. For more
information, including how to set these settings, refer to “Adjustment” in “3.7.2 Control Panel” of S-Tools
Instruction Manual (SM-A11147).

◼ Setting of gains by power supply voltage and installation method (Standard


Series)

When installing the EBS series and EBR series actuators vertically, change the setting of the parameters
“G1 gain (responsiveness)” and “G2 gain (load magnification)” according to the table below.

<EBS series (Standard Series)>


24 VDC /
Actuator model number 24 VDC / Vertical
Horizontal Note 1
Motor
Series Size mounting Screw lead G1 G2 G1 G2
direction
6 3 8 2 9
GE
12 7 5 8 3
04
GR 6 3 10 4 9
GD
GL 12 3 10 3 9
2 4 4 4 4
5 6 4 6 2
GE
10 4 4 4 4
20 6 5 7 3
05
2 5 4 2 6
EBS
GR 5 6 4 6 4
GD
GL 10 5 5 5 6
20 4 5 9 2
5 2 8 3 5
GE 10 2 8 4 6
20 2 9 2 6
08
5 2 7 4 5
GR
GD 10 2 8 2 4
GL
20 2 8 3 7
Note 1: The actuator eigenvalue to be applied by setting “0” is the parameter at the power supply voltage of 24 VDC and horizontal
installation.

When installing the product on a wall, use the same gain setting as for horizontal installation.

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<EBR series (Standard Series)>


24 VDC /
Actuator model number 24 VDC / Vertical
Horizontal Note 1
Motor
Series Size mounting Screw lead G1 G2 G1 G2
direction
6 2 8 2 7
GE
12 5 8 4 8
04
GR 6 3 11 4 11
GD
GL 12 3 10 7 7
2 4 4 4 4
5 6 6 5 8
GE
10 5 8 5 6
20 8 4 9 2
05
2 5 5 5 3
EBR
GR 5 6 6 5 6
GD
GL 10 3 9 6 7
20 7 6 6 7
5 3 8 3 7
GE 10 2 11 3 9
20 2 9 2 6
08
5 2 9 1 8
GR
GD 10 2 10 2 8
GL
20 4 8 3 6
Note 1: The actuator eigenvalue to be applied by setting “0” is the parameter at the power supply voltage of 24 VDC and horizontal
installation.

When installing the product on a wall, use the same gain setting as for horizontal installation.

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◼ Setting of gains by power supply voltage and installation method (P4 Series)

When installing the EBS series and EBR series actuators vertically, change the setting of the parameters
“G1 gain (responsiveness)” and “G2 gain (load magnification)” according to the table below.

<EBS series (P4 Series)>


24 VDC /
Actuator model number 24 VDC / Vertical
Horizontal Note 1
Motor
Series Size mounting Screw lead G1 G2 G1 G2
direction
6 3 8 2 9
GE
12 7 5 8 3
04
GR 6 3 10 4 9
GD
GL 12 3 10 3 9
2 4 4 4 4
5 6 4 6 2
GE
10 4 4 4 4
20 6 5 7 3
05
2 5 4 2 6
EBS
GR 5 6 4 6 4
GD
GL 10 5 5 5 6
20 4 5 9 2
5 2 8 3 5
GE 10 2 8 4 5
20 2 9 2 6
08
5 2 7 4 5
GR
GD 10 2 8 2 4
GL
20 2 8 3 7
Note 1: The actuator eigenvalue to be applied by setting “0” is the parameter at the power supply voltage of 24 VDC and horizontal
installation.

When installing the product on a wall, use the same gain setting as for horizontal installation.

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<EBR series (P4 Series)>


24 VDC /
Actuator model number 24 VDC / Vertical
Horizontal Note 1
Motor
Series Size mounting Screw lead G1 G2 G1 G2
direction
6 2 8 2 7
GE
12 5 8 4 8
04
GR 6 3 10 4 11
GD
GL 12 3 10 7 7
2 4 4 4 4
5 6 6 4 7
GE
10 5 8 5 6
20 8 4 8 2
05
2 5 5 5 3
EBR
GR 5 6 6 5 6
GD
GL 10 3 9 6 7
20 7 6 6 6
5 3 8 3 7
GE 10 2 11 3 6
20 2 9 2 6
08
5 2 9 1 8
GR
GD 10 2 10 2 6
GL
20 3 7 3 6
Note 1: The actuator eigenvalue to be applied by setting “0” is the parameter at the power supply voltage of 24 VDC and horizontal
installation.

When installing the product on a wall, use the same gain setting as for horizontal installation.

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◼ Gain adjustment method

If there is abnormality in the operation of the actuator, adjust the gain by the following methods.

If abnormal sound is generated during a stop


If high-pitched abnormal sound is generated from the actuator during a stop, the set value of the gain is
high, so decrease the G2 gain. If no effect is found even if the G2 gain has been decreased, decrease
also the G1 gain to make an adjustment.

If abnormal sound is generated during an operation


If abnormal sound is generated during an operation at a constant speed other than an acceleration time,
the set value of the gain is high, so decrease the G2 gain. If no effect is found even if the G2 gain has
been decreased, decrease also the G1 gain to make an adjustment.

If the actuator vibrates during an operation


If the actuator vibrates during an operation, the set value of the gain is low, so increase the G2 gain. If no
effect is found even if the G2 gain has been increased, increase also the G1 gain to make an adjustment.

If the actuator does not stop at the set position


If the actuator does not stop at the set position, the overload (H) alarm (alarm code: 6702) is given. Since
the setting of the gain is high, decrease the G1 gain or G2 gain.

If no workpiece can be carried


If the actuator does not operate at the set speed or stops during movement to the set position during
workpiece transfer, the set value of the gain is low, so increase the G2 gain. If abnormal sound is
generated during a stop or during an operation by increasing the G2 gain, decrease the G1 gain.

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3.3 POINT DATA CONFIGURATION


Use the S-Tools setting software to set or change the point data.
Refer to the S-Tools setting software instruction manual (SM-A11147) for specific setting instructions and
other details.

Positioning point
The number of point data that can be set depends on the operation mode. The operation mode can be
selected via parameters.

Standard
Simple mode Solenoid valve mode
mode
Double Double
Simple 7-
64-point 2 position 3 position Single type
point
type type

Max. 64-
7-point 2-point
point

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Point data list


The following items can be set for each point.

Setting item Description


Position specification Select either Absolute or Incremental.
method Refer to “3.3.3 Selecting the position specification method” for details.
Select Positioning operation, Pressing operation 1, or Pressing operation 2.
Operation method Refer to “3.3.4 Selecting the operation method” for details.
For Positioning operation, set this to the final target position (mm)(deg).
When the operation method is set to pressing operation 1 or pressing operation 2, the final target
position is determined together with the pressing distance.
Position * Set Positioning operation and Pressing operations 1 and 2 with “Operation method.”
* The final target positions for Pressing operations 1 and 2 are determined by “Position” and
“Pressing distance.”
Refer to “3.3.5 Setting the position” for details.
Set the output range of the point travel completion output signal and switch 1 and 2 output signals as
Positioning width the width (one side) with respect to the final target position in [mm] ([deg]).
Refer to “3.3.6 Setting the positioning width” for details.

Set the speed in a travel interval in [mm/s] ([deg/s]).


Speed Refer to “3.3.7 Setting the speed” for details.
Set the acceleration for the transport interval [G].
Acceleration Refer to “3.3.8 Setting the acceleration” for details.
Set the deceleration for the transport interval [G].
Deceleration Refer to “3.3.9 Setting the deceleration” for details.
Acceleration/deceleration Only Trapezoid operation can be selected.
method Refer to “3.3.10 Selecting the acceleration/deceleration method” for details.
Select Control stop, Fixed excitation, Automatic Servo OFF 1, Automatic Servo OFF 2, or Automatic
Stop method Servo OFF 3.
Refer to “3.3.11 Selecting the stop method” for details.
Set the rotation direction of the FGRC.
Rotation direction Refer to “3.3.12 Selecting the rotation direction” for details.
Set the gain magnification [%].
Gain magnification Refer to “3.3.13 Setting the gain magnification” for details.
Set the point zone in + [mm] ([deg]).
Point zone (+) Refer to “3.3.14 Setting the point zone” for details.
Set the point zone in - [mm] ([deg]).
Point zone (-) Refer to “3.3.14 Setting the point zone” for details.
Set the rate of the upper limit of the pressing force in a pressing interval to the maximum pressing
Pressing rate force in percentage [%].
Refer to “3.3.15 Setting the pressing rate” for more information.
Set the speed in a pressing interval in [mm/s] ([deg/s]).
Pressing speed Refer to “3.3.16 Setting the pressing speed” for details.
Set the pressing interval width in [mm/s] ([deg/s]).
Pressing distance Refer to “3.3.17 Setting the pressing distance” for details.

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Selecting the position specification method


You can select either Absolute or Incremental as the position specification method.

・Setting range and initial values (factory-default)


Actuator model Initial value of position
Position specification selection
Series specification

EBS/EBR/FLSH/ Absolute
Absolute
FLCR/FGRC Incremental Note 1
Note 1: When “incremental” is selected in FGRC series, and the rotation direction is set to “close rotation,” the actuator rotates in the CW
direction by the incremental operation.

・Setting example:

Position
Description Setting example
specification

Sample setting: PO INT 1 Position: +30 mm


Home POINT1
Sets the distance from the
Absolute Motor Opposite to motor side
home position w ith the home
position
Absolute
position (0 mm) as the +30 mm
specification
reference. 0 mm 30 mm
Reference
Thepositioning
The final target position point
completion for PO
for INT1 is the
POINT1 point
is the point30
30mm
mm from thehome
from the homeposition.
position.

Sets the distance from the Sample setting: PO INT 1 Position: +30 mm
current position w ith the PO INT 2 Position: -30 mm
current position as the
Home POINT2 Current POINT1
reference.
Relative Motor Opposite to motor
A negative value input
Incremental
position side
represents a position on the -30 mm +30 mm
specification
motor side and a positive 0 mm 20 mm 50 mm 80 mm
value input represents a Reference
position on the opposite Thepositioning
The final target position point
completion for POforINT1 is the
POINT1 point
is the 8080mm
point mmfrom
from the homeposition.
the home position.
motor side. Thepositioning
The final target position point
completion for POforINT2 is the
POINT2 point
is the 2020mm
point mmfrom
from the homeposition.
the home position.

