17 - Currency Handling

05471701.
book Page i Thursday, June 17, 1999 10:54 AM
THE H-8010-56XX-XX-08 CURRENCY DISPENSER
CONTENTS
The H-8010-56XX-XX-08
Currency Dispenser
Chapter 17.1
DESCRIPTION................................................................................... 17.1-1
OPERATIONAL ENVIRONMENT ................................................ 17.1-2
VARIANTS ...................................................................................... 17.1-2
CONTAINERS ................................................................................. 17.1-2
SECURITY....................................................................................... 17.1-3
Standard Security ........................................................................... 17.1-3
Tamper Indicating .......................................................................... 17.1-4
SPECIFICATION............................................................................. 17.1-4
Currency Dimensions..................................................................... 17.1-4
CURRENCY DISPENSER - MEDIA.............................................. 17.1-5
Test Media Size .............................................................................. 17.1-5
Test Media Material ....................................................................... 17.1-5
Intaglio Ink ..................................................................................... 17.1-6
Power Requirements ...................................................................... 17.1-6
PATH OF NOTES............................................................................ 17.1-7
ARRANGEMENT OF PRESENTER
TRANSPORT BELTS AND SENSORS ......................................... 17.1-7
Front Access Transport .................................................................. 17.1-8
Rear Access Transport ................................................................... 17.1-8
Through The Wall Transport.......................................................... 17.1-9
SWITCH PACK ............................................................................... 17.1-9
POWER-UP/SYSTEM RESET INITIALIZATION ...................... 17.1-10
Firmware Initialization ................................................................. 17.1-10
Bill Width and Singularity Learning ............................................ 17.1-10
BILL SINGULARITY.................................................................... 17.1-10
CASSETTE IDENTIFICATION.................................................... 17.1-11
STRAPPING ..................................................................................... 17.1-11
APRIL 1993 17.1-i

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ADJUSTMENTS...............................................................................17.1-12
DRIVE BELT TENSION ...............................................................17.1-12
Step 1 - Setting of Drive Belt 1 ....................................................17.1-12
Step 2 - Setting of Drive Belt 2 ....................................................17.1-13
LVDT REPLACEMENT ................................................................17.1-13
REMOVING THE LVDT...............................................................17.1-14
REPLACING THE LVDT..............................................................17.1-14
Tie-Bar Alignment........................................................................17.1-15
Shaft Assembly End-Play Adjustment .........................................17.1-15
LVDT ADJUSTMENT...................................................................17.1-16
Adjustment....................................................................................17.1-17
PICK UNIT INTERNAL TIMING.................................................17.1-19
PICK UNIT TO PRESENTER TIMING ........................................17.1-21
TEST TOOLS....................................................................................17.1-23
INTERNAL CABLES.......................................................................17.1-23
DISPENSER INTERCONNECTION DIAGRAM ........................17.1-24
PRESENTER SENSORS (SHEET 1 OF 5) ...................................17.1-25
PICK SENSORS AND VALVE.....................................................17.1-30
CONTROL BOARD TO MOTOR DRIVER PCB.........................17.1-31
DISPENSER POWER ....................................................................17.1-32
CONTROL BOARD TO PICK INTERFACE ...............................17.1-33
INTER-PICK HARNESS ...............................................................17.1-34
TROUBLESHOOTING INFO ..........................................................17.1-35

CURRENCY EVALUATION QUALIFICATION PROCEDURE ...17.1-
35
CALIBRATING THE DISPENSER ..............................................17.1-35
ESTABLISHING SINGULARITY AND SIZE .............................17.1-38
ERROR MESSAGES .....................................................................17.1-41
Dispenser Clear Transport Error...................................................17.1-41
Change Parameter Errors..............................................................17.1-42
Learn Parameter Errors.................................................................17.1-43
Dispenser Read/Write Errors........................................................17.1-44
HISTORY..........................................................................................17.1-45
17.1-ii APRIL 1993

05471701.book Page 1 Thursday, June 17, 1999 10:54 AM
CONTENTS
Chapter 17.1
The H-8010-56XX-XX-08
Currency Dispenser
DESCRIPTION
APRIL 1993 17.1-1

The H-8010-56XX-XX-08 currency dispenser in the 56XX ATMs

presents a bunch of up to 40 bills in up to four denominations of cur-
rency to the cardholder. A detect and purge system controls the
movement of currency along the transport. Misfed or damaged cur-
rency is bunched and then diverted into a purge bin. The option is
available, via application commands, to retract currency presented
to the cardholder, but not taken, to the purge bin.
OPERATIONAL ENVIRONMENT
The dispenser operates as an intelligent module under the control
of its own on-board microprocessors. It communicates with the ATM
central processing unit over the SDC serial bus.
Dispenser device control firmware resident in the dispenser
memory interfaces to the ATM transaction control and diagnostic
programs.
VARIANTS
The variants of the currency dispenser are designated as follows:
z Interior
z Front Access
z Rear Access
z Exterior (Rear Access) Through-The-Wall.
CONTAINERS
Standard Plastic Currency Cassette
17.1-2 APRIL 1993

Purge Bin
Currency is contained in currency cassettes, and these and the

purge bin are used to transport currency to and from the ATM. The
containers are provided in the following levels of security:
z Currency cassette:
z Latch fast
z Tamper indicating (mechanical)
z Optional currency cassettes:
z Wide body cassette
z Tamper indicating wide body
z Purge bin:
z Latch fast
z Open.
The dispenser is capable of using all the currency cassettes
developed for 5070/80/81/84/85/88 ATMs.
The 56XX purge bin can not be used in any other dispenser.
NOTE: A full description of the standard plastic currency cassette

is given in Chapter 17.2.
SECURITY
Two levels of security are available in respect to the physical
security of the currency:
z Standard
z Tamper indicating with mechanical devices.
Standard Security
The currency cassettes and purge bin remain seal fast secure when
the ATM is opened. Latch fast security provides a level of security
APRIL 1993 17.1-3

where access to the currency can not be achieved without using a

simple tool
Tamper Indicating
Tamper indicating security prevents access to the currency in the
currency cassettes and dispenser transport by using seal fast
containers and covers. Tamper indicating on the currency cassettes
is by multi-shot mechanical containers.
NOTE: Mechanical indicators are not available on the purge bin.

A dispenser ordered with mechanical TI is supplied with a stan-
dard latch fast purge bin with a sealable door lock.
SPECIFICATION
Currency Dimensions
The dispenser is capable of dispensing new or used currency of

the following dimensions:
z Width:
z Minimum 65 mm (2.56 in.)
z Maximum 95 mm (3.74 in.)
z Length:
z Minimum 120mm (4.72 in.)
z Maximum 179 mm (7.05 in.).
17.1-4 APRIL 1993

CURRENCY DISPENSER - MEDIA

The following requirements for paper, used as test media (bills) is
provided for information only.
Test Media Size

The size of test media that can be used in the dispenser is as
follows:
z Length (Standard Cassette):
z Minimum - 120 mm
z Maximum - 170 mm
z Length (Wide Body Cassette):
z Minimum - 120 mm
z Maximum - 179 mm
z Width:
z Minimum - 65 mm
z Maximum - 95 mm
z Width and Length tolerance ±10%
z Thickness, including inking:
z Minimum - 0.06 mm
z Maximum - 0.26 mm
z Thickness of Intaglio Inking:
z Minimum - 0.00 mm
z Maximum - 0.075 mm
z Bill thickness tolerance ±10%.
Test Media Material

The paper used for producing the test media (bills) must have the
following characteristics:
z Paper Weight - 65 to 95 g/m²
z Thickness (excluding ink) - 0.06 to 0.185 mm
z Bendtsen roughness - 200 to 1200 ml/min.
z Taber stiffness (machined direction) - 1.2 to 4.0
(cross direction) - 0.8 to 2.4
z Bendtsen porosity - maximum 230 ml/min.
z Single tear (machined direction) - minimum 230mN
(cross direction) - minimum 270 mN
z Contrast ration opacity (including inking) - 79 to 93 %.
NOTE: The process of manufacturing paper aligns the majority of

fibres in the direction that the paper passes through the rollers,
this is known as the “machined direction”. The direction per-
pendicular to this is known as the “cross direction”.
APRIL 1993 17.1-5

Intaglio Ink
The requirements for Intaglio inking are to prevent any keying
effects where the patterns on adjacent bill are such that they
interlock inhibiting separation when sliding one bill across the
width of the adjacent bill. Therefore certain geometric patterns on
the paper are either authorized or not.
Unauthorized Patterns -
z A series of parallel lines greater than 30 degrees from the verti-
cal. The longest edge of the bill is defined as the horizontal.
z A series of concentric circles.
Authorized Patterns -
z Cross hatching of lines to produce a diamond pattern
z A series of intersecting circles.
Power Requirements
The power requirements of the 56XX currency dispenser are:
z Direct current:
z +5 V ± 5% 2.5 A
z +12 V ± 5% 400 mA
z -12 V ± 5% 300 mA
z +24 V ± 5% 3.0 A
z Alternating current:
z 115 V ± 5%, 5.5 A r.m.s., 20.0 A surge.
17.1-6 APRIL 1993

PATH OF NOTES
The path of notes through a front access dispenser is shown in the
following diagram.
TRANSPORT BELTS AND SENSORS
The following diagrams show the belt and transport sensor
arrangements for the three configurations of presenter. The sensors
along the exit transport have two sets of numbers. The numbers
enclosed in circles refer to the numbers allocated to these sensors in
the control board signal names. The other numbers appear in the
state of health messages to identify the sensors and are also the
numbers returned in M_DATA.
APRIL 1993 17.1-7

Front Access Transport
Rear Access Transport
5 4 3
17.1-8 APRIL 1993

Through The Wall Transport
8 7 6 5 4 3
SWITCH PACK
A switch pack on the currency dispenser controller board selects the
mode of operation of the board as defined below:
Mode <------------------------------ Switch Setting ----------------------------->

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8
Normal X X X X X X 0 0
Burn-in/Replica X X X X X X 1 0
Level 0 Diagnostics X X X X X X X 1
NOTE: 0 = Switch OFF/OPEN, 1 = Switch ON/CLOSED,

X = don't care. Switch 8 (SW8) on the switchpack corresponds to
the most significant bit.
Normal Mode - In normal mode the switches SW4 to SW6 are used
to define the module class variant. There is only one module class
variant for the dispenser and so the switches should be set to zero.
The switch settings are not checked by the firmware. The SDC
device firmware ignores the value of switches SW1 to SW3. During
normal mode only one currency dispenser is present in the system.
APRIL 1993 17.1-9

Burn-in/Replica Mode - In burn-in/replica mode, switches SW1 to

SW3 are used to select the link address where the currency dis-
penser resides in the system (normal link address = 9). Switches
SW4 tom SW6 again select the currency dispenser type. Up to eight
currency dispensers can be present during burn-in mode, occupying
link addresses 64 to 71.
Level 0 Diagnostics Mode - Level 0 diagnostics mode is selected by

SW8 set to 1. Refer to Chapter 4. - “Diagnostics” for a full descrip-
tion of the level 0 tests.
POWER-UP/SYSTEM RESET INITIALIZATION
Firmware Initialization
When the currency dispenser has been out of service due to a fault
condition then, following service of the device, the State Of Health
for the device must be reset.
It is necessary to configure the bill widths and bill singularities
using SET_BILL_WIDTHS and SET_BILL_SINGULARITIES com-
mands on installation and when new bill types are introduced into
the dispenser. If this is not done then the bill width values are set to
the default NCR E&M Dundee test dollar values and the singular-
ity is set to 0FFH. An attempt to stack bills will result in an
M_STATUS of PARAMS_NOT_CONFIGURED. The LEARN_
BILL_PARAMETERS command can be used to determine the
appropriate width and singularity values.
Bill Width and Singularity Learning

The LEARN_BILL_PARAMETERS command is provided to enable
new bills to be calibrated for width and singularity.
NOTE: This function is normally only carried out by the country

support specialists.
BILL SINGULARITY
The term “singularity” describes the parameters used by dispensers
to recognize a single bill. In the H-8010-56XX-XX-08 dispenser
because it uses the LVDT (Linear Variable Displacement Transducer)
to determine whether the picked bill is single, this is a measure of the
cross-sectional area of the bill. Other NCR dispensers use photo-
sensors and, in them, singularity is related to the opacity of the bills.
17.1-10 APRIL 1993

The bill singularity values are configured through commands

and are held in the execution processor's NVRAM. The 56XX dis-
penser firmware uses the bill size parameters to verify bill width of
the currency being stacked. If, on power-up or system reset, the
parameters in the execution processor's NVRAM are found to be
corrupted, then, bill widths are set to NCR E&M Dundee test dollar
sizes and the singularities are set to 0FFH. These can be set at any
time using the SET_BILL_WIDTHS and SET_BILL-SINGULARI-
TIES commands.
The singularity thresholds are kept for each cassette type.
These are compared with the singularities measured by the LVDT
to determine whether a bill is single, multiple, folded, or torn. This
is used for invalid bill detection and rejection.
CASSETTE IDENTIFICATION
Cassettes of any type can be placed in any pick module. The 56XX
dispenser identifies each cassette by the interaction of magnets on
its side with four reed switches on each pick module.
Cassette types are identified in the following way:
<-- Front of Cassette Reed Switches Rear of Cassette -->

(door end) S1 S2 S3 S4 (handle end)
0 0 1 1 Cassette type 1
Magnet present (switch contacts made) = 0

Magnet absent (switch contacts open) = 1
More than one cassette of a particular type can be installed.

The 56XX dispenser treats all cassettes with the same type as one
logical cassette. Selection order is from the uppermost pick module
downwards.
STRAPPING
There is no strapping associated with the dispenser except the link
J18 on the control board that is used in the LVDT adjustment
procedure. Refer to the section “LVDT ADJUSTMENT”.
APRIL 1993 17.1-11

ADJUSTMENTS
This section describes the adjustments for the H-8010-56XX-XX-08
currency dispenser.
DRIVE BELT TENSION

Proceed as follows to adjust the tensions of the drive belts:
z Drive belt 1 - from the intermediate pulley to the drive line
gear/pulley
z Drive belt 2 - from the main motor to the intermediate pulley.
Step 1 - Setting of Drive Belt 1
05471701.009
1. Check for a deflection of 5.5mm (0.21in.) when a force of 2.2 N

(0.47lb) is applied to the mid span of drive belt 1.
2. If the tension is wrong, loosen the two tension plate mounting
nuts (1).
3. Move the tension plate (2) to adjust the belt tension.
4. Tighten the studs (1) and check the tension again.
5. Repeat the adjustment until the correct tension is achieved.
17.1-12 APRIL 1993

Step 2 - Setting of Drive Belt 2
1. Check for a deflection of 4.0 mm (0.16 in.)when a force of 1.0 N

(0.21 lb.) is applied to the mid span of drive belt 2.
2. If the tension is wrong, loosen the four mounting screws (3).
3. Move the main motor (4) to adjust the belt tension
4. Tighten the screws (3) and check the tension again.
LVDT REPLACEMENT
APRIL 1993 17.1-13

New LVDT assemblies are supplied with the setting studs (Part
Number 445-0598058) in place, as shown in the above illustration.
These studs must not be removed until the LVDT is installed in a
dispenser, otherwise, the pivot arm will move too far under spring
pressure and will bend the armatures. Similarly, the setting studs
should be put into an LVDT before removing it from the dispenser
REMOVING THE LVDT

The following is the procedure for replacing of the LVDT in the
field:
1. To replace the LVDT, access to both sides of the dispenser is
required.
2. Disconnect from the control board plugs J13 and J14.
3. Ease forward from the bottom the control board and mounting
plate assembly. Lift and pull forward (at the top) the assembly
to detach from the dispenser chassis.
4. Allow the control board and mounting plate to hang free. As
there is no strain relief on the cables, care should be taken not
to put unnecessary weight on the assembly.
5. Insert the two shipping screws into the LVDT and tighten up
with a long screw driver.
6. Remove the four screws retaining the LVDT - two at either end
of the LVDT.
7. If necessary loosen the tie-bar directly behind the LVDT to
release lateral pressure from the chassis on the LVDT.
8. To remove the LVDT from the chassis, slide the LVDT forward
taking care not trap any wires.
On some through-the-wall dispensers tie-bars are fitted imme-
diately above the LVDT. If this is the case then the end screws of the
LVDT require to be slackened to allow manipulation of the LVDT
when fitting the shipping screws.
REPLACING THE LVDT

Fitting of the replacement LVDT is a reversal of the above except
for the tie-bar alignment, possible adjustment of the Line 2 shaft
assembly end-play and armature height adjustment.
17.1-14 APRIL 1993

Tie-Bar Alignment
When securing the tie-bar the following illustration shows the
position of the tie-bar stop which rests on the top of the LVDT.
Shaft Assembly End-Play Adjustment

When the LVDT and tie-bars are secure, the end-play of the Line 2
shaft assembly requires to be measured.
Measure the end-play at the point shown in the illustration
below. The end-play should be 0.3 ± 0.1 mm. (0.012 ± 0.004 in.).
If the end-play is not within specification, the following action is
required depending on whether the end-play is greater than or less
than the specification.
Insufficient End-Play - Remove a circlip from the Line 2 shaft

assembly (refer to below illustration). On removal of the circlip and
gear, shims are exposed that are located between the gear and the
clamp plate. Slide a shim along the shaft away from the clamp plate
and refit the gear and circlip.
APRIL 1993 17.1-15

Measure the end-play again, and if insufficient end-play still

exists repeat the end-play adjustment from the beginning.
Excess End-Play - If excess end-play is present, remove the circlip

and gear from the Line 2 shaft assembly. Slide a new shim along the
shaft towards the clamp plate then refit the gear and circlip. Mea-
sure the end-play again. Repeat as necessary until the end-play is
within specification.
Adjustments - The last step is to adjust the LVDT multiple bill

detect system as described in the section “LVDT Adjustment”.
LVDT ADJUSTMENT
The LVDT multiple bill detect system should only require
adjustment when the presenter mechanism is first assembled or
during replacement of the LVDT assembly.
17.1-16 APRIL 1993

Adjustment
The two figures below show the components of the LVDT assembly
that are adjustable.
APRIL 1993 17.1-17

The two LVDT systems require independent adjustment as

follows:
1. Connect the left hand terminal post of link J18 on the dispenser
control board to the centre terminal post of the link.
2. Slacken the grub screw (3).
3. Back off the adjusting screw (1).
4. Screw in the adjusting screw (1) until LED D7 illuminates.
5. Turn the screw down two full revolutions of the thread past this
point.
6. Run the diagnostics CLEAR test and unscrew the adjusting
screw (1) until LED D7 just begins to flash while the dispenser
is running.
7. Repeat the CLEAR test as many times as required to achieve
this adjustment.
8. Tighten the grub screw (3) to lock the correct adjustment. Take
care not to disturb the setting.
9. Remove the connection between the two left-hand terminal
posts of link J18 and connect the extreme right hand post to the
centre post.
point.
is running.
this adjustment.
The system is correctly set up when LED D7 flashes while the
dispenser is running with either pair of terminal posts on link J18
connected.
After the LVDT adjustment the dispenser should be calibrated
as described in the section “Calibrating The Dispenser”.
17.1-18 APRIL 1993

PICK UNIT INTERNAL TIMING

The only relationship to be set in the pick unit is between the pick
wheel and the cam driven vacuum arm line.
The method of setting is as follows:
p Di recti on
1. Position the teeth mesh between the drive segment and pick
line so that the upper tooth of the drive segment is above the
upper tooth of the pick line.
APRIL 1993 17.1-19

2. Break off the 12 mm wide idler gear directly below the pick line
(left side of the unit looking from the currency cassette - see
illustration below).
3. Rotate the gears of the main transport until the pick D wheel is
free of its mating tension wheel.
4. Rotate the drive cluster until the D timing mark on the timing
disk lines up with the timing sensor body.
5. Rotate the gears of the main transport until the interrupted
part of the pick D wheels is away from the pick arms. Turn the
gears until a gap of from 0.5 mm ±0.5mm (0.02in. ±0.02in.)
exists between the leading edges of the pick D wheels and the
tension wheels as shown in the figure above.
17.1-20 APRIL 1993

6. Replace the idler gear with a new gear. Be careful not to dis-
lodge the setting.
NOTE: The part number of the 12 mm wide idler gear is

445-0587808.
PICK UNIT TO PRESENTER TIMING

Once the pick unit timing is set, as in the previous procedure, the
pick units can be assembled with a presenter to produce the
complete currency dispenser.
CAUTION
The dispenser is heavy. Get help to lift it.
APRIL 1993 17.1-21

The currency dispenser is assembled as follows:

1. Remove the circlip retaining the stacker line gear (1) and disen-
gage the gear from the idler gear.
2. Rotate the stacker line gear (1) to a position where any of its
twelve triangular timing marks (3) is next to the timing hole or
peg (when fitted) (2) in the frame. Re-engage the gear and refit
the circlip.
3. Rotate the gear train of the first pick module until the 1 timing
mark on the drive cluster timing disk lines up with the timing
sensor body.
CAUTION
Always rotate the gear train in its normal direction

of travel. The pick timing disks should turn clock-
wise. Do not move the gear train backwards and for-
wards.
4. Attach the pick module to the presenter, taking care not to dis-
lodge the settings.
5. Rotate the gear train of the second pick module until the 2 tim-
ing mark on the drive cluster timing disk lines up with the tim-
ing sensor body.
6. Attach the pick module to the bottom of the first pick module,
taking care not to dislodge the settings.
7. Rotate the gear train of the third pick module until the 3 timing
sensor body.
8. Attach the pick module to the bottom of the second pick module,
9. Rotate the gear train of the fourth pick module until the 4 tim-
ing sensor body.
10. Attach the pick module to the bottom of the third pick module,
11. Check that all the timing marks are aligned. Timing marks 1, 2,
3, and 4 should be in line with their respective timing sensor
body and a presenter timing arrow should be next to the timing
hole.
17.1-22 APRIL 1993

NOTE: 1. For dispenser assembly the procedure can be carried out

by building from pick module four upwards with the presenter
added last.
NOTE: 2. Reconfiguration is required when downgrading from

four to three, three to two, or two to one pick modules. The
NVRAM must be cleared to deconfigure the removed pick mod-
ules.
TEST TOOLS
None.
INTERNAL CABLES
The diagrams in this section are the schematics of the internal
cables of the dispenser. These diagrams apply to the three versions
of the dispenser. Exceptions are shown by the abbreviations
Through-The-Wall (TTW), Rear Access (RA), Front Access (FA).
APRIL 1993 17.1-23

DISPENSER INTERCONNECTION DIAGRAM
17.1-24 APRIL 1993

PRESENTER SENSORS (SHEET 1 OF 5)
APRIL 1993 17.1-25

17.1-26 APRIL 1993

APRIL 1993 17.1-27

17.1-28 APRIL 1993

APRIL 1993 17.1-29

PICK SENSORS AND VALVE
17.1-30 APRIL 1993

CONTROL BOARD TO MOTOR DRIVER PCB
APRIL 1993 17.1-31

DISPENSER POWER
17.1-32 APRIL 1993

CONTROL BOARD TO PICK INTERFACE
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APRIL 1993 17.1-33

INTER-PICK HARNESS
05471701.028
17.1-34 APRIL 1993

TROUBLESHOOTING INFO
The following sections contain information relevant to the servicing
and operating procedures of the dispenser assembly.
CURRENCY EVALUATION QUALIFICATION PROCEDURE

When the first ATM with the H-8010-56XX-XX-08 dispenser is
received in each country, the local Field Engineering organization
must establish the singularity values for each type of currency to be
dispensed. These singularity values must then be entered into
every ATM dispensing that currency upon initial installation or
whenever the dispenser control board or the LVDT has been
changed or repaired.
The currency evaluation qualification procedure can only be
performed on a calibrated dispenser. Attempting the procedure on
an uncalibrated or incorrectly calibrated dispenser will give incor-
rect results.
CALIBRATING THE DISPENSER
NOTE: Dispensers are shipped pre-calibrated by the manufactur-

ing plant. If the LVDT or control board are replaced or NVRAM
is corrupted, calibration will be required.
The dispenser maintains an internal compensation factor in

NVRAM on the dispenser control board. This compensation factor
allows for differences that exist between the singularities
calculated by different LVDT assemblies because of mechanical
tolerances. The dispenser adjusts the LVDT compensation factor
automatically as bills of a known singularity value are dispensed.
While bills are dispensed the actual average of good single bill
singularities is measured over 255 bills. This average is compared
to the singularity figure typed in at installation time and the
compensation factor is adjusted accordingly. Initially the
compensation factor is set to 80H (equivalent to 1.00) and this is
changed automatically by the dispenser and updated every 255
bills.
To achieve dispenser calibration at least 255 bills of a known
singularity must be dispensed. This may be local currency or test
media.
In this procedure you will require to use level 1 diagnostic tests
to dispense cash and therefore you need to insert the field engineers
diagnostic disk (Product ID D539-0003-0000) in the flex disk drive.
APRIL 1993 17.1-35

The procedure is as follows:

1. Prepare a cassette to accept the test currency. See Chapter 17.2
for the method of adjusting cassettes to currency size.
2. Set the cassette magnets to indicate cassette type 1. See Chap-
ter 17.2 for this setting.
3. Load the test currency into the cassette.
4. Insert the cassette into the dispenser.
5. Put the ATM into supervisor mode.
6. Select the TERMINAL UTILITIES option on the ATM opening
menu.
7. Select the CONFIGURATION option on the utilities menu.
8. Select the DISPENSER BILL CONFIG option on the configura-
tion menu and check that the following menu appears:
9. Select CHANGE and respond to the prompt screens that

appear.
10. Enter the provided bill size parameter for Type 1.
17.1-36 APRIL 1993

NOTE: A two-digit bill size figure is accepted automatically. A sin-

gle digit entry is invalid.
11. Press the Enter key to accept the bill size for types 2, 3, and 4.
12. Enter the provided singularity figure for Type 1.
NOTE: A three-digit singularity figure is accepted automatically.

