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Section-7.2 SAS
Section-7.2 SAS
Section-7.2 SAS
1 Scope of Supply
This specification covers the design, manufacture, inspection, testing at the manufacturer’s
works and erection and commissioning of a Substation Automation System described in the
following sections, to control and operate the 33/11 kV GIS substation. The scope includes the
design, manufacture, supply, installation and commissioning of Substation Automation System
(SAS) for both 33KV GIS system with provision for interfacing with SCADA System for 07 Nos. New
33/11kV GIS Substation, 04 Nos. 33/11kV GIS Substation (Up-gradation) and 01 no 33 kV Bay
extension.
The Substation Automation System shall have all arrangements to interface with BPDB’s SCADA
a system. Demonstration by simulation for functional/operational check for future interfacing
with SCADA system shall be done by the contractor.
This describes the facilities required to provide the control of plant and system within a
substation and outlines the facilities to be provided on site, interface requirements and
performance criteria.
The Substation Automation System (SAS) shall comprise full station and bay protection, control,
monitoring and communication functions. It shall enable local station control via PC by means of
a human machine interface (HMI) and control software package and perform the necessary
system control and data acquisition functions. It shall include communication gateway to inter-
bay-bus, intelligent electronic devices (IED) for bay control and protection as shown in the
enclosed general system architecture drawing.
The communication gateway shall secure control from and information flow to remote network
control centres. The inter-bay bus, configured as a star connection (via star couplers) shall
provide independent station-to-bay and bay-to-bay data exchange. The bay level intelligent
electronic devices (IED) for protection and control shall be directy connected to the instrument
transformer without any interposing equipment and perform control, protection, and
monitoring functions subject to a detail proposal approved by the Engineer.
The IED’s for protection and control functions shall maintain high availability and reliability
together with bay independence through extensive self-supervision and state-of-the-art
technology.
The system shall be capable of having its computing power increased in the future by the
addition of additional computing systems.
The system design life shall be not less than 20 years. The Automation system shall be from
EU/USA/UK/Canada/Japan.
The bidder shall provide (i) IEC 61850 compliance report for the offered system with IEDs and
(ii) interoperability test report for the offered system with ABB, Siemens, Alstom and SEL IEDs
with IEC 61850 protocol from any UCA approved system verification and validation center
along with the bid document.
The SAS supplier shall demonstrate that the system proposed has been designed, installed and
commissioned in accordance with relevant international standards and the specification shall
provide evidence of satisfactory service experience during the past 5 years.
The contractor shall provide the installation software and required Licenses of the substation
automation system.
Installation, testing and commissioning of substation automation system shall be done by the
automation Engineer(s) of the substation automation manufacturer(s).
The software architecture and the database structure shall be finalized with the Purchaser. The
facitlities shall be incorporated in order to access the database from the backend by the
authorised user of the Purchaser. Object oriented technology shall be used in the software
development.
The Source Codes of the software standard documentation shall be handed over to the
Purchaser. The standard database like Oracle, MySQL, SQL shall be used.
Cyber Security of this system shall be built in with the system. The objective of cyber security is
to protect information and physical assets from damages caused by theft , corruption or natural
disasters while allowing the information and assets to remain accessible and productive to
employer. All potential causes of cyber attacks need to be considered when employing a
defense in depth approach.
For design and type testing of the protection and control equipment, the following standards
shall be applicable:
7.2.3.1 General
The SAS shall be suitable for operation and monitoring of the complete substation including
future extensions. The offered products shall be suitable for efficient and reliable operation and
maintenance support of the substations.
The SA system shall be state-of-the art design suitable for operation in high voltage substation
environment, follow the latest engineering practice, ensure long term compatibility
requirements and continuity of equipment supply and the safety of the operating staff.
Protection is an integral part of the SA system and protective relays shall be directly connected
to the interbay bus in order to provide unrestricted access to all data and information stored in
the relays and for changing protection parameters from the remote control location.
Failure behaviour of the hardware and software functions shall be addressed and related
diagnostic and rectification working instructions shall be provided. The system performance, if
failure of communication to main and redundant computer base workstations, central functions,
data model, control and protection IED’s, station and bay level communication shall also be
clearly addressed (shall be provided by the manufacturer).