Select “absolute” when setting the operation mode (PIO) to the solenoid valve mode. If the
actuator is operated from the PLC with “incremental” set in the solenoid valve mode, it
operates in “absolute.”

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Selecting the operation method


As operation method, you can select from Positioning operation, Pressing operation 1, and Pressing
operation 2.

・Setting range and initial values (factory default)

Actuator model Initial value of


Operation selection
Series operation

Positioning operation
EBS/EBR/FLSH/
Pressing operation 1 Note 1 Note 2 Positioning operation
FLCR/FGRC
Pressing operation 2 Note 1 Note 2

Note 1: When pressing operation 1, 2 is selected in FGRC series, do not set the rotation direction to “close rotation.”
Note 2: When pressing operation 1, 2 is selected in FGRC series, and an operation command is issued at a setting where the value of
the position + pressing distance is 360 deg or more, an alarm “point data (position)” occurs, and the command is not received.

・Description of operation

Operation Explanation

This operation is intended for general transport.


A completion signal is output when the actuator has come within the
Positioning positioning width.
operation When the actuator reaches the positioning completion point, it comes to a
stop.
Refer to “3.4.6 Positioning operation” for details.

This operation keeps pushing the workpiece toward the pressing completion
point during the pressing operation.
While this operation is ongoing, pausing caused by external force will not be
detected as an alarm.
Pressing
This setting can be used when clamping.
operation 1
When the set pressing rate is reached, a completion signal is output.
When the actuator reaches the positioning completion point, the pressing
operation ends and the actuator comes to a stop.
Refer to “3.4.8 Pressing operation” for details.

This operation keeps pushing the workpiece toward the pressing completion
point during the pressing operation.
While this operation is ongoing, pausing caused by external force will not be
detected as an alarm.
Pressing This setting can be used when press-fitting.
operation 2 While the actuator operates at the set pressing rate, when it reaches a point in
the positioning width, it outputs a completion signal.
When the actuator reaches the positioning completion point, the pressing
operation ends and the actuator comes to a stop.
Refer to “3.4.8 Pressing operation” for details.

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Setting the position


Set the movement position.
The movement position differs depending on the position specification method and operation method.

・Setting range and initial values (factory-default)

Actuator model Position setting range Initial position value


Series [mm], [deg] Note 1 [mm], [deg] Note 1

EBS/EBR/FLSH/ Negative stroke length to positive


0
FLCR stroke length

0.00 to 359.99
FGRC 0
Note 2 Note 3 Note 4
Note 1: [deg] for FGRC series, and [mm] for other models.
Note 2: For FGRC series, set the operation starting point and the operation ending point 0.05 deg or more apart. If the setting is less
than 0.05 deg, the actuator may not operate and output a point travel complete signal.
Note 3: When connecting FGRC series, and the position is set to the value of 360 or more, the position setting value is the remainder of
dividing the setting value by 360.
Note 4: For oscillating operation on FGRC series, set the travel distance to 359.90 or less.

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Setting the positioning width


Set the output range for the Point travel complete output signal and Switch 1, 2 output signal.
Set this using the width to the travel complete position (one side).
The meaning of positioning width differs depending on the operation method.

・Setting range and initial values (factory-default)

Actuator model Position width setting range Initial position width value
Series [mm], [deg] Note 3 [mm], [deg] Note 3

EBS/EBR/FLSH/
0.00 to 9.99 Note 1 0.00 Note 2
FLCR/FGRC
Note 1: When this is set to 0.00, the common positioning width of the parameters data will be applied.
Note 2: The common positioning width is applied because 0.00 is set as the initial value (factory-default).
Note 3: [deg] for FGRC series, and [mm] for other models.

・Setting example:

Operation Setting example

Example Set to Point 1 Position (absolute): +50 mm


Positioning width: 5 mm

Present position Point 1


Positioning completion point
Speed

Positioning operation Distance


−5 mm +5 mm
45 mm 50 mm 55 mm
Travel ON
complete
signal OFF

Travel complete signal is output when the actuator is within the range of 45 mm to 55 mm.
Travel complete signal is retained even if the actuator is outside the positioning width due to
reasons such as an overshoot.

Since Travel complete signal is determined from the set pressing rate, the setting made to the
Pressing operation 1
positioning width is not reflected.

Example Set to Point 1 Position (absolute): +40 mm


Pressing distance: +10 mm
Positioning width: 5 mm

Present position
Point 1
Speed Pressing completion point

Pressing operation 2 Distance


−5 mm +5 mm
40 mm 45 mm 50 mm 55mm
Travel ON
complete
signal OFF

Travel complete signal is output when the actuator is within the range of 45 mm to 55 mm.
After the Travel complete signal is output, the signal is retained even if the actuator is outside
the positioning width due to reasons such as being pushed back.

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Setting the speed


The speed for the travel interval can be set.

・Setting range and initial values (factory-default)

<EBS/EBR series (Standard Series)>


Actuator model number Speed setting
Initial speed value
range
Motor mounting [mm/s]
Series Body size Screw lead [mm/s]
direction Note 3
Note 1, Note 2
06 7 to 320 0
GE
12 15 to 500 0
04
06 7 to 250 0
GR, GD, GL
12 15 to 400 0
02 2 to 120 0
05 6 to 290 0
GE
10 12 to 500 0
20 25 to 850 0
05
02 2 to 100 0
EBS
05 6 to 250 0
GR, GD, GL
10 12 to 400 0
20 25 to 700 0
05 6 to 150 0
GE 10 12 to 250 0
20 25 to 500 0
08
05 6 to 125 0
GR, GD, GL 10 12 to 250 0
20 25 to 400 0
06 7 to 200 0
GE
12 15 to 400 0
04
06 7 to 200 0
GR, GD, GL
12 15 to 350 0
02 2 to 90 0
05 6 to 300 0
GE
10 12 to 500 0
20 25 to 700 0
05
02 2 to 90 0
EBR
05 6 to 250 0
GR, GD, GL
10 12 to 400 0
20 25 to 600 0
05 6 to 125 0
GE 10 12 to 300 0
20 25 to 500 0
08
05 6 to 125 0
GR, GD, GL 10 12 to 250 0
20 25 to 400 0
Note 1: Operation may not be stable even in the setting range, depending on the acceleration, deceleration, or installation method.
Note 2: This can be set to 0 in point data. If this is set to 0, the common speed of the parameters data will be applied.
Note 3: The common speed is applied because the initial value (factory-default) is set to 0.

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<EBS/EBR series (P4 Series)>


Actuator model number Speed setting
Initial speed value
range
Motor mounting [mm/s]
Series Body size Screw lead [mm/s]
direction Note 3
Note 1, Note 2
06 7 to 260 0
GE
12 15 to 400 0
04
06 7 to 200 0
GR, GD, GL
12 15 to 320 0
02 2 to 100 0
05 6 to 230 0
GE
10 12 to 400 0
20 25 to 680 0
05
02 2 to 80 0
EBS
05 6 to 200 0
GR, GD, GL
10 12 to 320 0
20 25 to 560 0
05 6 to 120 0
GE 10 12 to 200 0
20 25 to 400 0
08
05 6 to 100 0
GR, GD, GL 10 12 to 200 0
20 25 to 320 0
06 7 to 160 0
GE
12 15 to 320 0
04
06 7 to 160 0
GR, GD, GL
12 15 to 280 0
02 2 to 70 0
05 6 to 240 0
GE
10 12 to 400 0
20 25 to 560 0
05
02 2 to 70 0
EBR
05 6 to 200 0
GR, GD, GL
10 12 to 320 0
20 25 to 480 0
05 6 to 100 0
GE 10 12 to 240 0
20 25 to 400 0
08
05 6 to 100 0
GR, GD, GL 10 12 to 200 0
20 25 to 320 0
Note 1: Operation may not be stable even in the setting range, depending on the acceleration, deceleration, or installation method.
Note 2: This can be set to 0 in point data. If this is set to 0, the common speed of the parameters data will be applied.
Note 3: The common speed is applied because the initial value (factory-default) is set to 0.

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<FLSH/FLCR/FGRC series>
Actuator model number Speed setting range Initial speed value
[mm/s], [deg/s] [mm/s], [deg/s]
Series Body size Screw lead Note 1, Note 2, Note 4 Note 3, Note 4

16 H1 5 to 50 0
FLSH 20 H1 5 to 50 0
25 H1 5 to 50 0
02 2 to 100 0
16
08 10 to 250 0
02 2 to 100 0
FLCR 20
08 10 to 300 0
02 2 to 75 0
25
06 7 to 200 0
10 20 to 200 0
FGRC 30 20 to 200 0
50 20 to 200 0
Note 1: Operation may not be stable even in the setting range, depending on the acceleration, deceleration, or installation method.
Note 2: This can be set to 0 in point data. If this is set to 0, the common speed of the parameters data will be applied.
Note 3: The common speed is applied because the initial value (factory-default) is set to 0.
Note 4: [deg] for FGRC series, and [mm] for other models.

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Setting the acceleration


The acceleration for the travel interval can be set.

・Setting range and initial values (factory-default)

Actuator model Initial acceleration


Acceleration setting range
value
Series [G] Note 1 Note 2
[G] Note 3
EBS/EBR 0.01 to 0.70 0.00

FLSH 0.10 to 0.30 0.00

FLCR 0.10 to 0.30 0.00

FGRC 0.10 to 0.30 0.00


2 2
Note 1: When converting units, assume 1G = 9800 mm/s (deg/s ) for calculation.
Note 2: This can be set to 0 in point data. If this is set to 0, the common acceleration of the parameters data will be applied.
Note 3: The common acceleration is applied because the initial value (factory-default) is set to 0.

Setting the deceleration


The deceleration for the travel interval can be set.