Press Enter after a two-digit figure.
13. Press the Enter key to accept the singularity values for types 2,
3, and 4.
14. Press the Enter key to accept the presentation order and check
that you are returned to the dispenser bill configuration screen.
15. Select the CONFIG MENU activator.
16. Answer Yes (1) to the prompt to return to the configuration
menu.
17. Select UTILITIES MENU to return to the utilities menu.
18. Select the MAINTENANCE/DIAGNOSTICS option on the utili-
ties menu.
19. Operate the dispenser security switch.
20. Select CASH ENABLE to ENABLED and operate the dispenser
security switch.
21. Select CURRENCY DISPENSER on the diagnostics menu.
22. At the currency dispenser menu select the SET NOTES option.
23. Set the number of bills to be picked, from cassette type 1, to 40.
Set types 2, 3, and 4 to 0 (zero).
24. Select the LOOP activator at the currency dispenser menu.
25. Select the DISPENSE test at the currency dispenser menu and
permit the loop count to go at least as far as 7.
APRIL 1993 17.1-37

The dispenser is now calibrated and you can evaluate the cur-
rency to be dispensed as described in the next section.
ESTABLISHING SINGULARITY AND SIZE
NOTE: Establishing singularity and size is normally performed at

country specialist level.
In this procedure you have to cause the ATM to calculate the

singularity and size of 40 dispensed bills five times for each cur-
rency you wish to evaluate. Due to the nature of the currency the
singularity calculated may vary for each attempt. Add the five fig-
ures and take the average (divide by five and round to the nearest
whole number). The answers are the singularity and size values
you enter to the ATM and to all ATMs using the same currency.
To achieve a good singularity figure the currency loaded for this
procedure must be a mixture of new and used bills. Load the cur-
rency so that the same side of each bill is facing the truck door of
the cassette. Put the bills into the cassette in 50 bill bunches, alter-
nately right way up and upside- down (see the illustration below).
This makes sure that variations in inking are allowed for.
The singularity procedure is as follows:

1. Prepare cassettes to accept the denominations of currency you
will normally be dispensing from the ATMs. See Chapter 17.2
17.1-38 APRIL 1993

2. Set the cassette magnets to indicate cassette types 1, 2, 3 and 4

as required. See Chapter 17.2 for this setting.
3. Load at least 200 bills of each denomination of the currency into
the cassettes.
4. Insert the cassettes into the dispenser.
menu.
9. Select LEARN and respond to the prompt screens that appear.
APRIL 1993 17.1-39

10. Select the cassette type to learn from or select ALL if you are
measuring currency in all the cassette types displayed.
NOTE: The LEARN menu only shows the cassette types present
in the ATM.
11. When the dispenser stops select BILL CONFIG to return to the
dispenser bill configuration menu.
12. Make a note of the singularity and size figures on the screen
against the cassette type selected or all cassette types if appli-
cable.
13. Empty the purge bin as necessary.
14. Repeat steps 9 to 13 until you have five readings of singularity
and size for each cassette type loaded.
15. Add each set of five figures and divide the total by five to obtain
an average singularity and size for each cassette type.
16. Select CHANGE at the dispenser bill configuration menu and
respond to the prompt screens that appear.
17. Press Enter to accept any parameters you are not changing.
18. Enter the calculated bill size and singularity figures for the cas-
sette types.


menu.
21. Select Exit to return to the utilities menu.
17.1-40 APRIL 1993

The procedure is now complete. From the utilities menu you can
now enter level 1 diagnostics and dispense notes to test the validity
of the singularity values. A minimum of one cassette full of used
notes and one cassette full of new notes of each denomination
should be dispensed. New notes must be loaded with alternate
packs right way up and then upside down. Bowed notes must be
loaded with the bow towards the note pusher.
A reject rate less than 1.5% must be achieved. If the reject rate
is greater than this the singularity and size values should be recal-
culated.
ERROR MESSAGES
Errors occurring during bill configuration procedures result in the
error messages described below.
Dispenser Clear Transport Error

When the DISPENSER BILL CONFIG option is selected from the
configuration menu a CLEAR command is sent to clear the
transport of any bills. If the clear operation fails then the error
screen shown below is displayed. You return to the configuration
menu by selecting the CONFIG MENU activator.
APRIL 1993 17.1-41

Change Parameter Errors

The currency parameters are checked for errors as they are entered.
If an error is detected then an error message is displayed in the
position indicated in the following illustration:
The message is shown for two seconds and then you are
prompted to enter the new parameter value again. Once all the
parameter values have been changed and checked, the main dis-
penser screen reappears with the new parameter values. If a mis-
take becomes apparent at this point then the user can select
CHANGE again.
The dispenser parameter error messages are as follows:
z ERROR - VALID RANGE XX - XXX - Parameter value is out-
side the permissible range. This applies to bill sizes and singu-
larity values
z DUPLICATE VALUE IN SEQUENCE - A duplicate value has
been entered in the presentation order
z ERROR - INVALID SEQUENCE - The user has input fewer
than four values for the presentation order.
17.1-42 APRIL 1993

Learn Parameter Errors
Cassette Errors During Learn - If an attempt to learn the parame-

ters from a particular cassette type fails then, providing the error is
not fatal, the operation will be tried repeatedly until successful, or a
fatal error occurs. Should a fatal error occur then the error screen
shown below appears, and, after 5 seconds, you are returned to the
LEARN menu screen.
Dispenser Error During Learn - When learn is selected the program

tries to determine the cassette types present. If it is unsuccessful
then the following screen appears:
The same screen will appear if a fatal dispenser error occurs

while learning parameters from the dispenser. Any changes made
up to this point can not be written to the dispenser therefore you
are returned to the configuration menu via the CONFIG MENU
activator.
APRIL 1993 17.1-43

Dispenser Read/Write Errors

If, while communicating with the dispenser, an error occurs that is
not fatal, then the operation is tried repeatedly until it is successful
or until a fatal error occurs. When a fatal error is encountered then
a DISPENSER COMMS ERROR screen showing one of the
following messages is displayed. The CONFIG MENU activator on
the screen returns you to the configuration menu.
z UNABLE TO READ PARAMETERS - A fatal error has occurred
while reading data from the dispenser. Unable to read the cur-
rently configured dispenser parameters so can not continue
with configuration
z CONFIGURATION NOT COMPLETED - Fatal error while
writing data to the dispenser. The configuration data is written
to the dispenser NVRAM using three separate dispenser calls.
One sets the new bill sizes, one sets the new singularity values
and the third sets the new presentation order. Because the data
is split into three parts, this means that if this type of error
occurs then the dispenser configuration will be incomplete.
17.1-44 APRIL 1993

HISTORY
Comments
Number Changeability
Change Inter
Old Part Number New Part Number
Module: Presenter - Front Access
445-0593805
APRIL 1993 17.1-45

Module: Presenter - Rear Access
17.1-46
Change Inter
Old Part Number New Part Number Comments
445-0594224
APRIL 1993
Module: Presenter - Through The Wall
Change Inter
APRIL 1993
445-0594225
17.1-47
Comments
Change Inter
Old Part Number New Part Number
Module: Pick Module
445-0587777
17.1-48 APRIL 1993

H-8015-STD1-01/02-08 CURRENCY CASSETTE
CONTENTS
H-8015-STD1-01/02-08
Currency Cassette
DESCRIPTION................................................................................... 17.2-1
STRAPPING ....................................................................................... 17.2-3

CASSETTE IDENTIFICATION CODE.......................................... 17.2-3
Magnet Marking and Position ........................................................ 17.2-3
ADJUSTMENTS ................................................................................ 17.2-4

CURRENCY LENGTH ADJUSTMENT ........................................ 17.2-4
Note Guides - Currency Length ..................................................... 17.2-5
E Spacer - Currency Length ........................................................... 17.2-6
Currency Length Guide Codes and E Spacer Setting
for Standard Plastic Cassette ......................................................... 17.2-6
for Wide Plastic Cassette ............................................................... 17.2-9
Procedure...................................................................................... 17.2-10
CURRENCY WIDTH ADJUSTMENT ......................................... 17.2-16
Currency Width Spacer Codes .................................................... 17.2-17
Procedure...................................................................................... 17.2-18
Example........................................................................................ 17.2-19
MATCHING CASSETTE BODIES AND LIDS ........................... 17.2-20
NOTE LOW SENSING ADJUSTMENT ...................................... 17.2-20
TEST TOOLS ................................................................................... 17.2-23
CONNECTORS ................................................................................ 17.2-23
INTERNAL CABLES ...................................................................... 17.2-23
JUNE 2000 17.2-i

TROUBLESHOOTING INFO ..........................................................17.2-23
PREVENTIVE MAINTENANCE ....................................................17.2-23
17.2-ii JUNE 2000

CONTENTS
Chapter 17.2
H-8015-STD1-01/02-08
Currency Cassette
DESCRIPTION
Lid Spacers
Cassette Lid
Currency Width
Note Guide
Spring Finger
Currency Length
Note Guide
Cassette
Door
Body
Shutter
Pusher
Pusher
Pawl
Cassette ID Code
Magnet Housing
Cassette
Base Note Low
Block
JUNE 2000 17.2-1

There are two types of cassette:

z The Standard Plastic Cassettes
z The Wide Plastic Cassettes.
Cassettes adjust to hold the range of sizes of bills dispensed by
the 56XX currency dispenser:
z The Standard Plastic Cassettes:
z Minimum width and length 65 mm x 120 mm (2.56 in. x
4.72in.)
z Maximum width and length 95 mm x 170 mm (3.74 in. x
6.70 in.).
z The Wide Plastic Cassettes:
z Minimum width and length 65 mm x 120 mm (2.56 in. x
4.72 in.)
z Maximum width and length 95 mm x 172 mm (3.74in. x
6.77 in.).
The H-8015-STD1-01/02-08 currency cassette has two versions:
z Standard security, in which the security is provided by a seal on
the lid latch
z Tamper indicating, which has an insertion counting mechanism
as well as the lid seal.
17.2-2 JUNE 2000

STRAPPING
CASSETTE IDENTIFICATION CODE

This section explains how to place the magnets on the cassette to
achieve the identification codes.
Magnet Marking and Position

It is essential that the magnets are pointing in the correct direction,
therefore, each magnet has a marked end, a red dot, to indicate
which way round it should be installed in the housing.
Red Dot Red Dot
NOTE: Early magnets were square section. Both types are inter-
changeable.
The following table shows the location and orientation of the

four magnets to produce the four cassette identification codes. The
“magnet position” in the table corresponds to the numbers 1 to 4
moulded into the plastic inside the housing.
NOTE: 1. X = magnet inserted, 0 = magnet not present.
JUNE 2000 17.2-3

NOTE: 2. The bar above or below the X indicates whether the

magnet should be placed in the housing with the marked end
up or down respectively.
ADJUSTMENTS
NOTE: The terms “left” and “right” in the following adjustments

and tables of settings apply to the cassette when looked at from
the front (the truck door end).
Currency Length
Currency
Cassette Body Width Width
Three currency adjustments are provided on both versions of

the cassette:
z Currency length (across the width of the cassette)
z Currency width (the internal height of the cassette)
z Note low sensing (two values).
The preceding figure shows what is meant by currency length
and width.
CURRENCY LENGTH ADJUSTMENT

The note guides in the body of the cassette bear against spacer
blocks known as E spacers. These blocks have to be cut to certain
lengths so that the note guides are supported the correct distance
apart corresponding to the length of the currency being dispensed.
17.2-4 JUNE 2000

To simplify the task of fixing the position of the note guides, the
currency length is translated into note guide and E spacer codes
read off from the table given under the heading “Currency Length
Guide Codes and E Spacer Settings.” The codes correspond to
markings on the floor of the currency compartment, on the note
guides themselves, and on the E spacers.
Note Guides - Currency Length

A pair of note guides is marked with the letter A on one and B on
the other. The guides can be used in either the left or right position
as shown in the following diagram. This gives the full currency
length range of:
z 120 mm (4.72 in.) to 170 mm (6.70 in.) for Standard Plastic Cas-
settes
z 120 mm (4.72 in.) to 172 mm (6.78 in.) for Wide Plastic Cas-
settes..
Note Guide Note Guide Note Guide Note Guide

A B B A
OR
Cassette Floor
The letters A and B in the columns of the code tables tell you
which guide has to be placed to the left and which to the right. The
number 1 to 10 for Standard Plastic Cassettes (1 to 12 for Wide
Plastic Cassettes), after the letter, corresponds to the numbers
embossed on the floor of the currency compartment at front and
back. A triangular pointer at the front of the note guide and a trian-
gular mark at the rear should line up with the same number as
given in the look-up table.
NOTE: The spring fingers on the note guide are at the front (truck
gate) end.
JUNE 2000 17.2-5

E Spacer - Currency Length

The spacer shown in the following figure is embossed on one side
with the letter E and the numbers 1 to 15 and is known as the E
spacer. The E spacer is designed to snap-in to position without the
use of tools.
The E spacer codes in the table tell you where to cut the two
right-hand and two left-hand E spacers. You cut off the segments
with higher numbers than the code. The procedure and example
given after the code tables should make this clear.

for Standard Plastic Cassette
Currency
Note Guide E Spacer
Length
mm in. L.H R.H L.H. R.H
120 (4.72) B3 A3 E8 E8
121 (4.76) B3 A3 E8 E8
122 (4.80) B3 A3 E8 E8
123 (4.84) B4 A3 E7 E8
124 (4.88) B4 A3 E7 E8
125 (4.92) B4 A4 E7 E7
126 (4.96) B4 A4 E7 E7
127 (5.00) B4 A4 E7 E7
128 (5.04) B5 A4 E6 E7
129 (5.08) B5 A4 E6 E7
17.2-6 JUNE 2000

Currency
Note Guide E Spacer
Length
130 (5.12) B5 A5 E6 E6
131 (5.16) B5 A5 E6 E6
132 (5.20) B5 A5 E6 E6
133 (5.24) B6 A5 Nil E6
134 (5.28) B6 A5 Nil E6
135 (5.32) B6 A6 Nil Nil
136 (5.36) B6 A6 Nil Nil
137 (5.40) B6 A6 Nil Nil
138 (5.44) B6 A6 Nil Nil
139 (5.48) A5 B5 E4 E4
140 (5.52) A5 B5 E4 E4
141 (5.56) A5 B5 E4 E4
142 (5.60) A5 B5 E4 E4
143 (5.64( A5 B5 E4 E4
144 (5.68) A6 B5 E3 E4
145 (5.72) A6 B5 E3 E4
146 (5.76) A6 B6 E3 E3
147 (5.80) A6 B6 E3 E3
148 (5.83) A6 B6 E3 E3
149 (5.87) A7 B6 E2 E3
150 (5.90) A7 B6 E2 E3
151 (5.94) A7 B6 E2 E3
152 (5.98) A7 B7 E2 E2
153 (6.02) A7 B7 E2 E2
154 (6.06) A8 B7 E1 E2
155 (6.10) A8 B7 E1 E2
156 (6.14) A8 B8 E1 E1
157 (6.18) A8 B8 E1 E1
158 (6.22) A8 B8 E1 E1
159 (6.26) A9 B8 E E1
160 (6.30) A9 B8 E E1
161 (6.34) A9 B9 E E
JUNE 2000 17.2-7

Currency
Note Guide E Spacer
Length
162 (6.38) A9 B9 E E
163 (6.42) A9 B9 E E
164 (6.46) A10 B9 Nil E
165 (6.50) A10 B9 Nil E
166 (6.54) A10 B10 Nil Nil
167 (6.58) A10 B10 Nil Nil
168 (6.62) A10 B10 Nil Nil
169 (6.66) A10 B10 Nil Nil
170 (6.70) A10 B10 NIl Nil
17.2-8 JUNE 2000


for Wide Plastic Cassette
Currency
Note Guide E Spacer
Length
120 (4.72) B3 A3 E9 E9
121 (4.76) B3 A3 E9 E9
122 (4.80) B3 A3 E9 E9
123 (4.84) B4 A3 E8 E9
124 (4.88) B4 A3 E8 E9
125 (4.92) B4 A4 E8 E8
126 (4.96) B4 A4 E8 E8
127 (5.00) B4 A4 E8 E8
128 (5.04) B5 A4 E7 E8
129 (5.08) B5 A4 E7 E8
130 (5.12) B5 A5 E7 E7
131 (5.16) B5 A5 E7 E7
132 (5.20) B5 A5 E7 E7
133 (5.24) B6 A5 E6 E7
134 (5.28) B6 A5 E6 E7
135 (5.32) B6 A6 E6 E6
136 (5.36) B6 A6 E6 E6
137 (5.40) B6 A6 E6 E6
138 (5.44) B6 A6 E6 E6
139 (5.48) A5 B5 E5 E5
140 (5.52) A5 B5 E5 E5
141 (5.56) A5 B5 E5 E5
142 (5.60) A5 B5 E5 E5
143 (5.64( A5 B5 E5 E5
144 (5.68) A6 B5 E4 E5
145 (5.72) A6 B5 E4 E5
146 (5.76) A6 B6 E4 E4
147 (5.80) A6 B6 E4 E4
148 (5.83) A6 B6 E4 E4
JUNE 2000 17.2-9

Currency
Note Guide E Spacer
Length
149 (5.87) A7 B6 E3 E4
150 (5.90) A7 B6 E3 E4
151 (5.94) A7 B6 E3 E4
152 (5.98) A7 B7 E3 E3
153 (6.02) A7 B7 E3 E3
154 (6.06) A8 B7 E2 E3
155 (6.10) A8 B7 E2 E3
156 (6.14) A8 B8 E2 E2
157 (6.18) A8 B8 E2 E2
158 (6.22) A8 B8 E2 E2
159 (6.26) A9 B8 E1 E2
160 (6.30) A9 B8 E1 E2
161 (6.34) A9 B9 E1 E1
162 (6.38) A9 B9 E1 E1
163 (6.42) A9 B9 E1 E1
164 (6.46) A10 B9 E E1
165 (6.50) A10 B9 E E1
166 (6.54) A10 B10 E E
167 (6.58) A10 B10 E E
168 (6.62) A10 B10 E E
169 (6.66) A11 B10 Nil E
170 (6.70) A11 B10 NIl E
171 (6.74) A11 B11 NIl NIl
172 (6.78) A11 B11 NIl NIl
Procedure
The procedure for adjusting the cassette to currency length is as
follows:
1. Measure the length of the currency.
2. Read off the E spacer codes from the table.
3. Cut the E spacers.
4. Insert the E spacers in the cassette.
5. Put the note guides into the cassette.
17.2-10 JUNE 2000

6. Check that the triangular parts on the note guides point to the
numbers on the floor of the cassette corresponding to the note
guide codes.
Example - The following example adjusts the cassette for currency

120mm (4.72in) long.
Proceed as follows:
1. Measure the length of the new currency (120 mm).
2. Refer to the code table and, using the currency length, read the
guide code and the E spacer setting for the currency.
For 120 mm the left hand guide code is B3 and the right hand
guide code is A3. The spacers have a setting of E8, (Standard
Plastic Cassettes) E9 (Wide Plastic Cassettes) for the left hand
guide and E8 (E9) for the right hand guide.
3. Move the pusher fully forward.
4. Unscrew and remove the clamps securing the note guides to the
cassette floor.
JUNE 2000 17.2-11

5. Slightly raise the rear end of the guide over the embossed num-
bers, push the guide towards the rear and lift it out of the cas-
sette. Take care not to damage or bend the spring fingers.
17.2-12 JUNE 2000

6. Unclip and remove the four E spacers from the base of the cas-
sette. Turn the two E spacers at the handle end of the cassette
through 90 degrees before pulling upwards.
"E" Spacers
(2 off L.H. Side
2 off R.H. Side)
7. Hold a new E spacer on a work surface so that the letter E and

the numbers 1 to 15 can be read.
8. Use a sharp knife to cut the spacer just above the number 8 so
that you are left with a spacer that has the letter E and seg-
ments up to number 8.
JUNE 2000 17.2-13

9. Cut three more E8 spacers (see the following illustration) to

give you two for the right-hand side and two for the left-hand
side.
10. Flush the spacer surfaces by removing any burrs left after cut-
ting.
11. Snap-in the four new E spacers in the correct positions in the
floor of the cassette.
17.2-14 JUNE 2000

12. Insert the note guides back into the cassette hard against the E
spacers. Check that the pointers at either end of the guides are
pointing at the code numbers for the new currency. For this
example the left hand guide (B) should be pointing at the
number 3 and the right hand guide (A) should also be pointing
at the number 3. Refer to the following figure for an example of
the left hand guide.
Triangular Indicator
(Set a "3")
JUNE 2000 17.2-15

13. Screw in the note guide clamps until they are finger tight.
CURRENCY WIDTH ADJUSTMENT
Spacer Screws
(10 off )
Note Guide Welding Peg

( Non TI Lid -
see text )
"E" Spacers (6 off )
Yellow
Spacers
(4 off )
Note Guide
Cut-Outs
To Outside
17.2-16 JUNE 2000

Currency widths in the 56XX dispenser range, between 65 mm

(2.56 in.) and 95 mm (3.74 in.), can be accommodated in the
cassette. The currency width adjustment is made by cutting the ten
spacers between the upper note guides and the lid. Six of these
spacers are the same as the currency length E spacers and four are
known as yellow spacers. Each note guide has three E spacers and
two yellow spacers screwed to it. The yellow spacers clip into the lid
to fasten the note guide assemblies to it.
The spacers are embossed with letters and numbers along the
sides. You cut away segments to leave only the ones with the code
numbers read from the “Currency Width Spacer Codes” table. The
procedure and example given after the code table should make this
clear.
Currency Width Spacer Codes
Yellow E Spacer
Currency Width
Spacer Code
mm in
Code
65 (2.56) D8 E11
66 (2.60) D8 E11
67 (2.64) C8 E10
68 (2.68) D7 E9
69 (2.72) D7 E9
70 (2.76) C7 E9
71 (2.80) D6 E8
72 (2.83) D6 E8
73 (2.87) C6 E8
74 (2.91) D5 E7
75 (2.95) D5 E7
76 (2.99) C5 E6
77 (3.03) D4 E6
78 (3.07) D4 E6
79 (3.11) C4 E5
80 (3.15) D3 E5
81 (3.12) D3 E5
82 (3.23) C3 E4
JUNE 2000 17.2-17

Yellow E Spacer
Currency Width
Spacer Code
mm in
Code
83 (3.27) D2 E3
84 (3.31) D2 E3
85 (3.35) C2 E3
86 (3.39) D1 E2
87 (3.43) D1 Nil
88 (3.46) C1 Nil
89 (3.50) D* Nil
90 (3.54) D* Nil
91 (3.58) C* Nil
92 (3.62) Nil
93 (3.66) Nil
94 (3.70) Nil
95 (3.74) Nil
NOTE: 1. * On non-tamper indicating lids (standard cassette

only), when the yellow spacer is set to C or D, cut off the two
welding pegs, one at each side of the lid at the opposite end to
the latch. (Refer to the illustration at the start of this section).
This permits the height plate to sit level.
NOTE: 2. There are no welding pegs on the Wide Plastic Cas-

settes.
Procedure
Adjust the cassette for currency width as follows:
1. Measure the width of the currency.
2. Read off from the table the codes for the E spacers and yellow
spacers.
3. Cut six E spacers and four yellow spacers.
4. Put a locking wedge into the first gap in each of the yellow spac-
ers. Lubricate the wedge with soap to ease insertion.
5. Clip the yellow spacers into their locations in the cassette lid.
6. Screw three E spacers to each note guide.
7. Screw the note guides to the yellow spacers with the cut outs in
the note guides facing out.
17.2-18 JUNE 2000

Example
This example adjusts the cassette for currency 67 mm (2.64 in.)
wide:
1. Open the cassette and remove the lid.
2. Remove the two note guides from the lid by undoing the cross
head screws from the Yellow spacers then remove the E spacers
from the note guides.
3. Remove the Yellow spacers from the lid by pressing in the two
spring legs of each spacer then pushing them out of the lid.
4. Measure the width of the new currency.
5. Read the spacer codes for that currency width from the code
table.
6. Set four new Yellow and six new E spacers to their spacer codes.
For 67 mm the Yellow spacer should be set to C8 and the E
spacer to E10.
7. Put the spacers on a work surface so that you can read the let-
ters and numbers embossed on their sides.
8. The E spacers have the letter E and the numbers 1 to 15
embossed on them (refer to the example given in the currency
length adjustment). The code E10 means that the E spacer is to
be cut just above the number 10. Use a sharp knife to cut the six
E spacers.
9. The Yellow spacers are embossed on one side with two sets of
numbers 1 to 12 reading in opposite directions. One end has the
letter C on it and the other has the letter D (see the illustration
below). For the code C8 you count from the C end and, with a
sharp knife, cut the spacer just above the number 8 so that you
are left with end C and segments 1 to 8.
10. Flush the spacer surfaces by removing any burrs left after cut-
ting.
JUNE 2000 17.2-19

11. Fit a locking wedge into the first gap in the cut yellow spacer
(see the illustration following).
Locking
Wedge
12. Install the four new Yellow spacers by pressing the legs of the
spacer together and pushing them into the apertures in the cas-
sette lid.
13. Screw three new E spacers to each lid note guide.
14. Screw the lid note guides to the yellow spacers on the lid (make
sure the cut out on the note guides are facing out).
MATCHING CASSETTE BODIES AND LIDS

Prevent lids being put on bodies set for a different currency by one
of the recommended marking systems:
z Apply small stick-on labels of the same colour to the lid and the
body
z Write the currency value in indelible ink on the interior sur-
faces of the lid and the body.
NOTE LOW SENSING ADJUSTMENT

The note low block provides the dispenser subsystem with an
indication of a note low condition. The block can be set to give two
17.2-20 JUNE 2000

note low settings:

z 75 ± 50 notes
z 200 ± 50 notes
The settings are indicated by spherical pips on the flaps of the
block. If the pips are towards the truck door end of the cassette, it is
set for the 75 note setting. If the pips are set towards the handle of
the cassette then it is set for the 200 note setting.
To change the note low setting proceed as follows:
1. Open the cassette and remove the lid.
2. Press the flaps of the note low block together until they touch
then pull the block upwards and out of the pusher body.
JUNE 2000 17.2-21

3. Turn the block around so that the pips face the opposite way
then insert the block back into the pusher.
17.2-22 JUNE 2000

TEST TOOLS
None
CONNECTORS
None
INTERNAL CABLES
None
TROUBLESHOOTING INFO
None
PREVENTIVE MAINTENANCE
There are no preventive maintenance or lubrication procedures
applicable to the H8015-STD-01/02-08 currency cassette.
Clean the cassette with a cloth dampened with water. For stub-
born marks and grease try a clean cloth dampened with isopropyl
alcohol. Do not use any other cleaning agents or abrasives.
JUNE 2000 17.2-23

17.2-24 JUNE 2000

updat30.book Page i Wednesday, March 15, 2000 3:06 PM
MOTORISED SHUTTER CONTROL
CONTENTS
Motorised Shutter Control
Chapter 17.3
INTRODUCTION .............................................................................. 17.3-1
DESCRIPTION................................................................................... 17.3-1
56XX SHUTTER ASSEMBLY ....................................................... 17.3-1
personaSXX SHUTTER ASSEMBLY............................................. 17.3-3
MOTORISED SHUTTER CONTROL BOARD ............................. 17.3-4
Board Assembly ............................................................................. 17.3-4
POWER REQUIREMENTS ............................................................ 17.3-5
STRAPPING ....................................................................................... 17.3-6
ADJUSTMENTS ................................................................................ 17.3-6

5674/75 DISPENSER SHUTTER.................................................... 17.3-6
personaS86 DISPENSER AND DEPOSITORY SHUTTERS......... 17.3-7
TEST TOOLS ..................................................................................... 17.3-8
INTERNAL CABLES ........................................................................ 17.3-8

CONNECTORS................................................................................ 17.3-8
Connector J1................................................................................... 17.3-8
Connector J2................................................................................... 17.3-9
TROUBLESHOOTING...................................................................... 17.3-9
LEVEL 0 DIAGNOSTICS ............................................................... 17.3-9
LEVEL 1 DIAGNOSTICS ............................................................... 17.3-9
Currency Dispenser Shutter ........................................................... 17.3-9
Envelope Depository Shutter ......................................................... 17.3-9
TALLIES...................................................................................... 17.3-10
MARCH 2000 17.3-i

updat30.book Page ii Wednesday, March 15, 2000 3:06 PM
HISTORY..........................................................................................17.3-10
17.3-ii MARCH 2000

updat30.book Page 1 Wednesday, March 15, 2000 3:06 PM
CONTENTS
Chapter 17.3
Motorised Shutter Control
INTRODUCTION
This chapter describes the motor driven shutters used in NCR
ATMs behind the facia openings of the currency dispenser and the
depository.
The shutter assemblies include a motorised shutter control pcb
which responds to open and close signals from the currency dis-
penser control board or the depository control board to drive a 24 V
dc motor to open or close the shutter. The shutter control board also
returns the state of the shutter (either opened or closed) to the cur-
rency dispenser or depository control boards.
DESCRIPTION
There are two types of shutter assembly: the early type found on
56XX ATMs and the later type found on personaS ATMs. Both
assemblies use a similar Motorised Shutter Control Board.
56XX SHUTTER ASSEMBLY

On the early type of shutter assembly, found on 56XX ATMs, the
24 V dc motor drives the shutter via a toothed gear train. A drive
pin attached to the last gear in the train, runs in a slot in the
shutter. As the gear wheel turns the shutter is driven open or
closed. A metal sleeve over the drive pin acts as a roller to reduce
wear and give a smoother operation. The fully closed or open
position is detected when the beam of the upper or lower opto-
transmissive switches on the shutter control board is interrupted
by a flag attached to the shutter.
The following illustration shows the mechanical arrangement of
the depository exit shutter of a 5675 ATM as a typical example of
the earlier type of shutters driven by the motorised shutter control
pcb. The depository transport entry sensor No.4 is attached to the
MARCH 2000 17.3-1

depository shutter assembly. Refer to Chapter 13.1 for a description

of the operation of these sensors.
17.3-2 MARCH 2000

personaSXX SHUTTER ASSEMBLY

The shutter assemblies used on personaS ATMs have a different
drive arrangement from the 56XX type. In this case the 24 V dc
motor drives an offset cam. This cam turns against a plastic surface
to lift the shutter blade into the closed position across the facia slot
or to lower it to open the slot. The shutter blade moves up and down
two PTFE coated guide rods attached to the base of the shutter
assembly. A flag on the shutter blade breaks the beam of opto-
transmissive switches on the motorised shutter control board to
signal when the shutter is fully closed or fully open. The following
illustrations show the personaS86 shutter assembly as an example
of the current type.
Shutter Blade
Shutter Flag
Motorised Shutter
Control Board
24v DC
Motor
MARCH 2000 17.3-3

Drive Cam
Guide Rods
MOTORISED SHUTTER CONTROL BOARD

The Motorised Shutter Control Board is attached to the base
assembly of the shutter assembly.
The board receives the signal DISP_SOL- from the currency
dispenser control board (or DEPO_SOL- from the PPD control
board) and returns the sensor signals DISP_LOCK and
DISP_OPEN (DEPO LOCK, DEPO OPEN) to the respective control
board.
A motor driver integrated circuit on the board controls the out-
put of the +24 Vdc to the shutter motor. The beams of opto-trans-
missive switches mounted on the shutter control board are
interrupted by a flag on the shutter blade to sense the shutter fully
open or fully closed.
Board Assembly
There are two different assemblies of Motorised Shutter Control
Boards; one on early shutter assemblies (56XX ATMs) and one on
later assemblies (personaSXX ATMs), these are shown in the
following figures.
17.3-4 MARCH 2000

56XX Board Assembly -
personaSXX Board Assembly -
POWER REQUIREMENTS
The logic components of the motorised shutter control board
operate on +5 Vdc and the shutter motors are driven by +24 Vdc.
MARCH 2000 17.3-5

STRAPPING
None.
ADJUSTMENTS
5674/75 DISPENSER SHUTTER

The dispenser shutter on the 5674/75 ATM requires to be adjusted
so that, when the shutter is closed, it does not strike the facia.
Adjust the shutter as follows:

1. Turn the gear wheels by hand until the drive pin is as near as
possible to top dead centre (see illustration).
2. Check for a gap of 0.13 mm (0.005 in.) between the shutter and
the facia moulding.
3. Slacken the four bolts attaching the shutter assembly to the
facia moulding and adjust the assembly until the gap in step 2
is achieved.
17.3-6 MARCH 2000

4. Tighten the bolts and check the gap again.

There are no other adjustments associated with the dispenser
or depository shutters or control board.
personaS86 DISPENSER AND DEPOSITORY SHUTTERS

The personaS86 shutters are fastened to studs on the lower face of
the ATM sleeve assembly by M6 nuts (see the following
illustration). The shutter assemblies can be moved towards and
away from the facia. As the shutter blade reaches the top of its
travel (closed position) it contacts angled security tabs attached to
the facia. These tabs serve the double function of moving the
shutter blade into tight contact with the facia opening and of
preventing the blade being forced back in the event of vandal
attack.
Shutter Blade
Facia
M6 Nuts
Set the shutter assembly to the facia as follows:

1. Wind the shutter assembly gearing so that the shutter is in its
fully closed position (shutter blade at top of travel).
2. Angle the shutter assembly so that you can pass the blade
under the security tabs and locate the assembly on to the studs.
MARCH 2000 17.3-7

3. Push the shutter assembly towards the facia until the shutter
blade lightly contacts the ribs in the facia moulding at either
side of the dispenser/depository openings.
4. Place the M6 nuts on to the studs and finger tighten to hold the
shutter assembly in position.
5. Use the level 1 diagnostic shutters tests (dispenser and deposi-
tory) to verify unimpeded movement of the shutter blades
before fully tightening the nuts.
TEST TOOLS
None.
INTERNAL CABLES
CONNECTORS
There are two connectors on the motorised shutter control board.
Connector J1
12-way header connector J1 has the following pinout
DISP_ LOCK 7 1 GND
DISP _ OPEN 8 2 GND
DISP _ SOL- 9 3 GND
+5V 10 4 GND
+24V 11 5 GND
OPEN 12 6 LOCK
17.3-8 MARCH 2000

Connector J2
3-way header connector J2 provides the output to the dc shutter
drive motor. It has the following pinout and connects to the motor as
shown:
TROUBLESHOOTING
LEVEL 0 DIAGNOSTICS
There are no level 0 diagnostics tests associated with the motorised
shutters.
LEVEL 1 DIAGNOSTICS
Level 1 diagnostic tests are available to test the currency dispenser
and envelope depository shutters.
Currency Dispenser Shutter

The test EXIT SHUTTER on the level 1 currency dispenser menu
checks the open and locked sensors. The SENSOR/SWITCH
STATUS test determines the state of all dispenser sensors and
switches and reports them as M_DATA. Refer to Chapter 4.3.17 for
the descriptions of these tests and their results.
Envelope Depository Shutter

The SHUTTER/SENSOR STATUS test on the envelope depository
level 1 diagnostics menu opens and closes the shutter and then
displays the status of the following sensors as M_DATA.
z Transport sensors
z Shutter sensors
z Bin full sensor
z Timing disk sensor.
Refer to Chapter 4.3.18 for a description of this test and results.
MARCH 2000 17.3-9

TALLIES
Refer to Chapter 4.4.17 for the currency dispenser shutter and to
4.4.18 for the envelope depository shutter.
HISTORY
Module: Motorised Shutter Control PCB

Old Part New Part Change Interchange-
Comments
Number Number Number ability
445-0612732
17.3-10 MARCH 2000

05471704TOC.book Page i Thursday, November 4, 1999 7:11 AM
COIN DISPENSER MODULE
CONTENTS
Coin Dispenser Module
DESCRIPTION................................................................................... 17.4-1
VARIANTS ...................................................................................... 17.4-2
SECURITY....................................................................................... 17.4-2
Locks .............................................................................................. 17.4-2
Interlock Microswitch .................................................................... 17.4-3
COIN DISPENSER MECHANISMS............................................... 17.4-4
COIN CHUTE .................................................................................. 17.4-4
Internal ........................................................................................... 17.4-4
External .......................................................................................... 17.4-5
Coin Chute and Heater Assembly (5688 ATM Only).................... 17.4-6
CONTROL BOARD ........................................................................ 17.4-7
SENSORS......................................................................................... 17.4-7
External CDM ................................................................................ 17.4-8
Internal CDM ................................................................................. 17.4-8
Internal CDM (5688 Only)............................................................. 17.4-9
CDM CONFIGURATION................................................................ 17.4-10

ERROR MESSAGES ..................................................................... 17.4-13
Change Threshold Errors ............................................................. 17.4-13
STRAPPING ..................................................................................... 17.4-14
ADJUSTMENTS .............................................................................. 17.4-14
TEST TOOLS ................................................................................... 17.4-14
INTERNAL CABLES ...................................................................... 17.4-14

CONNECTOR ASSIGNMENT................................................... 17.4-14
Communications Interface (J4) .................................................... 17.4-14
Optical Sensor Connector (J7) ..................................................... 17.4-14
Power Interface (J1) ..................................................................... 17.4-14
APRIL 1996 17.4-i

05471704TOC.book Page ii Thursday, November 4, 1999 7:11 AM
Hopper Interface (J8) ....................................................................17.4-15

Hopper Sensors (J2)......................................................................17.4-15
CABLE DIAGRAMS .....................................................................17.4-16
Coin Dispenser Harness (Sheet 1 Of 4) ........................................17.4-16
Coin Dispenser Harness (Sheet 2 of 4).........................................17.4-17
Coin I/F Harness ...........................................................................17.4-19
Coin Hopper Harness....................................................................17.4-20
17.4-ii APRIL 1996

05471704TOC.book Page 1 Thursday, November 4, 1999 7:11 AM
CONTENTS
Chapter 17.4
Coin Dispenser Module

DESCRIPTION
This chapter describes the Coin Dispenser Module (CDM) that may
be installed with the AT&T 5675/85/88 Automated Teller Machine
(ATM).
The CDM is capable of:
z Dispensing coins from selected coin hoppers
z Reading and clearing counts of coins dispensed
z Reporting a low coin condition
z Reporting a no coin condition.
The dispense time for an average dispense of eight assorted
coins is four seconds.
The illustration below shows an ATM with External CDM. The
CDM can also be mounted on retraction slides inside the ATM:
APRIL 1996 17.4-1

VARIANTS
The variants of the CDM are designated as follows:
z Internal CDM
z Front Access (5675)
z Rear Access (5675/88)
z External CDM
z Front Access (5675)
z Rear Access (5675/85).
POWER REQUIREMENTS
The ATM supplies the power for the CDM as follows:
z Voltage - +24V dc
z Current:
z Idle - 0.25 Amp
z Operating - 0.65 Amp
z Heat Dissipation:
z Idle - 8 Watts (27.30 BTU)
z Operating - 143 Watts (488.00 BTU).
SECURITY
Security of the currency is provided by locks and an interlock
microswitch.
Locks
Access to the coin dispenser is restricted by locks.
External CDM - The external coin module is housed in its own cabi-
net attached to the side of the ATM. The flap door on this cabinet is
opened by a key.
Internal CDM - The internal coin module has a lock, attached to it,
that drives two locking bars (see the following illustration). Locking
the CDM moves one of the bars downwards to prevent the top cover
release levers from being operated and the cover tilted. Four raised
parts on the other bar move in front of the sliding hopper lids to
stop them from being opened.
17.4-2 APRIL 1996

01981204.025
Interlock Microswitch
On both the internal and external CDMs the interlock microswitch
(the tamper interlock switch) is fastened on the rear of the
mounting base. The signal it generates is used to permit the
application to dispense coins only when the CDM is in its operating
position. Also it permits a diagnostic controlled dispense only when
the CDM is racked out.
APRIL 1996 17.4-3

COIN DISPENSER MECHANISMS

The Coin Dispenser Module consists of four dispenser mechanisms
on a baseplate attached to retraction slides. A single dispenser
mechanism is shown in the following illustration:
COIN CHUTE
The coins are dispensed into a common collector (manifold) chute
that routes them to a cabinet chute. The cabinet chute delivers
them to a coin tray located at the facia of the ATM.
NOTE: The coin chute on the 5688 ATM differs from the 5675 and
5685 ATMs. The 5688 ATM has an internal CDM with a coin
chute and heater assembly. See "Coin Chute and Heater Assem-
bly (5688 ATM Only)", later in this section.
Internal
The following illustration shows the general location of the chutes
when the CDM is mounted inside the ATM:
17.4-4 APRIL 1996

External
The illustration below shows the general location of the chutes
when the CDM is mounted outside an ATM.
The collector chute runs parallel to the side of the ATM to a
point where it passes coins through the ATM side wall. The cabinet
chute then takes the coins internal to the ATM, down to the facia.
APRIL 1996 17.4-5

Coin Chute and Heater Assembly (5688 ATM Only)

The illustration below shows the general location of the coin chute
and heater assembly in the 5688 ATM (the CDM is mounted
internally).
NOTE: The coin chute and heater assembly (shown below) is

designed for use in the 5688 ATM only.
The chute assembly consists of three parts;

z the support chute
z the large chute assembly
z the small chute assembly (and heater).
Coins are dispensed from the CDM along the support chute and
into the large chute assembly. The coins then run into the small
chute assembly, through the ATM facia and into coin bowl assembly.
The heater is mounted around the small chute assembly and
connects to the coin dispenser harness.
17.4-6 APRIL 1996

CONTROL BOARD
The control board is fastened under the baseplate of the CDM. It is
microprocessor (Intel 8032) based and executes the software that
operates the CDM. The mechanisms are operated, and sensors
read, in response to commands received from the ATM central
processor unit via the SDC serial bus.
The board also includes Light Emitting Diodes (LED) and
switches for diagnostics. The LEDs and switches are visible through
an opening in the side of the CDM baseplate.
SENSORS
There are nine sensors in the CDM:
z Four hopper eject sensors
z Four coin low sensors
z One exit sensor.
One hopper eject sensor is built in to each mounting base of the
coin dispenser assemblies. They detect coins as they are ejected
from the rotors into the chute. The signals from these sensors are
multiplexed on the CDM control board to produce the signal
HOPPER_SEN-. This reports the coin count to the microprocessor.
The hopper eject sensors are not a field replaceable item.
The locations of the coin low and exit sensors are shown in the
following illustrations;
APRIL 1996 17.4-7

External CDM
Internal CDM
17.4-8 APRIL 1996

Internal CDM (5688 Only)
APRIL 1996 17.4-9

CDM CONFIGURATION
NOTE: The CDM is shipped pre-configured by the manufacturing

plant. If the control board is replaced or NVRAM is corrupt,
configuration is required.
Threshold values for several denominations are given in the

following table:
Max. Hopper Low Threshold Drive Threshold

Country Denomination
Capacity Value (Dec) Value (Dec)
USA 1 cent 850 100 7
5 cent 540 60 7
25 cent 440 50 17
Canada 1 cent 850 100 7
5 cents 600 60 7
25 cents 550 50 17
1 dollar 350 40 25
Netherlands 5 nlg 320 40 17
1 nlg 400 60 17
0.05 nlg 640 100 7
0.25 nlg 840 140 7
To configure the CDM proceed as follows:

1. Insert the CDM into the ATM
2. Put the ATM into supervisor mode
menu
4. Select the CONFIGURATION option on the utilities menu
17.4-10 APRIL 1996

5. Select the COIN DISPENSER CONFIGURATION option on the

configuration menu and check that the following menu appears:
COIN DISPENSER CONFIGURATION
SELECT HOPPER Low, DRV

1. HOPPER 1 [XXXXX, XXX]
5. ALL
< CONFIG MENU
6. Select each HOPPER individually or select ALL to change the

threshold value(s), the following screen (or similar) appears:
CHANGE COIN HOPPER CONFIG
HOPPER X LOW THRESHOLD - XXXXX
ENTER THRESHOLD - XXXXX
Error messages appear here
< CANCEL
7. Select Enter to accept any parameters you are not changing

8. Enter the threshold value
APRIL 1996 17.4-11

9. Once the hopper low threshold has been entered successfully,

you are then prompted for a new hopper drive threshold value
HOPPER X DRIVE THRESHOLD - XXX
ENTER THRESHOLD - XXX
< CANCEL
10. Select Enter to accept any parameters you are not changing
11. Enter the drive threshold value
12. Select the CONFIG MENU actuator
menu
17.4-12 APRIL 1996

ERROR MESSAGES
Change Threshold Errors

The hopper threshold values are checked for errors as they are
entered. If an error is detected then an error message displays in
the position indicated in the following illustrations:
HOPPER X LOW THRESHOLD - XXXXX
ENTER THRESHOLD - XXXXX
< CANCEL
HOPPER X DRIVE THRESHOLD - XXX
ENTER THRESHOLD - XXX
< CANCEL
The message shows for two seconds and then you are prompted
to enter the new threshold value again.
The low threshold error message is “ERROR - VALID RANGE 0
TO 65535" - Threshold value is outside the permissible range.
The drive threshold error message is “ERROR - VALID RANGE
0 TO 35" - Threshold value is outside the permissible range.
APRIL 1996 17.4-13

STRAPPING
The switches on the diagnostic switchpack should all be set to 0 for
normal operation of the board.
ADJUSTMENTS
None.
TEST TOOLS
None.
INTERNAL CABLES
CONNECTOR ASSIGNMENT
Communications Interface (J4)
NC 1 2 NC
DATA_P 3 4 DATA_N
RESET_P 5 6 RESET_n
NC 7 8 NC
SIG_REF 9 10 NC
Optical Sensor Connector (J7)
EXIT_LED+ 1
EXIT_LED- 2
EXIT_SEN 3
0V 4
Power Interface (J1)
+24V 1
0V 2
17.4-14 APRIL 1996

Hopper Interface (J8)
HOPPER 1 + 7 1 GND
HOPPER 2 + 8 2 GND
HOPPER 3 + 9 3 GND
HOPPER 4 + 10 4 GND
NC 11 5 NC
ACCEL_MOTOR + 12 6 ACCEL_MOTOR -
Hopper Sensors (J2)
HOP_1_PRES - 1 2 GND
HOPPER_SEN1 9 10 GND
LOW_SEN1+ 17 18 DOOR_SWITCH
LOW_SEN1 19 20 GND
LOW_LED1+ 21 22 LOW_LED1-
LOW_SEN2+ 23 24 GND
LOW_SEN2 25 26 GND
LOW_SEN3+ 29 30 GND
LOW_SEN3 31 32 GND
LOW_SEN4+ 35 36 GND
LOW_SEN4 37 38 GND
APRIL 1996 17.4-15

CABLE DIAGRAMS
Coin Dispenser Harness (Sheet 1 Of 4)
J2
LOW_LED_1+
1
LED 1
21
LOW_LED_1- P 1
22 3
3
LOW_LED_2+
1
LED 2
27
LOW_LED_2- P
28 3
CDM Control Board
LOW_LED_3+
33 1
LED 3
LOW_LED_3- P
34 3
LOW_LED_4+
39 1
LED 4
LOW_LED_4- P
40 3
EXT_1
SW 1
16 NO
GND P
18 CM
17.4-16 APRIL 1996

Coin Dispenser Harness (Sheet 2 of 4)
J2
LOW_SEN_1+
17 1
SEN 1
LOW_SEN_1-
19 3
RTN P
20 4
LOW_SEN_2+
23 1
SEN 2
LOW_SEN_2-
CDM Control Board
25 3
RTN P
26 4
LOW_SEN_3+
29 1
SEN 3
LOW_SEN_3-
31 3
RTN P
32 4
LOW_SEN_4+
35 1
SEN 4
LOW_SEN_4-
37 3
RTN P
38 4
APRIL 1996 17.4-17

J2
HOPPER_1+
1
HOPPER 1
0V P
2
HOP_1_PRES-
1 3
HOPPER_SEN_1
9 4
HOPPER_2+
1
HOPPER 2
0V P
2
HOP_2_PRES-
3 3
HOPPER_SEN_2
CDM Control Board
11 4
J8
7
1
8
2
17.4-18 APRIL 1996

J2
HOPPER_3+
1
HOPPER 3
0V P
2
HOP_3_PRES-
5 3
HOPPER_SEN_3
13 4
HOPPER_4+
1
HOPPER 4
0V P
CDM Control Board
2
HOP_4_PRES-
7 3
HOPPER_SEN_4
15 4
J8
9
3
10
4
Coin I/F Harness
J7
EXIT_LED+
Control Panel
1 1
EXIT_LED-
Exit I/F
2
CDM
2
EXIT_SEN
3 3
GND
4 4
APRIL 1996 17.4-19

Coin Hopper Harness
+24 VOLTS
Hopper I/F Connector

1 1
2 0 VOLTS
2
Hopper
HOP_SEN
3
EXIT
4 4
17.4-20 APRIL 1996

05471705.book Page i Thursday, June 17, 1999 10:59 AM
THE H-8010-56XX-XX-08 (IE) CURRENCY DISPENSER
CONTENTS
The H-8010-56XX-XX-08
(IE) Currency Dispenser
Chapter 17.5
INTRODUCTION .............................................................................. 17.5-1
GENERAL DESCRIPTION ............................................................... 17.5-2

VARIANTS ...................................................................................... 17.5-3
CONTAINERS ................................................................................. 17.5-3
Standard Plastic Currency Cassette................................................ 17.5-3
Purge Bin........................................................................................ 17.5-4
SPECIFICATIONS........................................................................... 17.5-5
Currency Dimensions..................................................................... 17.5-5
Test Media...................................................................................... 17.5-5
Power Requirements ...................................................................... 17.5-7
PATH OF NOTES............................................................................ 17.5-8
TRANSPORT BELTS AND SENSORS ......................................... 17.5-9
Front Access Transport .................................................................. 17.5-9
Rear Access Transport ................................................................. 17.5-10
Through The Wall Transport........................................................ 17.5-10
CURRENCY EVALUATION QUALIFICATION PROCEDURE . 17.5-11

CALIBRATING THE DISPENSER .............................................. 17.5-11
ESTABLISHING SINGULARITY AND SIZE............................. 17.5-14
ERROR MESSAGES ..................................................................... 17.5-17
Dispenser Clear Transport Error .................................................. 17.5-17
Change Parameter Errors ............................................................. 17.5-18
Learn Parameter Errors ................................................................ 17.5-19
Dispenser Read/Write Errors ....................................................... 17.5-20
17.5-i
05471705.book Page ii Thursday, June 17, 1999 10:59 AM
STRAPPING .....................................................................................17.5-21
CONTROL BOARD LINK J18......................................................17.5-21
DISPENSER SECURITY SWITCH ..............................................17.5-21
ADJUSTMENTS...............................................................................17.5-22
LVDT SETTING STUDS...............................................................17.5-23
LVDT ADJUSTMENT...................................................................17.5-28
PICK UNIT TO PRESENTER TIMING ........................................17.5-33
INTERNAL CABLES.......................................................................17.5-35
DISPENSER INTERCONNECTION DIAGRAM ........................17.5-35
Front Access Transport Sensor.....................................................17.5-36
Rear Access Transport Sensors ....................................................17.5-37
Through The Wall Transport Sensors...........................................17.5-38
Transport LEDs ............................................................................17.5-39
Timing Disk and Clamp Sensors ..................................................17.5-40
PICK SENSORS AND VALVE.....................................................17.5-41
CONTROL BOARD TO MOTOR DRIVER PCB.........................17.5-42
DISPENSER POWER - FRONT ACCESS....................................17.5-43
DISPENSER POWER - REAR ACCESS AND TTW ...................17.5-44
CONTROL BOARD TO PICK INTERFACE ...............................17.5-45
INTER-PICK HARNESS ...............................................................17.5-46
TROUBLESHOOTING ....................................................................17.5-47
SYSTEM NOT AUTHORIZED MESSAGE .................................17.5-47
HISTORY..........................................................................................17.5-48
17.5-ii
CONTENTS
Chapter 17.5
The H-8010-56XX-XX-08
(IE) Currency Dispenser
INTRODUCTION
This chapter describes the H-8010-56XX-XX-08 (IE) Currency
Dispenser introduced into NCR 56XX ATMs in February 1993, from
the following serial numbers:
z 5674 ATM - Serial No. )
z 5684 ATM - Serial No. )- To be advised.
The major area of change is in the Improved Electronics (IE)
incorporated into the dispenser, where the comparator circuits on
the sensor boards have been moved onto the Control Board and the
Pick Interface Board. The abbreviation IE is used to distinguish
this dispenser from the older type described in Chapter 17.1. Some
of the changes listed here also apply to Chapter 17.1 and it will be
updated accordingly. If you have already read Chapter 17.1, then
you need only read the following sections of this chapter to familiar-
ize yourself with the changes:
z Containers - (Latchfast plastic purge bin)
z Specifications - Test Media
z Removing the LVDT
z Internal Cables
z Strapping
z Troubleshooting.
NOTE: Non-IE Pick Modules can be used with IE Presenter Mod-

ules, but the two types of Pick Modules can not be mixed. All
the pick modules suspended from the presenter must be of the
same type.
17.5-1
GENERAL DESCRIPTION
The H-8010-56XX-XX-08 (IE) currency dispenser in the 56XX ATMs
presents a bunch of up to 40 bills in up to four denominations of
currency to the cardholder. A detect and purge system controls the
movement of currency along the transport. Misfed or damaged
currency is bunched and then diverted into a purge bin. The option
is available, via application commands, to retract currency
presented to the cardholder, but not taken, to the purge bin.
17.5-2
of its own on-board microprocessors. It communicates with the ATM
central processing unit over the SDC serial bus.
Dispenser device control firmware resident in the dispenser
memory interfaces to the ATM transaction control and diagnostic
programs.
VARIANTS
z Interior
z Front Access
z Rear Access
z Exterior (Rear Access) Through-The-Wall.
CONTAINERS
Standard Plastic Currency Cassette
Currency in the dispenser is contained in currency cassettes,

and these are used to transport currency to and from the ATM. The
cassettes are provided in the following optional levels of security:
z Standard currency cassette:
z Latch fast
z Tamper indicating (mechanical)
17.5-3
z Optional currency cassettes:

z Wide body
z Tamper indicating wide body.
developed for 5070/80/81/84/85/88 ATMs.

Purge Bin
Rejected currency is diverted to the purge bin in the dispenser.

The purge bin is provided in the following optional levels of secu-
rity:
z Latch fast plastic bin (shown in the illustration above)
z Open.
The 56XX purge bin can not be used in any other dispenser.
17.5-4
SPECIFICATIONS
Currency Dimensions
The dispenser is capable of dispensing new or used currency of

the following dimensions:
z Width:
z Minimum 65 mm (2.56 in.)
z Maximum 95 mm (3.74 in.)
z Length:
z Minimum 120mm (4.72 in.)
z Maximum 179 mm (7.05 in.).
Test Media
Size - The following requirements for paper, used as test media

(bills) is provided for information only.
The size of test media that can be used in the dispenser is as fol-
lows:
z Length (Standard Cassette):
z Minimum - 120 mm
z Maximum - 170 mm
17.5-5
z Length (Wide Body Cassette):

z Minimum - 120 mm
z Maximum - 179 mm
z Width:
z Minimum - 65 mm
z Maximum - 95 mm
z Width and Length tolerance ±10%
z Thickness, including inking:
z Minimum - 0.06 mm
z Maximum - 0.26 mm
z Thickness of Intaglio Inking:
z Minimum - 0.00 mm
z Maximum - 0.075 mm
z Bill thickness tolerance ±10%.
Material - The paper used for producing the test media (bills) must
have the following characteristics:
z Paper Weight - 65 to 95 g/m²
z Thickness (excluding ink) - 0.06 to 0.185 mm
z Bendtsen roughness - 200 to 1200 ml/min.
z Taber stiffness (machined direction) - 1.2 to 4.0
(cross direction) - 0.8 to 2.4
z Bendtsen porosity - maximum 230 ml/min.
z Single tear (machined direction) - minimum 230mN
(cross direction) - minimum 270 mN
z Contrast ration opacity (including inking) - 79 to 93 %.
NOTE: The process of manufacturing paper aligns the majority of

fibres in the direction that the paper passes through the rollers,
this is known as the “machined direction”. The direction per-
pendicular to this is known as the “cross direction”.
Intaglio Ink - The requirements for Intaglio inking are to prevent

any keying effects where the patterns on adjacent bill are such that
they interlock inhibiting separation when sliding one bill across the
width of the adjacent bill. Therefore certain geometric patterns on
the paper are either authorized or not.
Unauthorized Patterns -
z A series of parallel lines greater than 30 degrees from the verti-
cal. The longest edge of the bill is defined as the horizontal.
z A series of concentric circles.
17.5-6
Authorized Patterns -
z Cross hatching of lines to produce a diamond pattern
z A series of intersecting circles.
Power Requirements
The power requirements of the 56XX currency dispenser are:
z Direct current:
z +5 V ±5% 2.5 A
z +12 V ±5% 400 mA
z -12 V ±5% 300 mA
z +24 V ±5% 3.0 A
z 115 V ±5%, 5.5 A r.m.s., 20.0 A surge.
17.5-7
PATH OF NOTES
The path of notes through a front access dispenser is shown in the
following diagram.
17.5-8
TRANSPORT BELTS AND SENSORS
arrangements for the three configurations of presenter. The sensors
along the exit transport have two sets of numbers. The numbers
enclosed in circles refer to the numbers allocated to these sensors in
the control board signal names. The other numbers appear in the
state of health messages to identify the sensors and are also the
numbers returned in M_DATA.
Front Access Transport
17.5-9
Rear Access Transport
Through The Wall Transport
17.5-10

When the first ATM with the H-8010-56XX-XX-08 (IE) dispenser is
received in each country the local Field Engineering organization
must establish the singularity values for each type of currency to be
dispensed. These singularity values must then be entered to every
ATM dispensing that currency, upon initial installation or
whenever the dispenser control board or the LVDT has been
changed or repaired.
rect results.

ing plant. If the LVDT or control board are replaced or NVRAM
is corrupted, calibration will be required.

allows for differences which exist between the singularities calcu-
lated by different LVDT assemblies because of mechanical toler-
ances. The dispenser adjusts the LVDT compensation factor
While bills are dispensed the actual average of good single bill sin-
gularities is measured over 255 bills. This average is compared to
the singularity figure typed in at installation time and the compen-
sation factor is adjusted accordingly. Initially the compensation fac-
tor is set to 80H (equivalent to 1.00) and this is changed
automatically by the dispenser and updated every 255 bills.
media.
to dispense cash and for this reason you need to insert the field
engineers diagnostic disk (Product ID D539-0003-0000) in the flex
disk drive.
2. Set the cassette magnets to indicate cassette type 1. See
17.5-11
Chapter 17.2 for this setting.

3. Load the test currency into the cassette.
4. Insert the cassette into the dispenser.
menu.
9. Select CHANGE and respond to the prompt screens which

appear.
10. Enter the provided bill size parameter for Type 1.
NOTE: A two-digit bill size figure is accepted automatically. A sin-

gle digit entry is invalid.
17.5-12
11. Press the Enter key to accept the bill size for types 2, 3, and 4.
12. Enter the provided singularity figure for Type 1.

3, and 4.
that you are returned to the dispenser bill configuration screen.
menu.
17. Select UTILITIES MENU to return to the utilities menu.
18. Select the MAINTENANCE/DIAGNOSTICS option on the
utilities menu.
19. Operate the dispenser security switch.
NOTE: The dispenser security switch (SW1 on the dispenser con-

trol board) is a toggle action switch which can be left in either
position during normal dispenser operation.
20. Select the CONTROL MENU activator from the diagnostic

menu.
21. Select CASH ENABLE to ENABLED.
22. Select CURRENCY DISPENSER on the diagnostics menu.
23. At the currency dispenser menu select the SET NOTES option.
Set types 2, 3, and 4 to 0 (zero).
25. Select the LOOP activator at the currency dispenser menu.
17.5-13
26. Select the DISPENSE test at the currency dispenser menu and
permit the loop count to go at least as far as 7.

singularity and size of 40 dispensed bills five times for each
currency you wish to evaluate. Due to the nature of the currency
the singularity calculated may vary for each attempt. Add the five
figures and take the average (divide by five and round to the
nearest whole number) and the answers are the singularity and
size values you enter to the ATM and to all ATMs using the same
currency.
nately right way up and upside-down (see the illustration below).

