USAMA MUHAMMAD

Address: Production Department, ORYX GTL PO BOX 22533,

Ras Laffan, QATAR usamampk@yahoo.com

Contact: +974 55202405 / +974 70729991 / +92 3099511787,

Plant Trainer Instructor, Shift Supervisor

Seasoned Operations professional, Having Vast experience in Plant Operation, giving instruction and delivering competency-based

training to staff / trainees and supporting qatarization focusing on Qatari employee development . Managing Training assessments,

preparing knowledge Tests, providing feedback and advise line departments on development and corrective action plans

Having in depth experience and knowledge of Oil & Gas / Refinery/ Hydrocracker / Hydrotreater / Hydrogen Plant/ Storage Tanks

Operation and shipping, Ammonia Plant, Petrochemical Plant Operations aligned with Exxon, DuPont & ORYX GTL policies, standards, and

procedures. Proven expertise in Plant designing (FEED), EPC, construction / erecting, Pre-commissioning, Commissioning, debottlenecking, Process

Coordination, Planning, troubleshooting, Emergency Handlings / incident commander, complimented by my experience in field, panel operations /

Supervisor / Coordinator and Training Instructor.

Skills / Areas of Expertise

• Shift Supervisor, Plant Instructor, Trainer, Production Process Coordinator, Incident Commander .

• Highly Knowledgeable in DCS process control system.

• (SOP) Procedure development, analysis, regarding plant operation and maintenance for operating aspects.

• Design, develop, teach advanced level theory, and practice, and assess using various learning methodologies.

• working in diversified, multicultural, multi-national and Multi-venture environment.

• Service Orientation, Interpersonal Skills, Job Knowledge, Supervising and Coaching Others, Problem Solving, Innovation, Trust and Empowerment,

Ethics and Integrity, Planning and Organizing, Initiative/Commitment, Interpersonal Skills, Teamwork/Supporting Others, Communication and

Information Sharing.

• Oil & Gas / Refinery, Hydrocracker, Hydrotreater / Hydrogen Production / Ammonia /Granular Urea Plant, HAZOP, Installation,

construction, Pre-commissioning, commissioning, Normal Operation, Emergency Handling, Trouble shooting,

• PTW / e-PTW / CPW (RLIC PTW System) • PSM /Safe-Work Practices

• Technology: Ammonia, Utilities, Fractionator, Hydrotreater, LPG system, Compressors, Pumps, Reformer, Gas purification, Distillation towers,

Diesel / Naphtha / WAX Storage Tanks operation and shipments, Jetty Operation.

PROFESSIONAL EXPERIENCE & SIGNIFICANT ACHIEVEMENTS

Total Plant Operations oil & Gas Experience= 26 years (1997 Till 2023)

Including 6 years as trainer instructor.

Plant Instructor, Trainer Role

ORYX GTL (Gas to Liquids) - June 2004 to Present

 Developing operations process scenarios and modify lesson plans and learnings materials by using instructional methods and media effectively.
 Ensuring operations process safety standards are being implemented and followed as part of trainings.
 Supporting the development of standard methods of instruction and prepares training programs for the new recruits / trainee to accomplish their

Individual Development Plans (IDPs), Individual Training Plans (ITPs) etc.

 Initiating or processing paperwork as required. Developing necessary check list to follow training needs and
 Designing, developing, teaching advanced level theory and practice and assessing competencies using various learning methodologies in an as-

signed technical subject area, role plays, simulations, technology-delivered training, and workplace learning or e-learning.
 Deliver training for company employees / contactors / visitors on the requisite HSEQ for the use and practice within the organization.
 Ensuring that recommendations and enhancements regarding effectiveness of training resources are tracked and implemented.
 Analyzing the knowledge and skills gap by using GAP Analysis or Training Need Analysis (TNA) in alignment of OJT (On Job Training) programs

matrix and design learning materials to meet individual needs, in coordination with Line supervision.
 Maintain HSEQ policies and procedures which are fit for department training purposes.
 Prepare Process Operations Team Performance reports (Daily, Weekly, Monthly, Quarterly, etc.)
 Designing & developing simulator training and assessments or source appropriate test materials where necessary. learner performance Evalua-

tion and progress report preparation.

