Ausenco: 104688-EE-00000-27281-014

CMBSAA: SGB-DES-ESP-100-EL-014
Revision Number: B

Compañía de Minas Buenaventura

S.A.A.
EP Phase 1 - San Gabriel Project

Technical Specification –
Low Voltage Induction Motor
August, 2021
Revision Status

Rev Date Description Prepared Checked Approved

A 12/07/2021 Issued for Internal Review R.S. R.F. H.J.

B 05/08/2021 Issued for Client Approval R.S. R.F. H.J.

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Table of Contents
1 Introduction........................................................................................................................ 4
2 Scope ................................................................................................................................. 4
3 General Requirements ....................................................................................................... 4
3.1 Site Conditions .................................................................................................................... 4
3.2 Design Life .......................................................................................................................... 4
3.3 Units .................................................................................................................................... 4
3.4 Definitions and Abbreviations ............................................................................................... 5
4 Reference Documents and Standards .............................................................................. 6
4.1 References Documents........................................................................................................ 6
4.2 Reference Drawings ............................................................................................................ 6
4.3 Local Regulations and Standards ......................................................................................... 7
4.4 International Standards ........................................................................................................ 7
5 Equipment Description ...................................................................................................... 8
5.1 Electrical Parameters ........................................................................................................... 8
5.2 General Requirements ......................................................................................................... 8
6 Design and Construction Requirements .......................................................................... 9
6.1 Motor Construction .............................................................................................................. 9
6.2 Motor Voltage .................................................................................................................... 11
6.3 Efficiency ........................................................................................................................... 11
6.4 Torque Design ................................................................................................................... 11
6.5 Insulation and Service Factor ............................................................................................. 12
6.6 Space Heaters ................................................................................................................... 12
6.7 Motor Sheaves .................................................................................................................. 12
6.8 Noise Level Requirement ................................................................................................... 12
6.9 Accessories optional .......................................................................................................... 12
6.10 Nameplates and Others ..................................................................................................... 12
7 Inspection and Testing .................................................................................................... 13
8 Packing and Transportation ............................................................................................ 14
8.1 Packing ............................................................................................................................. 14
8.2 Transportation ................................................................................................................... 14
9 Responsibilities and Guarantees .................................................................................... 15
10 Drawings and Documentation ......................................................................................... 15

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1 Introduction

Compañia de Minas Buenaventura S.A.A. (from now on, “CMBSAA”) has engaged Ausenco
Perú S.A.C. (from now on, “Ausenco”) to develop the San Gabriel Project located north of
Moquegua city, in Ichuña District in the Province of General Sanchez Cerro.

The project consists of an underground mine, process plant, ancillary buildings and
associated infrastructure. The process plant comprises of primary crushing, grinding,
gravimetric concentration, intensive cyanidation, leaching, cyanide detoxification, ZADRA
system, and tailings filtering areas to produce dore bars.

2 Scope

This specification defines the requirements for the Vendor to furnish complete and
operational Low Voltage Induction Motor including all necessary accessories and associated
components indicated in this document and reference documents for the EP Phase 1 - San
Gabriel Project.

It is not intended that Vendor depart from their standard design, however, any deviations from
this Specification shall be listed and explained in the proposal. The lack of such a listing shall
indicate that no deviations exist.

This document excludes the design requirements for the main substation.

3 General Requirements

3.1 Site Conditions

The equipment to be supplied, installed and commissioned at CMBSAA’s San Gabriel Gold
Plant, shall consider the site conditions specified in the Site Conditions Design Criteria,
document N° 104688-EM-00000-22222-001.

The Vendor is advised to pay special attention to the site’s high altitude (4 850 m.a.s.l.) effect
on electrical equipment. The reduced cooling / dielectric capabilities of the air at the site’s
altitude adversely affect operating temperatures, insulation, continuous current, operating
voltage, spacing between components and Basic Insulation Level (BIL).

3.2 Design Life

The equipment covered by this specification shall consider a design life of 15 years, as
minimum.

3.3 Units

The units to be used in the Project will be according to the international System of Units (SI).

The period (.) will be used as the decimal indicator and the space ( ) to indicate the thousands.

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3.4 Definitions and Abbreviations

The following definitions and abbreviations are used in this specification:

Table 3.1. Definitions

Term Meaning

Approved Approved by Principal’s Representative (Ausenco) in writing.

A company or person with a formal contract to do a specific job, supplying

Contractor
labour and materials and providing and overseeing staff if needed.

Document with process data and specific requirements for each piece of
Data Sheet
equipment.

Clients engineering representative (Ausenco) authorized to approve and

Engineer
sign off on designs.

Manufacturer Manufacturer of goods and/or services for CMBSAA.

May Stated action is allowable.

The person (Ausenco) who is managing the design and/or contract on

Owner’s
behalf of CMBSAA and who supplies directions to the contractor and to
Representative
whom the contractor refers in all matters.

Owner Compañia de Minas Buenaventura SAA (CMBSAA)

Purchaser Owner’s representative, Engineer as described in the Purchase Order.

Shall Stated action is mandatory.

Should Stated action is recommended.

Equipment Specific equipment which is to comply with this specification.

Any persons, firm or company, contracted to supply any material or service

Vendor relating to the Project. This terminology includes Suppliers, Sub-Suppliers,
Contractors or Sub-Contractors.