17.5-14

the cassettes.
menu.
9. Select LEARN and respond to the prompt screens which appear.
10. Select the cassette type to learn from, or select ALL if you are
NOTE: The LEARN menu only shows the cassette types present
in the ATM.
17.5-15
dispenser bill configuration menu.
cable.
16. Select CHANGE at the dispenser bill configuration menu and
respond to the prompt screens which appear.
18. Enter the calculated bill size and singularity figures for the
cassette types.


menu.
The procedure is now complete. From the utilities menu you can
now enter level 1 diagnostics and dispense notes to test the validity
of the singularity values. A minimum of one cassette full of used
notes and one cassette full of new notes of each denomination
17.5-16

A reject rate less than 1.5% must be achieved. If the reject rate
is greater than this the singularity and size values should be recal-
culated.
ERROR MESSAGES

configuration menu a CLEAR command is sent to clear the
17.5-17

CHANGE again.
larity values.
been entered in the presentation order.
17.5-18

LEARN menu screen.
Dispenser Error During Learn - When learn is selected the program

tries to determine the cassette types present. If it is unsuccessful
then the following screen appears:
The same screen will appear if a fatal dispenser error occurs

while learning parameters from the dispenser. Any changes made
up to this point can not be written to the dispenser therefore you
are returned to the configuration menu via the CONFIG MENU
activator.
17.5-19
Dispenser Read/Write Errors

If, while communicating with the dispenser, an error occurs which
is not fatal, then the operation is tried repeatedly until it is
successful or until a fatal error occurs. When a fatal error is
encountered then a DISPENSER COMMS ERROR screen showing
one of the following messages is displayed. The CONFIG MENU
activator on the screen returns you to the configuration menu.
rently configured dispenser parameters so cannot continue with
configuration.
is split into three parts, if this type of error occurs then the
dispenser configuration will be incomplete.
17.5-20
STRAPPING
CONTROL BOARD LINK J18

Link J18 on the control board is used in the LVDT adjustment
procedure. Refer to the section “LVDT ADJUSTMENT”.
DISPENSER SECURITY SWITCH

Switch SW1 on the control board is a toggle action switch used to
authorize dispensing currency during dispenser calibration and
diagnostic testing. Refer to Chapter 4.3 for level 1 diagnostic tests
and to the section “Calibrating the Dispenser”.
17.5-21
ADJUSTMENTS
This section describes the adjustments for the H-8010-56XX-XX-08
(IE) currency dispenser.
DRIVE BELT TENSION

Proceed as follows to adjust the tension of the drive belt from the
main motor to the intermediate pulley.
1.0 N
1. Check for a deflection of 4.0 mm (0.16 in.) when a force of 1.0N

(0.21lb) is applied to the mid span of the drive belt.
17.5-22
LVDT SETTING STUDS
New LVDT assemblies are supplied with the setting studs (Part
Number 445-0598058) in place, as shown in the above illustration.
These studs must not be removed until the LVDT is installed in a
dispenser as, otherwise, the pivot arm will move too far under
spring pressure and will bend the armatures. Similarly, the setting
studs should be put into an LVDT before removing it from the dis-
penser.
17.5-23
REMOVING THE LVDT
CAUTION
Read the section “LVDT Setting Studs” before doing

the following procedure.
To remove the LVDT in the field:

1. Make sure you have access to both sides of the dispenser.
2. Disconnect plugs J13 and J14 from the control board.
3. Ease forward the bottom of the control board and mounting
plate assembly. Lift and pull forward the assembly (at the top)
to detach it from the dispenser chassis.
there is no strain relief on the cables, take care not to put
unnecessary weight on the assembly.
5. Insert the two setting studs into the LVDT and tighten them
with a screwdriver.
6. Remove the four screws retaining the LVDT - two at either end.
7. If necessary, loosen the tie-bar directly behind the LVDT to
release lateral pressure from the chassis on the LVDT.
8. Slide the LVDT forward out of the dispenser, taking care not to
trap any wires.
17.5-24
REPLACING THE LVDT
CAUTION

Fitting the replacement LVDT is a reversal of the removal

procedure except for the tie-bar alignment, possible adjustment of
the Line 2 shaft assembly end-play and armature height adjust-
ment.
Tie-Bar Alignment
When securing the tie-bar, check that the flyaway guides are
positioned tightly against the rear of the LVDT bar as shown in the
following illustration.
17.5-25

When the LVDT and tie-bars are secure, measure the end-play of
the Line 2 shaft assembly.
CAUTION
Make sure you achieve this end-play adjustment or

you will be unable to calibrate the dispenser accu-
rately.
Measure the end-play at the point shown in the illustration

below. The end-play should be 0.3 ±0.1 mm. (0.012 ±0.004 in.).

17.5-26
Insufficient End-Play - Remove the circlip and gear from the Line 2
shaft assembly (refer to illustration above). On removal of the cir-
clip and gear, shims are exposed that are located between the gear
and the clamp plate. Take one shim off the shaft and refit the gear
and circlip.
Excess End-Play - If excess end-play is present, remove the circlip

and gear from the Line 2 shaft assembly. Slide a new shim on to the
shaft towards the clamp plate then, refit the gear and circlip.
Measure the end-play again. Repeat as necessary until the end-play
is within specification.
Adjustments - The last step is to adjust the LVDT multiple bill

detect system as described in the section “LVDT Adjustment”.
17.5-27
LVDT ADJUSTMENT
The two figures below show the components of the LVDT assembly
which are adjustable.
17.5-28
The two LVDT systems require independent adjustment as fol-

lows:
1. Connect the top terminal post of link J18 on the dispenser con-
trol board to the centre terminal post of the link.
point.
is running.
this adjustment.
9. Remove the connection between the top two terminal posts of
link J18 and connect the bottom post to the centre post.
point.
17.5-29
is running.
this adjustment.
The system is correctly set up when LED D9 flashes while the
dispenser is running with either pair of terminal posts on link J18
connected.
as described in the section “Calibrating The Dispenser”.
17.5-30

p Di recti on
17.5-31
(left side of the unit looking from the currency cassette - see
illustration below).
3. Rotate the gears of the pick unit transport until the pick D
wheel is free of its mating tension wheel.
4. Rotate the drive cluster in a clockwise direction until the D
timing mark on the timing disk lines up with the timing sensor
body.
5. Rotate the gears of the pick unit transport until the interrupted
part of the pick D wheels is away from the pick arms. Turn the
gears until a gap of from 0.5 mm ±0.5 mm (0.02 in. ±0.02 in.)
exists between the leading edges of the pick D wheels and the
tension wheels as shown in the first figure above.
lodge the setting.
NOTE: The part number of the 12 mm wide idler gear is

445-0587808.
17.5-32
PICK UNIT TO PRESENTER TIMING

Once the pick unit timing is set, as in the previous procedure, the
pick units can be assembled with a presenter to produce the
complete currency dispenser.
CAUTION
n
c ti o
ire
pD
tti n g-U
17.5-33
The currency dispenser is assembled as follows:

gage the gear from the idler gear, without removing it from the
hex on the shaft.
twelve triangular timing marks (3) is next to the timing stud (2)
in the frame. Re-engage the gear and refit the circlip.
3. Rotate the gear train of the first pick module to move the timing
disk in a clockwise direction until the 1 timing mark on the
drive cluster timing disk lines up with the timing sensor body.
CAUTION
Always rotate the gear train in its normal direction of
travel. The pick timing disks should turn clockwise.
Do not move the gear train backwards and forwards.
lodge the settings.
5. Rotate the gear train of the second pick module until the 2 tim-
ing sensor body.
6. Attach the pick module to the bottom of the first pick module,
7. Rotate the gear train of the third pick module until the 3 timing
sensor body.
8. Attach the pick module to the bottom of the second pick module,
9. Rotate the gear train of the fourth pick module until the 4 tim-
ing sensor body.
10. Attach the pick module to the bottom of the third pick module,
3, and 4 should be in line with their respective timing sensor body
and a presenter timing arrow should be next to the timing stud.
by building from pick module four upwards with the presenter
added last.
NOTE: 2. Reconfiguration is required when downgrading from four

to three, three to two, or two to one pick modules. The NVRAM
must be cleared to deconfigure the removed pick modules.
17.5-34
INTERNAL CABLES
cables of the dispenser. These diagrams apply to the three versions
of the dispenser. Exceptions are shown by the abbreviations TTW
(Through The Wall), RA (Rear Access), FA (Front Access).
17.5-35
Front Access Transport Sensor
17.5-36
Rear Access Transport Sensors
17.5-37
Through The Wall Transport Sensors
17.5-38
Transport LEDs
17.5-39
Timing Disk and Clamp Sensors
17.5-40
17.5-41
CONTROL BOARD TO MOTOR DRIVER PCB
17.5-42
DISPENSER POWER - FRONT ACCESS
J4
J1
J5
Present Motor
P9
Motor Driver
PCB
17.5-43
DISPENSER POWER - REAR ACCESS AND TTW
J4
J1
Clamp Motor
P8
J5
17.5-44
17.5-45
INTER-PICK HARNESS
17.5-46
TROUBLESHOOTING
SYSTEM NOT AUTHORIZED MESSAGE

If the control board is removed or the EPROM replaced this can
require downloading of the application software. Power up of the
ATM downloads the application software automatically. On
reaching the stage where the operator panel displays “System Not
Authorized” lift the catch on the right-hand side of one of the
currency cassettes. Pull the cassette out of the ATM. Wait 2 or 3
seconds and then push it firmly back into place. Continue with the
downloading of the application program procedure.
17.5-47
Module: Presenter - Front Access
17.5-48
Change Inter
445 - 0605693
HISTORY
Module: Presenter - Rear Access
Change Inter
445 - 0605694
17.5-49
Module: Presenter - Through The Wall
17.5-50
Change Inter
445 - 0605695

THE 56XX ENHANCED CURRENCY DISPENSER
CONTENTS
The 56XX Enhanced Currency

Dispenser
INTRODUCTION .............................................................................. 17.6-1

MANUFACTURING IMPLEMENTATION POINTS (MIPs) ....... 17.6-1
Improved Electronics (IE) or New Electronics
Currency Dispenser ....................................................................... 17.6-1
Enhanced Currency Dispenser ...................................................... 17.6-2
ASIC Control Board ...................................................................... 17.6-2
Note Thickness Sensor (NTS) ....................................................... 17.6-2
AREAS OF CHANGE ..................................................................... 17.6-3
Enhanced Currency Dispenser and IE Dispensers ......................... 17.6-3
ASIC Control Board....................................................................... 17.6-4
Note Thickness Sensor ................................................................... 17.6-4
ASIC CURRENCY DISPENSER CONTROL BOARD ................. 17.6-4
NOTE THICKNESS SENSOR (NTS) ............................................. 17.6-4

56XX ATM Dispenser Module (typical) ......................................... 17.6-6
VARIANTS ...................................................................................... 17.6-7
PATH OF NOTES............................................................................ 17.6-8
ARRANGEMENT OF PRESENTER TRANSPORT
BELTS AND SENSORS .................................................................. 17.6-9
56XX ATM Front Access Transport.............................................. 17.6-9
56XX ATM Rear Access Transport............................................. 17.6-10
56XX Through-The-Wall Transport ............................................ 17.6-10
MARCH 2000 17.6-i

CURRENCY EVALUATION QUALIFICATION PROCEDURE .17.6-11

Calculation of Reject Rate ............................................................17.6-16
ERROR MESSAGES .....................................................................17.6-17
STRAPPING .....................................................................................17.6-20
ENHANCED DISPENSER CONTROL BOARD ........................17.6-20
ASIC DISPENSER CONTROL BOARD ......................................17.6-21
FUSE FS1 .......................................................................................17.6-23
ADJUSTMENTS...............................................................................17.6-24
LVDT SETTING STUDS...............................................................17.6-25
LVDT ADJUSTMENT...................................................................17.6-29
Dispenser Control Board (Enhanced)...........................................17.6-29
Dispenser Control Board (ASIC)..................................................17.6-30
Electronic Verification..................................................................17.6-32
NTS ADJUSTMENT ......................................................................17.6-32
PICK MODULE .............................................................................17.6-33
Single Pick ....................................................................................17.6-33
Double Pick .................................................................................17.6-34
Functions of the Pick Module.......................................................17.6-34
Currency Cassette Guides and Latch ............................................17.6-34
Cassette Present and Identity Sensors...........................................17.6-35
Pick Module Keyplate ..................................................................17.6-35
Pick Action ...................................................................................17.6-35
Pick Sensor ...................................................................................17.6-36
Cassette Low Sensor .......................................................................17.6-37
Gulp Feed Detector .........................................................................17.6-38
17.6-ii MARCH 2000

updat30.book Page iii Wednesday, March 15, 2000 3:06 PM
PICK MODULE TIMING.............................................................. 17.6-39

Separating the Pick Units of the Double Pick Module................. 17.6-41
Pick Unit Internal Timing ............................................................ 17.6-41
Double Pick Module Pick Unit Relationship ............................... 17.6-44
Presenter Timing .......................................................................... 17.6-45
Pick Module To Presenter Timing ............................................... 17.6-46
INTERNAL CABLES ...................................................................... 17.6-49

DISPENSER INTERCONNECTION DIAGRAM ........................ 17.6-50
PRESENTER SENSORS ............................................................... 17.6-51
Transport Sensors ......................................................................... 17.6-51
Transport LEDs ............................................................................ 17.6-52
Timing Disk and Clamp Sensors.................................................. 17.6-53
On-board Shutter Sensor (5670 ATM only) ................................ 17.6-54
PICK SENSORS AND VALVE .................................................... 17.6-55
Single Pick Module ...................................................................... 17.6-55
Double Pick Module - Sheet 1 of 2 .............................................. 17.6-56
Double Pick Module - Sheet 2 of 2 .............................................. 17.6-57
DISPENSER POWER AND ON-BOARD EXIT SHUTTER
INTERFACE (5670 ATM ONLY)................................................. 17.6-58
CONTROL BOARD TO PICK INTERFACE ............................... 17.6-59
INTER-PICK HARNESS ............................................................... 17.6-60
TROUBLESHOOTING.................................................................... 17.6-61
APPENDIX 17.6-A personaS86 Currency Dispenser - Stage 1
MARCH 2000 17.6-iii

updat30.book Page iv Wednesday, March 15, 2000 3:06 PM
17.6-iv MARCH 2000

CONTENTS3
Chapter 17.6
The 56XX Enhanced Currency

Dispenser
INTRODUCTION
This chapter describes the 56XX Enhanced Currency Dispenser
introduced in the NCR 5670 ATMs but now fitted in all 56XX
ATMs.
The 56XX enhanced currency dispenser used in a 5670 ATM
has a presenter module with an on-board exit shutter.
The 56XX enhanced currency dispenser used in the 5674/75 and
5684/85/88 ATMs have the on-board exit shutter removed from the
presenter and the exit shutter mounted on the facia of the ATM is
used.
MANUFACTURING IMPLEMENTATION POINTS (MIPs)

The tables below detail the Manufacturing Implementation Points
of each currency dispenser variant.
Improved Electronics (IE) or New Electronics Currency Dispenser
Class Tracer Number Serial Number

5674 08-0999 08-24537265
5675 08-4444 08-24541550
5684 08-2097 08-24896718
5685 08-4367 08-24545163
5688 08-0201 08-24536947
Notes:
IE presenter and original presenter are interchangeable.
The pick modules are not interchangeable.
Information extracted from customer bulletin number 93-0114
MARCH 2000 17.6-1

Enhanced Currency Dispenser

5670 All All
5674 08-013436 08-30364642
5675 08-018530 08-30366136
5684 08-016606 08-30363582
5685 08-22367 08-31726513
5688 08-03981 08-30371537
Notes:
Enhancements made to the dispenser control and pick interface boards.
ASIC Control Board

5670
5674
5675
5684
5685
5688
Notes:
Introduced April 1996.
ASIC currency dispenser introduced as a replacement for the enhanced
currency dispenser control board.
Note Thickness Sensor (NTS)

5670
5674
5675
5684
5685
5688
Notes:
To be introduced May 1996.
Note Thickness Sensor (NTS) introduced.
The NTS can not be used with an enhanced currency dispenser control
board.
The LVDT can be used with an ASIC currency dispenser control board.
17.6-2 MARCH 2000

AREAS OF CHANGE
Enhanced Currency Dispenser and IE Dispensers

The major areas of change between the enhanced currency
dispenser and the H-8010-56XX-XX-08 and H-8010-56XX-XX-08
(IE) dispensers are as follows:
z Mechanical changes:
z The exit shutter is removed from the ATM facia and incor-
porated into the presenter (when used in the 5670 ATMs)
z A double pick module, constructed with individual snap-on
bill guides, snap in bushes and pickline hubs, is introduced.
z New single pick module which is the same as previously
used in the 56XX machines except for a new single pick
interface pcb
z Protective safety covers are fitted over the external drive
mechanisms as standard on the 5670 ATMs
z Electrical:
z The dispenser is made in two voltage versions; 115 V and
230 V main motor variants (230 V used only in 5670 ATMs)
z New double pick interface pcb
z New single pick interface pcb
z The motor control circuits are now on the dispenser control
board
z Harnesses changed to match pcb changes and on-board
shutter
z Front access and rear access versions of the dispenser have
the same number of presenter transport sensors (five, plus
one Purge-Bin-Full sensor and one Pre-LVDT).
z Software:
z Changes to control new electronics.
NOTE: The single and double pick modules designed for the 56XX
Enhanced Currency dispenser cannot be used with the H-8010-
56XX-XX-08 and H-8010-56XX-XX-08 (IE) presenters. Similarly
the presenter designed for the 56XX Enhanced Currency
Dispenser cannot be used with the pick modules fitted to earlier
versions of the currency dispenser.
MARCH 2000 17.6-3

ASIC Control Board

The major areas of change between the ASIC currency dispenser
and the enhanced currency dispenser are as follows:
z Electrical:
z ASIC currency dispenser control board has been introduced.
Note Thickness Sensor

z Mechanical change:
z New Note Thickness Sensor (NTS) is introduced (when used
with the ASIC style currency dispenser control board, the
NTS can replace an LVDT)
ASIC CURRENCY DISPENSER CONTROL BOARD

A new ASIC style currency dispenser control board has been
introduced. The ASIC board contains an ASIC processor; it can be
used with the Note Thickness Sensor (NTS) or LVDT.
NOTE: The ASIC currency dispenser control board is referred to

as the ASIC board and the enhanced currency dispenser board
is referred to as the enhanced currency dispenser board
throughout this chapter.
Illustrations are provided of both currency dispenser control

boards (ASIC and enhanced) later in this chapter; to help you tell
the difference between the ASIC and enhanced currency dispenser
control boards.
NOTE THICKNESS SENSOR (NTS)

Currency dispensers are fitted with an LVDT or an NTS (the NTS
replaces the existing LVDT). The NTS requires an ASIC style
currency dispenser control board.
NOTE: The NTS can not operate with the enhanced currency dis-
penser control board. The LVDT can operate with an ASIC or
enhanced style currency dispenser control board.
After installation the NTS does not require any adjustments; it

is automatically configured under software control.
17.6-4 MARCH 2000

The following illustration shows an NTS.
MARCH 2000 17.6-5

GENERAL DESCRIPTION
The 56XX Enhanced Currency Dispenser presents a bunch of up to
40 bills in up to four denominations of currency to the cardholder. A
detect and purge system controls the movement of currency along
the transport. Misfed or damaged currency is bunched and then
diverted into a purge bin. The option is available, via application
commands, to retract currency presented to the cardholder, but not
taken, to the purge bin.
56XX ATM Dispenser Module (typical)
17.6-6 MARCH 2000

of its own onboard microprocessors. It communicates with the ATM
central processing unit over the SDC serial bus. Dispenser device
control firmware resident in the dispenser memory interfaces to the
ATM transaction control and diagnostic programs.
VARIANTS
z Interior
z Front Access 115 V or 240 V (5670 ATM only)
z Rear Access 115 V or 240 V (5670 ATM only)
z TTW 115V
z 1, 2, 3, and 4 Standard Width Cassettes
z 1, 2, 3, and 4 Standard Width, Tamper Indicating Cassettes
z 1, 2, 3, and 4 Wide Bodied Cassettes
z 1, 2, 3, and 4 Wide Bodied, Tamper Indicating Cassettes
z 1, 2, 3, and 4 Position No Cassettes.
POWER REQUIREMENTS
The power requirements of the 56XX Enhanced Currency
Dispenser are:
z Direct current:
z +5 V ± 5% 2.5 A
z +12 V ± 10% 400 mA
z -12 V ± 10% 300 mA
z +24 V ± 10% 3.0 A.
z 115 Vac, 5.5 A r.m.s., 20.0 A surge
z 230 Vac, 3.0 A r.m.s., 10.0 A surge (5670 ATM only).
MARCH 2000 17.6-7

PATH OF NOTES
The path of notes through a 56XX ATM front access dispenser is
shown in the following diagram (diagram is typical of a 5670 Front
Access ATM.
17.6-8 MARCH 2000

ARRANGEMENT OF PRESENTER TRANSPORT BELTS AND

SENSORS
arrangements for 5670 ATM front and rear access presenters and
for a 56XX Through-The Wall presenter. The numbers allocated to
the sensors appear in the control board signal names, in the state of
health messages, and also in the lists of M_DATA.
56XX ATM Front Access Transport
3 4 5
MARCH 2000 17.6-9

56XX ATM Rear Access Transport
56XX Through-The-Wall Transport
Sensor 2
5 4 3 ( Stack Sensor )
Sensor 1 Purge Overfill

( Purge Transport ) Sensor
Pre - LVDT
Sensor
17.6-10 MARCH 2000

NOTE: The 56XX Enhanced Currency Dispenser is calibrated in

the same way as the other dispensers in the previous range of
56XX ATMs and singularity values previously calculated for
these are valid for the 56XX Enhanced Currency Dispenser.
When the first 56XX ATM is received in each country the local Field
Engineering organization must establish the singularity values for
each type of currency to be dispensed. These singularity values
must then be entered to every ATM dispensing that currency, upon
initial installation or whenever the dispenser control board or the
LVDT or NTS has been changed or repaired.
rect results.

ing plant. Calibration is required if the LVDT, NTS or control
board are replaced or NVRAM is corrupted.

allows for differences which exist between the singularities calcu-
lated by different LVDT or NTS assemblies because of mechanical
tolerances. The dispenser adjusts the LVDT or NTS compensation
factor automatically as bills of a known singularity value are dis-
pensed. While bills are dispensed the actual average of good single
bill singularities is measured over 255 bills. This average is com-
pared to the singularity figure typed in at installation time and the
compensation factor is adjusted accordingly. Initially the compensa-
tion factor is set to 80H (equivalent to 1.00) and this is changed
media.
MARCH 2000 17.6-11

engineer’s diagnostic disk (Product ID D539-0003-0000) in the flex

disk drive. Refer to Chapter 17.2 for calibration details.

currency.
To achieve a good singularity figure, the currency loaded for
this procedure must be a mixture of new and used bills. Load the
currency so that the same side of each bill is facing the truck door of
nately right way up and upside-down (see the illustration below).

17.6-12 MARCH 2000

the cassettes.
menu.
9. Select LEARN and respond to the prompt screens which appear.
10. Select SET BILLS to change the number of bills to be dispensed

during the learn.
NOTE: The menus only show the cassette types present in the
ATM.
MARCH 2000 17.6-13

11. Select the CASSETTE TYPE or ALL to change the number of

bills to be dispensed.
12. Enter the number of bills you want to dispense.
17.6-14 MARCH 2000

13. When you have made all the changes you want, select LEARN
menu to return to the LEARN BILL PARAMETERS menu.
NOTE: * The LEARN BILL PARAMETERS menu now displays

the number of bills you have selected for each cassette.
DISPENSER BILL CONFIGURATION menu.
cable.
MARCH 2000 17.6-15

20. Select CHANGE at the DISPENSER BILL CONFIGURATION

menu and respond to the prompt screens which appear.
sette types.
24. Answer Yes (1) to the prompt to configure the new parameters
and return to the configuration menu.
25. Select UTILITIES MENU to return to the UTILITIES menu.
The procedure is now complete. From the UTILITIES menu you
can now enter level 1 diagnostics and dispense notes to test the
validity of the singularity values. A minimum of one cassette full of
used notes and one cassette full of new notes of each denomination
packs right way up and then upside down.
Bowed notes must be loaded with the bow towards the note
pusher.
A reject rate less than 1.5% must be achieved when dispensing
an average of 2.5 bills per transaction. If the reject rate is greater
than this the singularity and size values should be recalculated.
Calculation of Reject Rate

The reject rate is calculated using the following formula. The
numbers for rejected bills and total bills picked are taken from
tallies.
Total Number of Rejected Bills
Reject Rate = x 100%
Total Bills Picked + Total Number of Rejected Bills
17.6-16 MARCH 2000

ERROR MESSAGES

CONFIGURATION menu a CLEAR command is sent to clear the

MARCH 2000 17.6-17

CHANGE again.
z ERROR-VALID RANGE XX - XXX - Parameter value is outside
the permissible range. This applies to bill sizes and singularity
values.
been entered in the presentation order.
z ERROR-INVALID SEQUENCE - The user has input fewer than
four values for the presentation order.

LEARN menu.
17.6-18 MARCH 2000

Dispenser Error During Learn - The following screen appears if a

fatal dispenser error occurs while learning parameters from the dis-
penser. Any changes made up to this point can not be written to the
dispenser therefore you are returned to the configuration menu via
the CONFIG MENU activator:
Dispenser Read/Write Errors - If, while communicating with the

dispenser, an error occurs which is not fatal, then the operation is
tried repeatedly until it is successful or until a fatal error occurs.
When a fatal error is encountered then a DISPENSER COMMS
ERROR screen showing one of the following messages is displayed.
The CONFIG MENU activator on the screen returns you to the con-
figuration menu.
with configuration.
is split into three parts, if this type of error occurs then the dis-
penser configuration will be incomplete.
MARCH 2000 17.6-19

STRAPPING
ENHANCED DISPENSER CONTROL BOARD
J16
J6
U5
U13
17.6-20 MARCH 2000

ASIC DISPENSER CONTROL BOARD
The only strapping associated with the 56XX Enhanced Currency

Dispenser is at the dispenser control board. The default positions
are as follows:
z Jumper J16 is used in the LVDT adjustment procedure (refer to
LVDT Adjustment). In normal running the jumper can be on
either pair of terminal posts, centre and left or centre and right.
LED D34 (D35 ASIC board) should flash during operation of the
dispenser.
z SDC command switch pack (U5 enhanced board, U16 ASIC
board) - set all switches to off for normal running
MARCH 2000 17.6-21

z Execution processor switch pack (U13 enhanced board, U1

ASIC board) - set all switches to off for normal running
z In plug P6 which is fitted to connector J6 on the control board
one or two links will be present to configure the dispenser elec-
tronics for front or rear access versions:
z Pin 21 connected to pin 22 and pin 23 connected to pin 24 =
rear access dispenser
z Pin 23 connected to pin 24 only = front access dispenser.
Refer to Transport Sensors schematic.
17.6-22 MARCH 2000

FUSE FS1
Fuse FS1 is in the 24 V dc line to the pick solenoid on each Single
Pick Interface Board. There is one fuse on the double pick interface
board, protecting the line to both pick unit solenoids. Refer to the
following diagrams for location of the fuse. The fuse is a 125 V, 1.0 A
pigtail fuse, part number 007-9830118.
MARCH 2000 17.6-23

ADJUSTMENTS
This section describes the adjustments for the 56XX enhanced
currency dispenser.
DRIVE BELT TENSION

NOTE: The safety cover from the side of the presenter will have to
be removed to make this adjustment..
1. Check for a deflection of 4.0 mm (0.16 in.) when a force of 1.0 N

(0.21 lb.) is applied to the mid span of the drive belt.
17.6-24 MARCH 2000

LVDT SETTING STUDS
New LVDT assemblies are supplied with the setting studs in place,
as shown in the previous illustration. These studs must not be
removed until the LVDT is installed in a dispenser as, otherwise,
the pivot arm will move too far under spring pressure and will bend
the armatures. Similarly, the setting studs should be put into an
LVDT before removing it from the dispenser.
REMOVING THE LVDT
CAUTION

To remove the LVDT in the field:

1. Make sure you have access to both sides of the dispenser.
2. Disconnect plugs J7 and J9 from the control board.
3. Ease forward the bottom of the control board and mounting
plate assembly. Lift and pull forward the assembly (at the top)
to detach it from the dispenser chassis.
there is no strain relief on the cables, take care not to put
unnecessary weight on the assembly.
5. Insert the two setting studs into the LVDT and tighten them
with a screwdriver.
6. Remove the four screws retaining the LVDT - two at either end.
MARCH 2000 17.6-25

7. If necessary, loosen the tie-bar directly behind the LVDT to

release lateral pressure on the LVDT from the chassis.
8. Slide the LVDT forward out of the dispenser, taking care not to
trap any wires.
REPLACING THE LVDT
CAUTION

Fitting the replacement LVDT is a reversal of the removal pro-

cedure except for the tie-bar alignment, possible adjustment of the
Line 2 shaft assembly end-play and armature height adjustment.
Tie-Bar Alignment
When securing the tie-bar, check that the flyaway guides are
positioned tightly against the rear of the LVDT bar as shown in the
following illustration.

When the LVDT and tie-bars are secure, measure the end-play of
the Line 2 shaft assembly.
17.6-26 MARCH 2000

CAUTION
Make sure you achieve this end-play adjustment or

you will be unable to calibrate the dispenser accu-
rately.
Measure the end-play at the point shown in the following illus-

tration. The end-play should be 0.3 ± 0.1 mm. (0.012 ± 0.004 in.).