 Designing and developing Process and Technical Unit training and Procedure Competency Assessments or source appropriate test materials

where necessary.
 Conducts performance analysis to improve the training facility effectiveness.
 Recommending learning solutions with course curriculum and responds to feedback from learners and adjust or enhancements to the learning

solution based on feedback.

 Support in conducting training in HSEQ programs for external stakeholders including employee families, shareholders, business partners, suppli-

ers, and local communities.

 Liaising & coordinating with Simulator Engineer and Training Coordinator and developing of particular operations process scenarios to maintain

Operator Training Simulator Hardware and perform OTS software upgrade for better operator trainings and improvements
 Maintaining and follow-ups trainee records including attendance and assessment results in system portal. Communicate feedback reports for

Training Coordinator on trainee progress.

Technical and Business Skills

 fluent and Proficient in written and spoken English with excellent high-level presentation skills.
 High level Computer literate including MS-Office, FLASH animations, Learning Management Systems, SAP system, ASPEN system. etc.
 Sound skills as a facilitator and proven ability to conduct training sessions.
 Well-developed organizational and communication skills.

Supervisor/ Production Planner / Process Coordinator Role

● Managing Operations coordination along with customer operating team, network coordination & other neighboring production facilities. Achieved

98% onstream factor in last 5 yrs.

● Development and follow-up of Production Plans, Monthly presentation to Operations management team. Achieved 100% KPIs according to 2023

plan.
● RCA Team Leader, PSSR Team Leader, SIS BOC (Bypass Override system) lead, accountable for ensuring Safe Operations during overrides.
● Responsible for preparing/modifying job plans, producing work-packs, conducting field walk-downs, setting realistic target dates for job

execution, shutdown / startup Plannings, opportunities jobs, prioritizing jobs. Manpower allocation, backlog managements.
● Developing Standing instructions regarding Emergency handling and Optimization plans to achieve Production Targets.
● Trained 02 Production engineers, 10 field operators as part of Qatarization efforts.
● Working with maintenance Teams for plant operation & Optimizing Plant conditions to save costs, increasing profits.
● Operators Appraisal system (KPIs), employees’ evaluation, motivation, and promotion
● PTW / e-PTW system implementation. Job Hazard Analysis (JHA, JSA),
● ASPEN, SAP System, Field Patrolling, Manpower management Rostering.
● Providing Training and developing newcomer workers, ensuring all necessary safety training and technical instructions are provided to the
workers.

Field / Lead Panel Operator Role

● DCS ICS Panel operation, Refinery Operation. SIS Operation. Parameter Logging.
● Plant Startup / shutdowns. Hydrocracker, distillation towers, Furnaces, Hydrotreater, compressors, pumps operation.
● Diesel / Naphtha shipments Operation management, Tanks measurements, On-shore Tanks reports generation. Storage Tanks operation.
● Operating control panels and system to regulate process parameters in order to ensure the required production and meet customers' demands.
● Monitoring / adjusting process parameters to ensure safe operation and product quality /reliability.
Engro Chemical Pakistan Limited (ECPL) Dec 2000 to June 2005
Worked in Engro as Lead / Panel Operator and Field Operator for 05 Years

FFBL Ammonia Plant Year 1999 to 2000

FFBL Ammonia Plant installation / Construction, Pre-commissioning, Commissioning as Field Operator for about 02 Years

FFC Ammonia Plant Year 1997 to Year 1999

Worked in FFC ammonia as Field Operator for 02 Years

Education / Professional Developments

Bachelors (Phy, Chem, Math) Completed 04 years (2004 –2008)

Process Plant Operator Apprenticeship Diploma (HND) Completed 02 years (1997 - 1999)

Project Management Diploma Completed 02 years (2013 - 2014)

HSE Diploma Completed 02 years (2010 - 2012)

Chemical Tech Diploma Completed 01 years (2009-2010)