The substation can also be controlled from Local Control Panel. The following modes of
operation shall be possible
Engineering PC (Laptop) : core i7-9800X series processor, 1TB HDD, 16GB Set 01
vii.
RAM, 15.6'' display.
viii. Cable ( Fiber Optic, Ethernet, Copper etc.) Lot 01
ix. Panel including wiring, lighting , heater & other accessories Lot 01
x. Gateway Set 02
UPS with Panel (110 V DC from Substation main DC System Source will be Set 01
xi.
provided)
xii. Other Accessories (if any) Lot 01
The operator stations and specified remote users shall have following operational modes, each
password protected.
Monitoring Ability to select graphic displays and lists for viewing only. No capability to
acknowledge alarms, complete controls or select items for inclusion in program functions.
Control: Selection of graphic display and lists. Able to acknowledge station and SA
alarms, complete controls, dressing etc. associate with normal real time
of the control of the substation.
SA Engineering: Provides all the SA monitoring functions, together with online facilities
for program/database/format modifications and checking without the
possibility of executing power system controls.
In addition a facility to provide access to the numerical Protection relays, change / modify relay
settings & AVR parameters and Fault Recorder data shall be provided.
A series of passwords shall be personally assigned to operators in each of the above categories.
All the workstation and the system database shall function as a system. It shall not be necessary
for example to acknowledge an alarm at more than one workstation.
Specific functions required and boundary conditions of the SA are detailed elsewhere in this
specification. The project specific drawings are attached:
Only experienced and technically capable manufacturers with minimum 5 years experience in
design and supply of control and protection systems for electricity transmission and
distribution applications will be accepted. Preferred manufactures will be those who have
experience in deliveries of the full scope of station automation systems and services. This
experience has to be substantiated by means of reference installations being in service under
similar environmental conditions for at least 5 years. In order to assess the vendor’s experience
with similar projects, the vendor is required to submit the following with his Bid:
The vendor shall assure for long-term maintenance and availability of spares. Moreover, a
guarantee shall be submitted for the availability of spares during the lifetime of the SA equipment
(not less than 20 years) [as specified in GTP].
One (01) Lot of Complete SAS including all required equipment & accessories excluding relay &
protection panel for the whole Substation. SAS system shall include Server PC (Hot & standby)
with SAS software and required licenses, Operator workstation (Main & redundant), Ethernet
Switches, GPS system, Printer, Engineering PC/ Laptop with all necessary software and
required licenses, panels, Cables etc. The Master slave Licenses for SCADA and SAS
communication in the gateway shall be activated.
All required electrical signals for signalization and control shall be transmitted to the SCADA
through the Industrial Gateway of the substation automation system or RTU. All breakers,
motorized disconnectors, tap changer, etc. shall be controlled form SCADA through the
Gateway or RTU of the substation automation system using IEC 60870-5-104 protocol.
Necessary transducer, control & interposing relays, RTUs, etc. shall be used. Necessary
interfacing between the Substation Automation gateway and the communication equipment is
to be carried out. IED shall have dual connection to Ethernet switch (hot & standby). Ethernet
switch shall have dual connection to each other.
All DC status (DC voltage status for each bus including coupling breaker on /off status, fail
with alarm) excluding control & protection Panel shall be incorporated in substation
automation system. The DC status of control & protection Panel shall be incorporated to SAS
by individual IED.
The system shall be so designed that personnel without any background in microprocessor
based technology can operate the system easily after they have been provided with some basic
training.
System control from the substation control room will be with the help of an Industrial Computer
(PC) operated by a mouse. The following HMI (Human Machine Interface) functions shall be
provided:
Each bay control and protection unit shall be independent of each other and its functioning shall
not be affected by any fault occurring in any of the other bay control and protection units of the
station. Control function can be provided with O/C & E/F relay as Bay Control and Protection
Unit (BCPU) in the 33 kV and 11 kV PCM panel. Separate Bay Control Unit (BCU) along with
separate OC & E/F relay is also acceptable.
The main process information of the station shall be stored in distributed databases. The system
shall be based on a de-centralised concept with bay oriented distributed intelligence for safety
and availability reasons. Functions shall be decentralised, object oriented and located as close as
possible to the process.