Insufficient End-Play
Remove the circlip and gear from the Line 2 shaft assembly (refer to
illustration above). On removal of the circlip and gear, shims are
exposed that are located between the gear and the clamp plate.
Take one shim off the shaft and refit the gear and circlip.
MARCH 2000 17.6-27

Excess End-Play
If excess end-play is present, remove the circlip and gear from the
Line 2 shaft assembly. Slide a new shim on to the shaft towards the
clamp plate then, refit the gear and circlip. Measure the end-play
again. Repeat as necessary until the end-play is within
specification.
Shim part numbers are:
z 0.25 mm (0.01 in.) = 445-0564139
z 0.38 mm (0.015 in.) = 445-0564169.
Adjustments
The last step is to adjust the LVDT multiple bill detect system as
described in the section “LVDT Adjustment”.
17.6-28 MARCH 2000

LVDT ADJUSTMENT
The following two figures show the components of the LVDT
assembly which are adjustable.
Dispenser Control Board (Enhanced)
MARCH 2000 17.6-29

Dispenser Control Board (ASIC)
17.6-30 MARCH 2000

The two LVDT systems require independent adjustment as follows:

1. Connect the left-hand-side terminal post (No.1) of link J16 on
the dispenser control board to the centre terminal post of the
link.
4. Screw in the adjusting screw (1) until LED D34 on the
enhanced board (D35 ASIC board) illuminates.
point.
screw (1) until LED D34 on the enhanced board (D35 ASIC
board) just begins to flash while the dispenser is running.
this adjustment.
9. Move the connection on link J16 to connect the centre post to
the right-hand-side post.
12. Screw in the adjusting screw (2) until LED D34 on the
enhanced board (D35 ASIC board) illuminates.
point.
MARCH 2000 17.6-31

screw (2) until LED D34 on the enhanced board (D35 ASIC
board) just begins to flash while the dispenser is running.
this adjustment.
The system is correctly set up when LED D34 on the enhanced
board (D35 ASIC board) flashes while the dispenser is running with
either pair of terminal posts on link J16 connected.
as described in the section “Calibrating The Dispenser”, refer to
Chapter 17.2.
Electronic Verification
The following procedure verifies the LVDT adjustment:
1. Load a cassette with test dollars with a known singularity value
of 65H.
2. Set singularity value to 65H.
3. Run 300 bills.
4. Run 1 000 bills.
5. Plot normalized singularity values for 1000 bills.
6. Check that the change in the normalized value between two
consecutive sets of 40 bills is no greater than ± 5% over 25 dis-
penses of 40 bills.
NTS ADJUSTMENT
The NTS does not require any adjustments; it is automatically
configured under software control.
17.6-32 MARCH 2000

PICK MODULE
The pick modules of the 56XX Enhanced Currency Dispenser hang
vertically below the presenter module to give from one to four pick
positions.
Pick position number 1 is immediately below the presenter,
number 2 is below number 1, number 3 below number 2, and 4
below 3.
There are two types of pick module (shown in the following
illustrations); the single pick module holds one currency cassette,
and the double pick module holds two cassettes, one above the
other.
Single Pick
MARCH 2000 17.6-33

Double Pick
Functions of the Pick Module

z provide support for currency cassettes
z identify the inserted cassettes
z open the front of the inserted cassettes
z lift (picks) bills one by one from the cassettes
z detect when currency is running low
z detect gulp feeds (several bills picked)
z transport the bills to the pick module above or to the presenter.
Currency Cassette Guides and Latch

The currency cassette rests on metal rails on the side frames of the
pick module. Upper plastic guides on the side frames and the spring
loaded catch hold the cassette firmly in position.
17.6-34 MARCH 2000

Cassette Present and Identity Sensors

A printed circuit board on the side of the pick module carries four
(eight for the double pick) encapsulated reed switches. These
switches are in close proximity to the inserted currency cassette
and they are influenced by the magnetic fields of small permanent
magnets in a housing on the side of the cassette.
Pick Module Keyplate

When the cassette is inserted into the dispenser the prongs of the
pick module keyplate enter the holes in its base. The cassette door
is pushed into the cassette base, leaving the front open to permit
the currency to be picked and dispensed.
Pick Action
The pick action is timed so that a note delivered from the cassette to
the pick module transport will arrive at the stacker wheel at the
correct time to be driven cleanly into the stacker wheel fingers
without snagging on them. This timing is achieved by fixing the
relationship of the presenter and pick module transport gearing to
the action of the pick arm drive and vacuum valve.
MARCH 2000 17.6-35

Pick Sensor
The pick sensor consists of two printed circuit assemblies. A photo-
transistor is on one and an infra-red light emitting diode is on the
other. These are attached to the side frame of the pick module so
that they “look” across the path of the notes between the pick
mechanism and the transport.
17.6-36 MARCH 2000

Cassette Low Sensor
The cassette low sensor consists of a reed switch attached to the

pick module keyplate. The reed switch is held on a bracket which
projects into the open door of the cassette.
MARCH 2000 17.6-37

Gulp Feed Detector
The shaft carrying the pinch wheels which rest on the D wheels, is
gear driven at one end, but at the other end is free to move
vertically under the action of a spring. If several notes are picked
from the cassette at one time, this end of the shaft is forced
upwards to operate a microswitch. This signal is used to stop the
dispenser immediately.
17.6-38 MARCH 2000

PICK MODULE TIMING
The above illustration shows a typical 56XX front access presenter

module (5670 ATM version).
The adjustment procedures in this section are described for sin-
gle and double pick modules. The aim of these procedures is to
attach correctly timed pick modules below the presenter with the
timing disks of the pick units aligned to the timing marks 1, 2, 3,
and 4, reading from the topmost pick module to the bottom.
MARCH 2000 17.6-39

The 56XX Enhanced Currency Dispenser can be built in the fol-

lowing configurations:
1 High 2 High 3 High 4 High

Dispenser Dispenser Dispenser Dispenser
Presenter Presenter Presenter Presenter
P1 Timing P2 Timing P2 Timing P2 Timing

Disk = 1 Disk = 1 Disk = 1 Disk = 1
Timing Timing Timing
Disk = 2 Disk = 2 Disk = 2
P1 Timing P2 Timing
Disk =3 Disk = 3
Timing
Disk = 4
P1 = Single Pick Module
P2 = Double Pick Module
You must carry out the procedures in the order given:

z Separating the Pick Units of the Double Pick Module
z Pick Unit Internal Timing
z Double Pick Module Pick Unit Relationship
z Presenter Timing
z Pick Module to Presenter Timing
z 1 High Dispenser
z 2 High Dispenser
z 3 High Dispenser
z 4 High Dispenser.
NOTE: To achieve the adjustments on dispensers with one to

three pick modules, you will have to remove the security plates
on the bottom pick module.
17.6-40 MARCH 2000

Separating the Pick Units of the Double Pick Module

To adjust a double pick module you must first isolate the gear trains
of the two pick units by removing the 42-tooth idler gear (part
number 445-0587791) shown in the following figure.
Retain the idler gear, the retaining ring (445-0009571) and the
spacer (445-0603109) until required to reinstall them in the proce-
dure “Joining the Pick Units of the Double Pick Module”.
Pick Unit Internal Timing

NOTE: In a double pick unit make the adjustment on the upper
pick unit first.
MARCH 2000 17.6-41

(left side of the module looking from the currency cassette - see
the following illustration.
17.6-42 MARCH 2000

3. Rotate the gears of the pick module transport until the pick D
4. Rotate the drive cluster in a clockwise direction until the D tim-
ing mark on the timing disk lines up with the timing sensor
body.
5. Rotate the gears of the pick module transport until the inter-
rupted part of the pick D wheels is away from the pick arms.
Turn the gears until a gap of from 0.5 mm ± 0.5 mm(0.02 in. ±
0.02 in.) exists between the leading edges of the pick D wheels
and the tension wheels as shown in the first figure above.
lodge the setting.
7. On a double pick module carry out steps 1 to 6 on the lower pick
unit.
MARCH 2000 17.6-43

NOTE: The part number of the 12 mm wide idler gear is 445-

0587808.
Double Pick Module Pick Unit Relationship

When the internal timing of both pick units of the double pick
module has been set, the pick units have to be locked in a fixed
timing relationship. Proceed as follows:
1. Rotate the gear train of the upper pick unit to move the timing
CAUTION

wards.
2. Rotate the gear train of the lower pick unit until the 2 timing
sensor body.
3. Put the 42-tooth idler gear (removed in the procedure “Separat-
ing the Pick Units of the Double Pick Module”) back in position,
to lock the two pick units in a fixed relationship. Take care not
to dislodge the settings.
17.6-44 MARCH 2000

Presenter Timing
Prepare the presenter to accept pick modules, as follows:
NOTE: The bill transport arrangements vary in the front access,

rear access and through-the-wall presenters but the location of
the presenter timing gears is constant.
gage the gear from the idler gear, without removing it from the
hex on the shaft.
twelve triangular timing marks (3) is next to the timing stud (2)
in the frame. Re-engage the gear and refit the circlip.
MARCH 2000 17.6-45

Pick Module To Presenter Timing

Once the pick modules and presenter have been prepared, as in the
previous procedures, the pick modules can be assembled with a
presenter to produce the complete currency dispenser.
CAUTION
1 High Dispenser
1. Rotate the gear train of the single pick module to move the tim-
ing disk in a clockwise direction until the 1 timing mark on the
drive cluster timing disk lines up with the timing sensor body
(see above illustration).
CAUTION

of travel. The pick timing disk should turn clock-
wards.
17.6-46 MARCH 2000

lodge the settings.
3. Check that the timing marks are aligned. Timing mark 1
should be in line with the timing sensor body and a presenter
timing arrow should be next to the timing stud.
2 High Dispenser
1. Rotate the gear train of the double pick module to move the tim-
ing disks in a clockwise direction until the 1 timing mark on the
upper drive cluster timing disk lines up with the timing sensor
body.
CAUTION

wards.
2. Check that the 2 timing mark on the lower drive cluster timing
3. Attach the double pick module to the presenter, taking care not
4. Check that all the timing marks are aligned. Timing marks 1
and 2 should be in line with their respective timing sensor bod-
ies and a presenter timing arrow should be next to the timing
stud.
3 High Dispenser
CAUTION

wards.
1. Rotate the gear train of the double pick module (observe the
caution above) to move the timing disks in a clockwise direction
until the 1 timing mark on the upper drive cluster timing disk
MARCH 2000 17.6-47

lines up with the timing sensor body.
2. Check that the 2 timing mark on the double pick module lower
4. Rotate the gear train of the single pick module (observe the cau-
tion above) to move the timing disk in a clockwise direction
until the 3 timing mark on the drive cluster timing disk lines up
with the timing sensor body.
5. Attach the single pick module to the bottom of the double pick
module, taking care not to dislodge the settings.
stud.
4 High Dispenser
1. Rotate the gear train of the first double pick module to move the
timing disks in a clockwise direction until the 1 timing mark on
the upper drive cluster timing disk lines up with the timing
sensor body.
CAUTION

wards.
4. Rotate the gear train of the lower double pick module (observe
the caution above) to move the timing disks in a clockwise direc-
tion until the 3 timing mark on the upper drive cluster timing
17.6-48 MARCH 2000

6. Attach the double pick module to the bottom of the first double
pick module, taking care not to dislodge the settings.
bodies and a presenter timing arrow should be next to the tim-
ing stud.

by building from pick unit 4 upwards with the presenter added
last.
NOTE: 2. Reconfiguration is required when downgrading from

NVRAM must be cleared to deconfigure the removed pick
modules.
INTERNAL CABLES
cables of the dispenser. These diagrams apply to the front and rear
access versions of the dispenser. Exceptions are shown as Rear
Access or Front Access.
MARCH 2000 17.6-49

NOTE: The dispensers used in the 5674/75 and 5684/85/88 ATMs

have the harness cables which connect J11 and P29 and P30,
J12 and P28 (shutter solenoid and sensor) tied back so there is
no connection to J11 or J12. In these ATMs the shutter solenoid
and sensor is connected via the power connector and the exit
shutter is motor driven.
17.6-50 MARCH 2000

PRESENTER SENSORS
Transport Sensors
MARCH 2000 17.6-51

Transport LEDs
17.6-52 MARCH 2000

Timing Disk and Clamp Sensors
MARCH 2000 17.6-53

On-board Shutter Sensor (5670 ATM only)
17.6-54 MARCH 2000

Single Pick Module
MARCH 2000 17.6-55

Double Pick Module - Sheet 1 of 2
17.6-56 MARCH 2000

Double Pick Module - Sheet 2 of 2
MARCH 2000 17.6-57

DISPENSER POWER AND ON-BOARD EXIT SHUTTER

INTERFACE (5670 ATM ONLY)
17.6-58 MARCH 2000

MARCH 2000 17.6-59

INTER-PICK HARNESS
17.6-60 MARCH 2000

TROUBLESHOOTING
If the control board is removed or the EPROM replaced this can
require downloading the application software. Power-up of the ATM
downloads the application software automatically. On reaching the
stage where the operator panel displays “System Not Authorized”,
lift the catch on the right-hand side of one of the currency cassettes.
Pull the cassette out of the ATM. Wait 2 or 3 seconds and then push
it firmly back into place. Continue with the downloading of the
application program procedure.
MARCH 2000 17.6-61

17.6-62 MARCH 2000

PERSONAS86 CURRENCY DISPENSER - STAGE 1
CONTENTS
personaS86
Currency Dispenser - Stage 1
Appendix 17.6A
INTRODUCTION ........................................................................... 17.6A-1
DESCRIPTION................................................................................ 17.6A-4
PRESENTER TRANSPORT SENSORS ...................................... 17.6A-4
STRAPPING .................................................................................... 17.6A-5
ADJUSTMENTS ............................................................................. 17.6A-5
TEST TOOLS .................................................................................. 17.6A-6
INTERNAL CABLES ..................................................................... 17.6A-6

DISPENSER INTERCONNECTION DIAGRAM ....................... 17.6A-7
PRESENTER CABLING ............................................................. 17.6A-8
PRESENTER MOTOR .............................................................. 17.6A-11
TROUBLESHOOTING................................................................. 17.6A-11
DIAGNOSTICS........................................................................... 17.6A-11
17.6A-i
17.6A-ii
CONTENTS
Appendix 17.6-A
personaS86
Currency Dispenser - Stage 1
INTRODUCTION
This appendix to Chapter 17.6 describes the unique features of the
Stage 1 Currency Dispenser in the personaS86 ATM. The Stage 1
dispenser will appear only in the first out personaS86 ATMs and
will be superseded by a dispenser to be known as the personaS86
Currency Dispenser and to be described in a separate chapter of
this publication.
The list below is a guide to which sections of Chapter 17.6
describe the P86 Stage 1 Currency Dispenser:
z Only the Note Thickness Sensor is used
z Only the ASIC Currency Dispenser Control Board is used
z The shutter is mounted on the facia of the P86 ATM (refer to
Chapter 17.3)
z All currency containers are the same
z The pick modules are the same
z The presenter has increased in length but the operation is the
same
z The sensors are as before with the exception of the arrangement
of presenter transport sensors T3, T4, and T5 (described in this
appendix)
z The harnessing arrangement is slightly different (described in
this appendix)
z Diagnostics are the same with the exception of the return from
T6 on the sensor test (described in Chapter ).
17.6A-1
The following illustrations show two views of the personaS86

presenter assembly.
Pre LVDT Sensor

Pre LVDT LED
Purge Transport Sensor T1
Clamp Down Sensor
Clamp Up Sensor
Stack Sensor
Purge Overfill Sensor
Purge Bin Microswitch
Purge Overfill LED
and
17.6A-2
Present Timing
Disk Sensor
Main Timing Disk

Sensor
T3
T4
T5
17.6A-3
DESCRIPTION
The Stage 1 personaS86 (P86) Currency Dispenser uses the 5670
electronics described in the main body of Chapter 17.6. The unique
features of the Stage 1 P86 dispenser is described under the
following headings:
z Presenter Transport Sensors
z Internal Cables
z Diagnostics
PRESENTER TRANSPORT SENSORS

The following illustration shows the location of the sensors and
LEDs throughout the presenter. These are the same as in other
through-the-wall ATMs except for the arrangement of the exit
sensors and LEDs T3, T4 and T5.
Stack Sensor T2
Exit Sensor T5
T4
T3
Purge Overfill
Sensor
Purge Transport Sensor T1
Pre-LVDT Sensor
The sensors T3 and T4 and the LEDs T3, T4, and T5 are
attached to a single bracket as shown in the following illustration.
Sensor T5 is attached to a separate plastic holder between the exit
shafts. The sensors and LEDs are discrete components, each indi-
vidually wired back to the Dispenser Control Board (see “Internal
Cables”).
17.6A-4
T4 T3
T5
STRAPPING
The wiring loop between pins 6 and 7 of control board connector J6
identifies the personaS 86 Stage 1 harness to software. See main
chapter for ASIC Dispenser Control Board and Fuse F1.
ADJUSTMENTS
See main chapter for Drive Belt Tension.
17.6A-5
TEST TOOLS
None.
INTERNAL CABLES
The following schematic diagrams show the internal cables of the
personaS86 Stage 1 Currency Dispenser. Differences between these
schematics and those for the 56XX Currency Dispenser are:
z Plug number changes in connections to motors
z Transport sensors individually connected to Dispenser Control
Board
z The loop on connector J6 between pins 7 and 8 to identify the
personaS86 Stage 1 harness to software.
NOTE: The pick module connections remain the same and are not
repeated here.
17.6A-6

AC Interlock Main
P1 SSR P5 Motor
24 V DC Interlock
P Clamp
UNI 10 Motor
DC J1 J13
M1
Present
P9
Motor
Motorized Shutter
J1 Control Board
SDC Bus J2
personaS86 Harness
Detection Loop
Dispenser Control Board
J6 Exit Sensor, Transport Sensors

Purge Overfill (P21), Purge Path (P18)
Pre-LVDT (P14), Stack Sensor (P24)
Exit LED, Transport LEDs, Purge

J3 Overfill LED (P22), Pre-LVDT LED (P16),
Stack LED (P17), Purge LED (P23),
Purge Bin Present Switch (P23)
J4 Timing Disks - Main (P27), Present (P26)

Clamp Sensors, Up (P19) Down (P20)
J8 Note Thickness Sensor
Pick Sensor (P1)

J5 J1 Pick LED (P3)
Pick Interface
Gulp Feed Switch

J2
Solenoid Valve
Pick Arm
Timing Disk (P4)
To Lower Pick
J4
Module I/F (P1)
17.6A-7
PRESENTER CABLING (SHEET 1 OF 3)

J3
T5 LED (BLACK)
BL
V V V V V V V V V V
1
V V
T5 LED+ (RED) T5 LED
2 R
T4 LED (BLACK) BL
V V
3 T4 LED
T4 LED+ (RED)
4 R
5 T3 LED (BLACK) BL
V V
T3 LED+ (RED) T3 LED
6 R
PUROF LED Purge
13 2
V V
Overflow
PUROF LED+
14 3 LED P16
PLVDT LED
17 4
V V V
PLVDT LED+ Pre-LVDT
18 1
LED
KEY 3
T2 LED P17
1 Stack
V V V V V V
19
V V
T2 LED+ LED
20 2 P23
T1LED
15 4
16
T1LED+ V V V V 3 Purge Path
PURGE IN LED and
23 2
Microswitch
GND
24 1
J4 P27
MAIN TD LED-
V V V
1
V V V
4
MAIN TD LED Main
3 2
MAINTD Timing Disk
4 1
P19
CLUP LED-
V V V
5
V V V
4
CLUP LED Clamp Up
7 2
CLAMP UP Sensor
8 1
P26
PRESTD LED-
V V V
9
V V V
4
Present
PRESTD LED
11 2 Timing
PRTDINT- 1 Disk
12
P20
CLDOWN LED-
V V V
13
V V V
4
Clamp
CLDOWN LED
15 2 Down
CLAMPDN Sensor
16 1
17.6A-8

J6
TSEN5 E (GREEN)
V V V V V V V V V V V V
G
V V
1 T5
TSEN5 E+ (WHITE) Sensor
2 W
TSEN4 (GREEN) T4
3
V V
G
TSEN4+ (WHITE) Sensor
4 W
5 TSEN3 (GREEN) G
V V
T3
TSEN3+ (WHITE) Sensor
6 W
7
P21
8 LOOP
KEY 4
V V V
Purge
13 PUR OVER Overflow
2
PUR OVER+ Sensor
14 3
TSEN1 P18
15 2
16
TSEN1+ V V V T1 Sensor
3 (Purge Path)
KEY 4 P14
PRE LVDT
V V V V
17 4
V V
Pre-LVDT
PRE LVDT+
18 1 Sensor
TSEN2 P24
19 1
V V
T2 Sensor
TSEN2+ (Stack)
20 4
J13 P9
PRES A+
V V V V
1 1
V V V V
PRES C+
2 2 Presenter
7 PRES B+
3 Motor
PRES D+
8 4
P10
3 CLAMP A+
V V V V
1
V V V V
CLAMP C+
4 2 Clamp
CLAMP B+
9 3 Motor
CLAMP D+
10 4
+5 V
SSR
V V V
5 3
V
6 GND
MOTOR ON-
12 4 SSR
V
17.6A-9

J5 J1
CAS ID1-
1C
V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V
1
2 GND
2
CAS ID2- 3
3
GND 4
4
CAS ID3-
5 5
6 GND
6
CAS ID4-
7 7
GND
8 8
CAS TEMP-
9 9
GND
10 10
CASLOW-
11 11
12 GND
12
13 GULP-
13
LEDON_PICK
14 14
Pick Interface Board

GND 15
15
GND
16 16
S0
17 17
S1
18 18
DISABLE-
19 19
COILEN-
20 20
PICK
21 21
PSEN1
22 22
PSEN2
23 23
PSEN3
24 24
PSEN4
25 25
PICKTXD
26 26
27 PICK RXD
27
GND
28 28
29 GND
29
+12 V
30 30
+5 V
31 31
+5 V
32 32
GND
33 33
GND
34 34
35 GND
35
36 GND
36
+24 V
37 37
+24 V
38 38
+24 V
39 39
+24 V
40 40
17.6A-10
PRESENTER MOTOR
P7
P5A
NEUTRAL
1
V V
1
V V V
Presenter
LIVE SSR/CAP1
V
1 SSR SSR 2 2
V
2
Motor
CAP2
V V 3
3 GROUND Frame
V
V
1
Ground Motor Run
Capacitor
TROUBLESHOOTING
For diagnostic testing refer to the following chapters:
z Level 0 Diagnostics - Chapters 4.2.6 (SDC) and 4.2.17 (Dis-
penser control circuit)
z Level 1 Diagnostics - Chapter 4.3.17
z Level 3 Diagnostics - Chapter 4.4.17
DIAGNOSTICS
In the Level 1 Diagnostics Sensor/Switch Status test the value of
M_DATA returned for Byte 19 (TSEN6) should be greater than
80H. This input detects the personaS86 harness and, therefore, the
dispenser.
17.6A-11
17.6A-12
book.bk Page i Friday, August 21, 1998 3:11 PM
SDC SPRAY CURRENCY DISPENSER
CONTENTS
SDC Spray Currency Dispenser
Chapter 17.7
INTRODUCTION .............................................................................. 17.7-1

PICK MODULES ............................................................................. 17.7-2
THE PRESENTER ........................................................................... 17.7-3
CONTAINERS ................................................................................. 17.7-3
CURRENCY EVALUATION QUALIFICATION ......................... 17.7-3
TEST TOOLS ..................................................................................... 17.7-3
STRAPPING ....................................................................................... 17.7-4

DIAGNOSTIC SWITCHES ............................................................. 17.7-4
SECURITY SWITCH ...................................................................... 17.7-4
JUMPER J13 .................................................................................... 17.7-4
ADJUSTMENTS ................................................................................ 17.7-5

FACIA EXIT GUIDES..................................................................... 17.7-5
DISPENSER TIMING...................................................................... 17.7-6
Pick Module Internal Timing ......................................................... 17.7-6
Presenter to Pick Module Timing................................................... 17.7-9
TROUBLESHOOTING.................................................................... 17.7-10
INTERNAL CABLES/CONNECTIONS ......................................... 17.7-11

DOUBLE CASSETTE ID AND SOLENOIDS HARNESS .......... 17.7-11
PICK SENSOR HARNESS............................................................ 17.7-12
AC MOTOR HARNESS ................................................................ 17.7-12
CURRENCY DISPENSER PRESENTER UNI-HARNESS ......... 17.7-13
17.7-i
book.bk Page ii Friday, August 21, 1998 3:11 PM
17.7-ii
book.bk Page 1 Friday, August 21, 1998 3:11 PM
CONTENTS
Chapter 17.7
SDC Spray Currency Dispenser
INTRODUCTION
This chapter describes the SDC Spray Dispenser available as an
option in NCR personaS70 ATMs.
Bills are picked from up to four currency cassettes and are
delivered in a stream to the cardholder. Misfed or damaged cur-
rency is diverted into a reject bin.
The SDC Spray Dispenser is similar to the dispensers fitted to
NCR 50XX ATMs in that it has a separate vacuum pump at each
pick position, however differences include:
z The top pick module is driven via a gear train from the pre-
senter, instead of via a belt drive
z A Note Thickness Sensor is used to detect note singularity
instead of the opacity sensor of the 50XX dispenser.
GENERAL DESCRIPTION
The spray dispenser is made up of one to four pick modules and a
spray presenter with Note Thickness Sensor (NTS), divert gate, and
reject bin.
NOTE: The single pick modules currently provided for the SDC
Spray Dispenser are depopulated double pick modules. The tim-
ing belt and lower Cassette ID Board are not fitted.
17.7-1
PICK MODULES
Each pick module contains:
z Cassette ID reed switch sensors which are switched by magnets
on the side of the currency cassette to provide an identification
of the cassette inserted
z A reed switch which senses that a cassette is present
z A reed switch which senses that media in the cassette is run-
ning low
z A vacuum pump which is driven when the dispenser transport
motor is running
z A pick solenoid which, when energized, causes a vacuum at the
suction cups on the pick arm of that pick position
z An oscillating pick arm that lifts notes from the face of the stack
in the cassette and feeds them into the transport
z A pick sensor to detect that a bill has been picked from the cur-
rency cassette and is about to enter the transport.
Cassette ID & Present

Reed Switches
Timing belt
Vacuum Pump
Pick Solenoid
17.7-2
THE PRESENTER
The presenter contains:
z A pre-NTS sensor
z A single NTS roller (optionally two)
z A feed sensor and an exit sensor along the presenter transport
z A divert gate that is sensed in the reject (normal) position by a
sensor and moved to the dispense position when a solenoid is
energized
z A reject bin that is detected in position by a bin present sensor
(there is no overfill sensor).
Note Thickness
sensor
Handwheel
Motor
Reject Bin
Timing Sensor Location
CONTAINERS
developed for 50XX and 56XX ATMs
CURRENCY EVALUATION QUALIFICATION

the currency evaluation qualification procedure is the same as that
of the 56XX Enhanced Currency Dispenser - refer to Chapter 17.6.
TEST TOOLS
None.
17.7-3
STRAPPING
DIAGNOSTIC SWITCHES
The currency dispenser control board has two banks of switches
(see illustration below) for selecting SDC and Dispenser Control
Circuit diagnostics. For normal operation these switches should all
be set to 0 (OPEN).
SECURITY SWITCH
The dispenser security switch (SW1) is a toggle switch used in level
1 diagnostics testing.
JUMPER J13
Jumper J13 on the control board is used in bench testing of the
board. Its normal position is across pins 2 and 3.
SDC Diagnostic
Switches
Jumper J13
Dispenser Control
Circuit Diagnostic
Switches
Dispenser Security
(Toggle) Switch
17.7-4
ADJUSTMENTS
FACIA EXIT GUIDES

The lower exit guide on the MCD Version 1 (also known as Bantam)
and personaS70 Lite facias requires to be adjusted with respect to
the presenter guides on the SDC spray dispenser if either the
presenter or the lower guide has had to be replaced. Make the
adjustment as follows:
1. Open the facia.
2. Slacken the countersunk crosshead screws holding the lower
exit guide.
3. Place a steel rule so that it lies flat on the lower presenter
guides and move the lower facia exit guide until the 1.0 - 2.0
mm gap, shown in the illustration below, is achieved.
4. Tighten the screws holding the exit guide.
Upper Exit Guide

(fixed)
Presenter
Guides
1.0mm - 2.00mm
Note Tray
Lower Exit Guide

(adjusted to dimention shown)
17.7-5
DISPENSER TIMING
The timing procedure for the SDC Spray dispenser involves setting
up two relationships:
z Pick arms to pick wheels.
z Presenter to pick modules.
Pick Module Internal Timing

Proceed as follows to adjust the internal timing of the pick modules:
1. Remove the drive belts shown in the following illustrations.
Remove this belt

and the one on
the pick modules
below (if fitted)
17.7-6
Remove this belt

on 3 and 4 high
-A -
dispensers
-A -
-A -
-A -
2. Remove the drive gear from the pick wheel line.
Drive Gear
17.7-7
3. Turn the pick wheel line of the upper pick module until the pick
wheels do not touch the pressure wheels (A).
Drive Belt
Drive Pulley
C
A
Pressure Wheel Line
Pump Link
Timing Marks
B Drive Cluster
Pick Wheel
4. Manually turn the drive pulley until the timing index “D” on
the drive cluster is aligned with the mark on the pump link (C).
5. Turn the pick wheel line until the cutaway portion of the pick
wheels face away from the cassette area and the leading edge of
the pick wheels barely touches the pressure wheels (B).
6. Align the notches in the pick wheel drive gear removed in step 2
with the pin in the pick wheel line and slide the gear on to the
shaft, taking care not to move the pick wheel and pressure
wheel lines. Replace the retaining clip.
7. Repeat the timing procedure for each fitted pick module.
17.7-8
Presenter to Pick Module Timing

Proceed as follows to adjust the presenter to pick module timing:
1. On pick module 1, rotate the intermediate drive pulley until the
drive cluster “U” timing index is aligned with the pump link
timing mark.
Drive Belt
Drive Pulley
C
A
Pressure Wheel Line
Pump Link
Timing Marks
B Drive Cluster
Pick Wheel
2. On pick module 2, rotate the drive pulley until the drive cluster
“L” timing index is aligned with the pump link timing mark.
3. Refit the timing belt between the top two pick modules taking
care not to disturb the alignment achieved in steps 1 and 2.
4. Rotate the drive pulley on pick module 2 until the drive cluster
“U” timing index is aligned with the pump link timing mark.
6. Fit the drive belt between the presenter and pick module 3
making sure not to disturb the alignment achieved in steps 4
and 5.
7. Rotate the drive pulley on pick module 3 until the drive cluster
“U” timing index is aligned with the pump link timing mark.
17.7-9
9. Refit the timing belt between the bottom two pick modules tak-
ing care not to disturb the alignment achieved in steps 7 and 8.
TROUBLESHOOTING
For diagnostic testing refer to the following chapters:
z Level 0 diagnostics - Chapters 4.2.6 (SDC) and
4.2.17 (Dispenser control circuit)
z Leve1 1 diagnostics - Chapter 4.3.17
z Level 3 diagnostics - Chapter 4.4.17.
17.7-10
INTERNAL CABLES/CONNECTIONS
The diagrams in this section show the internal cables of the SDC
Spray Currency Dispenser:
DOUBLE CASSETTE ID AND SOLENOIDS HARNESS
J5 and J8
+24 V
1 1
V V V V
V V V V
PICK1/3 DRV Up Pick Sol P1
2 3
+24 V
3 1
PICK2/4 DRV Low Pick Sol P1
4 3
Currency Dispenser Control Board
J6 and J7
Up Cass ID Board
J13
1 CASS ID1/3.1 1
V V V V V
V V V V V
S4
CASS ID1/3.2
3 2
S3
CASSID1/3.3
5 3 S2
CASS ID2/3.4
7 4 S1
GND
9 5
CASS ID2/4.1 J13
2
V V V V V
1
V V V V V
S4
CASS ID2/4.2
4 2
S3
CASS ID2/4.3
6 3 S2
CASS ID2/4.4
8 4 S1
GND
10 5
Low Cass ID Board
17.7-11
PICK SENSOR HARNESS