・Setting range and initial values (factory-default)

Actuator model Initial acceleration


Acceleration setting range
value
Series [G] Note 1 Note 2
[G] Note 3
EBS/EBR 0.01 to 0.70 0.00
FLSH 0.10 to 0.30 0.00
FLCR 0.10 to 0.30 0.00
FGRC 0.10 to 0.30 0.00
Note 1: When converting units, assume 1G = 9800 mm/s2 (deg/s2) for calculation.
Note 2: Deceleration can be set to 0 in point data. If this is set to 0, the common deceleration of the parameters data will be applied.
Note 3: The common acceleration is applied because the initial value (factory-default) is set to 0.

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Selecting the acceleration/deceleration method


You can select the acceleration/deceleration method for the positioning operation and pressing operation.
You can select either Common or Trapezoid as the acceleration/deceleration method.

・Selectable acceleration/deceleration methods and initial values (factory-default)

Acceleration/deceleration
Description
method
The acceleration/deceleration method set by the common
Common
acceleration/deceleration method of the parameters data will be applied.
This is the acceleration/deceleration method where the speed command changes
Trapezoid
at a certain rate.
* Because the initial value (factory-default) is set to Common, the common acceleration/deceleration method is applied.

Selecting the stop method


You can select the stop method after reaching the target position in positioning operation or pressing
operation. You can select Common, Control, Fixed excitation, Automatic Servo OFF 1, Automatic Servo
OFF 2, or Automatic Servo OFF 3 as the stop method.

・Selectable stop methods and initial values (factory-default)


Stop method Description
The stop method set by the common stop method of the parameters data
Common
will be applied.
After the positioning or pressing operations is completed, the actuator is
Control controlled at a current that can maintain the completion position to hold the
stop position.
After the positioning or pressing operations is completed, the actuator is
Fixed excitation
held at the stop position by a fixed current set in the parameters data.
The control stops after reaching the target position in positioning or
Automatic
pressing operation. Servo OFF is initiated after the time set in Automatic
Servo OFF 1
Servo OFF Time 1 in the parameters data elapses.
The control stops after reaching the target position in positioning or
Automatic
pressing operation. Servo OFF is initiated after the time set in Automatic
Servo OFF 2
servo OFF time 2 in the parameters data elapses.
The control stops after reaching the target position in positioning or
Automatic
pressing operation. Servo OFF is initiated after the time set in Automatic
Servo OFF 3
servo OFF time 3 in the parameters data elapses.
* Because the initial value (factory-default) is set to Common, the common stop method is applied.

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Selecting the rotation direction


Set the rotation direction of the FGRC.

・Selectable rotation directions


Rotation
Description
direction
The rotation direction set in the common rotation direction of the parameter
Common
data is applied.
Close rotation From the current position to the target position, it rotates to a direction in
Note 1, Note 2 which the operation distance is short.
CW It rotates in the CW direction (clockwise).

CCW It rotates in the CCW direction (counterclockwise).


Note 1: When close rotation is selected in FGRC series, do not set the operation method to “pressing operation 1, 2.”
Note 2: When close rotation is selected in FGRC series, the actuator rotates in the CW direction by setting the position specification
method to “incremental.”
* Because the initial value (factory-default) is set to Common, the common rotation direction is applied.

Rotate the Rotate the


table CW table CCW

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Setting the gain magnification


Use this only when gain adjustment is required for each point. This should normally be used with a setting
value of 0.

・Setting range and initial values (factory-default)


Actuator model number Gain magnification setting range Initial value of gain magnification
Series [%] Note 1 [%] Note 2

EBS/EBR/FLSH/
0 to 9999 0
FLCR/FGRC
Note 1 When this is set to 0, gain magnification will not be used.
Note 2 Gain magnification is not used because the initial value (factory-default) is set to 0.

Using the wrong setting could result in unstable control. If control is unstable, contact CKD.

Setting the point zone


The point zone output signal can be set as the distance from the home position, where the boundary
value for switching the signal from OFF to ON and ON to OFF is a point zone (−) and (+), respectively,
with the + direction being the standard.

・Setting range and initial values (factory-default)

Actuator model number Point zone (+) Initial value of


Point zone (-) point zone
Series [mm], [deg] Note 1 [mm], [deg] Note 1

EBS/EBR/FLSH/
-9999.99 to 9999.99 0.00
FLCR/FGRC

Example 1) Point zone setting and output signal

Point zone (-): 39.00 mm


Point zone (+): 41.00 mm

Point zone (-) Point zone (+)

Distance

39.00 mm 40.00 mm 41.00 mm

Point zone ON
output OFF

・Even when the point zone (−) < point zone (+) < 0, the output signal of the point zone turns
ON in the interval between the point zone (−) and the point zone (+), and turns OFF in other
intervals.
・When the point zone (−) > the point zone (+), the output signal of the point zone is turned
OFF in the interval between the point zone (+) and the point zone (−), and turned ON in other
intervals.
・When Point zone (+) = Point zone (-), the output signal of the point zone is always OFF.

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Setting the pressing rate


The rate to the maximum pressing force in a pressing interval can be set.

・Setting range and initial values (factory-default)

Actuator model number Setting range of the Default value of pressing


Screw pressing rate rate
Series Body size [%] Note 1 [%] Note 2
lead
06 20 to 100 0
04
12 20 to 100 0
02 20 to 80 0
05 20 to 80 0
05
EBS 10 20 to 80 0
20 20 to 80 0
05 20 to 100 0
08 10 20 to 100 0
20 20 to 100 0
06 20 to 100 0
04
12 20 to 100 0
02 20 to 80 0
05 20 to 80 0
05
EBR 10 20 to 80 0
20 20 to 80 0
05 20 to 100 0
08 10 20 to 100 0
20 20 to 100 0
16 H1 30 to 100 0
FLSH 20 H1 30 to 100 0
25 H1 30 to 100 0
02 30 to 100 0
16
08 30 to 100 0
02 30 to 100 0
FLCR 20
08 30 to 100 0
02 30 to 100 0
25
06 30 to 100 0
10 20 to 100 0
FGRC 30 20 to 100 0
50 20 to 100 0
Note 1: The pressing rate can be set to 0 in the point data. When the rate is set to 0, the common pressing rate of parameter data is
applied.
Note 2: Since the default value (value upon shipping) is set to 0, the common pressing rate is applied.

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Setting the pressing speed


The speed of the pushing interval can be set.

・Setting range and initial values (factory default)

Initial pressing speed


Actuator model number Pressing speed setting range
value
[mm/s], [deg/s]
[mm/s], [deg/s]
Series Note 1 Note 3
Note 2 Note 3
EBS/EBR/FLSH/
5 to 20 0
FLCR

FLSH 5 to 15 Note 4 0

FGRC 20 to 30 0

Note 1: The pressing speed can be set to 0 in point data. If this is set to 0, the common pressing speed of the parameters data will be
applied.
Note 2: The common pressing speed is applied because the initial value (factory default) is set to 0.
Note 3: [deg] are used in the case of the model number FGRC and [mm] unit in the case of other models.
Note 4: The default value of the common pressing speed is 20 mm/s. Change the pressing speed or the common pressing speed within
the setting range when performing pressing operation using the FLSH series.
* Set the pressing speed to be less than or equal to the speed for the transport interval. If the pressing speed is higher, the speed for the
transport interval is automatically applied to the pressing speed.

Setting the pressing distance


The pressing interval width can be set.

・Setting range and initial values (factory default)

Actuator model number Pressing distance setting range Initial pressing distance value
[mm], [deg] [mm], [deg]
Series Note 1, Note 2, Note 3 Note 3 Note 4
EBS/EBR/FLSH/ Negative stroke length to positive
0
FLCR stroke length

FGRC 0 to 359.99 0

Note 1: If the pressing distance is set to 0 in the point data, the common pressing distance of the parameters data will be applied.
Note 2: Do not set the common pressing distance to 0.
Note 3: [deg] for FGRC series, and [mm] for other models.
Note 4: The common pressing distance is applied because the initial value (factory-default) is set to 0.

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3.4 OPERATION

For the upper device to recognize a general purpose input signal (PIO input signal), it is
necessary to continue inputting the signal for a period of time longer than the period set by the
“input signal filter” of parameter.

Emergency stop and release

CAUTION
Be careful of emergency stop wiring disconnection.
Emergency stop status is not treated as an alarm, so no alarm signal will be output.
Be careful of the input signal status.
For solenoid valve mode single/double 3 position type, the travel command signal is level input, so
it may operate when emergency stop is released.

If an emergency stop is performed during operation, a short is generated between the motor terminals
after deceleration and stop, and it enters the dynamic brake status.
Operation preparation complete output turns OFF until the emergency stop is released. The
electromagnetic brake is also locked if a brake is attached. A short is generated between the motor
terminals and it enters the dynamic brake status.
To release emergency stop, first confirm the surrounding area is safe, and then turn the emergency stop
signal (b contact) ON.

Horizontal axis: Time

Emergency stop ON
Input signal EMG
(negative logic) OFF

ON
Servo lamp
OFF
Controller
indicator lamp
ON
Alarm lamp
OFF

Operation ON
preparation
complete OFF
Output signal

Alarm ON
(negative logic)
OFF

Emergency stop Emergency stop release

• Dynamic brakes play a role of helping to stop operation, but they do not have a holding
torque when stopped. Use an actuator with a brake when installing the actuator vertically.
• When performing an emergency stop, it may take several seconds to stop depending on the
travel speed and load.

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Force brake release

WARNING
Always set the input for force brake release (BRK) to either 0 VDC or open during normal
operation, so that the brake can be applied.
If 24 VDC is applied to force brake release (BRK), the brake will be forcibly released. The movable
part of the actuator could fall, causing injury or damaging the workpiece.

CAUTION
Be careful of force brake release wiring disconnection.
Force brake release status is not treated as an alarm, so no alarm signal will be output.
Be careful of the input signal status.
For solenoid valve mode single/double 3 position type, the travel command signal is level input, so
it may operate when force brake release is cleared.

When the force brake release signal is input (24 V applied), the electromagnetic brake is forcibly
released (if one is attached). If force brake release is performed during operation, no current is passed
to the motor after deceleration stops. This operates the same as emergency stop, but the electromagnetic
brake is left released.