The substation monitoring/protection system shall supply data for maintenance, repair and
remote parameter setting of protection and control devices in the switchyard. In the event of a
fault in the electrical network, the substation monitoring shall provide a quick means for
collecting the relevant and critical data of the fault.
The monitoring system shall be suitable for the supervision and monitoring of all the secondary
(lED) and primary devices in a substation including future extensions.
It shall be possible to access all protection and control devices for reading the terminal
parameters (settings). The setting of parameters or activation of parameter sets shall be
restricted by password to the protection engineer.
The offered SA system concept shall be flexible and shall permit future extensions to be realised
easily. Preference will be given to those suppliers who are in a position to provide protection
and control devices which can be freely adapted to the application functions required.
The main operator station shall be based on an industrial PC hardware and high-resolution full-
graphics screen with manufacturer’s standard type tested software operating under Windows
latest environment. An Event printer and a Hard Copy printer shall be connected via a printer
server and LAN to the operator station. The CPU shall be installed in the automation panel.
Dual station computers shall control the SA system and drive the work stations and other
peripherals. One of the station computers shall operate the system in the “on line” state while
the other acts as a “redundant hot standby”. The standby computer shall be continuously
updated and shall immediately take over the SA system duties without interruption or transfer
mechanism should the on line operator workstation fail.
Disturbance Records shall be analysed using the installed Disturbance Record Analysis
programmes. The Disturbance Records will be collected, over the interbay bus, from the
connected IED’s by the system software. All necessary facilities shall be provided to allow the
system to perform spontaneous upload of Disturbance data or upload them in a pre-
programmed manner. The Event printer shall print events spontaneously as they arrive in the
main operator station.
Each uploaded data report file shall be reported on one line that shall contain:
The information fields above shall be structured in columns for maximum readability.
The main Station PC's with monitor and associated equipment of SAS shall be supplied by a UPS
system connected with Substation DC battery bank.
The LAN connecting the industrial computer based operator workstations, printers shall be Ethernet 802.3
LAN, Protocol TCP/IP (100 M.bits/ sec or higher) and the physical medium shall be thin Ethernet or fiber
optic bus, provided this LAN is kept within the confines of the control room.
The bay control and protection units shall be connected via glass fiber optic cables to a station
inter-bay bus, operating on high speed bus, via star couplers. The star coupler shall permit the
data exchange between the different system components. Glass Fiber optic connections are used
in order to avoid EMI in the switchgear and substation environment.
All protection and control units with serial communication facilities are connected in a star
topology via glass fiber optics to the star coupler. Under no circumstances shall events from the
protections be taken into the system via bay control unit hardware i.e., each protection device
should have its own independent fiber optic communication channel to the star coupler. The
star couplers shall be mounted in a separate communication cubicle.
The control IED’s, based on microprocessor technology, shall use numerical techniques for the
calculation and evaluation of externally input analogue signals. They shall incorporate select-
before-operate control principles as safety measures for operation via the HMI. They shall
perform all bay related functions, such as protection, commands, bay interlocking, data
acquisition, data storage and event recording and shall provide inputs for status indication and
outputs for commands. They shall be mounted in the LV compartment of the switchgear and
shall be directly connected to it without any need for separate interposing equipment or
transducers. All the 33kV & 11kV Circuit Breaker and TPS (DS-ES) shall be operable (ON/OFF)
by the bay control unit HMI/protection relay HMI/SAS/SCADA and necessary software based
closing & opening interlock shall be implemented.Required numbers of Binary Input, Binary
Output, Analog Input, Programmable LED etc. of 33kV & 11kV panel’s IED shall be
provided to fulfill the requirements of CB,DS & ES control operation and position indication,
hardware interlock, software interlock, panel equipment’s status indication and all other
necessary signals mentioned along with 10% as spare.
The 33 kV bay control & protection IED shall have the following features depending on the
requirement:
*** SAS will be provided considering GTP of GIS and BCPU/Relay should have
sufficient BI/BO as per BPDB’s requirement.
The numerical bay control IED’s shall be mounted together with all the relevant bay protective
relays in cubicles of Protection Class IP54 or better. Distributed back-up control mimics with
associated switches meters and Indicating LED’s shall also be provided on these cubicles. These
cubicles shall be installed in an air-conditioned room in the substation.
