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Insulation of Piping, Installation Manual. Doc. P21020-WAR-DL-0304 - 01
Insulation of Piping, Installation Manual. Doc. P21020-WAR-DL-0304 - 01
Insulation of Piping, Installation Manual. Doc. P21020-WAR-DL-0304 - 01
Installation Manual
23.1 Insulation of piping
Document ID WDAAA116783f
Status Approved
Classification Confidential
INSTRUCTIONS
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Doc ID: P21020-WAR-DL-0304_01
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Doc ID: P21020-WAR-DL-0304_01
Installation Manual
Table of Contents
WDAAA116783f Confidential i
Doc ID: P21020-WAR-DL-0304_01
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Doc ID: P21020-WAR-DL-0304_01
● Pipelines between lube oil separator and diesel engine or system oil tank
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● All pipes with surface temperature over 60 °C that are in places that can be accessed
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by the operator.
250 273 80 80
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material thickness, mm
Pipe outside diameter,
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DN 0–199 °C 200–450 °C
mm
350 355.6 80 100
400 406.4 100 100
500 508 100 100
600 610 100 100
700 711 100 100
800 813 100 100
900 914 100 100
1000 1016 100 100
1100 1118 100 100
1200 1220 100 100
1300 1320 100 100
1400 1420 100 100
1500 1520 100 100
1600 1620 100 100
NOTE
Units and modules are calculated for surface temperature only, not considering
the clamps.
Insulation channels
Pipe diameter
No trace or electrical trace Ø12 steam trace
Inner diameter × PAROC™ channel Inner diameter × PAROC™ channel
Nominal Outer diameter
thickness type thickness type
DN15 21.3 22 × 30 PV-E 22-30 35 × 30 PV-E 35-30
DN20 26.9 28 × 30 PV-E 28-30 42 × 50 PV-E 42-50
DN25 33.7 35 × 30 PV-E 35-30 49 × 50 PV-E 49-50
DN32 42.4 42 × 50 PV-E 42-50 54 × 50 PV-E 54-50
DN40 48.3 49 × 50 PV-E 49-50 60 × 50 PV-E 60-50
DN50 60.3 60 × 50 PV-E 60-50
n 76 × 50 PV-E 76-50
DN65 76.1 76 × 50 PV-E 76-50 89 × 50 PV-E 89-50
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23.1.3.3 Elbows
Insulate elbows by pressing the wool into the elbow. Use Insulation channels only at the ends
of the elbow.
The normal consumption of wool is about:
● 15 kg/100 elbow ≤ DN50
● 30 kg/100 elbow ≥ DN65.
Use blind rivets to keep the cover in place. The rivets are normally made of some alloyed
material. On straight pipes, there should be 7 pieces/meter, and for a bend, 8 pieces /meter
should be enough. A typical blind rivet size is 3.2 × 10 mm.
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● a 3 mm thick ring of 30 mm high flat bar iron spot welded onto the plate ring (item 2 in Fig
23.1-3).
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GUID-88950103-AFCB-4702-8858-F145569284DB v1
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Insulate elbows with separate insulation groove or with loose mineral wool. Fasten the loose
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mineral wool with wire netting on the outside (refer to Fig 23.1-2). The thickness of the
insulation and the covering material is the same as with straight pipes. Overlap the joints; make
the covering with 3-8 sections as shown in Fig 23.1-6.
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Terminate the flange joint according to Fig 23.1-9 so that the bolts can be removed without
damaging the insulation.
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When flanges and valves are to be insulated, the cover must be removable (refer to Fig
23.1-10 and Fig 23.1-12).
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NOTE
Do not insulate rubber bellows (Fig 23.1-14).
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DN ~d D
15 83 105
20 90 115
25 96 125
32 145 150
40 150 160
50 163 175
65 180 195
80 190 210
100 277 277
125 302 302
150 330 330
200 382 385
Continued on next page
DN ~d D
250 435 460
300 486 525
350 518 590
400 610 670
Job Description n
1 Mount the insulation pillows on the bellow.
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Fig 23.1-16 Exhaust gas bellows insulated with insulation pillows GUID-73250101-3EF2-4D79-9869-5B0988535A5F
v1
It is also possible to insulate the exhaust gas bellows with insulation boxes, if needed (50 mm
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insulation only).
DN S D L
500–600 100 1210 820
700–800 100 1500 820
900–1000 100 1700 820
1100–1200 100 1930 820
Fig 23.1-18 Insulation of vertical sections in the exhaust gas piping GUID-CAD9B7F3-C07C-42A8-B3E3-
CDDB1ABE6826 v1
Flanges and bellows are insulated according to Fig 23.1-10, Fig 23.1-16 and Fig 23.1-17.
Fig 23.1-19 Insulation of horizontal sections in the exhaust gas piping GUID-BF10166B-8209-46CB-A49C-
A148E3867FA9 v1
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Doc ID: P21020-WAR-DL-0304_01
Wärtsilä is a global leader in complete lifecycle power solutions for the marine and energy markets. By
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emphasising technological innovation and total efficiency, Wärtsilä maximises the environmental and
economic performance of the vessels and power plants of its customers. Wärtsilä is listed on the
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