Horizontal axis: Time

Force brake ON
Input signal release
(24 V)
OFF

ON
Servo lamp
OFF
Controller
indicator lamp
ON
Alarm lamp
OFF

Operation ON
preparation
complete OFF
Output signal
ON
Alarm
(negative logic)
OFF

Force brake release Force brake release clear

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Servo ON/OFF

WARNING
Confirm safety within the operation range.
Turning the servo OFF during operation could result in unexpected operation.

CAUTION
When turning the servo ON, check that the actuator operates safely.
The actuator could start operating once the servo is turned ON, which could cause injury or
damage the workpiece. The movement instruction signal is level input for the solenoid valve mode
single/double 3-position type, so it may operate simultaneously with servo ON.

If the servo is turned OFF (servo ON signal turned OFF) during operation, no current is passed to the
motor after deceleration stops. While the servo is OFF, the ready for operation output is turned OFF. If a
brake is attached, the electromagnetic brake is locked. The setting software “S-Tools” enables turning the
servo ON/OFF regardless of the status of servo ON signal.

Horizontal axis: Time

ON
Input signal Servo ON
OFF

ON
Servo lamp
OFF
Controller
indicator lamp ON

Alarm lamp
OFF

Operation ON
preparation
complete OFF
Output signal

Alarm ON
(negative logic)
OFF

Servo OFF Servo ON

If operation by setting tool is enabled, servo ON/OFF operation cannot be received via the
servo ON signal.

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From power-on to home position return

CAUTION
Do not change the power supply voltage after turning on the power.
The actuator may not operate normally when executing the travel.

The diagram below shows the timing of home position return completion from the beginning of the return
after the power is turned on.
Horizontal axis: Time

Control power ON
supply
OFF
Power supply

Motor power ON
supply
OFF

ON
Servo lamp
OFF
Controller
indicator lamp ON
Alarm lamp
OFF

Emergency stop ON
EMG
(negative logic) OFF

Force brake ON
release
BRK OFF

ON
Servo ON
Input signal
OFF

Home position ON
return
start OFF

ON
Alarm reset
OFF

Operation ON
preparation
complete OFF

Home position ON
Output signal return complete
OFF

ON
Alarm
(negative logic)
OFF

Note 1

Power supply Servo ON Home position Home position


ON Emergency Operation return return complete
stop release preparation start
complete
Note 1: Depending on the stroke position, operation preparation complete takes 2 s to 10 s following the first servo ON after turning the
power ON.

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Home position return operation

◼ EBS / EBR (Incremental encoder)

Home position return operation is performed according to related parameters.

Motor mechanical end


モータ側メカエンド

Home position return


原点復帰方向 Home position
原点復帰方向return
direction
"標準" “Normal” direction “Opposite”
"反対"
Stroke
ストローク
Home position
offset amount
原点オフセット量

Home原点
position

Setting item Overview


Home position return
Sets the home position return direction.
direction
Home position return
Sets the home position return speed.
speed
Home position offset
Sets the offset amount for the home position.
amount
Automatic home Sets whether to automatically Home position return during operation when the
position return power supply is turned ON.
* Refer to “3.2.1 Parameters List” for the setting range and initial value.

If the parameter “home position offset amount” is “0.00,” a position of 3 mm from the mechanical end is
the home position.

Mechanical
メカエンドend
Home position
原点復帰速度 return speed

3mm

Home原点
position

If contacting with the workpiece during a home position return, the home position may be
displaced.

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•Time chart

Horizontal axis: Time


ON
Home position
return start
OFF

Displacement

Home position
Mechanical end

ON
Home position
return complete
OFF
Output signal
Operation ON
preparation
complete
OFF

Home position Home position


return start return complete

* The home position return complete output turns OFF during the home position return.

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◼ EBS/EBR (Absolute encoder)

Home position return operation is performed according to related parameters.

Motor mechanical end


モータ側メカエンド

Home position return


原点復帰方向 Home position return
原点復帰方向
direction
"標準" “Normal” direction"反対"
“Opposite”
Stroke
ストローク
Home position
offset amount
原点オフセット量

Home原点
position

Setting item Overview


Home position return
Sets the home position return direction.
direction
Home position return
Sets the home position return speed.
speed
Home position offset
Sets the offset amount for the home position.
amount
* Refer to “3.2.1 Parameters List” for the setting range and initial value.
* Automatic home position return is disabled for EBS/EBR.

An absolute encoder without a battery is used, so point travel is possible even if home position return
operation is not executed. When home position return is performed, the operation is completed without
pressing against the mechanical end.

Mechanical end
メカエンド
Home position return speed
原点復帰速度

3mm

Home
原点 position

If the home position return direction is “Normal,” the home position return operation is
completed by the operation from the motor side.
If the home position return direction is “Opposite,” the home position return operation is
completed by the operation from the opposite motor side.
(The reverse operation is not performed using the position at home position return start.)

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•Time chart

Horizontal axis: Time


Home position ON
return start OFF

Displacement

Home position

ON
Home position
return complete OFF
Output signal
Operation preparation ON
complete OFF

Home position Home position


return start return complete

* The home position return complete output turns OFF during the home position return.

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◼ FLSH

Home position return operation is performed according to related parameters.


The open direction of the finger is the standard home position return direction.

Finger open direction


フィンガ開方向 Fingerフィンガ閉方向
close direction

原点復帰方向
Home position return Home 原点復帰方向
position return
direction
"標準" “Normal” "反対"
direction “Opposite”
Stroke
ストローク
Home position
offset amount
原点オフセット量

原点
Home position

Setting item Overview


Home position return
Sets the home position return direction.
direction
Home position return
Sets the home position return speed.
speed
Home position offset
Sets the offset amount for the home position.
amount
Automatic home Sets whether to automatically Home position return during operation when the
position return power supply is turned ON.
* Refer to “3.2.1 Parameters List” for the setting range and initial value.

If the parameter “home position offset amount” is “0.00,” a position of 0.25 mm from the mechanical end
is the home position.

Mechanical
メカエンド end
Home position return speed
原点復帰速度

0.25mm

原点
Home position

If contacting with the workpiece during a home position return, the home position may be
displaced.

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Time chart
Horizontal axis: Time

Home position ON
return start
OFF

Displacement

Home position
Mechanical end

Home position ON
return complete
OFF

Output signal
Operation ON
preparation
complete OFF

Home position Home position


return start return complete

* The home position return complete output turns OFF during the home position return.

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◼ FLCR

Home position return operation is performed according to related parameters.


Mechanical end on PULL side
PULL側メカエンド

Home position return


原点復帰方向 Home原点復帰方向
position return
direction
"標準" “Normal” direction"反対"
“Opposite”
Stroke
ストローク
Home position
offset amount
原点オフセット量

Home position
原点

Setting item Overview


Home position return
Sets the home position return direction.
direction
Home position return
Sets the home position return speed.
speed
Home position offset
Sets the offset amount for the home position.
amount
Automatic home Sets whether to automatically Home position return during operation when the
position return power supply is turned ON.
* Refer to “3.2.1 Parameters List” for the setting range and initial value.

If the parameter “home position offset amount” is “0.00,” a position of 1 mm from the mechanical end is
the home position.

Mechanical
メカエンド end
Home position return speed
原点復帰速度

1mm

原点position
Home

If contacting with the workpiece during a home position return, the home position may be
displaced.

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Time chart
Horizontal横軸:時間
axis: Time

ON
Home position
原点復帰開始
return start
OFF

Displacement
変位

Home position
原点
Mechanical
メカエンド end

ON
Home position
原点復帰完了
return complete
OFF
Output
出力信号 signal
Operation ON
preparation
運転準備完了
complete OFF

Home
原点復帰 position Home
原点復帰 position
return
開始start return
完了 complete

* The home position return complete output turns OFF during the home position return.

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◼ FGRC

Home position return operation is performed according to related parameters.


*This is a figure seen from the upper surface of the table.

Home position
offset

Proximity sensor detection range

(1) When the command of a home position return is given, an operation is started in the specified
rotation direction.
The rotation speed is the speed (20 deg/s to 30 deg/s) set by the home position return speed.
(2) The proximity sensor is turned ON.
(3) The proximity sensor is turned OFF.
(4) Reverse movement is performed.
(5) The proximity sensor is turned ON.
(6) The proximity sensor is turned OFF.
The home position offset reference position is calculated from the results of (2), (3), (5), and (6).
(7) The actuator stops once, and starts the operation to the home position.
(8) The home position return is completed when the home position offset amount is 0.
(8)' When the home position offset amount is other than 0, the actuator travels by the setting value, and
the home position return is completed.

Setting item Overview


Home position return
Sets the home position return direction.
direction
Home position return
Sets the home position return speed.
speed
Home position offset
Sets the offset amount for the home position.
amount
Automatic home Sets whether to automatically home position return during operation when the
position return power supply is turned ON.
* Refer to ““3.2.1 Parameters List” for the setting range and initial value.

The incremental encoder is used, so a home position return operation is required after the power supply
is turned ON.

If the home position return direction is “Normal,” an operation is started counterclockwise (in
the CCW direction).
If the home position return direction is “Opposite,” an operation is started clockwise (in the CW
direction).

If an obstacle is placed in the proximity sensor detection range, the home position return is not
completed.

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Time chart
Horizontal横軸:時間
axis: Time

Home position ON
原点復帰開始
return start OFF

Displacement
変位
原点
Home position
近接センサ検出範囲
Proximity sensor
detection range

Home position ON
原点復帰完了
return complete OFF
Output
出力信号
signal
Operation ON
運転準備完了
preparation complete OFF

Home
原点復帰 position 原点復帰
Home position
return
開始start return完了
complete

* The home position return complete output turns OFF during the home position return.

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Positioning operation

◼ Normal mode (64-point mode)

<Point operation>
Once the point number is specified with the point number selection bit, traveling begins via ON edge input
of the point travel start signal. The input/output signals below are used for operations.

・Input signal 0: OFF (level input), 1: ON (level input), 1↑: ON edge input
General purpose
input 0 to 5
Description
Point No.
Selection bit 0 to 5

- Sets the point No. in binary.

General purpose
input 6 Description
Point travel start
Operates to point set with the point No. selection bit.
1↑ After setting the point No. selection bit, wait at least for the time set in the parameter “input
signal filter” (initial value = 5 ms) before input.