The distributed backup mimic for Local Control shall be installed next to the bay controller IED,
which can be used in case of maintenance or emergency or if bay control IED fails. Local bay
control via the back-up control mimic on the Control & Protection cubicles shall incorporate the
same user safety measures e.g. bay interlocking, synchrocheck, interlock override user guidance
etc. as the station HMI. Local bay control shall be key-locked and the control either from GIS
local control panel or station HMI or from remote shall be disabled if the local/remote selector
switch on the back-up control mimic is in the ‘local’ position.
The electronic system has to be provided with functions for self-supervision and testing. Each
circuit board shall contain circuits for automatic testing of its own function. Control function can
Faults in the bay control IED shall be indicated on a front HMI and a message shall be sent to the
station level HMI. The time for fault tracing and replacement of a faulty unit shall be reduced to
a minimum. The supervision shall also cover the power supply system, the internal system bus
and the ability of the central processing module to communicate with different printed circuit
boards.
Failure of any single component within the equipment shall neither cause unwanted operation
nor lead to a complete system breakdown. The n-1 criteria must be maintained in worst case
scenarios also. Further, a single failure must not have any affect on the primary system, which is
monitored and controlled.
Only the backup protection can be incorporated in the bay control unit and not the main
protections. Main protection shall be provided separately.
All IED`s shall have at least 5 years of successful proven experience in HV applications and the
MTBF for the offered units shall be provided.
The software package shall be structured according to the SA architecture and strictly divided in
various levels. It shall be possible to extend the station with the minimum possible effort.
Maintenance, modification or extension of components of any feeder may not force a shut-down
of the parts of the system which are not affected by the system adaptation.
Confirmation that the software programs will be supported for a minimum of 20 years is
required to be submitted with the Bid.
It shall be the responsibility of the contractor to obtain any license required for the operation
software. The contractor shall indemnify the client against all claims of infringement of any
patent, registered design, copyright, trademark or trade name or other intellectual property
right.
The base HMI software package for the operator station shall include the main SA functions and
it shall be independent of project specific hardware version and operating system. It shall
further include tools for picture editing, engineering and system configuration. The system shall
be easy to use, to maintain, and to adapt according to specific user requirements. The System
shall contain a library with standard functions and applications.
Windows operating system shall be used for the operator station as it supports several standard
system features, e.g support for several Windows office applications, multitasking, security
levels, data exchange mechanisms (DDE, OLE), open data base communication standards
(ODBC) and a standardised, user-friendly look & feel HMI. The licensed copy of the operating
system backup software shall be provided.
The system software shall be structured in various levels. This software shall be placed in a non-
volatile memory. Its lowest level shall assure system performance and contain basic functions,
which shall not be accessible by the application and maintenance engineer for modifications.
The system shall support the generation of typical control macros and a process database for
user specific data storage.
The supplier shall submit a test specification (Procedure and Report Format) for factory acceptance test
(FAT) and Pre-commissioning and commissioning tests of the station automation system for approval. For
the individual bay level IED's, applicable Type Test certificates shall be submitted.
The manufacturing phase of the SA shall be concluded by a Factory Acceptance Test (FAT). The
purpose is to ensure that the Contractor has interpreted the specified requirements correctly.
The general philosophy shall be to deliver a system to site only after it has been thoroughly
tested and its specified performance has been verified with site conditions simulated to the
extent possible in a test lab. If the FAT involves only a certain portion of the system for practical
reasons, it has to be assured that this test configuration contains at least one unit of each and
every type of equipment incorporated in the delivered system.
If the complete system consists of parts from various suppliers, the supplier shall arrange
interoperability test at factory during stage inspection or FAT. The complete system test shall
also be performed at site in the Site Acceptance Test (SAT).
7.2.9.1.1 Control
The different high voltage apparatuses within the station shall either be operated manually by
the operator or automatically by programmed switching sequences.
The position of each switchgear, e.g. circuit breaker, isolator, earthing switch, etc., shall be
permanently supervised. Every detected change of position shall be immediately visible on the
screen in the single-line diagram, recorded in the event list, and a hard copy printout shall be
produced. Alarms shall be initiated in cases when spontaneous position changes have taken
place.