J3 and J5
PICK SEN 1/3
1 3
V V V V
V V V V
+5 V Up Pick Sensor
2 1
PICK SEN 2/4
3 3
+5 V Low Pick Sensor
4 1
CASS LOW 1/3 4 Upper J1

5
V V V
V V V
CASS LOW
1 Cassette
V V
LED 1/3 ON
9 2 Pick Low Sensor
LED 2 (Reed Switch)
GND
10 3
CASS LOW 2/4 4 Lower J1

7
V V V
V V V
1 CASS LOW Cassette
V V
LED 2/4 ON
11 2 Pick Low Sensor
LED 2 (Reed Switch)
12 GND
3
GND
6 N/C
V V
GND N/C
8
AC MOTOR HARNESS
AC IN J1 Motor SSR
L 1
2
V V
V V V
SSR
E Frame GND
3 E J1
V
2
N +5 V
V V
1 1 3 1
V
V V
GND
1 4
V V
V V
2 2
3 2
Motor Capacitor
17.7-12
CURRENCY DISPENSER PRESENTER UNI-HARNESS

J9
EXIT SENS 4 Exit
V V
1
V V
+5 V Sensor
2 1
Board
EXIT LED 1 Exit
3
V V
V V
GND LED
4 4
Board
DIV GATE (WHITE)
V V V V
5 W
V V V V
Transmissive
Divert Gate
GND (GREEN)
Opto-
Switch
6 G
DIV LED (RED)
7 R
GND (BLACK)
8 BL
Feed Sen Board
FEED Feed
V
4 1 4
V V
9
V
+5 V Sen 2
10 1 Board
FEED LED Feed
11
V V
V V
GND LED 2
12 1
V
4 Board
Feed LED Board
TIM DISK
13 1
V V V V V V V V V V V V
V V V V
Timing
GND
14 2 Disk
TIM DISK LED
15 4 P1
GND
16 3
REJ BIN PRES Reject
17 NO
V V
Bin
18 GND C Micro-
switch
PRE LED (BLUE)
19
V V V
B
Pre-NTS
20 GND - N/C R Opto-
PRE NTS (RED) switch
21 BL
GND (BLACK)
22
CONFIG 1
23
GND
24
J10
DIV DRV Divert
V V V V V V
1
V V
2
+24 V
2 1 P1
DIV DRV
3
V V
2 Divert
+24 V
4 1 P2
MOTOR ON SSR
5 2
V V
+5 V
6 1 P1
J11 Pre-NTS P1
V
V
17.7-13
17.7-14
5470105.book Page i Friday, August 25, 2000 12:32 PM
PERSONAS 86 CURRENCY DISPENSER
CONTENTS
Personas 86 Currency Dispenser
Chapter 17.8
INTRODUCTION .............................................................................. 17.8-1

AREAS OF CHANGE ..................................................................... 17.8-2
Pick Modules.................................................................................. 17.8-2

VARIANTS ...................................................................................... 17.8-3
WEIGHT........................................................................................... 17.8-4
PATH OF NOTES............................................................................ 17.8-4
Forming the Stack .......................................................................... 17.8-4
Present ............................................................................................ 17.8-4
Purge............................................................................................... 17.8-5
Sensors ........................................................................................... 17.8-5
ELECTRICAL COMPONENTS...................................................... 17.8-5
FIRMWARE DESCRIPTION ............................................................ 17.8-6

PICK MODULE ............................................................................... 17.8-7
PRESENTER MODULE.................................................................. 17.8-7
Linear Variable Displacement Transducer (LVDT) ...................... 17.8-8
Main Timing Disk .......................................................................... 17.8-9
Flicker Shaft, Anti-Static Brush, and Deflectors............................ 17.8-9
Bill Alignment Assembly............................................................. 17.8-10
Note Clamp .................................................................................. 17.8-11
Presenter Transport ...................................................................... 17.8-13
Presenter Timing Disk.................................................................. 17.8-14
Transport Sensors ......................................................................... 17.8-14
Exit Sensor ................................................................................... 17.8-15
17.8-i
5470105.book Page ii Friday, August 25, 2000 12:32 PM
Purge Bin Location Components..................................................17.8-15

Purge Transport ............................................................................17.8-16
Purge Sensor .................................................................................17.8-16
Main Motor and Vacuum Pump ...................................................17.8-17
Motor Control Circuit ...................................................................17.8-17
CURRENCY DISPENSER CONTROL BOARD ............................17.8-18

VOLTAGE AND CURRENT ........................................................17.8-19
DISPENSER SECURITY SWITCH ..............................................17.8-19
CONNECTOR ASSIGNMENT........................................................17.8-19
Power Interface.............................................................................17.8-19
SDC Interface ...............................................................................17.8-20
RS-232 Communications Interface...............................................17.8-20
RS-232 Diagnostic Interface.........................................................17.8-20
Transport LEDs and Sensors ........................................................17.8-20
Pick Modules ................................................................................17.8-22
Note Thickness Sensor .................................................................17.8-22
Stepper Motors..............................................................................17.8-23
RDI Interface ................................................................................17.8-23
Intelligent Cassette Interface ........................................................17.8-23
Universal Serial Bus (USB) Interface...........................................17.8-24
Stepper Motor Sensors..................................................................17.8-25
JTAG Interface .............................................................................17.8-25
CURRENCY EVALUATION QUALIFICATION PROCEDURE .17.8-26

Calculation of Reject Rate ............................................................17.8-34
ERROR MESSAGES .....................................................................17.8-35
STRAPPING .....................................................................................17.8-38
P86 CURRENCY DISPENSER CONTROL BOARD ..................17.8-38
17.8-ii
5470105.book Page iii Friday, August 25, 2000 12:32 PM
ADJUSTMENTS .............................................................................. 17.8-39

DRIVE BELT TENSION ............................................................... 17.8-39
REMOVING THE ELECTRONICS BOX .................................... 17.8-39
REMOVING THE CONTROL BOARD ....................................... 17.8-41
REMOVING THE LVDT .............................................................. 17.8-43
Electronic Verification ................................................................. 17.8-43
PICK MODULE TIMING.............................................................. 17.8-44
INTERNAL CABLES ...................................................................... 17.8-45

DISPENSER INTERCONNECTION DIAGRAM ........................ 17.8-45
PRESENTER CABLING ............................................................... 17.8-46
DISPENSER MAIN MOTOR ....................................................... 17.8-50
HISTORY ......................................................................................... 17.8-51

MODULE: PERSONAS 86 PRESENTER .................................... 17.8-51
MODULE: ELECTRONICS BOX 120 V...................................... 17.8-51
MODULE: ELECTRONICS BOX 230 V...................................... 17.8-51
MODULE: P86 DISPENSER CONTROL BOARD...................... 17.8-51
17.8-iii
5470105.book Page iv Friday, August 25, 2000 12:32 PM
17.8-iv
5470105.book Page 1 Friday, August 25, 2000 12:32 PM
CONTENTS
Chapter 17.8
Personas 86 Currency Dispenser
INTRODUCTION
This chapter describes the Personas 86 Currency Dispenser

introduced in the NCR Personas 86 ATMs. This is a stacking type
dispenser with the stack of notes formed in the bill alignment
mechanism.
NOTE: The stacker wheel type of currency dispenser used in some

early P86 ATMs is described in Appendix A of Chapter 17.6.
17.8-1
AREAS OF CHANGE
The major areas of change between the P86 Currency Dispenser
and other dispensers in the NCR range are:
z Mechanical changes:
z Reduced height presenter module 100 mm (4 in.) less in
height than the presenter in the IE dispenser
z New bill alignment mechanism replaces the stacker wheel
z Main motor and control board fastened to detachable
assembly
z The pick module vertical transport drives the notes between
a single set of belts and skidplates
z Electrical:
z The dispenser is made in two voltage versions; 115 V and
230 V main motor variants
z New dispenser control printed circuit board
z New Linear Variable Displacement Transducer (LVDT)
with on-pcb coils
z LEDs and sensors are permanently attached to the harness
z No pre-LVDT sensor
z No gulp feed detection
z No low temperature detection.
z Software:
z Changes to control new electronics.
NOTE: The single and double pick modules designed for the Per-
sonas 86 Currency Dispenser are interchangeable with the
56XX Enhanced Currency dispenser pick modules but cannot be
used with the H-8010- 56XX-XX-08 and H-8010-56XX-XX-08
(IE) presenters. The Personas 86 presenter cannot be used with
earlier versions of the currency dispenser.
Pick Modules
The P86 Currency Dispenser can use the Aria double pick module
or the 56XX single and double pick modules. The Aria double pick
module is described in Chapter 17.9. Refer to Chapter 17.6 for the
description of the 56XX types.
NOTE: Where there is a mixture of Aria and 56XX type double

pick modules, then the Aria type must always be the bottom
17.8-2
pick module.
GENERAL DESCRIPTION
The Personas 86 Currency Dispenser presents a bunch of up to 40
bills in up to four denominations of currency to the cardholder. A
detect and purge system controls the movement of currency along
the transport. Misfed or damaged currency is bunched and driven
into a purge bin. The option is available, via application commands,
to retract currency presented to the cardholder but not taken, to the
purge bin.
of its own onboard microprocessor. It communicates with the ATM
central processing unit over the SDC serial bus. Dispenser device
control firmware resident in the dispenser memory interfaces to the
ATM transaction control and diagnostic programs.
VARIANTS
z 120 V or 230 V Electronics Box
z 2, 3, and 4 Standard Width Cassettes
z 2, 3, and 4 Standard Width, Tamper Indicating Cassettes
z 2, 3, and 4 Position, No Cassettes
z Open Purge Bin
z Latchfast Purge Bin
POWER REQUIREMENTS
The power requirements of the Personas 86 Currency Dispenser
are:
z Direct current:
z +5 V ± 5% 2.5 A
z +12 V ± 10% 0.5 A
z -12 V ± 10% 0.1 A
z +24 V ± 10% 3.5 A.
z 115 Vac, 5.5 A r.m.s., 20.0 A surge
z 230 Vac, 3.0 A r.m.s., 10.0 A surge.
17.8-3
WEIGHT
The weights of the component parts of the dispenser are:
z Basic unit (2 double pick modules + presenter) = 40.7 kg (89.73
lb.)
z Single pick module = 6.3 kg (13.9 lb.)
z Double pick module = 9.7 kg (21.38 lb.)
z Presenter unit = 21.3 kg (46.96 lb.)
z Currency cassette empty = 3.2 kg (7.05 lb.)
z Currency cassette full = 6.0 kg (13.2 lb.)
z Purge bin empty = 1.0 kg (2.2046 lb.)
z Purge bin full = 1.3 kg (2.9 lb.).
PATH OF NOTES
The path of notes through a P86 Presenter is shown in the following
diagrams:
Forming the Stack

Notes enter the presenter from the pick modules, pass the LVDT
and are projected against the bill stop gate of the bill alignment
mechanism by the flicker shaft fingers. They then fall on to the top
off the note clamp transport where they form a stack.
Present
The note clamp transport is lifted up so that the note stack is held
against the underside of the top set of presenter transport belts.
The belts are driven and the stack of notes is moved out to the facia
17.8-4
exit slot where it is held for the cardholder.
Purge
If the stack is not taken by the cardholder, or a mispick has been
detected, then the presenter transport is driven in reverse and the
stack of notes is moved into the purge bin.
Sensors
The position of the sensors that detect the movement of notes is
shown in the diagram below:
ELECTRICAL COMPONENTS
The electrical components achieve the control of the dispenser
either by converting firmware commands into electrical signals or
by sensing an event in the dispenser and producing an equivalent
electrical response. These components are:
z the linear variable displacement transducer (LVDT)
z main timing disk sensor
17.8-5
z bill alignment forward and up sensors

z clamp up and down sensors
z presenter timing disk sensor
z transport and timing sensors and LEDs
z currency dispenser control board
z single pick interface board - see Chapter 17.6
z double pick interface board - see Chapter 17.9
z pick timing sensor - see Chapter 17.9.
FIRMWARE DESCRIPTION
The Personas 86 Currency Dispenser Device Firmware provides
device control, including full error recovery procedures, for the NCR
Personas 86 Currency Dispenser in the SDC peripheral
environment.
The firmware interface provides dispensing of up to four differ-
ent currency denominations. It accepts, executes, and returns sta-
tus information in response to device control commands from the
next level process.
The firmware operates under control of the VxWorks real time
kernel by soliciting commands from the SDC Secondary software
and sending solicited and unsolicited responses to the SDC second-
ary for transmission to the host system.
The P86 Currency Dispenser firmware will operate as a dual
implementation module, that is, it can be a PROM based, or a Pro-
grammable Serial Distributed Control (SDC) secondary based
peripheral. The mode of operation is determined at run time. The
firmware is PROM based by default, but it will accept a new driver
on receiving a Write Module Memory command. This allows
enhancements to be made to the device control firmware.
The P86 Currency Dispenser firmware can be configured as one
of up to eight dispensers in the operational environment. The pur-
pose of this is to allow up to eight dispensers to be present in a self-
service terminal.
The dispenser firmware is plug compatible with previous
releases of the SDC 56XX Currency Dispenser firmware; there are
no new T_CODE, M_STATUS, SOH modules or message IDs. Some
additional M_DATA values have been added to indicate faults
within new dispenser mechanisms.
17.8-6
PICK MODULE
The pick modules of the P86 Enhanced Currency Dispenser hang
vertically below the presenter module to allow one, two, three or
four pick positions.
Pick position number 1 is immediately below the presenter,
number 2 is below number 1, number 3 below number 2, and 4
below 3.
There are two types of pick module; the single pick module
holds one currency cassette, and the double pick module holds two
cassettes, one above the other.
The single pick module is the 56XX type described in Chapter
17.6 and the double pick module is known as the Aria double pick
module and is described in Chapter 17.9.
PRESENTER MODULE
The Personas 86 presenter module has the following functions:
z stack up to 40 bills and present the stack to the cardholder
z detect when the stack of bills is taken
z control the exit shutter behind the ATM facia
z provide a housing for the purge bin
z drive damaged, mispicked, or not-taken currency into the purge
bin
z detect when the purge bin is full
z drive, through gearing, all the pick modules
z detect the movement of bills through the transport
z create the timing signal for the measurement of bill singularity
z supply the pick vacuum to all the pick modules.
The components of the presenter which achieve these functions
are:
z the linear variable displacement transducer (LVDT) and trans-
port
z the flicker shaft, bill alignment assembly, note stop bracket,
note clamp, clamp arm, clamp motor, stack sensor, main timing
disk, presenter transport and motor and presenter timing disk
z transport sensors
z the exit sensor
z the shutter assembly
z purge bin location components
z purge transport
17.8-7
z purge sensors
z main motor and timing belts
z vacuum pump and tubing
z motor control circuit on the dispenser control board.
The illustrations which follow show the location of most of these
components on the dispenser.
Linear Variable Displacement Transducer (LVDT)
Bills passed up from the pick modules enter the presenter via the
LVDT transport. This short transport is the only one in the
presenter that is driven by the main motor and is linked via a gear
train to the first pick module transport.
The LVDT is a sensing device, situated in the transport just
before the flicker shaft, which gives an electrical output propor-
tional to the displacement of two movable roller assemblies caused
by bills passing between them and fixed reference rollers. The roll-
ers are attached to ferrite cores which project through sensing coils
printed on a pcb. The output from the coils is digitized, integrated,
and compared to the expected value (held in memory) for the cur-
rency being dispensed. In this way torn, folded, or multiple bills are
detected.
NOTE: There is no Pre-LVDT sensor on the P86 Presenter. The

timing of the calculation is carried out by the LVDT itself.
17.8-8
Main Timing Disk
The main timing disk pulley is driven by toothed belt from the main
motor. Thirty-six holes around the periphery of the timing disk
create the timing pulses from an opto-electronic sensor. The output
of the sensor is used to measure the movement of the bills as far as
the stacker wheel and as a reference in the measurement of bill
width. The interval between the interrupts represents a distance
travelled by the bill of approximately 2 mm.
Flicker Shaft, Anti-Static Brush, and Deflectors

The plastic fingers on the flicker shaft impart an extra impetus to
the notes as they leave the LVDT transport so that they are
projected against the bill stop gate of the bill alignment assembly.
The flicker fingers also drag the notes into the stack against plastic
guides attached to the LVDT transport. Just as the notes leave the
LVDT transport they pass through an anti-static brush to remove
any electric charge that would hinder them forming into a stack.
Above the anti-static brush two plastic note deflectors are clipped
between tie bars so that they brush across the upper surface of the
note and provide a light downward pressure to keep the trailing
edge of the notes down and aid the action of the flicker fingers.
17.8-9
Bill Alignment Assembly
The bill stop gate of the bill alignment assembly hangs down into
the path of the notes as they are flicked out of the LVDT transport.
Notes strike the gate, bounce back from it, and fall down on to the
top of the note clamp transport where they are dragged into a stack
by the action of the flicker fingers.
The neat formation of the stack of notes depends upon the
bounce given to the notes by the gate which, in turn, depends on the
position of the gate. The gate hangs from a belt transport driven by
a stepper motor controlled by the dispenser firmware. The position
for the width of notes being dispensed is calculated by the firmware
from the note width stored in the dispenser bill configuration proce-
dure. During a transaction, if the width of notes to be dispensed
varies, the gate is moved to the new position before the next size is
dispensed. The zero reference position of the bill alignment mecha-
nism is sensed by the stack sensor which is interrupted by a flag on
the bill stop gate when the mechanism has been driven fully for-
ward. This is done at the start of every dispense and the gate is
driven from there to its calculated position.
When the stack of notes is completed, the note alignment gate is
driven back slightly towards the rear of the dispenser to clear the
stack and the note clamp transport is then raised. If the stack has
been formed successfully, the notes will be driven forwards by the
17.8-10
presenter transport belts to be taken by the cardholder. If, however,

a fault has been detected, the notes will be driven to the purge bin.
To achieve this, the presenter transport drives the stack forward
until its trailing edge just passes the stack sensor. Then the bill
alignment mechanism is driven towards the rear of the dispenser.
This action causes the bill stop gate to be lifted out of the presenter
belt transport by the action of passing over ramps attached to the
side frames of the presenter. The mechanism is sensed fully back
and up by a second flag on the bill stop gate interrupting the beam
of the rear bill align up sensor. The bill alignment mechanism
remains in this position during the purge cycle. The presenter
transport is then driven rearward to deliver the stack to the purge
bin.
Note Clamp
The note clamp transport is a tray assembly that is raised and

lowered by a semicircular cam driven by a stepper motor via a gear
train. The transport consists of a set of three belts held between two
shafts at either end of the metal tray. One of the shafts is driven by
the presenter transport stepper motor via a toothed belt and the
other shaft is an idler. The transport belts run on crown pulleys on
the shafts.
Also fixed to the clamp tray is the plastic stack tray. When the
note clamp transport is in the down position this stack tray is
higher than the transport belts so that the notes can stack on its top
surface. As the transport is lifted by the action of the cam the idler
shaft lifts in elongated holes in the stack tray so that the belts are
lifted up above the surface of the stack tray and lift the stack of
17.8-11
notes from it. In this way, when the notes are driven by the pre-
senter transport they are not impeded by rubbing across the stack
tray. Part of the stack tray is shaped to project beyond the drive
shaft to provide a support for notes when being purged into the
purge bin.
In its down position, the note clamp transport sits within a
metal bracket, attached between the presenter side frames, that
has vertical plates to prevent notes from falling off the sides of the
note clamp transport. Fingers on the bill stop gate hang down
through the slots in the stack tray to prevent any notes from falling
off the rear of the note clamp transport.
The note clamp transport is sensed in its up and down position
by two sensors that are interrupted by a flag on the shaft attached
to the clamp lifting cam. The stack of notes is sensed by the same
sensor that detects the forward position of the bill looking down
through a hole in the tray of the clamp transport to an LED
attached to the metal bracket that provides the vertical side plates.
17.8-12
Presenter Transport
The presenter transport consists of an upper set of three belts

bearing against a lower set of three belts, both sets driven by a
stepper motor via toothed belts at the left hand side of the
dispenser. The belts pass across crown pulleys on the drive and
tension shafts. The lower set of belts runs from the exit of the
dispenser to just above the LVDT transport and the upper set runs
from the exit and extends over the note clamp transport.
Just after the note alignment mechanism backs away from the
stack of notes, the note clamp transport is raised by the rotation of
the semicircular cam. The clamp is lifted so that its belts press
against the underside of the top set of presenter transport belts and
the note stack is held between both sets of belts. The stepper motor
then drives the presenter transport (and also through a gearwheel
the belts on the note clamp transport) so that the stack of notes is
moved to the exit held between the upper and lower presenter
transport belts. The toggle shaft at the exit compensates for differ-
ent thicknesses of stack and permits the stack to be pulled from the
dispenser by the cardholder.
17.8-13
Presenter Timing Disk

An opto-electronic sensor controls the time that the presenter
stepper motor has to be powered to drive the transport and stop it
with the bills projecting from the exit slot. The sensor beam is
chopped by the segments on a timing disk attached to the rearmost
shaft of the upper presenter transport to produce interrupts
equivalent to 4 mm of travel of the stack.
Transport Sensors
On the way along the transport, the progress of the stack of bills is
monitored by infra-red sensors, and their related LEDs. See the
diagram in the section “Path of Notes”.
17.8-14
Exit Sensor
The last sensor on the transport is the exit sensor which sees the
stack in the present position and detects when it is taken by the
cardholder.
Purge Bin Location Components

The purge bin is held in the presenter so that it is accessible from
the same position as the currency cassettes. It is supported by guide
rails and is locked in position by a latch. A microswitch is operated
by the inserted purge bin to inform the electronics system that the
bin is in place.
When a latchfast purge bin is installed, a keyplate enters holes
in the top front of a latchfast purge bin and pushes the truck door
up into the top. The rear door of the latchfast purge bin is secured
17.8-15
by a sealable latch.
Purge Transport
The purge transport consists upper and lower foam roller shafts
driven via toothed gears from the presenter transport and upper
and lower plastic guides. The extended portion of the note stack
tray forms the lower note support guides and an upper set of plastic
guides is attached between the drive shaft of the upper presenter
transport belts and the upper foam roller shaft.
On a purge, either due to a mispick being detected or the stack
of notes not being taken by the cardholder, the direction of the step-
per motor driving the presenter transport is reversed, (the bill
alignment mechanism having been previously driven to its rear-
most and up position), thus moving the stack into the note guides
which direct the notes from the belts in between upper and lower
foam roll shafts. A friction clutch arrangement makes sure that the
foam roll shafts only drive when the presenter motor is reversed
and the notes are driven in the direction of the purge bin. The foam
rollers complete the task of pushing notes into the bin.
Purge Sensor
The movement of the stack into the purge bin is detected by a
sensor and LED that look across the path of the notes at the foam
17.8-16
rollers. This sensor also detects a bin overfill condition.
Main Motor and Vacuum Pump
The main motor drives the LVDT transport and all pick modules via
toothed timing belts. It also drives the vacuum pump to provide a
vacuum to the pick line via 6 mm bore tubing. A vacuum reservoir
is located near the pump to improve the system vacuum, and an air
filter in the tubing above the first pick module protects the pump
from damage caused by ingress of grit particles.
The motor and pump assembly is located in a separate elec-
tronic box assembly that also houses the dispenser control board.
This box is attached below the start of the long projecting nose of
the dispenser and is supplied in 230 V and 120 V versions.
Motor Control Circuit

The motor control circuits are located on the dispenser control
board. These circuits include: the drive circuits for the main motor,
17.8-17
the presenter transport motor, the bill alignment motor, and the
clamp motor.
CURRENCY DISPENSER CONTROL BOARD
The functions of the Currency Dispenser Control Board can be

summarised as follows:
1. To co-ordinate operation of the currency dispenser transport
hardware including all motors, sensors, and actuators.
2. To process instructions from and provide responses to the ATM
core electronics via either an SDC or an RS-232 interface.
3. To provide a power and logic interface to the associated single
and double pick modules.
4. To provide a power and logic interface for future intelligent cas-
17.8-18
sette and purge bin modules.
VOLTAGE AND CURRENT

The Currency Dispenser Control Board requires the following
voltages and currents:
z +5 V ± 0.25 V @ 2.5 A (max)
z +12 V ± 1.2 V @ 0.5 A (max)
z -12 V ± 1.2 V @ 0.1 A (max)
z +24 V ± 2.4 V @ 3.5A (max)
DISPENSER SECURITY SWITCH

Switch SW1 on the Currency Dispenser Control Board is used to
authorize running level 1 diagnostic tests: STACK, PRESENT, and
DISPENSE. Refer to Chapter 4.3.17.
Power Interface
The P86 Currency Dispenser Control Board is powered directly
from the ATM power supply via the 16-way right-angled header J1.
Provision is made on the connector to control the motorised shutter
interface board. The shutter signals are as follows:
Signal Description
SHUT_OPEN High = shutter open
SHUT_LOCK High = shutter locked
SHUT_ONb Low = shutter motor on
The pinout of connector J1 is as follows:
+5 V 9 1 GND
+12 V 10 2 GND
-12 V 11 3 GND
+24 V 12 4 GND
GND 13 5 SHUT_LOCK
SHUT_ONb 14 6 GND
GND 15 7 SHUT_OPEN
+24V_INT 16 8 FRAME_GND
17.8-19
SDC Interface
The SDC Interface connector (J2) is a 10-way right angle latched
header with the pinout shown below. The SDC primary is located in
the core of the ATM.
N/C 1 2 N/C
DATA_P 3 4 DATA_N
RESET_P 5 6 RESET_N
N/C 7 8 N/C
SIG_REF 9 10 N/C
RS-232 Communications Interface

The RS-232 Communications Interface connector (J3) is a 9-way
right-angled D-type with the following pinout:
GND 5 9 RS232_RI0
RS232_DTR0 4 8 RS232_CTS0
RS232_TXD0 3 7 RS232_RTS0
RS232_RXD0 2 6 RS232_DSR0
RS232_CD0 1
RS-232 Diagnostic Interface

Connector J19 provides the RS-232 diagnostic interface for the
Currency Dispenser Control Board. It is a 10-way vertical header
with the following pinout:
RS232_CD1 1 2 RS232_DSR1
RS232_RXD1 3 4 RS232_RTS1
RS232_TXD1 5 6 RS232_CTS1
RS232_DTR1 7 8 RS232_RI1
GND 9 10 N/C
Transport LEDs and Sensors

Two connectors provide the interface to the P86 Currency
Dispenser transport LEDs and sensors. Connector J8 carries the
signals to transport LEDs and sensors 1 to 5, and also provides
interfaces to the purge bin and ac motor. This connector is a 24-way
17.8-20
right-angle header with the following pinout:
AC_MOTOR_ONb 1 2 +5 V
TSEN1 3 4 T1LED_POS
TSEN1_POS 5 6 T1LED
TSEN2 7 8 T2LED_POS
TSEN2_POS 9 10 T2LED
TSEN3 11 12 T3LED_POS1
TSEN4 15 16 T4LED_POS
TSEN5 19 20 T5LED_POS
GND 23 24 PURGE_INb
The second connector (J7) provides an interface to transport

LEDs and sensors 6 and 7. This is an 8-way right angle header with
the following pinout:
TSEN6 1 2 T6LED_POS
TSEN6_POS 3 4 T6LED
TSEN7 5 6 T7LED_POS
TSEN7_POS 7 8 T7LED
17.8-21
Pick Modules
Connector J4 provides the interface to the currency dispenser pick
modules. It is a 40-way right-angle latched header connector with
the following pinout:
CAS_ID1b 1 2 GND
CAS_ID2b 3 4 GND
CAS_ID3b 5 6 GND
CAS_ID4b 7 8 GND
CAS_TEMPb 9 10 GND
CASLOWb 11 12 GND
GULPb 13 14 LEDON_PICK
GND 15 16 GND
S0 17 18 S1
DISABLEb 19 20 COILENb
PICK 21 22 PSEN1
PSEN2 23 24 PSEN3
PSEN4 25 26 PICK_TXD
PICK_RXD 27 28 GND
GND 29 30 +12 V
+5 V 31 32 +5 V
GND 33 34 GND
GND 35 36 GND
+24 V 37 38 +24 V
+24 V 39 40 +24 V
Note Thickness Sensor