Setting example:
General General General General General General General
purpose purpose purpose purpose purpose purpose purpose Description
input 0 input 1 input 2 input 3 input 4 input 5 input 6
0 0 0 0 0 0 1↑ Begins traveling to point 0.
1 0 0 0 0 0 1↑ Begins traveling to point 1.
0 0 0 1 0 0 1↑ Begins traveling to point 8.
1 1 1 1 1 1 1↑ Begins traveling to point 63.

・Output signal 0: OFF, 1: ON


General purpose
output 0 to 5
Point No. Description
Confirmation bit 0
to 5
- Outputs the point No. in binary after travel is complete.
* When an alarm occurs, the upper 1 digit of the alarm code is output in binary.

General purpose
output 6
Description
Point travel
complete

1 Turns ON when it finishes traveling to the set point.

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・Operation procedure
1 Set the point number in the point number selection bit.
2 Turn ON the point travel start
3 Output the point number set by the point number confirmation bit and confirm that point travel
completion is ON.

・Time chart

Horizontal axis: Time

Point travel ON
start OFF

Point number ON
selection bit 0 OFF

ON
Point number
selection bit 1 OFF

Input signal Point number ON


selection bit 2 OFF

Point number ON
selection bit 3 OFF

Point number ON
selection bit 4
OFF

Point number ON
selection bit 5 OFF

Point 63

Displacement
Point 8

Point 1

ON
Point travel
complete OFF

Point number ON
confirmation bit 0
OFF

Point number ON
confirmation bit 1
OFF

Point number ON
Output signal confirmation bit 2
OFF

Point number ON
confirmation bit 3
OFF

Point number ON
confirmation bit 4
OFF

Point number ON
confirmation bit 5
OFF

Note 1

Point 8 Point 8 travel Point 63 Point 63 travel


travel start complete travel start complete

Note 1: After setting the point No. selection bit, wait at least for the time set in the parameter “input signal filter” (initial value = 5 ms)
before input.

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<Jog operation>
Use the following input and output signals for operation.

General General
purpose input purpose input
7 8 Description
JOG (-) travel JOG (+) travel
start start
0 1↑ Starts JOG operation to the opposite motor side.
X 0 Stops JOG operation to the opposite motor side.
1↑ 0 Starts JOG operation to the motor side.
0 x Stops JOG operation to the motor side.
* The JOG speed can be set via user parameters. Refer to “3.2 PARAMETERS DATA CONFIGURATION” for details.

・How to operate
1 Set arbitrary JOG speed for the parameter.
2 For a travel in the + direction, turn ON the JOG (+) travel start. For a travel in the - direction, turn
ON the JOG/INCH (-) travel start.
3 When the actuator travels to the target position, turn OFF the JOG (+) travel start or the JOG (−)
travel start that was ON.

・Time chart

Horizontal axis: Time


ON
JOG (+)
travel start OFF

JOG (-) ON
travel start OFF

Displacement

Note 1 Note 1 Note 1

JOG (+) JOG (+) JOG (-) JOG (-)


travel start travel stop travel start travel stop

Note 1: When the jog operation is performed in one direction, the command for jog travel start in the opposite direction is not accepted
even if it is turned ON. Even if the jog travel start command in operation is turned OFF in that state, the travel command that is turned ON
is not accepted.

Jog operation is executed even when the home position return is not completed. When the
automatic home position return is “enabled” and the home position return is not completed, the
home position return is not executed before jog operation.

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◼ Simple 7-point mode

<Point operation>

Traveling begins via ON edge input of the point travel start signal. Use the following input and output
signals.

・Input signal 0: OFF (level input), 1: ON (level input), 1↑: ON edge input
General purpose
input 0 to 6
Description
Point No. 1 to 7
travel start
Starts traveling to corresponding point.
1↑ During ON edge input, if another point No. travel start signal switches ON, traveling
does not start.

Setting example:
Point No. 0 Point No. 1 Point No. 2 Point No. 3 Point No. 4 Point No. 5 Point No. 6
Description
travel start travel start travel start travel start travel start travel start travel start
1↑ 0 0 0 0 0 0 Begins traveling to point 1.

0 0 1↑ 0 0 0 0 Begins traveling to point 3.

0 0 0 0 0 0 1↑ Begins traveling to point 7.

Does not start traveling while another point


0 0 1 1↑ 0 0 0 No. travel start input is ON.

・Output signal 0: OFF, 1: ON


General purpose
output 0 to 6
Description
Point No. 1 to 7
travel complete

1 Turns ON when it finishes traveling to the corresponding point.

・Operation procedure
1 Turn ON the point travel start corresponding to the point where you want the actuator to operate.
2 Turn OFF the point travel start that was ON.
3 Confirm that the completion of point travel for the corresponding point is turned ON.

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・Time chart

Horizontal axis: Time

Point No. 1 ON
travel start
OFF

Point No. 2 ON
travel start
OFF

Point No. 3 ON
travel start OFF

ON
Input signal Point No. 4
travel start OFF

Point No. 5 ON
travel start
OFF

Point No. 6 ON
travel start OFF

ON
Point No. 7
travel start OFF

Point 7

Displacement
Point 3

Point 1

Point No. 1 ON
travel complete OFF

ON
Point No. 2
travel complete OFF

ON
Point No. 3
travel complete OFF

ON
Output signal Point No. 4
travel complete OFF

ON
Point No. 5
travel complete OFF

ON
Point No. 6
travel complete OFF

ON
Point No. 7
travel complete OFF

Point 3 travel Point 4 Point 7 travel Point 7 travel


Point 3 travel
complete travel start start complete
start
*1
*1. Does not start traveling while another point number travel start input is ON.

<JOG operation>
The jog operation is similar to the 64-point mode. For more detail, refer to “Normal mode (64-point
mode)“ of “3.4.6 Positioning operation.”

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◼ Solenoid valve mode (double 2 position type)

Travels between two points via ON edge input.

・Input signal 0: OFF (level input), 1: ON (level input), 1↑: ON edge input
General General
purpose purpose
input 0 input 1
Description
Solenoid Solenoid
valve travel valve travel
command 1 command 2
1↑ 0 Begins traveling to point 1.
0 1↑ Begins traveling to point 2.

・Output signal 0: OFF, 1: ON


General General
purpose purpose
output 0 output 1
Description
Point 1 Point 2
travel travel
complete complete
1 0 Turns ON when it finishes traveling to point 1.
0 1 Turns ON when it finishes traveling to point 2.

General General
purpose purpose
output 4 output 5 Description
Switch 1 Switch 2
1 0 Turns ON when in the positioning complete range of point 1.
0 1 Turns ON when in the positioning complete range of point 2.

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・Time chart
Horizontal axis: Time
ON
Solenoid valve
travel command 1 OFF
Input signal
Solenoid valve ON
travel command 2 OFF

Point 2

Displacement

Point 1

ON
Point 1 travel
complete OFF

Point 2 travel ON
complete
OFF
Output signal
ON
Switch 1
OFF

ON
Switch 2
OFF

*1 *2 *2 *1

Point 2 Point 1 Point 1 travel


Point 2 travel travel start
travel start complete complete

*1. Output continues while in the positioning width of point 1.


*2. Output continues while in the positioning width of point 2.

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◼ Solenoid valve mode (double 3 position type)

Travels between two points when turned ON (level input).

・Input signal 0: OFF (level input), 1: ON (level input)


General General
purpose purpose
input 0 input 1
Description
Solenoid Solenoid
valve travel valve travel
command 1 command 2
1 0 Begins traveling to point 1.
0 1 Begins traveling to point 2.
0 0 Suspends travel operation and stops at that point.

・Output signal 0: OFF, 1: ON


General General
purpose purpose
output 0 output 1
Description
Point 1 Point 2
travel travel
complete complete
1 0 Turns ON when it finishes traveling to point 1.
0 1 Turns ON when it finishes traveling to point 2.

General General
purpose purpose
output 4 output 5 Description
Switch 1 Switch 2
1 0 Turns ON when in the positioning complete range of point 1.
0 1 Turns ON when in the positioning complete range of point 2.

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・Time chart
Horizontal axis: Time
Solenoid valve ON
travel command 1 OFF
Input signal
Solenoid valve ON
travel command 2 OFF

Point 2

Displacement

Point 1

ON
Point 1 travel
complete OFF

ON
Point 2 travel *3
Output signal complete OFF

ON
Switch 1
OFF

Switch 2 ON

OFF

*1 *2 *2 *1

Point 2 Stops at Point 2 Point 2 travel Point 1 Point 1 travel


travel start that point travel start complete travel start complete

*1. Output continues while in the positioning width of point 1.


*2. Output continues while in the positioning width of point 2.
*3. When the solenoid valve travel command is turned OFF, travel complete output also turns OFF.

CAUTION
If the automatic home position return is set to be enabled and the power is turned on again, the PLC
mode is automatically entered and unexpected operation may occur depending on the input state of
the upper device.

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◼ Solenoid valve mode (single type)

Travel between two points by turning one (1) input signal OFF (level input) or ON (level input).

・Input signal 0: OFF (level input), 1: ON (level input)


General purpose
input 1
Description
Solenoid valve
travel command
0 Begins traveling to point 1.
1 Begins traveling to point 2.

・Output signal 0: OFF, 1: ON


General General
purpose purpose
output 0 output 1
Description
Point 1 Point 2
travel travel
complete complete
1 0 Turns ON when it finishes traveling to point 1.
0 1 Turns ON when it finishes traveling to point 2.

General General
purpose purpose
output 4 output 5 Description
Switch 1 Switch 2
1 0 Turns ON when in the positioning complete range of point 1.
0 1 Turns ON when in the positioning complete range of point 2.

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・Time chart
Horizontal axis: Time
Solenoid ON
Input signal valve travel
command 1 OFF

Point 2

Displacement

Point 1

ON
Point 1 travel
complete OFF

ON
Point 2 travel
complete OFF
Output signal
ON
Switch 1
OFF

ON
Switch 2
OFF

*1 *2 *2 *1

Point 2 Point 2 travel Point 1 Point 1 travel


travel start complete travel start complete

*1. Output continues while in the positioning width of point 1.


*2. Output continues while in the positioning width of point 2.