Each position of an apparatus shall be indicated using two binary auxiliary normally closed (NC)
and normally open (NO) contacts. An alarm shall be initiated if these position indications are
inconsistent or indicate an excessive running time of the operating mechanism to change
position.
7.3.9.1.3 Interlocking
The interlocking function prevents unsafe operation of apparatuses such as isolators and
earthing switches within a bay or station wide. The operation of the switchgear shall only be
possible when certain conditions are fulfilled. The interlocking function is required to be
decentralised so that it does not depend on a central control device. Communication between
the various bays for the station interlocking shall take place via bay communication system. An
override function shall be provided, which can be enabled to by-pass the interlocking function
via a key/password, in cases of maintenance or emergency situations.
7.2.9.1.4 Measurements:
Analogue inputs for voltage and current measurements shall be connected directly to the
voltage transformers (VT) and the current transformers (CT) without intermediate transducers.
The correlated values of active power (W), reactive power (VAr), frequency (Hz), and the rms
values for voltage (U) and current (I) shall be calculated. Transformer area/ Switchyard area and
Control room temperature and humidity readings shall be available in SAS.
Events and alarms shall be generated either by the switchgear, by the control devices and by the
station level unit. They shall be recorded in an event list in the station HMI. Alarms shall be
recorded in a separate alarm list and appear on the screen. All or a freely selectable group of
events and alarms shall also be printed out on an event printer. The alarms and events shall be
time tagged with a time resolution of 1 ms. The time tagging shall be done at the lowest level
where the event occurs and the information shall be distributed with the time tagging.
7.2.9.2.1 General
The operator station HMI shall provide basic functions for supervision and control of the
substation. The operator shall give commands to the switchgear via the station monitor with the
help of mouse clicks on soft-keys.
The HMI shall provide the operator with access to alarms and events displayed on the screen.
Besides these lists on the screen, there shall be a print out of hard copies of alarms or events in
an event log. The Alarm List shall indicate persisting and fleeting alarms separately.
An acoustic alarm shall indicate abnormalities and all unacknowledged alarms shall be
accessible from any screen selected by the operator.
In order to ensure a high degree of security against unwanted operation, a special "select –
before - execute" command procedure shall be provided. After the "selection" of a switch, the
operator shall be able to recognise the selected device on the screen and all other switchgear
shall be blocked. After the “execution” of the command, the operated switch symbol shall blink
until the switch has reached its final new position.
The system shall permit the operator to execute a command only if the selected object is not
blocked and if no interlocking condition is going to be violated The interlocking conditions shall
be checked by the interlocking scheme which is implemented on bay level.
The SA system shall feature comprehensive self-supervision such that faults are immediately
indicated to the operator before they possibly develop into serious situations. Such faults are
recorded as faulty status in a system supervision display. This display shall cover the status of
the entire substation including all switchgear, IED’s, communication links, and printers at the
station level etc.
7.2.9.2.5 Reports
The SA shall generate reports that provide time related information on measured values and
calculated values all accessed from Energy meter. The data displayed shall comprise:
Trend reports:
Day (mean, peak)
Month (mean, peak)
Semi-annual (mean, peak)
Year (mean, peak)
Historical reports:
Day
Week
Month
Year
It shall be possible to select displayed values from the database on-line in the process display.
Scrolling between e.g. days shall be possible. Unsure values shall be indicated. It shall be
possible to select the time period for which the specific data are kept in the memory.
This report shall be printed automatically at pre-selected times. It shall also be possible to print
this report on request.
A trend is a time-related follow-up of process data. The analogue channels of all the connected
bay level devices on the 33 kV level shall be illustrated as trends. The trends shall be displayed
in graphical form as columns or curve diagrams with 10 trends per screen as maximum.
It shall be possible to change the type of value logging (direct, mean, sum, or difference) on-line
in the window. It shall also be possible to change the update intervals on-line in the picture as
well as the selection of threshold values for alarming purposes.
The operator shall be able to call up the chronological event list on the monitor at any time for
the whole substation or sections of it.
The events shall be registered in a chronological event list in which the type of event and its
time of occurrence are specified. It shall be possible to store all events in the computer. The
information shall be obtainable also from printed event log.
