UEN02649-00 40 Troubleshooting

Failure code [CA778] Eng Bkup Speed Sensor Error 1

Action code Failure code Engine Bkup speed sensor error

Trouble
E11 CA778 (Engine controller system)
Contents of
• There is error in signal from engine Bkup speed sensor.
trouble
Action of
• Continues control with signal from engine Ne speed sensor.
controller
Problem that
• Engine does not start easily.
appears on
• Engine output lowers.
machine
Related
• Method of reproducing failure code: Start engine.
information

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor power sup- If failure code [CA187] is also indicated, carry out troubleshooting
1
ply 2 system for it first.
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
G (male) Voltage
Defective engine Bkup
2 Between (1) – (2) Power supply 4.75 – 5.25 V
speed sensor
Voltage is measured with wiring harness connected. Accordingly, if
voltage is abnormal, check wiring harness and controller, too, for
another cause of trouble, and then judge.
Breakage or improper clear-
Engine Bkup speed sensor may be broken or may have improper
3 ance of engine Bkup speed
clearance. Check it directly.
sensor
Breakage of rotation sensor
4 Rotation sensor ring may be broken. Check it directly.
ring
Disconnection in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
Possible causes ness ing without turning starting switch ON.
and standard 5 (Disconnection in wiring or
value in normal defective contact in connec- Wiring harness between CE01 (female) (26) Resist-
Max. 10 z
state tor) – G (female) (3) ance

Ground fault in wiring har- a Prepare with starting switch OFF, then carry out troubleshoot-
ness ing without turning starting switch ON.
6
(Short circuit with GND cir- Wiring harness between CE01 (female) (26) Resist- Min.
cuit) – G (female) (3) and chassis ground ance 100 kz
a Prepare with starting switch OFF, then turn starting switch ON
Hot short (Short circuit with and carry out troubleshooting.
7 5V/24V circuit) in wiring har-
ness Wiring harness between CE01 (female) (26)
Voltage Max. 1 V
– G (female) (3) and chassis ground
a Prepare with starting switch OFF, then carry out troubleshoot-
ing without turning starting switch ON.
Wiring harness between CE01 (female) (26)
Short circuit in wiring har- Resist- Min.
– G (female) (3) and between CE01 (female)
8 ness ance 100 kz
(37) – G (female) (1)
(with another wiring harness)
Wiring harness between CE01 (female) (26)
Resist- Min.
– G (female) (3) and between CE01 (female)
ance 100 kz
(47) – G (female) (2)

32 PC450/LC/LCD/LCHD-8
40 Troubleshooting UEN02649-00

Cause Standard value in normal state/Remarks on troubleshooting

Connecting parts between engine Bkup speed sensor – engine wir-
ing harness – engine controller may be defective. Check them
Defective wiring harness directly.
9
Possible causes connector • Looseness of connector, breakage of lock, or breakage of seal
and standard • Corrosion, bend, breakage, push-in, or expansion of pin
value in normal • Moisture or dirt in connector or defective insulation
state
a Prepare with starting switch OFF, then turn starting switch ON
and carry out troubleshooting.
10 Defective engine controller
CE01 Voltage
Between (37) – (47) Power supply 4.75 – 5.25 V

Circuit diagram related to engine Bkup speed sensor

PC450/LC/LCD/LCHD-8 33