CAUTION
If the automatic home position return is set to be enabled and the power is turned on again, the PLC
mode is automatically entered and unexpected operation may occur depending on the input state of
the upper device.

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Other output signals


In addition to the output signals described previously, the following signals are also output.

・Output signal
Output signal name Description
Turns ON when within the range set with point zone (+) and point zone (-).
Point zone
Refer to “3.3.14 Setting the point zone” for details on point zones.
Traveling Turns ON during point traveling.

Turns ON when within the range set with zone 1 (+) and zone 1 (-).
Zone 1
Refer to “3.2.3 Zone output” for details on zone 1.

Turns ON when within the range set with zone 2 (+) and zone 2 (-).
Zone 2
Refer to “3.2.3 Zone output” for details on zone 2.

・Time chart
Horizontal axis: Time
ON
Input signal Point 1
travel OFF
command
Point 1

Zone 1 (+)

Zone 1 (-)

Zone 2 (+)
Displacement
Zone 2 (-)

Point zone (+)

Point zone (-)

ON
Point 1
travel complete OFF

ON
Point
zone OFF

ON
Output signal Traveling
OFF

ON
Zone 1
OFF

ON
Zone 2
OFF

Point 1 Point 1
travel start travel complete

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Pressing operation
Pressing operations can be performed by configuring either “pressing operation 1” or “pressing operation
2” in point data. After the travel operation, the actuator operates in the pressing interval at the set
“pressing rate” or less. An alarm will not be output even if it stops upon contact with the workpiece.

・Pressing operation settings

Setting item Description


The rate of the upper limit of the pressing force in a pressing interval to the maximum pressing force
Pressing rate
can be set in percentage [%]. Refer to “3.3.15 Setting the pressing rate” for more information.
The speed of the pressing interval can be set. Refer to “3.3.16 Setting the pressing speed” for
Pressing speed
details.

Pressing distance The pressing interval width can be set. Refer to “3.3.17 Setting the pressing distance” for details.

Pressing judgment When setting pressing operation 1, the time until determining that pressing is complete can be set.
time Refer to “3.2.1 Parameters List” for details.

・Time chart (Pressing operation 1)


Horizontal axis: Time
横軸:時間

Pressing
押付け動作
operation start
開始位置
Displacement
変位 position

Operation start
動作開始位置
position

Set搬送時の
speed
during設定速度
transport

Speed
速度
Pressing speed
押付け速度

Holding保持電流
current
電流
Current
押付け電流
Current
according
to pressing
rate

Pressing
押付け動作1 ON T Pressing
押付け判定時間 judgment time
Output signal operation
出力信号 ポイント 1 point
travel
移動完了complete OFF

Transport
搬送区間 interval Pressing
押付け区間 interval

Contact with workpiece


ワークとの接触
* If current corresponding to “pressing rate” continues to flow for the “pressing judgement time” or longer, the travel completion is output.
If the workpiece operates during pressing, the above judgment time is cleared without accumulation. (T < pressing judgment time)
After the travel complete is output, the complete output does not fall even when the workpiece operates.

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・Time chart (Pressing operation 2)


Horizontal axis: Time
横軸:時間
押付け動作
Pressing operation
complete position
完了位置
Pressing
押付け動作
operation start
Displacement
変位 開始位置
position

Operation start
position
動作開始位置

Set 搬送時の
speed
during transport
設定速度

Speed
速度

押付け速度
Pressing speed

Holding保持電流
current
電流
Current
押付け電流
Current
according
to pressing
rate

Pressing
押付け動作2 ON
Output signal
出力信号 operation
ポイント 2 point
travel complete OFF
移動完了
Transport interval
搬送区間 Pressing
押付け区間 interval

Contact with workpiece


ワークとの接触 Pressing operation
押付け動作完了位置
complete position

* The travel complete is output when the pressing operation complete position is reached.
If the workpiece stops halfway and does not reach the operation complete position, the travel complete is not output.

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Operation when a new operation signal is input during operation

CAUTION
Be careful of the operation signal input timing.
It may be impossible to operate as configured according to settings such as the position, speed
and acceleration.
If a new operation signal is input near the soft limit, an over soft limit alarm may be output.

If a new point operation signal is input during point operation, the following operations are performed.

New point target position Operation description


Continues to operate to the target position at the speed set in the new
Same as current actuation direction
point.
Opposite of current actuation
After decelerating, begins operating in the opposite direction.
direction

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Stop signal input


Operation can be stopped by inputting a stop signal during operation. Travel complete is not output
when stopped by the stop signal.

・Time chart

Horizontal axis: Time

ON
Point travel
start
OFF
Input signal
ON
Stop
(b contact)
OFF

Point 2

Displacement

Point 1

Operation ON
preparation
complete OFF

ON
Point travel
Output signal
complete
OFF

ON
Traveling

OFF

Note 1

Point 2 travel Stop Stop


start release

Note 1. Once the stop signal is input, it decelerates then stops. Confirm stopping using the traveling signal.

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Holding operation after travel complete

WARNING
Prevent falling during vertical operation.
When a workpiece is placed in the vertical direction, vibration or a sudden impact to the equipment
could cause a load exceeding the holding force above to be applied. When placing a workpiece in
the vertical direction, be sure to implement safety measures to prevent falling.

If the “stop method” is set to “fixed” for the point data, it is held at the current value set in the “fixed current
at stop” user parameters once travel is complete. If a load exceeding the holding force shown in the
following table is applied while holding, an alarm may occur.

Actuator model number Holding force [kg]


When using 24 V
Series Body size Screw lead
power supply
06 9.2
04
12 3.3
02 18.3
05 10.0
05
EBS 10 3.3
20 0.8
05 33.3
08 10 18.3
20 3.3
06 8.3
04
12 2.9
02 23.3
05 14.0
05
EBR 10 6.7
20 1.7
05 55.0
08 10 20.0
20 8.3
16 H1
FLSH 20 H1
25 H1
02 4.0
16
08 0.5
02 6.0
FLCR 20
08 0.8
02 8.5
25
06 3.0
10
FGRC 30
50

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4. MAINTENANCE AND INSPECTION


WARNING
Install the product before wiring.
Failure to do so may cause electric shock.
Do not work with wet hands.
Doing so may cause electric shock.
Do not touch the heat sink, cement resistance, and motor inside the controller.
Doing so may cause electric shock or burns.
The wiring and inspection must be carried out after 5 minutes or more have passed since
the power supply was turned off, and the voltage has been checked with a tester.
Failure to do so may cause electric shock.
Do not install or remove wiring or connectors while the power supply is ON.
Doing so may result in malfunction, failure, or electric shock.
Do not disassemble or modify the product.
• Doing so may result in injury, accident, malfunction, or failure.

CAUTION
Wiring and inspection must be carried out by professional engineers.
For the lead wire to be used for the power supply cable, use a wire diameter that sufficiently
allows the instantaneous maximum current.
Failure to do so may cause heat generation or damage during operation.
Perform a periodic check (2 to 3 times a year) to confirm that the product operates normally.
The grease supply interval must usually be 100 km as a standard.
However, it depends on the operating conditions, so study and determine the grease supply interval
at the initial inspection.
Turn off the power immediately if abnormal heat, smoke, odor, noise, vibration, etc. occur in
the product.
Failure to do so may result in damage to the product, or fire due to the continuous flow of electric
current.
Maintenance, inspection, and repair must be performed after the power supply to the
product is stopped.
Alert people around not to let a third party turn on the power inadvertently.

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5. TROUBLESHOOTING
5.1 Alarm Indications and Countermeasures

◼ Alarms
These are output when an error that affects the operation of the actuator is detected in the controller.
There are two types of alarms, depending on the degree of error: alarms that can be reset, and alarms
that require the power to be turned ON again.

Alarm Alarm
Alarm item Description Solution
code reset
“0x1300 to 0x13FF” indicates that there is an error in the parameter
data. Initialize the parameter data and power cycle.
“0x1500 to 0x15FF” indicates that there is an error in the point data.
Initialize the point data and power cycle.
“0x1700 to 0x170F” indicates that there is an error in the alarm data.
Input the alarm reset signal and power cycle.
“0x1800 to 0x180F” indicates that there is an error in the alarm data.
An error has been Initialize the alarm data and power cycle.
0x1000
Memory detected in reading “0x1B00 to 0x1B0F” indicates that there is an error in the actuator
to No
(Read) data from memory at information of ECG-A. Save the information of the actuator
0x1FFF
power-on. connected last time with the information of the actuator being
connected and power cycle.
“0x1B10 to 0x1B1F” indicates that there is an error in the actuator
information of ECG-B. Initialize or overwrite the actuator information,
and turn the power on again.
Other codes indicate that there is an error in the data inside.
If the error reoccurs even after power cycling, contact your nearest
CKD sales office or distributor.
An error has been
0x2000
Memory detected in writing If the error reoccurs even after power cycling, contact your nearest
to No
(Write) data into memory CKD sales office or distributor.
0x2FFF
when changing data.

0x3000 Check the ambient temperature.


The temperature in the
to Temperature If the error reoccurs even after power cycling, contact your nearest No
controller is high.
0x30FF CKD sales office or distributor.
0x3100
An overcurrent has If the error reoccurs even after power cycling, contact your nearest
to Current No
flown into the motor. CKD sales office or distributor.
0x31FF
Indicates an
0x3200 abnormality in the Check the connection state of the cable and connector.
Encoder not
to connection state If the error reoccurs even after power cycling, contact your nearest No
connected
0x320F between the controller CKD sales office or distributor.
and actuator.
Indicates that an
0x3210 Encoder for encoder that is not
If the error reoccurs even after power cycling, contact your nearest
to other models compatible with the No
CKD sales office or distributor.
0x321F connected controller is
connected.
Indicates that there is
0x3220 Encoder an abnormality in the
If the error reoccurs even after power cycling, contact your nearest
to identification identification of the No
CKD sales office or distributor.
0x322F abnormality encoder type
(incremental/absolute).
There is a problem
0x3800 with the connector Check the connection between the cable and the connector.
TOOL not
to connection while using If the connector is disconnected, connect the connector. After Yes
connected
0x38FF the product in TOOL changing the mode to PLC mode, reset the alarm.
mode.
0x3900
Indicates an error in If the error reoccurs even after power cycling, contact your nearest
to Interface No
the interface. CKD sales office or distributor.
0x39FF

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Alarm Alarm
Alarm item Description Solution
code reset
Indicates that the
model numbers of the
Actuator Reconnect to the previously connected actuator.
0x3A00 actuator connected
model Or, save the information of the actuator connected last time with the
to last time and actuator No
number information of the actuator being connected and turn the power ON
0x3A0F being connected are
abnormality again.
different when the
power is turned ON.
It indicates that
actuator information is
0x3A10 Actuator
not set in the controller
to information Set the actuator information and turn on the power again. No
when the power is
0x3A1F not set
turned on in the ECG-
B Series.
It indicates that the
0x3A20 Changing power is not turned on
to actuator after actuator Turn on the power again. No
0x3A2F information information is changed
in the ECG-B Series.