Filters for selection of a certain type or group of events shall be available. The filters shall be
designed to enable viewing of events grouped per:
The operator shall be able to acknowledge alarms, which shall be either audible or only
displayed on the monitor. Acknowledged alarms shall be marked at the list.
Faults that appear and disappear without being acknowledged shall be specially presented in a
separate list for fleeting alarms. For example due to bad contacts or intermittent operation.
Filters for selection of a certain type or group of alarms shall be available as for events.
When selecting an object such as a circuit breaker or isolator in the single line diagram, first the
associated bay picture shall be presented. In the selected object picture, all attributes such as-
type of blocking,
authority
local / remote control
SA control
errors,
etc., shall be displayed.
The operator shall give commands to the system by means of soft keys located on the single line
diagram. It shall also be possible to use the keyboard for soft key activation. Data entry is
performed with the keyboard.
The access rights shall be defined by passwords assigned during the log-in procedure. Only the
system administrator shall be able to add/remove users and change access rights.
The refresh/update times on the operator station PC under normal and calm conditions in the
substation shall be according to the levels specified below:
Function Typical values
Exchange of display (first reaction) <1s
Presentation of a binary change in the process display < 0.5 s
Presentation of an analogue change in the process display <1s
From order to process output < 0.5 s
From order to update of display < 1.5 s
The SA system shall be designed to satisfy very high demands for reliability and availability
concerning:
The service & support system shall be able to monitor data in the running substation control
system and to present changing variables on the display screen in graphic representation.
List of Drawings
Control Room Lay-out
Assembly Drawing
Single Line Diagram
Block Diagram
Circuit Diagram
List of Apparatus
List of Labels
Functional Design Specification (FDS)
Test Specification for Factory Acceptance Test (FAT)
Logic Diagram
List of Signals
Operator’s Manual
Troubleshooting Manual
Product Manuals
Calculation for uninterrupted power supply (UPS) dimensioning
Licensed Copy of all software
Third Party cyber security certification
Submission of Type Test Reports/ Certificate as stated in per relevant IEC from recongnized
independentlabrotories.
7.2.9.11 Technical Orientation and Quality Test Witness (Acceptance test) of SAS :
The employer / purchaser shall have the right to inspect/test the automation system to
confirm their conformity to the specification. The purchaser shall be entitled at all
The following test shall be carried out as per latest version of IEC or equivalent standard
unless otherwise mentioned at the manufacturer premises or other places where the
test facilities are available:-
- Routine tests
- Demo test run of SAS from SCADA System at Manufacturer’s premises.
The Supplier shall, after consulting the purchaser, give the Purchaser reasonable notice
in writing of the date on and the place at which any material or equipment will be ready
for testing as provided in the contract and unless the purchaser shall attend at the place
so named on date, which the supplier has stated in his notice, the supplier may proceed
with the tests, which shall be deemed to have been made in the purchaser’s presence,
and shall forth with forward to the purchaser duly certified copies of test readings.
When the purchaser intends to attend the test he shall promptly inform the supplier
accordingly in writing, so that he can take action. The purchaser shall give the supplier
timely notice in writing of his intention to attend the test.
Where the supplier provides for tests on the premises of the supplier or of any
manufacturer of the supplier, except where otherwise specified, shall provide free of
charge such assistance, labor, materials, electricity, fuel, stores, apparatus and
instruments as may be requisite and as may be reasonably demanded to carry out such
test efficiently. These test shall be performed as per relevant IEC Standard or equivalent
and only routine tests as agreed upon, will be performed.
As and when the purchaser is satisfied that any materials/equipment shall have passes
the tests referred to in this clause, purchaser shall notify the contractor in writing to
that effect.
Should any inspected/tested goods fail to conform to the specification, the Purchaser
shall have the right to reject any of the item or complete batch if necessary. In that case
Supplier has to replace the Equipment and to make good of them without any financial
involvement to the Purchaser. In case any of the Equipment found not conforming
withthe specification at the time of post landing Inspection, the supplier will in no way
be relieved from the responsibility of replacing them on making them good at their own
cost, despite the Equipment were found good at the time of Factory Acceptance Test.
Nothing in this clause shall in any way release the supplier from any warranty or other
obligations under the contract.