The Note Thickness sensor (NTS) is connected to 10-way right
angled latch header connector J9. The pinout is as follows:
+5 V 1 2 GND
STRAIN_REF 3 4 NTS_1
NTS_2 5 6 NULL_NTS
NULL_OK 7 8 N/C
LVDT_GAIN_SELb 9 10 N/C
17.8-22
Stepper Motors
Connector J13 provides the interface to the three stepper motors
used in the currency dispenser. This is a 12-way right-angled
header with the following pinout:
PRES_A_POS 7 1 PRES_B_POS
PRES_C_POS 8 2 PRES_D_POS
CLAMP_A_POS 9 3 CLAMP_B_POS
CLAMP_C_POS 10 4 CLAMP_D_POS
ALIGN_A_POS 11 5 ALIGN_B_POS
ALIGN_C_POS 12 6 ALIGN_D_POS
RDI Interface
The RDI interface is provided by 20-way vertical header connector
J12 with the following pinout:
+5 V 1 2 RDIRESb
SW0 3 4 RDIRES2b
SW1 5 6 LED1
SW2 7 8 LED2
SW3 9 10 N/C
SW4 11 12 LED3
SW5 13 14 LED4
SW6 15 16 PICK_RXD
SW7 17 18 TXD
GND 19 20 GND
Intelligent Cassette Interface

10-way right-angle header connector J11 provides the interface to
the intelligent cassette module. The connector has the following
pinout:
+24 V 1 2 +24 V
GND 3 4 GND
+5 V 5 6 GND
ICS_TXD 7 8 ICS_RXD
GND 9 10 N/C
17.8-23
Universal Serial Bus (USB) Interface

26-way vertical header connector J10 provides a USB interface. The
connector has the following pinout:
D0 1 2 BLEb
D1 3 4 A1
D2 5 6 A2
D3 7 8 A3
D4 9 10 A4
D5 11 12 +5 V
D6 13 14 +5 V
D7 15 16 +5 V
EN_USBb 17 18 GND
RDb 19 20 GND
WRb 21 22 GND
USB_INTb 23 24 GND
RES_CONb 25 26 GND
17.8-24
Stepper Motor Sensors

4-way right-angle header J5 and 24-way right angle header J6
provide the interface to the stepper motor sensors. The connector
pinouts are as follows:
ALIGN_DOWN_LED 1
GND 2
+5V_ALIGN_DOWN 3
ALIGN_DOWN 4
CLAMP_UP_LED 1 2 ALIGN_LED
GND 3 4 GND
+5V_CLAMP_UP 5 6 +5V_ALIGN_HOME
CLAMP_UP 7 8 ALIGN_HOME
CLAMP_DOWN_LED 9 10 PRES_TD_LED
GND 11 12 GND
+5V_CLAMP_DOWN 13 14 +5V_PRES_TDISK
CLAMP_DOWN 15 16 PRES_TDISK
CONF1 17 18 MAIN_TD_LED
GND 19 20 GND
CONF2 21 22 +5V_MAIN_TDISK
GND 23 24 MAIN_TDISK
JTAG Interface
Connector J15 provides the JTAG interface to the Intel386 EX
microprocessor and CPLDs. This is a 10-way vertical header
connector with the following pinout:
+5V 1 2 TCK
GND 3 4 TDI
GND 5 6 TDO_2
GND 7 8 TMS
N/C 9 10 TRSTb
17.8-25
NOTE: The P86 Enhanced Currency Dispenser is calibrated in the

same way as the other dispensers in the 58XX and 56XX ranges
of ATMs and singularity values previously calculated for these
are valid for the P86 Currency Dispenser.
When the first P86 ATM is received in each country the local Field
Engineering organization must establish the singularity values for
each type of currency to be dispensed. These singularity values
must then be entered to every ATM dispensing that currency, upon
initial installation or whenever the dispenser control board or the
LVDT has been changed or repaired.
rect results.

ing plant. Calibration is required if the LVDT or control board
are replaced or NVRAM is corrupted.
allows for differences that exist between the singularities calcu-
lated by different LVDT assemblies because of mechanical toler-
ances. The dispenser adjusts the LVDT compensation factor
While bills are dispensed the actual average of good single bill sin-
gularities is measured over 255 bills. This average is compared to
the singularity figure typed in at installation time and the compen-
sation factor is adjusted accordingly. Initially the compensation fac-
tor is set to 80H (equivalent to 1.00) and this is changed
media.
engineer’s diagnostic disk (Product ID D539-0003-0000) in the flex
17.8-26
disk drive.
for the method of adjusting cassettes to currency size
2. Set the cassette magnets to indicate cassette type 1. See Chap-
ter 17.2 for this setting
3. Load the test currency into the cassette
4. Insert the cassette into the dispenser
menu
7. Select the CONFIGURATION option on the utilities menu
8. Select the DISPENSER BILL CONFIG option on the CONFIG-
URATION menu and check that the following menu appears:
9. Select CHANGE and respond to the prompt screens which
17.8-27
appear.
10. Enter the provided bill size parameter for Type 1

11. Press the Enter key to accept the bill size for types 2, 3, and 4
12. Enter the provided singularity figure for Type 1

3, and 4
that you are returned to the DISPENSER BILL CONFIGURA-
TION screen
15. Select the CONFIG MENU activator
16. Answer Yes (1) to the prompt to return to the CONFIGURA-
TION menu
17. Select UTILITIES MENU to return to the utilities menu
18. Select the MAINTENANCE/DIAGNOSTICS option on the
UTILITIES menu
17.8-28
19. Operate the dispenser security switch
NOTE: The dispenser security switch (SW1 on the dispenser con-

trol board) is a toggle action switch which can be left in either
position during normal dispenser operation.
20. Select the CONTROL MENU activator from the diagnostics

menu
21. Select CASH ENABLE to ON
22. Select CURRENCY DISPENSER on the DIAGNOSTICS menu
23. At the CURRENCY DISPENSER menu select the SET NOTES
option
Set types 2, 3, and 4 to 0 (zero)
25. Select the LOOP activator at the CURRENCY DISPENSER
menu
26. Select the DISPENSE test at the CURRENCY DISPENSER
menu and permit the loop count to go at least as far as 7.

currency.
nately right way up and upside- down (see the following illustra-
tion).
17.8-29

for the method of adjusting cassettes to currency size
as required. See Chapter 17.2 for this setting
the cassettes
the cassettes
5. Insert the cassettes into the dispenser
menu
8. Select the CONFIGURATION option on the UTILITIES menu.
17.8-30
9. Select the DISPENSER BILL CONFIG option on the CONFIG-

URATION menu and check that the following menu appears:
10. Select LEARN and respond to the prompt screens which appear
17.8-31
11. Select SET BILLS to change the number of bills to be dispensed

during the learn
NOTE: The menus only show the cassette types present in the
ATM.
12. Select the cassette type or ALL to change the number of bills to
be dispensed
13. Enter the number of bills you want to dispense
17.8-32
14. When you have made all the changes you want, select LEARN
MENU to return to the LEARN BILL PARAMETERS menu
NOTE: * The menu now displays the number of bills you have
selected for each cassette.
measuring currency in all the cassette types displayed
DISPENSER BILL CONFIGURATION menu
cable
18. Empty the purge bin as necessary
and size for each cassette type loaded
an average singularity and size for each cassette type
17.8-33
21. Select CHANGE at the DISPENSER BILL CONFIGURATION

menu and respond to the prompt screens which appear
22. Press Enter to accept any parameters you are not changing
sette types
24. Select the CONFIG menu activator
25. Answer Yes (1) to the prompt to configure the new parameters
and return to the CONFIGURATION menu
26. Select UTILITIES menu to return to the UTILITIES menu.
The procedure is now complete. From the UTILITIES menu you
can now enter level 1 diagnostics and dispense notes to test the
validity of the singularity values. A minimum of one cassette full of
used notes and one cassette full of new notes of each denomination
A reject rate less than 1.5% must be achieved when dispensing
an average of 2.5 bills per transaction. If the reject rate is greater
than this the singularity and size values should be recalculated.
Calculation of Reject Rate

The reject rate is calculated using the following formula. The
numbers for rejected bills and total bills picked are taken from
tallies.
Total Number of Rejected Bills
Reject Rate = x 100%
Total Bills Picked + Total Number of Rejected Bills
17.8-34
ERROR MESSAGES

CONFIGURATION menu a CLEAR command is sent to clear the
screen shown below is displayed. You return to the
CONFIGURATION menu by selecting the CONFIG MENU
activator.
17.8-35

CHANGE again.
larity values
been entered in the presentation order

17.8-36
LEARN menu.
Dispenser Error During Learn - The following screen appears if a

fatal dispenser error occurs while learning parameters from the dis-
penser. Any changes made up to this point can not be written to the
dispenser therefore you are returned to the CONFIGURATION
menu via the CONFIG MENU activator:
Dispenser Read/Write Errors - If, while communicating with the

dispenser, an error occurs which is not fatal, then the operation is
tried repeatedly until it is successful or until a fatal error occurs.
When a fatal error is encountered then a DISPENSER COMMS
ERROR screen showing one of the following messages is displayed.
The CONFIG MENU activator on the screen returns you to the con-
17.8-37
figuration menu.
with configuration.
is split into three parts, if this type of error occurs then the dis-
penser configuration is incomplete.
STRAPPING
P86 CURRENCY DISPENSER CONTROL BOARD
The strapping associated with the P86 Currency Dispenser Control

board has the following default position:
z SDC command switch pack (U17) - set all switches to off for nor-
mal running.
17.8-38
ADJUSTMENTS
This section describes the adjustments for the Personas 86
Currency Dispenser.
DRIVE BELT TENSION

1. Check for a deflection of 2.0 mm (0.08 in.) when a force of 1.0 N

(0.21 lb.) is applied to the mid span of the drive belt.
2. If the tension is wrong, loosen the four motor mounting screws.
3. Move the main motor to adjust the belt tension
4. Tighten the screws and check the tension again.
REMOVING THE ELECTRONICS BOX

The electronics box of the Personas 86 Currency Dispenser contains
the main motor and pump assembly, solid state relay, and motor run
capacitor. It also provides a mounting place for the dispenser
control board. Its removal gives access to these components and
17.8-39
also to the LVDT assembly.
Remove the electronics box as follows:

1. Disconnect all the cables from the control board. Check that
each connector is labelled with its control board connector
number.
2. Disconnect the two cables from the lower right-hand side of the
electronics box.
3. Push out the cable tie holding the dispenser harness on to the
electronics box.
4. Remove the green turning wheel from the presenter drive wheel
(2 screws) and ease off the timing belt.
5. Slacken off the four main motor mounting screws and ease the
timing belt off the rear of the timing disk gear towards the pre-
senter side frame.
6. Remove the two screws holding the angle bracket of the timing
disk sensor and move the sensor clear of the timing disk.
7. Lift the timing belt over the timing disk.
17.8-40
8. At the upper left-hand side of the electronics box remove the

screw attaching the earth strap to the presenter.
9. Remove the air hose from the pump.
10. Remove the two top screws (1 each side) holding the electronics
box to the presenter.
11. Remove the two bottom screws holding the electronics box to
the pick module.
12. Lift the electronics box to release its hooks from the presenter
tie shaft and lift it clear of the dispenser.
REMOVING THE CONTROL BOARD

The P86 Dispenser Control Board is attached to the dispenser by
screws into stand off pillars on the electronics box. There are also
two screws at the left-hand side attaching a heat sink to the
electronics box. First, remove the three screws securing the Control
17.8-41
Board cover shown in the following illustrations.
17.8-42
REMOVING THE LVDT

The LVDT assembly is attached between the side frames of the
presenter by two screws at either side. To remove the LVDT proceed
as follows:
1. Remove the electronics box as described in the previous proce-
dure.
2. Remove the four screws attaching the LVDT assembly to the
presenter side frames.
3. Lift the LVDT assembly out via the space vacated by the elec-
tronics box.
Electronic Verification
The following procedure verifies the LVDT adjustment:
1. Load a cassette with test dollars with a known singularity value
of 65H.
2. Set singularity value to 65H.
3. Run 300 bills.
4. Run 1 000 bills.
5. Plot normalized singularity values for 1000 bills.
6. Check that the change in the normalized value between two
consecutive sets of 40 bills is no greater than ± 5% over 25 dis-
penses of 40 bills.
17.8-43
PICK MODULE TIMING

The Personas 86 dispenser does not require any timing relationship
to be set between the action of the pick modules and the presenter.
The pick module to pick module relationship does, however, still
require to be set. Refer to Chapter 17.6 for information on 56XX
type pick modules and to Chapter 17.9 for information on Aria pick
modules.
17.8-44
INTERNAL CABLES
cables of the Personas 86 Enhanced Currency Dispenser.
AC Interlock Main
SSR P5 Motor
UNI Sensors: Exit, Transport Sensors 3 & 4,

DC J1 Purge Overfill, Stack.
M1
J8
LEDs: Exit, Transport LEDs 3 & 4, Purge
Overfill, Stack.
Purge Bin Present Switch
SDC Bus J2
Motorized Shutter
J1 Control Board
Clamp
Motor
Align
J13
Motor
Present
Motor
Timing Disks - Main, Present,

J6 Clamp Sensors, Up, Down ,
Align Home
J9 Note Thickness Sensor
Pick Sensor
Double Pick Interface
J4 J1
Pick LED
J5 Solenoid Valve
Pick Arm Timing
Disk
To Lower Pick
J4
Module I/F (P1)
17.8-45
J8 P1
AC MOT ON 1
1
V V
V V V V V V V V V V V V V V V V V V V V V V V V
+5 V SSR
2 2
TSEN1 (GREEN) G T1
3
V V
TSEN1+ (WHITE)
5 W SENSOR
T1LED+ (RED)
4 R
V V
T1LED (BLACK) T1 LED
6 BL
TSEN2 (GREEN)
7 G T2
V V
TSEN2+ (WHITE)
9 W SENSOR
T2LED+ (RED)
8 R
V V
10 B
11 TSEN3 (GREEN)
G T3
V V
TSEN3+ (WHITE)
13 W SENSOR
T3LED+ (RED)
12 R
V V
14 B
TSEN4 (GREEN)
15 G T4
V V
TSEN4+ (WHITE)
17 W SENSOR
TLED4+ (RED)
16 R
V V
TLED4 (BLACK) T4 LED

18 B
T5SEN (GREEN)
19
V V
G T5
T5SEN+ (WHITE)
21 W SENSOR
T5LED+ (RED)
20 R
V V

22 B
GND
23 C Purge Bin
V V
PURGE INb
24 NO Microswitch
17.8-46
J13
PRES A+ 4
V V V V
7
V V V V
8 PRES C+ 3 Presenter
1 PRES B+ Motor
2
PRES D+
2 1
9 CLAMP A+ 1
V V V V
V V V V
10 CLAMP C+ 2 Clamp
3 CLAMP B+ 3 Motor
4 CLAMP D+ 4
ALIGN A+ 1
V V V V
11
V V V V
12 ALIGN C+ 2 Align
5 ALIGN B+ 3 Motor
ALIGN D+
6 4
17.8-47

J6
CLAMP UP LED (RED)
V V V V V V V V V V V V V V V V V V V V R
V V V V
1
GND (BLACK) Clamp
3 B
+5 V (WHITE) Up
5 W Sensor
CLAMP UP (GREEN)
7 G
CLAMP DOWN (RED)
9 R
V V V V
GND (BLACK) Clamp
11 B
+5 V (WHITE) Down
13 W Sensor
CLAMP DOWN (GREEN)
15 G
ALIGN LED (RED)
V V V V
2 R
GND (BLACK)
4 B Align
+5 V (WHITE) Home
6 W
ALIGN HOME (GREEN)
8 G
PRES TDISK (RED)
10 R
V V V V
GND (BLACK)
12 B Timing
+5 V (WHITE) Disk
14 W
PRES TDISK (GREEN)
16 G
MAIN TD LED (RED)
18
V V V V
R
GND (BLACK) Main
20 B
+5 V (WHITE) Timing
22 W Disk
MAIN TDISK (GREEN)
24 G
17.8-48

J4 J1
CAS ID1-
40C
1
2 GND
39
CAS ID2- 38
3
GND 37
4
CAS ID3-
5 36
6 GND
35
CAS ID4-
7 34
GND
8 33
CAS TEMP-
9 32
GND
10 31
CASLOW-
11 30
12 GND
29
13 GULP-
28
LEDON_PICK
14 27

GND 26
15
GND
16 25
S0
17 24
S1
18 23
DISABLE-
19 22
COILEN-
20 21
PICK
21 20
PSEN1
22 19
PSEN2
23 18
PSEN3
24 17
PSEN4
25 16
PICKTXD
26 15
27 PICK RXD
14
GND
28 13
29 GND
12
+12 V
30 11
+5 V
31 10
+5 V
32 9
GND
33 8
GND
34 7
35 GND
6
36 GND
5
+24 V
37 4
+24 V
38 3
+24 V
39 2
+24 V
40 1
17.8-49
DISPENSER MAIN MOTOR
DISP AC
NEUTRAL
1
V V
V V V
1
SSR/CAP1 Main
LIVE
V
1 SSR SSR 2 2
V
2
Motor
CAP2
V V 3
GROUND Frame
3
V
V
1 2
Ground 1
Motor Run
Capacitor
SSR J1
V
4 SSR
V
1
V
2 3 SSR
Frame Frame
V
V
Ground 2 Ground 3
17.8-50
HISTORY
MODULE: PERSONAS 86 PRESENTER
Old Part New Part

Change
Number Number Interchangeability Comments
Number
445- 445-
0643832
MODULE: ELECTRONICS BOX 120 V
Old Part New Part

Change
Number
445- 445-
0645324
MODULE: ELECTRONICS BOX 230 V
Old Part New Part

Change
Number
445- 445-
0645503
MODULE: P86 DISPENSER CONTROL BOARD
Old Part New Part

Change
Number
445- 445-
0653529
17.8-51
17.8-52
THE ARIA PICK MODULE
CONTENTS
The Aria Pick Module
Chapter 17.9
INTRODUCTION .............................................................................. 17.9-1

FUNCTIONS OF THE PICK MODULE......................................... 17.9-3
Currency Cassette Guides and Latch ............................................. 17.9-4
Cassette Present and Identity Sensors ............................................ 17.9-4
Pick Module Keyplate .................................................................... 17.9-4
Pick Action Components................................................................ 17.9-5
Pick Sensor ..................................................................................... 17.9-6
Cassette Low Sensor ...................................................................... 17.9-7
The Pick Module Belt Transport.................................................... 17.9-7
DOUBLE PICK INTERFACE BOARD .......................................... 17.9-8
Voltage and Current ....................................................................... 17.9-9
Compatibility.................................................................................. 17.9-9
CONNECTOR ASSIGNMENT ....................................................... 17.9-10

CONNECTOR J1 PINOUT............................................................ 17.9-10
Gulp Feed ..................................................................................... 17.9-11
Thermistor .................................................................................... 17.9-11
CONNECTOR J4 ........................................................................... 17.9-13
17.9-i
ADJUSTMENTS...............................................................................17.9-15
PICK MODULE TIMING ..............................................................17.9-15
SEPARATING THE PICK UNITS OF THE
ARIA DOUBLE PICK MODULE .................................................17.9-16
DOUBLE PICK MODULE PICK UNIT RELATIONSHIP ..........17.9-19
PICK MODULE TO PRESENTER TIMING ................................17.9-19
1 High Dispenser ..........................................................................17.9-20
2 High Dispenser ..........................................................................17.9-21
3 High Dispenser ..........................................................................17.9-21
4 High Dispenser ..........................................................................17.9-22
STRAPPING .....................................................................................17.9-23
FUSE FS1 .......................................................................................17.9-23
INTERNAL CABLES.......................................................................17.9-24
ARIA DOUBLE PICK UNIT HARNESS ......................................17.9-24
HISTORY..........................................................................................17.9-25
MODULE: ARIA DOUBLE PICK ................................................17.9-25
MODULE: DOUBLE PICK I/F BOARD ......................................17.9-25
17.9-ii
CONTENTS
Chapter 17.9
INTRODUCTION
This chapter describes the Aria Double Pick Module which is an
interchangeable replacement for the 56XX double pick modules
introduced with the 56XX Enhanced Currency Dispenser described
in Chapter 17.6. The Aria Double Pick Module is introduced for the
first time with the Personas 86 Dispenser described in Chapter
17.8.

pick module.
GENERAL DESCRIPTION
The Aria pick module uses the same vacuum system and pick line,
but differs mainly in the vertical transport where the system of
gear driven and idler roller shafts is replaced by a belt and
skidplate arrangement.
The Aria pick module accepts all the currency cassettes devel-
oped for NCR 50XX and 56XX ATMs.

The Aria Pick module is constructed in a similar manner to the

56XX Pick module in that it is based on two sideframe assemblies
that have integral or snap-fit bearings to support the rotating shaft
assemblies and studs for the gear trains. Rigidity and support of the
sideframes is achieved through the cassette support brackets, skid-
plate assembly, and the keyplates that are attached with fixing
screws. Gears are retained by circlips or snap features and can be
17.9-1
easily removed.
The double pick interface board is the same board as that used
on the 56XX double pick module and the pinout of connectors on the
board is repeated in this chapter. The pick module harness is new
and has all the sensors hard-wired to it. The harness schematic is
given in this chapter.
The following illustrations show the Aria Double Pick module
assembly:
17.9-2
FUNCTIONS OF THE PICK MODULE

Pick modules:
z lift (pick) bills one by one from the cassettes
The components of the pick modules that achieve the above
functions are:
z currency cassette guides and latch mechanism
z cassette present and identity sensors
z pick module keyplate
z pick action components: pick arms, suction cups, pick solenoids
17.9-3
and timing disks

z pick sensors
z cassette low sensors
z belt transport.

The currency cassette rests on rails on the side frames of the pick
module. Upper plastic guides on the side frames and the spring

A printed circuit board on the side of the pick module carries two
sets of four encapsulated reed switches. Each set of switches is in
close proximity to an inserted currency cassette and is influenced
by the magnetic fields of small permanent magnets in a housing on
the side of the cassette.
One of the magnets in each cassette is always kept in the same
position so that it operates the reed switch (SW1 for the upper cas-
sette of the double pick module and SW5 for the lower cassette) that
produces a “cassette present” signal. Switches SW2, SW3, and SW4
upper and SW6, SW7, SW8, lower, are actuated when magnets are
present in the corresponding three positions in the cassette.
The magnets can be moved within the housing or left out so
that certain combinations of reed switches SW2, SW3, SW4, are
operated. This achieves a binary code which is used to identify the
cassette as type 1, 2, 3 or 4. When the currency cassette is inserted
into a pick module in any position in the dispenser, it signals its
identity via the reed switches. The firmware identifies each cassette
and so is able to select the proper one for dispensing bills of a spe-
cific denomination.

17.9-4
Pick Action Components
56XX-Type Currency Dispensers - In 56XX-type dispensers the

pick action is timed so that a note delivered from the cassette to the
pick module transport will arrive at the stacker wheel at the correct
time to be driven cleanly into the stacker wheel fingers without
snagging. This timing is achieved by fixing the relationship of the
presenter and pick module transport gearing to the action of the
pick arm drive and vacuum valve. The presenter transport is posi-
tively connected to the first pick module by toothed gearing. In the
same way each pick module meshes with the pick module below so
that the whole dispenser is locked in a fixed relationship.
P86 Currency Dispenser - In the P86 Dispenser the stack is formed

by the action of the bill alignment mechanism. This device does not
require the accurate presenter/pick module timing relationship that
the stacker wheel type of presenter does, however, the internal tim-
ing of the Aria pick modules should still be set to ensure clean deliv-
ery of the bills from the cassette into the pick module transport.
Pick Timing - The pick shaft gets its oscillating motion from the
gear segment attached to a crank which is driven by a cam follower
17.9-5
riding in a track in the cluster drive cam. The cluster drive is driven
from the transport through an idler gear. The pick arms move con-
tinuously between a position where the pick vacuum cups are above
the D wheels to where the vacuum cups are pushing the currency
back into the cassette.
Attached to the cluster drive cam is a plastic disk printed with
timing marks. A cut out section of the disk forms a timing arc which
is detected by an optical switch and is used (ANDed with a signal
from the currency dispenser control board) to produce the electrical
pulses that energize and de-energize the pick solenoid valve. The
solenoid valve is energized following a transition through sensor
clear to sensor blocked and it remains energized while the segment
on the disk is obscuring the optical sensor. This time corresponds to
the time when the pick arms are just reversing away from the cur-
rency in the cassette until they are above the D wheels.
When the solenoid valve is de-energized it closes off the pump
section of tubing. The tubing to the pick arm vents to atmosphere
via backflow through the de-energized solenoid. The note drops off
the suction cups and is gripped by the D wheels and pinch rolls.
The letter D and numbers 1, 2, 3, and 4 printed on the timing
disk are used to set and check the timing of individual pick modules
and this adjustment is described in the “Adjustments” section of
this chapter.
Pick Sensor
The pick sensor consists of two assemblies hard wired to the pick
harness. A photo-transistor is on one assembly and an infra-red
light emitting diode is on the other. The light emitting diode is in
the same assembly as the cassette low sensor (see next section). The
pick sensor and the LED are attached so that they “look” across the
path of the notes between the pick mechanism and the transport.
When a note blocks the light path, it is detected. The pick sensor
output is converted into note width by monitoring the number of
interrupts while the sensor is blocked with the interrupts generated
by the main transport timing disk on the presenter. A difference of
plus 3 or minus 5 timing wheel ticks in width from the known width
of the currency (stored in NVRAM) will cause the note to be rejected
to the purge bin and the pick to be attempted three more times.
17.9-6
Cassette Low Sensor

pick module keyplate. The assembly also houses the pick LED. The
reed switch is held on a bracket which projects into the open door of
the cassette. It operates when a permanent magnet attached to the
cassette currency pusher mechanism approaches the front of the
cassette as the currency is dispensed. In the plastic cassette, the
position of this magnet can be set in two positions to actuate the
switch when 75 ± 50 or 200 ± 50 notes are left in the cassette.
The Pick Module Belt Transport

In the pick module transport the D-Wheel shaft and the pinch
wheel shaft are driven through a gear train. The gear train of the
top pick module meshes with the gear train of the presenter. In the
Aria double pick module, the gear train of the second pick position
is driven by a toothed belt from the top module.
Notes are driven from the D-Wheel/pinch wheel shafts into
plastic note guides that deflect them into the vertical transport. The
vertical transport consists of three belts stretched between an
upper (driven) shaft and a lower idler shaft. These belts press the
notes against smooth plastic skid plates while driving them
upwards into, either the transport of a higher pick module or the
presenter transport. The top shaft of the pick module vertical trans-
port is driven by a toothed belt from a pulley wheel fixed to the D-
Wheel shaft.
17.9-7
DOUBLE PICK INTERFACE BOARD
The Double Pick Interface board in the Aria double pick module is
the same board as that used in the 56XX Enhanced Currency
Dispenser described in Chapter 17.6. acts as an interface between
the actuators and sensors in the Currency Dispenser Double Pick
Module and the Currency Dispenser Control board.
The Double Pick Interface board is a mixed technology board
employing Surface Mount Technology (SMT) and Plated Through
Hole (PTH) components. A ribbon cable harness connects the board
to an additional Double Pick Interface board or a Single Pick Inter-
face pcb, in four or three cassette dispensers. All the control lines
from the Dispenser Control board, and the sensor information
returning to that board, are routed via a parallel bus interface. Sig-
nals between cascaded Pick Interface boards are boosted where nec-
essary.
The following figure shows two Double Pick Interface boards
17.9-8
connected to the Currency Dispenser Control board.
Voltage and Current

The Double Pick Interface board circuits require the following
voltages at the currents shown:
z + 5 V ± 0.25 V at 0.2 A (maximum)
z +12 V ± 1.20 V at 0.1 A (maximum)
z +24 V ± 2.40 V at 0.5 A (maximum).
Compatibility
The Currency Dispenser Double Pick Interface board operates only
with the following electronic boards:
z The 5670 Currency Dispenser Control board
z The 5670 Currency Dispenser Single Pick Interface pcb
z The P86 Currency Dispenser Control Board.
These boards cannot be used with, or in place of, boards from
the H-8010-56XX-XX-08 or H-8010-56XX-XX-08 (IE) Currency Dis-
pensers.
17.9-9
CONNECTOR J1 PINOUT
The bus output circuit signals appear at connector J1 on the Double
Pick Interface board. This connector provides an interface to the
Currency Dispenser Control board and also to a cascaded Pick
Interface board. The interface consists of power lines from the
Currency Dispenser Control board or cascaded Pick Interface
board, control lines from the Currency Dispenser Control board,
and sensor information and Cassette Data Bus signals to the
Currency Dispenser Control board. Provision is also made for an
Intelligent Cassette interface.
J1 is a dual 20-way connector with the following pinout:
CAS_ID1_OUT 1 2 Ground
TEMP_OUT 9 10 Ground
CASLOW_OUT 11 12 Ground
GULP- 13 14 LEDON
P0 15 16 P1
S0 17 18 S1
DISABLE- 19 20 COILEN
PICK 21 22 PSEN1
PSEN2 23 24 PSEN3
PSEN4 25 26 TXD
RXD 27 28 Ground
Ground 29 30 +12 V
+5 V 31 32 +5 V
Ground 33 34 Ground
Ground 35 36 Ground
+24 V 37 38 +24 V
+24 V 39 40 +24 V
17.9-10
Gulp Feed
GULP- is a common logic signal from 56XX pick units. It is not
generated in Aria pick modules but may be passed via the Aria pick
interface board from a 56XX pick unit to the Currency Dispenser
Control Board where it will cause an immediate shut down of the
dispenser.
Thermistor
There is no low temperature thermistor in the Aria pick module,
however, the circuit still exists on the double pick interface board.
The TEMP1 and TEMP2 signals on pins 3 and 19 of connector J5
are connected directly to ground by the Aria pick module harness.
This simulates a low resistance thermistor causing a logic 1 output
from the voltage comparator so that the signal TEMP_OUT to the
Control Board always indicates normal operating temperature.
If Aria and 56XX pick modules are mixed, then a low tempera-
ture indication from a thermistor in the 56XX type will be passed
via the Aria pick module to the Dispenser Control Board and will
cause software to run the main motor for a longer time, to generate
the vacuum, before the PICK signal is generated.
17.9-11
CONNECTOR J2 PINOUT
J2 is a dual 20-way connector which carries the bus input lines to a
cascaded Double Pick Interface board or Single Pick Interface
board. It has the following pinout:
+24 V 1 2 +24 V
+24 V 3 4 +24 V
Ground 5 6 Ground
Ground 7 8 Ground
+5 V 9 10 +5 V
+12 V 11 12 Ground
Ground 13 14 RXD
TXD 15 16 N/C
SEN3_IN 17 18 SEN4_IN
N/C 19 20 PICK_OUT
COILEN 21 22 DISABLE_OUT-
S1_OUT 23 24 S0_OUT
P1_OUT 25 26 P0_OUT
LED_ON_OUT 27 28 GULP-
Ground 29 30 CASLOW_IN-
Ground 31 32 TEMP_IN-
Ground 33 34 CAS_ID4_IN-
+24 V 37 38 CAS_ID2_IN-
+24 V 39 40 CAS_ID1_IN-
17.9-12
CONNECTOR J3 PINOUT
Provision is made on the Double Pick Interface board for an
interface to intelligent cassettes in Pick Unit 1 and Pick Unit 2.
Connector J3 is provided for the intelligent cassette interface
for Pick Unit 1. It has the following pinout:
+24 V 1 2 +24 V
Ground 3 4 Ground
+5 V 5 6 Ground
TXD1_OUT 7 8 RXD1_IN
INT1_PRES- 9 10 COILEN1
CONNECTOR J4
Connector J4 is provided for the intelligent cassette interface for
Pick Unit 2. It has the following pinout:
+24 V 1 2 +24 V
Ground 3 4 Ground
+5 V 5 6 Ground
17.9-13
CONNECTOR J5 PINOUT
The Double Pick Unit Interface board connects to the following
sensors and actuators:
z Optical Sensors:
z Pick Arm Opto-transmissive Switch
z Bill Picked Sensor
z Pick Valve Solenoid
z Gulp Feed Detection - see “Connector J1 Pinout - Gulp Feed”.
z Thermistor - see “Connector J1 Pinout - Thermistor”.
Connector J5 provides the interface to the sensors and actua-
tors and has the following pinout:
SEN1- 1 2 SEN1+
TEMP1 3 4 N/C
Ground 5 6 LED_PICK1+
CASLOW1- 7 8 N/C
Ground 9 10 LED_PICKARM1+
PICKARM_1 11 12 PICKARM_1+
VLV1_ON- 13 14 +24V_FUSED
GULP_FEED 15 16 Ground
SEN2- 17 18 SEN2+
TEMP2 19 20 N/C
CASLOW2- 23 24 N/C
NOTE: There is no connection in the Aria pick module harness to

the gulp feed signals on J5.
17.9-14
ADJUSTMENTS
PICK MODULE TIMING

The adjustment procedures in this section are described for single
and double pick modules. The aim of these procedures is to attach
correctly timed pick modules below the presenter with the timing
disks of the pick units aligned to the timing marks 1, 2, 3, and 4,
reading from the topmost pick module to the bottom.
Currency Dispensers are built in the following configurations:
1 High Dispenser 2 High Dispenser

Presenter Presenter
P1 Timing Disk = 1 P2 Timing Disk = 1

Timing Disk = 2

Presenter Presenter

Timing Disk = 2 Timing Disk = 2
Timing Disk = 4

pick module.