0x4000
Parameter There is an error in the For the following parameters, reset the alarm: Home position return
to Yes
data parameter data. speed, Home position offset amount
0x40FF

There is an error in the


The final target position exceeds the range of the soft limit, or the
0x4100 point data when a
to Point data travel command is
final target position is 360 deg or more in FGRC series.
Yes
(Position) Reconfigure the following point data and reset the alarm.
0x41FF input to that point
Point data: Position, Pressing distance
number.

There is an error in the


0x4200 point data when a The point data setting is outside the setting range.
to Point data travel command is Reconfigure the following point data and reset the alarm. Yes
0x42FF (Speed) input to that point Point data: Speed, Acceleration, Deceleration, Pressing speed
number.

There is an error in the


0x4300 point data when a The point data setting is outside the setting range.
to Point data travel command is Reconfigure the following point data and reset the alarm. Yes
0x43FF (Pressing) input to that point Point data: Pressing rate
number.

0x4400 There is an error in


IO-Link data After reconfiguring the data or reconfiguring the data storage function, turn the
to data setting or IO-Link No
abnormality power ON again.
0x440F backup data.

There is an error in the


encoder data signal for
0x6000 Check the connection of the cable and the connector connecting the
exciting the motor
to Servo ON controller and the actuator. Yes
when the servo is
0x60FF
turned on for the first Check that the actuator is not restrained and reset the alarm.
time after power-on.
The home position
cannot be detected
even after traveling a
0x6200 Check the connection of the cable and the connector connecting the
Home distance longer than
to
position return the stroke of the controller and the actuator. Yes
0x62FF
actuator when Check that there is no problem and reset the alarm.
returning to the home
position.
If the alarm occurs due to an overshoot when positioning close to the
The present position is soft limit, check the load conditions.
0x6400 outside the range of The alarm will also occur when a travel command from point to point
Outside soft
to the soft limit when is input from outside the range of the soft limit. In this case, move the Yes
limit
0x64FF traveling from point to actuator manually so that the present position is within the range of
point. the soft limit.
Check that there is no problem and reset the alarm.
0x6500
The fingers cannot Check the load and operating conditions.
to Overload (M) Yes
travel. Check that there is no problem and reset the alarm.
0x65FF

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Alarm Alarm
Alarm item Description Solution
code reset
The fingers have been
0x6600 pushed back to the
Check the load and operating conditions.
to Overload (P) pressing start point by Yes
Check that there is no problem and reset the alarm.
0x66FF external force when
pressing.
0x6700
The fingers cannot Check the load and operating conditions.
to Overload (S) Yes
stop. Check that there is no problem and reset the alarm.
0x67FF
Check the load and operating conditions.
0x6800 The fingers have
Check the setting of the “Holding current at stop” in the parameter
to Overload (H) become misaligned Yes
0x68FF when stopping. data.
Check that there is no problem and reset the alarm.
0x6900
An overcurrent has Check the load and operating conditions.
to Overload (C) Yes
flown into the motor. Check that there is no problem and reset the alarm.
0x69FF
0x6A00 There is a problem in
Check the load and operating conditions.
to Overload (D) controlling the Yes
Check that there is no problem and reset the alarm.
0x6AFF position.

0x6B00
Excessive torque Check the load and operating conditions.
to Overload (T) Yes
output has continued. Check that there is no problem and reset the alarm.
0x6BFF
Excessive load is
0x6C00 Home Check that there are no workpieces to collide with within the homing
detected during home
to position operation range. Yes
position return in the
0x6CFF return (C) Confirm that there is no problem, and then reset the alarm.
FGRC.
An error has been
0x7000
Memory detected in initializing If the error reoccurs even after power cycling, contact your nearest
to No
(initialization) memory data when CKD sales office or distributor.
0x7FFF
changing data.

When an alarm occurs, the actuator is in the servo OFF state. In case of an actuator with a
brake, the brake is applied and the holding torque is applied. In case of an actuator without
brake, the dynamic brake is applied but the holding torque is not applied.

◼ Warnings
These are output when a minor error that will not affect the operation of the actuator is detected in the
controller. They can be canceled by changing controller settings.

Alarm
Alarm item Problem Cause/Solution
code
The integrated running distance has exceeded the threshold set in
Maintenance The integrated
the user parameter.
data running distance has
0x0201 After performing maintenance, reconfigure the threshold.
(Running exceeded the
The warning is cleared when the threshold exceeds the integrated
distance) threshold.
running distance.
The integrated number of travels has exceeded the threshold set in
Maintenance The integrated
the user parameter.
data number of travels
0x0211 After performing maintenance, reconfigure the threshold.
(Number of has exceeded the
The warning is cleared when the threshold exceeds the integrated
travels) threshold.
number of travels.
The integrated operating time has exceeded the threshold set in the
Maintenance The integrated
user parameter.
data operating time has
0x0221 After performing maintenance, reconfigure the threshold.
(Operating exceeded the
The warning is cleared when the threshold exceeds the integrated
time) threshold.
operating time.
The motor power supply voltage detected by the controller is less
The motor power
Motor power than 21.6 V while the motor power supply is ON. Adjust the motor
supply voltage has
0x0401 supply power supply voltage.
dropped below a
voltage drop The warning is canceled when the motor power supply voltage
certain value.
detected by the controller is 21.6 V or more.

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5.2 What to Check when Trouble Occurs


Check the light status on the controller.
<Servo lamp (when the alarm lamp is off)>
Lit green: Current passed to motor (servo ON)
Blinking green: Current not passed to motor (servo OFF)
< Servo lamp (when the alarm lamp is on)>
Blinking green (lit once per second): Output of the upper 1 digit of the alarm code
Blinking green (lit for 2 seconds, then lit once per second n times): Occurrence of alarm
1
(n indicates the most significant digit of the alarm code.)
Off green: Control power supply shutoff
<Alarm lamp>
Lit red: Occurrence of alarm which cannot be released
Blinking red (lit once per second): Occurrence of alarm which can be released
Blinking red (lit once every 2 seconds): Occurrence of warning
Off red: Without occurrence of alarm/warning
2 Check whether there is an error on the PLC.

3 Check the voltage of the control power supply (24 VDC).

Check the alarm details.


4
Alarm details can be checked using the S-Tools setting software.

Check the I/O status.


5
The I/O status can be checked using the S-Tools setting software.
Confirm that the cable is neither “disconnected” nor “pinched,” and that it is connected
properly.
6
When checking conductivity, turn the power supply OFF and disconnect the wiring to
prevent electric shock.
Confirm that anti-noise measures (such as connecting a grounding wire or installing a
7
surge suppressor) have been implemented.
Check the history leading up to the trouble occurring and the operation condition when the
8
trouble occurred.
9 Check the product's serial No.
When using the ECG-B Series, check that the actuator information written in the controller is identical
10
with the information in the connected actuator.

If the problem persists, refer also to “5.3 Problems, Causes, and Solutions“.

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5.3 Problems, Causes, and Solutions


If the product does not operate as intended, check the table below for a possible solution.

Problem Cause Solution

The wiring is incorrect. Check the power supply wiring.

The light on the body


does not light up even Confirm that the wiring is neither pinched nor disconnected.
The wiring is disconnected.
when the power supply Check the connector and terminal.
is turned ON.
The product has failed or is It will need to be repaired. Check “5.2 What to Check when
broken. Trouble Occurs” and then contact us.

Check the alarm and its cause in “5.1 Alarm Indications and
An alarm has occurred.
Countermeasures” and then resolve the cause.
The alarm lamp
remains lit red.
It will need to be repaired. Check “5.2 What to Check when
There is a system error.
Trouble Occurs” and then contact us.

The emergency stop signal


is connected with the a- Connect emergency stop (EMG) wiring to the b contact.
contact.

The voltage is applied to the Ensure that the voltage is not applied to the force brake
The operation force brake release signal. release signal during the operation.
preparation complete
signal is not output.
The stop signal is OFF. Turn ON the stop signal.

The wiring is incorrect. Refer to “2.3 Connection” and check the wiring.

The input from the host system may be chattering. Ensure


The input signal is unstable.
the input signal is at least 20 msec.

The transport load may be too large.


It stops during operation.
Recheck the specifications.
The
position/speed/acceleration/
Check the point data details.
pressing force setting is
incorrect.
The operation mode setting
Check the “operation mode” details for the parameters.
is incorrect.

The PLC signal causes


unexpected operation. The wiring is incorrect. Refer to “2.3 Connection” and check the wiring.

There is a large amount of Check the load friction during transport.


load friction. Confirm that it is not seizing with the workpiece.

It is colliding with the


Check the assembly and setting status.
workpiece.

The internal resistance of Revise the environmental conditions and working conditions,
the product increases. and check the duration of use (operating distance).

The actuator body is It will need to be repaired. Check “5.2 What to Check when
broken. Trouble Occurs” and then contact us.

The product vibrates. The actuator fitting is loose. Tighten the bolts.

98 2021-11-18
SM-A27751-A/3 5. TROUBLESHOOTING

Problem Cause Solution

It is in TOOL mode. Use the setting tool (S-Tools) to change it to PLC mode.

The wiring is incorrect. Refer to “2.3 Connection” and check the wiring.

The PLC does not Confirm that the wiring is neither pinched nor disconnected.
The wiring is disconnected.
move. Check the connector and terminal.

An overload error has


Recheck the transport load and speed.
occurred.

The power supply capacity Confirm that the power supply capacity satisfies the required
is insufficient. voltage and current.

Brakeless specification Use a type with brake.


The servo turns OFF during
emergency stop.
The work moves under Turn force release OFF for
its own weight during Brake is forcibly released
the brake.
emergency stop.
Confirm that an external force equal to or higher than the
A load exceeding the holding force is not being operated.
holding force operates. Revise the “current when stopped” setting for the parameters
data.
Positioning complete The positioning complete
output does not turn output width is too large for Check the “positioning width” for the point data.
OFF. the travel distance.

Pressing operation Operation method is not set


Check the point data “Operation method.”
cannot be performed. to pressing operation.

Confirm that the workpiece weight and operation speed


The maximum speed is The load or speed is
satisfy specification values.
not achieved. excessive.
Perform gain adjustment.
Product cannot achieve Operation method is set to
Check the point data “Operation method.”
desired speed (it is very pressing operation instead
Adjust the gain.
slow). of positioning operation.

Confirm that the workpiece weight and operation speed


Amount of deceleration is
satisfy specification values. Use a smaller deceleration
Overshoot occurs. large because transfer
value.
weight is large.
Perform gain adjustment.

It does not reach the The acceleration or speed


Check the “acceleration” and “speed” for the point data.
target takt. setting is incorrect.

If you have any other questions or concerns, contact your nearest CKD sales office or distributor.

99 2021-11-18
SM-A27751-A/3 6. PRODUCT COMPLIANCE

6. PRODUCT COMPLIANCE
Products with the CE marking conform to European standards. Products without the CE marking do not
conform to European standards.
This product is intended to be incorporated into the customer equipment and use as a part of equipment.
The CE marking affixed to the product itself indicates that CKD has declared conformity to the EMC
Directive under our limited conditions. If the customer equipment incorporating this product is to be
shipped to or used in the European Economic Area as a final product, it is the responsibility of the
customer to confirm compliance with the EU Directives.

6.1 EU Directives/European standards


EMC Directive: 2014/30/EU
EN61000-6-2:2005
EN55011: 2009+A1: 2010(EN55011:2016 +A1:2017)
(Group 1 Class A)
RoHS Directive: 2011/65/EU and (EU)2015/863
EN 50581:2012

6.2 Precautions when used in Europe (EU)

Suitable actuators
Combinations of controller model Nos. and suitable actuators are listed below.

Controller model No. Suitable actuator

EBS-G Series
ECG-A Series
EBR-G Series

FLSH-G Series
ECG-B Series FLCR-G Series
FGRC-G Series

Working environment
Condition Temperature Humidity
During use 0 to 40°C (no freezing) 35 to 80% RH (no condensation)
During storage -10 to 50°C (no freezing) 35 to 80% RH (no condensation)
During transport -10 to 50°C (no freezing) 35 to 80% RH (no condensation)

100 2021-11-18
SM-A27751-A/3 6. PRODUCT COMPLIANCE

System structures

◼ Examples of preventive measure against EMC and installation (ECG-A Series)

The following figure shows how to install this product (EBS-G series and EBR-G series) in compliance
with European standards.
A surge protector, EMI filter for power supply, and ferrite cores are required to comply with European
standards.

I/O cable (within 10m)


CC-Link cable (within 10m) Note1, Note3
IO-Link cable (within 10m) Note1
Ethernet cable (within 10m) Note1, Note4
(Within 30m)

PLC Note1
Controller
ECG-A Series

DC
power
supply
Note1 (a)(2T) Note2 EtherNet/IP device
(EtherCAT device) Note5
(a)(2T) Note2

Surge Ethernet cable (within 10m) Note1, Note5


Protector Note1 EMI filter
for power USB cable (within 3m) Note1
supply
Note1 Encoder cable

Motor cable
PC Note1

(b)(2T) Note1
Earth
(c)(2T) Note1

AC power supply Note1


EBS-G series EBR-G series

Note1 Devices and cables indicated with the asterisk (Note1) are not supplied with the product. As for motor cables, encoder cables and
I/O cables, dedicated cables are attached.
Note2 Ferrite cores indicated with the asterisk (Note2) are used only in case of CC-Link, EtherNet/IP and EtherCAT specifications. These
ferrite cores are not supplied with the product.
Note3 Controller side and PLC side of CC-Link cable shield are required to be grounded.
Note4 PLC side of ethernet cable shield is required to be grounded.
Note5 Ethernet cable indicated with the asterisk (Note5) is connected only in case of EtherNet/IP and EtherCAT specifications. Please
connect the product to suitable network devices.

Part used Model Maker


RSPD-250-Q4
OKAYA ELECTRIC INDUSTRIES CO., LTD.
RSPD-250-U4
Surge protector
LT-CS32G801WS
SOSHIN ELECTRIC CO., LTD.
LT-C32G801WS
EMI filter for power supply AX-NSF-NF2015A-OD SOSHIN ELECTRIC CO., LTD.
Ferrite core (a) E04SR401938
Ferrite core (b) E04SR301334 SEIWA ELECTRIC MFG CO., LTD.
Ferrite core (c) E04RMX251512

101 2021-11-18
SM-A27751-A/3 6. PRODUCT COMPLIANCE

◼ Examples of preventive measure against EMC and installation (ECG-B Series)

The following figure shows how to install this product (FLSH-G series, FLCR-G series, and FGRC-G
series) in compliance with European standards. A surge protector, EMI filter for power supply, and ferrite
cores are required to comply with European standards.

I/O cable (within 10m)


CC-Link cable (within 10m) Note1, Note3
IO-Link cable (within 10m) Note1
Ethernet cable (within 10m) Note1, Note4
(Within 30m)

Controller PLC Note1


ECG-B Series

DC
power
supply
Note1 (a)(2T) Note2 EtherNet/IP device
(EtherCAT device) Note5
(a)(2T) Note2
Surge Ethernet cable (within 10m) Note1, Note5
EMI filter
protector
for power
Note1 USB cable (within 3m) Note1
supply
Note1
Motor and encoder relay cable
PC Note1

(b)(2T) Note1
Earth
(c)(2T) Note1

AC power supply Note1


FLSH-G series FLCR-G series FGRC-G series

Note1 Devices and cables indicated with the asterisk (Note1) are not supplied with the product. As for motor and encoder relay cables
and I/O cables, dedicated cables are attached.
Note2 Ferrite cores indicated with the asterisk (Note2) are used only in case of CC-Link, EtherNet/IP and EtherCAT specifications. These
ferrite cores are not supplied with the product.
Note3 Controller side and PLC side of CC-Link cable shield are required to be grounded.
Note4 PLC side of ethernet cable shield is required to be grounded.
Note5 Ethernet cable indicated with the asterisk (Note5) is connected only in case of EtherNet/IP and EtherCAT specifications. Please
connect the product to suitable network devices.

Part used Model Maker


RSPD-250-Q4
OKAYA ELECTRIC INDUSTRIES CO., LTD.
RSPD-250-U4
Surge protector
LT-CS32G801WS
SOSHIN ELECTRIC CO., LTD.
LT-C32G801WS
EMI filter for power supply AX-NSF-NF2015A-OD SOSHIN ELECTRIC CO., LTD.
Ferrite core (a) E04SR401938
Ferrite core (b) E04SR301334 SEIWA ELECTRIC MFG CO., LTD.
Ferrite core (c) E04RMX251512

102 2021-11-18
SM-A27751-A/3 6. PRODUCT COMPLIANCE

◼ Example of preventive measure against EMC (controller grounded)

Standard mount type DIN rail mount type


Connect the grounding wire to
the tap hole (M3) of the
Grounding terminal.
Connect together the grounding
wire to the fixing screw of the
body.

M3 screw
(provided by customer)
M5 screw
(provided by customer)
Torque: 0.3 N・m

◼ Example of preventive measure against EMC (actuator grounded)


Grounding terminal M3
(provided by customer)

M3 screw
(provided by customer)

Torque: 0.3 N・m

◼ Example of preventive measure against EMC (motor and encoder relay cable
grounded)
FG clamp

Encoder cable

Equipment (conductive part)

◼ Example of preventive measure against EMC (ethernet cable shield grounded)


In the same way as motor and encoder relay cable grounded, PLC side of ethernet cable shield is required
to be grounded by FG clamp.

◼ Example of preventive measure against EMC (CC-Link cable shield grounded)


CC-Link cable shield (PLC side) is required to be connected to SLD terminal of CC-Link PLC. In addition,
FG terminal of CC-Link connector is required to be connected to the earth wire. In detail, please refer to
the manual “CC-Link cable wiring manual”, etc.

103 2021-11-18
SM-A27751-A/3 7. WARRANTY PROVISIONS

7. WARRANTY PROVISIONS
7.1 Warranty Conditions

◼ Warranty coverage
If the product specified herein fails for reasons attributable to CKD within the warranty period specified
below, CKD will promptly provide a replacement for the faulty product or a part thereof or repair the
faulty product at one of CKD's facilities free of charge.
However, following failures are excluded from this warranty:
• Failure caused by handling or use of the product under conditions and in environments not
conforming to those stated in the catalog, the Specifications, or this Instruction Manual.
• Failure caused by incorrect use such as careless handling or improper management.
• Failure not caused by the product.
• Failure caused by use not intended for the product.
• Failure caused by modifications/alterations or repairs not carried out by CKD.
• Failure that could have been avoided if the customer's machinery or device, into which the product is
incorporated, had functions and structures generally provided in the industry.
• Failure caused by reasons unforeseen at the level of technology available at the time of delivery.
• Failure caused by acts of nature and disasters beyond control of CKD.

The warranty stated herein covers only the delivered product itself. Any loss or damage induced by
failure of the delivered product is excluded from this warranty.

◼ Confirmation of product compatibility


It is the responsibility of the customer to confirm compatibility of the product with any system,
machinery, or device used by the customer.

◼ Others
The terms and conditions of this warranty stipulate basic matters.
When the terms and conditions of the warranty described in individual specification drawings or the
Specifications are different from those of this warranty, the specification drawings or the Specifications
shall have a higher priority.

7.2 Warranty Period


The product is warranted for one (1) year from the date of delivery to the location specified by the
customer.

104 2021-11-18

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