17.9-15

z 1 High Dispenser
z 2 High Dispenser
z 3 High Dispenser
z 4 High Dispenser.
NOTE: 1. To achieve the adjustments on dispensers with one to

three pick modules, the security plates on the bottom pick mod-
ule must be removed.
NOTE: 2. For 56XX single and double pick modules see Chapter
17.6
SEPARATING THE PICK UNITS OF THE ARIA DOUBLE PICK

MODULE
of the two pick units by removing the timing belt (part number 445-
0587791) shown in the following figure.
17.9-16
Retain the timing belt until required to reinstall it in the proce-



pick unit first
17.9-17
2. Take off and retain the 26T idler gear (Part Number 445-
063190) directly below the pick line (left side of the module
looking from the currency cassette). See the following illustra-
tion:.
body.
Turn the gears until a gap of from 0.5 mm ± 0.5 mm (0.02 in. ±
6. Replace the idler gear removed in step 2. Be careful not to dis-
lodge the setting.
7. Carry out steps 1 to 6 on the lower pick unit.
17.9-18
DOUBLE PICK MODULE PICK UNIT RELATIONSHIP

CAUTION

wards.
sensor body.
3. Place the timing belt (removed in the procedure “Separating the
Pick Units of the Double Pick Module”) around the pulley wheel
of the lower pick position and put it on as many teeth as possi-
ble of the pulley wheel of the upper pick position, taking care
not to dislodge the settings. Turn the upper gear train in the
normal direction of travel (see Caution above) to ride the timing
belt fully on to the pulley wheel.
PICK MODULE TO PRESENTER TIMING

Once the pick modules have been prepared, as in the previous
procedures, the pick modules can be assembled with a presenter to
produce the complete currency dispenser. There are no timing
adjustments to the presenter.
CAUTION
17.9-19
1 High Dispenser
CAUTION

wards.
2. Attach the pick module to the presenter.

3. Check that the 1 timing mark is in line with the timing sensor
body.
17.9-20
2 High Dispenser
body.
CAUTION

wards.
3. Attach the double pick module to the presenter.
ies.
3 High Dispenser
CAUTION

wards.
tion above) to move the timing disks in a clockwise direction
until the 3 timing mark on the cluster timing disk lines up with
the timing sensor body.
17.9-21
5. Attach the single pick module to the bottom pick module of the
double pick module.
stud.
4 High Dispenser
sensor body.
CAUTION

wards.
pick module.
bodies.

last.
NOTE: 2. Re-configuration is required when downgrading from
17.9-22

NVRAM must be cleared to de-configure the removed pick mod-
ules.
STRAPPING
FUSE FS1
Fuse FS1 on the double pick interface board protects the 24 V dc
line to both pick unit solenoids. Refer to the following diagram for
location of the fuse.
The fuse is a 125 V, 1.0 A pigtail fuse, part number 007-
9830118.
17.9-23
INTERNAL CABLES
ARIA DOUBLE PICK UNIT HARNESS
J5
SEN1- (GREEN)
1 G
V V V V V V
V V
SEN1+ (WHITE) PICK_SEN1
2 W
LED PICK1+ (RED)
6 R
V V V V
CASLOW1- (WHITE)
7 1 Cassette
LOOP1 (WHITE) GND (BLACK) Low &
3 B
GND (WHITE) GND (WHITE) LED_1
5 2
LED PICKARM1- (BLACK) Splice 1

B
V V V V V
V V V
9
LED PICKARM1+ (RED) Timing
10 R Disk 1
PICKARM1 (GREEN)
11 G
+24 V
14 VALVE_1-2
VLV1 ON-
13 VALVE_1-1
SEN2- (GREEN)
G
V V V V V V
17
V V

18 W
LED PICK2+ (RED)
22 R
V V V V
CASLOW2- (WHITE)
23 1 Cassette
19 B
21 2
Splice 2
LED PICKARM2- (BLACK)
B
V V V V V
V V V
25
26 R
Disk 2
PICKARM2 (GREEN)
27 G
+24 V
30 VALVE_2-2
VLV2 ON-
29 VALVE_2-1
17.9-24
HISTORY
MODULE: ARIA DOUBLE PICK
Old Part New Part

Change
Number
445- 445-
0633220
MODULE: DOUBLE PICK I/F BOARD
Old Part New Part

Change
Number
445- 445-
0616023
17.9-25
17.9-26
CONTENTS
Chapter 17.9
INTRODUCTION .............................................................................. 17.9-1

FUNCTIONS OF THE PICK MODULE......................................... 17.9-3
Currency Cassette Guides and Latch ............................................. 17.9-4
Cassette Present and Identity Sensors ............................................ 17.9-4
Pick Module Keyplate .................................................................... 17.9-4
Pick Action Components................................................................ 17.9-5
Pick Sensor ..................................................................................... 17.9-6
Cassette Low Sensor ...................................................................... 17.9-7
The Pick Module Belt Transport.................................................... 17.9-7
DOUBLE PICK INTERFACE BOARD .......................................... 17.9-8
Voltage and Current ....................................................................... 17.9-9
Compatibility.................................................................................. 17.9-9
CONNECTOR ASSIGNMENT ....................................................... 17.9-10

Gulp Feed ..................................................................................... 17.9-11
Thermistor .................................................................................... 17.9-11
CONNECTOR J4 ........................................................................... 17.9-13
17.9-i
ADJUSTMENTS...............................................................................17.9-15
PICK MODULE TIMING ..............................................................17.9-15
SEPARATING THE PICK UNITS OF THE
ARIA DOUBLE PICK MODULE .................................................17.9-16
DOUBLE PICK MODULE PICK UNIT RELATIONSHIP ..........17.9-19
PICK MODULE TO PRESENTER TIMING ................................17.9-19
1 High Dispenser ..........................................................................17.9-20
2 High Dispenser ..........................................................................17.9-21
3 High Dispenser ..........................................................................17.9-21
4 High Dispenser ..........................................................................17.9-22
STRAPPING .....................................................................................17.9-23
FUSE FS1 .......................................................................................17.9-23
INTERNAL CABLES.......................................................................17.9-24
ARIA DOUBLE PICK UNIT HARNESS ......................................17.9-24
HISTORY..........................................................................................17.9-25
MODULE: ARIA DOUBLE PICK ................................................17.9-25
MODULE: DOUBLE PICK I/F BOARD ......................................17.9-25
17.9-ii
CONTENTS
Chapter 17.9
INTRODUCTION
This chapter describes the Aria Double Pick Module which is an
interchangeable replacement for the 56XX double pick modules
introduced with the 56XX Enhanced Currency Dispenser described
in Chapter 17.6. The Aria Double Pick Module is introduced for the
first time with the Personas 86 Dispenser described in Chapter
17.8.

pick module.
GENERAL DESCRIPTION
The Aria pick module uses the same vacuum system and pick line,
but differs mainly in the vertical transport where the system of
gear driven and idler roller shafts is replaced by a belt and
skidplate arrangement.
The Aria pick module accepts all the currency cassettes devel-
oped for NCR 50XX and 56XX ATMs.

The Aria Pick module is constructed in a similar manner to the

56XX Pick module in that it is based on two sideframe assemblies
that have integral or snap-fit bearings to support the rotating shaft
assemblies and studs for the gear trains. Rigidity and support of the
sideframes is achieved through the cassette support brackets, skid-
plate assembly, and the keyplates that are attached with fixing
screws. Gears are retained by circlips or snap features and can be
17.9-1
easily removed.
The double pick interface board is the same board as that used
on the 56XX double pick module and the pinout of connectors on the
board is repeated in this chapter. The pick module harness is new
and has all the sensors hard-wired to it. The harness schematic is
given in this chapter.
The following illustrations show the Aria Double Pick module
assembly:
17.9-2
FUNCTIONS OF THE PICK MODULE

Pick modules:
z lift (pick) bills one by one from the cassettes
The components of the pick modules that achieve the above
functions are:
z currency cassette guides and latch mechanism
z cassette present and identity sensors
z pick module keyplate
z pick action components: pick arms, suction cups, pick solenoids
17.9-3
and timing disks

z pick sensors
z cassette low sensors
z belt transport.

The currency cassette rests on rails on the side frames of the pick
module. Upper plastic guides on the side frames and the spring

A printed circuit board on the side of the pick module carries two
sets of four encapsulated reed switches. Each set of switches is in
close proximity to an inserted currency cassette and is influenced
by the magnetic fields of small permanent magnets in a housing on
the side of the cassette.
One of the magnets in each cassette is always kept in the same
position so that it operates the reed switch (SW1 for the upper cas-
sette of the double pick module and SW5 for the lower cassette) that
produces a “cassette present” signal. Switches SW2, SW3, and SW4
upper and SW6, SW7, SW8, lower, are actuated when magnets are
present in the corresponding three positions in the cassette.
The magnets can be moved within the housing or left out so
that certain combinations of reed switches SW2, SW3, SW4, are
operated. This achieves a binary code which is used to identify the
cassette as type 1, 2, 3 or 4. When the currency cassette is inserted
into a pick module in any position in the dispenser, it signals its
identity via the reed switches. The firmware identifies each cassette
and so is able to select the proper one for dispensing bills of a spe-
cific denomination.

17.9-4
Pick Action Components
56XX-Type Currency Dispensers - In 56XX-type dispensers the

pick action is timed so that a note delivered from the cassette to the
pick module transport will arrive at the stacker wheel at the correct
time to be driven cleanly into the stacker wheel fingers without
snagging. This timing is achieved by fixing the relationship of the
presenter and pick module transport gearing to the action of the
pick arm drive and vacuum valve. The presenter transport is posi-
tively connected to the first pick module by toothed gearing. In the
same way each pick module meshes with the pick module below so
that the whole dispenser is locked in a fixed relationship.
P86 Currency Dispenser - In the P86 Dispenser the stack is formed

by the action of the bill alignment mechanism. This device does not
require the accurate presenter/pick module timing relationship that
the stacker wheel type of presenter does, however, the internal tim-
ing of the Aria pick modules should still be set to ensure clean deliv-
ery of the bills from the cassette into the pick module transport.
Pick Timing - The pick shaft gets its oscillating motion from the
gear segment attached to a crank which is driven by a cam follower
17.9-5
riding in a track in the cluster drive cam. The cluster drive is driven
from the transport through an idler gear. The pick arms move con-
tinuously between a position where the pick vacuum cups are above
the D wheels to where the vacuum cups are pushing the currency
back into the cassette.
Attached to the cluster drive cam is a plastic disk printed with
timing marks. A cut out section of the disk forms a timing arc which
is detected by an optical switch and is used (ANDed with a signal
from the currency dispenser control board) to produce the electrical
pulses that energize and de-energize the pick solenoid valve. The
solenoid valve is energized following a transition through sensor
clear to sensor blocked and it remains energized while the segment
on the disk is obscuring the optical sensor. This time corresponds to
the time when the pick arms are just reversing away from the cur-
rency in the cassette until they are above the D wheels.
When the solenoid valve is de-energized it closes off the pump
section of tubing. The tubing to the pick arm vents to atmosphere
via backflow through the de-energized solenoid. The note drops off
the suction cups and is gripped by the D wheels and pinch rolls.
The letter D and numbers 1, 2, 3, and 4 printed on the timing
disk are used to set and check the timing of individual pick modules
and this adjustment is described in the “Adjustments” section of
this chapter.
Pick Sensor
The pick sensor consists of two assemblies hard wired to the pick
harness. A photo-transistor is on one assembly and an infra-red
light emitting diode is on the other. The light emitting diode is in
the same assembly as the cassette low sensor (see next section). The
pick sensor and the LED are attached so that they “look” across the
path of the notes between the pick mechanism and the transport.
When a note blocks the light path, it is detected. The pick sensor
output is converted into note width by monitoring the number of
interrupts while the sensor is blocked with the interrupts generated
by the main transport timing disk on the presenter. A difference of
plus 3 or minus 5 timing wheel ticks in width from the known width
of the currency (stored in NVRAM) will cause the note to be rejected
to the purge bin and the pick to be attempted three more times.
17.9-6
Cassette Low Sensor

pick module keyplate. The assembly also houses the pick LED. The
reed switch is held on a bracket which projects into the open door of
the cassette. It operates when a permanent magnet attached to the
cassette currency pusher mechanism approaches the front of the
cassette as the currency is dispensed. In the plastic cassette, the
position of this magnet can be set in two positions to actuate the
switch when 75 ± 50 or 200 ± 50 notes are left in the cassette.
The Pick Module Belt Transport

In the pick module transport the D-Wheel shaft and the pinch
wheel shaft are driven through a gear train. The gear train of the
top pick module meshes with the gear train of the presenter. In the
Aria double pick module, the gear train of the second pick position
is driven by a toothed belt from the top module.
Notes are driven from the D-Wheel/pinch wheel shafts into
plastic note guides that deflect them into the vertical transport. The
vertical transport consists of three belts stretched between an
upper (driven) shaft and a lower idler shaft. These belts press the
notes against smooth plastic skid plates while driving them
upwards into, either the transport of a higher pick module or the
presenter transport. The top shaft of the pick module vertical trans-
port is driven by a toothed belt from a pulley wheel fixed to the D-
Wheel shaft.
17.9-7
DOUBLE PICK INTERFACE BOARD
The Double Pick Interface board in the Aria double pick module is
the same board as that used in the 56XX Enhanced Currency
Dispenser described in Chapter 17.6. acts as an interface between
the actuators and sensors in the Currency Dispenser Double Pick
Module and the Currency Dispenser Control board.
The Double Pick Interface board is a mixed technology board
employing Surface Mount Technology (SMT) and Plated Through
Hole (PTH) components. A ribbon cable harness connects the board
to an additional Double Pick Interface board or a Single Pick Inter-
face pcb, in four or three cassette dispensers. All the control lines
from the Dispenser Control board, and the sensor information
returning to that board, are routed via a parallel bus interface. Sig-
nals between cascaded Pick Interface boards are boosted where nec-
essary.
The following figure shows two Double Pick Interface boards
17.9-8
connected to the Currency Dispenser Control board.
Voltage and Current

The Double Pick Interface board circuits require the following
voltages at the currents shown:
z + 5 V ± 0.25 V at 0.2 A (maximum)
z +12 V ± 1.20 V at 0.1 A (maximum)
z +24 V ± 2.40 V at 0.5 A (maximum).
Compatibility
The Currency Dispenser Double Pick Interface board operates only
with the following electronic boards:
z The 5670 Currency Dispenser Control board
z The 5670 Currency Dispenser Single Pick Interface pcb
z The P86 Currency Dispenser Control Board.
These boards cannot be used with, or in place of, boards from
the H-8010-56XX-XX-08 or H-8010-56XX-XX-08 (IE) Currency Dis-
pensers.
17.9-9
CONNECTOR J1 PINOUT
The bus output circuit signals appear at connector J1 on the Double
Pick Interface board. This connector provides an interface to the
Currency Dispenser Control board and also to a cascaded Pick
Interface board. The interface consists of power lines from the
Currency Dispenser Control board or cascaded Pick Interface
board, control lines from the Currency Dispenser Control board,
and sensor information and Cassette Data Bus signals to the
Currency Dispenser Control board. Provision is also made for an
Intelligent Cassette interface.
J1 is a dual 20-way connector with the following pinout:
TEMP_OUT 9 10 Ground
CASLOW_OUT 11 12 Ground
GULP- 13 14 LEDON
P0 15 16 P1
S0 17 18 S1
DISABLE- 19 20 COILEN
PICK 21 22 PSEN1
PSEN2 23 24 PSEN3
PSEN4 25 26 TXD
RXD 27 28 Ground
Ground 29 30 +12 V
+5 V 31 32 +5 V
Ground 33 34 Ground
Ground 35 36 Ground
+24 V 37 38 +24 V
+24 V 39 40 +24 V
17.9-10
Gulp Feed
GULP- is a common logic signal from 56XX pick units. It is not
generated in Aria pick modules but may be passed via the Aria pick
interface board from a 56XX pick unit to the Currency Dispenser
Control Board where it will cause an immediate shut down of the
dispenser.
Thermistor
There is no low temperature thermistor in the Aria pick module,
however, the circuit still exists on the double pick interface board.
The TEMP1 and TEMP2 signals on pins 3 and 19 of connector J5
are connected directly to ground by the Aria pick module harness.
This simulates a low resistance thermistor causing a logic 1 output
from the voltage comparator so that the signal TEMP_OUT to the
Control Board always indicates normal operating temperature.
If Aria and 56XX pick modules are mixed, then a low tempera-
ture indication from a thermistor in the 56XX type will be passed
via the Aria pick module to the Dispenser Control Board and will
cause software to run the main motor for a longer time, to generate
the vacuum, before the PICK signal is generated.
17.9-11
CONNECTOR J2 PINOUT
J2 is a dual 20-way connector which carries the bus input lines to a
cascaded Double Pick Interface board or Single Pick Interface
board. It has the following pinout:
+24 V 1 2 +24 V
+24 V 3 4 +24 V
Ground 5 6 Ground
Ground 7 8 Ground
+5 V 9 10 +5 V
+12 V 11 12 Ground
Ground 13 14 RXD
TXD 15 16 N/C
SEN3_IN 17 18 SEN4_IN
N/C 19 20 PICK_OUT
COILEN 21 22 DISABLE_OUT-
S1_OUT 23 24 S0_OUT
P1_OUT 25 26 P0_OUT
LED_ON_OUT 27 28 GULP-
Ground 29 30 CASLOW_IN-
Ground 31 32 TEMP_IN-
+24 V 37 38 CAS_ID2_IN-
+24 V 39 40 CAS_ID1_IN-
17.9-12
CONNECTOR J3 PINOUT
Provision is made on the Double Pick Interface board for an
interface to intelligent cassettes in Pick Unit 1 and Pick Unit 2.
Connector J3 is provided for the intelligent cassette interface
for Pick Unit 1. It has the following pinout:
+24 V 1 2 +24 V
Ground 3 4 Ground
+5 V 5 6 Ground
CONNECTOR J4
Connector J4 is provided for the intelligent cassette interface for
Pick Unit 2. It has the following pinout:
+24 V 1 2 +24 V
Ground 3 4 Ground
+5 V 5 6 Ground
17.9-13
CONNECTOR J5 PINOUT
The Double Pick Unit Interface board connects to the following
sensors and actuators:
z Optical Sensors:
z Pick Arm Opto-transmissive Switch
z Bill Picked Sensor
z Pick Valve Solenoid
z Gulp Feed Detection - see “Connector J1 Pinout - Gulp Feed”.
z Thermistor - see “Connector J1 Pinout - Thermistor”.
Connector J5 provides the interface to the sensors and actua-
tors and has the following pinout:
SEN1- 1 2 SEN1+
TEMP1 3 4 N/C
CASLOW1- 7 8 N/C
GULP_FEED 15 16 Ground
SEN2- 17 18 SEN2+
TEMP2 19 20 N/C
CASLOW2- 23 24 N/C
NOTE: There is no connection in the Aria pick module harness to

the gulp feed signals on J5.
17.9-14
ADJUSTMENTS
PICK MODULE TIMING

The adjustment procedures in this section are described for single
and double pick modules. The aim of these procedures is to attach
correctly timed pick modules below the presenter with the timing
disks of the pick units aligned to the timing marks 1, 2, 3, and 4,
reading from the topmost pick module to the bottom.
Currency Dispensers are built in the following configurations:

Presenter Presenter

Timing Disk = 2

Presenter Presenter

Timing Disk = 2 Timing Disk = 2
Timing Disk = 4

pick module.

17.9-15

z 1 High Dispenser
z 2 High Dispenser
z 3 High Dispenser
z 4 High Dispenser.
NOTE: 1. To achieve the adjustments on dispensers with one to

three pick modules, the security plates on the bottom pick mod-
ule must be removed.
NOTE: 2. For 56XX single and double pick modules see Chapter
17.6
SEPARATING THE PICK UNITS OF THE ARIA DOUBLE PICK

MODULE
of the two pick units by removing the timing belt (part number 445-
0587791) shown in the following figure.
17.9-16
Retain the timing belt until required to reinstall it in the proce-



pick unit first
17.9-17
2. Take off and retain the 26T idler gear (Part Number 445-
063190) directly below the pick line (left side of the module
looking from the currency cassette). See the following illustra-
tion:.
body.
Turn the gears until a gap of from 0.5 mm ± 0.5 mm (0.02 in. ±
6. Replace the idler gear removed in step 2. Be careful not to dis-
lodge the setting.
7. Carry out steps 1 to 6 on the lower pick unit.
17.9-18
DOUBLE PICK MODULE PICK UNIT RELATIONSHIP

CAUTION

wards.
sensor body.
3. Place the timing belt (removed in the procedure “Separating the
Pick Units of the Double Pick Module”) around the pulley wheel
of the lower pick position and put it on as many teeth as possi-
ble of the pulley wheel of the upper pick position, taking care
not to dislodge the settings. Turn the upper gear train in the
normal direction of travel (see Caution above) to ride the timing
belt fully on to the pulley wheel.
PICK MODULE TO PRESENTER TIMING

Once the pick modules have been prepared, as in the previous
procedures, the pick modules can be assembled with a presenter to
produce the complete currency dispenser. There are no timing
adjustments to the presenter.
CAUTION
17.9-19
1 High Dispenser
CAUTION

wards.

3. Check that the 1 timing mark is in line with the timing sensor
body.
17.9-20
2 High Dispenser
body.
CAUTION

wards.
ies.
3 High Dispenser
CAUTION

wards.
tion above) to move the timing disks in a clockwise direction
until the 3 timing mark on the cluster timing disk lines up with
the timing sensor body.
17.9-21
5. Attach the single pick module to the bottom pick module of the
double pick module.
stud.
4 High Dispenser
sensor body.
CAUTION

wards.
pick module.
bodies.

last.
NOTE: 2. Re-configuration is required when downgrading from
17.9-22

NVRAM must be cleared to de-configure the removed pick mod-
ules.
STRAPPING
FUSE FS1
Fuse FS1 on the double pick interface board protects the 24 V dc
line to both pick unit solenoids. Refer to the following diagram for
location of the fuse.
The fuse is a 125 V, 1.0 A pigtail fuse, part number 007-
9830118.
17.9-23
INTERNAL CABLES
ARIA DOUBLE PICK UNIT HARNESS
J5
SEN1- (GREEN)
1 G
V V V V V V
V V
2 W
LED PICK1+ (RED)
6 R
V V V V
CASLOW1- (WHITE)
7 1 Cassette
3 B
5 2
LED PICKARM1- (BLACK) Splice 1

B
V V V V V
V V V
9
10 R Disk 1
PICKARM1 (GREEN)
11 G
+24 V
14 VALVE_1-2
VLV1 ON-
13 VALVE_1-1
SEN2- (GREEN)
G
V V V V V V
17
V V

18 W
LED PICK2+ (RED)
22 R
V V V V
CASLOW2- (WHITE)
23 1 Cassette
19 B
21 2
Splice 2
LED PICKARM2- (BLACK)
B
V V V V V
V V V
25
26 R
Disk 2
PICKARM2 (GREEN)
27 G
+24 V
30 VALVE_2-2
VLV2 ON-
29 VALVE_2-1
17.9-24
HISTORY
MODULE: ARIA DOUBLE PICK
Old Part New Part

Change
Number
445- 445-
0633220
MODULE: DOUBLE PICK I/F BOARD
Old Part New Part

Change
Number
445- 445-
0616023
17.9-25
17.9-26

17 - Currency Handling

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book Page i Thursday, June 17, 1999 10:54 AM

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

STRAPPING ..................................................................................... 17.1-11

APRIL 1993 17.1-i

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

TROUBLESHOOTING INFO ..........................................................17.1-35

17.1-ii APRIL 1993

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

APRIL 1993 17.1-1

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

The H-8010-56XX-XX-08 currency dispenser in the 56XX ATMs

Standard Plastic Currency Cassette

17.1-2 APRIL 1993

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

Currency is contained in currency cassettes, and these and the

NOTE: A full description of the standard plastic currency cassette

APRIL 1993 17.1-3

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

where access to the currency can not be achieved without using a

NOTE: Mechanical indicators are not available on the purge bin.

The dispenser is capable of dispensing new or used currency of

17.1-4 APRIL 1993

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

CURRENCY DISPENSER - MEDIA

Test Media Size

Test Media Material

NOTE: The process of manufacturing paper aligns the majority of

APRIL 1993 17.1-5

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

17.1-6 APRIL 1993

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

APRIL 1993 17.1-7

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

Front Access Transport

Rear Access Transport

17.1-8 APRIL 1993

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

Through The Wall Transport

Mode <------------------------------ Switch Setting ----------------------------->

NOTE: 0 = Switch OFF/OPEN, 1 = Switch ON/CLOSED,

APRIL 1993 17.1-9

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

Burn-in/Replica Mode - In burn-in/replica mode, switches SW1 to

Level 0 Diagnostics Mode - Level 0 diagnostics mode is selected by

POWER-UP/SYSTEM RESET INITIALIZATION

Bill Width and Singularity Learning

NOTE: This function is normally only carried out by the country

17.1-10 APRIL 1993

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

The bill singularity values are configured through commands

<-- Front of Cassette Reed Switches Rear of Cassette -->

Magnet present (switch contacts made) = 0

More than one cassette of a particular type can be installed.

APRIL 1993 17.1-11

THE H-8010-56XX-XX-08 CURRENCY DISPENSER

DRIVE BELT TENSION

Step 1 - Setting of Drive Belt 1

1. Check for a deflection of 5.5mm (0.21in.) when a force of 2.2 N