Table 3.2. Abbreviations

Abbreviation Meaning

AIS Air Insulated Switchgear

AC Alternating current

DC Direct current

BIL Basic Insulation level

CT Current Transformer

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 Abbreviation Meaning

HMI Human Machine Interface

LV Low Voltage

MV Medium Voltage

PT Potential Transformer

RTD Resistance Temperature Detector

4 Reference Documents and Standards

All designs shall comply with project specifications, design criteria of other disciplines, local
standards, local regulations and standard industry practices stated here in.

The following precedence shall be applied with regards to reference documents and
standards:

• Government Acts, Codes and Regulations of the statutory authorities having jurisdiction
over this facility;
• This document;
• Project documentation; and
• International Standards.

In the event of conflicting requirements between codes and standards, the most stringent
shall prevail.

Equivalent standards shall only be used upon written approval from the Lead Electrical
Engineer, Authorized Engineer or Representative.

4.1 References Documents

Design shall comply with the following project documents.

Table 4.1. References Documents

Document Nr Title

104688-EM-00000-22222-001 Site Conditions Design Criteria

104688-EE-02000-22222-001 Electrical Design Criteria

104688-EI-00000-22222-001 Instrumentation Design Criteria

104688-EE-00000-28000-014 Data Sheet - Low Voltage Induction Motor

4.2 Reference Drawings

This section is not used.

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4.3 Local Regulations and Standards

Design shall comply with the following local regulations:

Ministerial Resolution Nr. RM- National Electricity Code – Utilization

0037-2006-MEM

Ministerial Resolution Nr. RM- National Electricity Code – Supply

0214-2011-MEM

Ministerial Resolution Nr. RM-161- Safety and Health Regulations at Work of Electrical
2007-MEM Activities.

Ministerial Resolution Nr. RM-308- Technical Standard Use of Electricity in Mines

2001-EM/VME

Supreme Decrete Nr. DS-020-97-EM Technical Standard for the Quality of Electrical
NTCSE Services.

Supreme Decree Nr. 024-2016-EM Occupational Health and Safety Regulation and
Other Complementary Measures in Mining

Supreme Decrete Nr. 023-2017-EM Modification of DS 024-2016-EM

4.4 International Standards

The Medium Voltage Motor Control Center shall be designed, manufactured and tested in
accordance with the latest applicable sections of the following standards:

NEMA MG-1 Motors and Generators.

The following additional international standards are permissible for use without prior approval
or equivalence support:

AFBMA Anti Friction Bearing Manufacturers Association.

ANSI American National Standards Institute.

ASME American Society of Mechanical Engineers.

ASTM American Society for Testing and Materials.

NEC National Electrical Code.

NEMA National Electrical Manufacturer's Association.

IEEE Institute of Electrical and Electronics Engineers.

UL Underwriters Laboratories.

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5 Equipment Description

5.1 Electrical Parameters

Design shall comply with the following general parameters:

Table 5.1. Electrical Parameters

Parameter Valor

Voltage Class (V) By vendor

Nominal Voltage (V) 460

System variation ±5%

Phases 3

Symmetrical three phase short circuit (kA) 65

Frequency (Hz) 60

System grounding Solidly grounded

For other parameters see Data Sheet “Low Voltage Induction Motor”, document N°: 104688-
EE-00000-28000-014.

5.2 General Requirements

The motors will be of the squirrel cage induction type. Other designs, if required, will be
specified in the engine datasheet.

The motors will be designed for three-phase operating voltage, 60 Hz and with a service factor
of 1.15 and with sufficient capacity to deliver the power indicated in the one-line diagrams
and data sheets for the altitude and ambient temperature indicated in the design criterion
without exceeding the maximum allowed value of temperature increase.

The motors shall have normal starting torque and shall be designed to start at full voltage,
unless otherwise specified.

Motors smaller than 0.37 kW (1/2 HP) will be 220 Vac, single-phase, 60 Hz.

Motors greater than 0.37 kW (1/2 HP) up to 187 kW (250 HP) will be 460Vac, three-phase, 60
Hz.

The motors must be suitable for working 24 hours a day, 365 days a year.

All motors shall be equipped with a condensate drain located to eliminate all condensate from
the motor interior.

Motors shall be dynamically balanced. The use of solder or similar deposits for balancing is
not acceptable. Parent metal removed to achieve dynamic or static balance shall be such that
it does not affect the structural strength of the rotating element.

Rotation of all motors shall be bi-directional, except that unidirectional motors may be
provided with the specific approval of the Purchaser.

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 Motors shall be equipped with suitable seals to prevent moisture from entering through the
shaft opening.

6 Design and Construction Requirements

6.1 Motor Construction

6.1.1 Enclosure

Motor enclosure shall be constructed of cast iron and shall be equipped with stainless steel
nameplate.

Motor enclosure type shall be TEFC for all motors located in clean areas as well as those
located in dusty and moist areas. Exceptions will be approved on a case by case basis by the
Purchaser.

Unless otherwise noted, motors shall be horizontal type, foot-mounted with standard long
shaft, cast iron construction with one-piece frame, end brackets, terminal box and shroud.
Bearing housings, end belts and fan guards shall be cast iron or fabricated steel.

All TEFC motors shall have water seal between conduit box and motor frame. Protection of
terminal boxes shall be NEMA 4 or IPW65.

6.1.2 Stator Frame, End Shields and Other External Parts

The stator frames and end shields for all frame sizes shall be rigid cast iron.

Fan covers shall be cast iron or approved equal.

6.1.3 Bearings and Lubrication

Motors shall have anti-friction (ball or roller) bearings, sized for L-10 life as defined by AFBMA
of at least 100,000 hours if direct connected and at least 50,000 hours under normal V-belt
loading conditions. Bearings shall be AFBMA standard sizes. Whenever possible, bearings
shall be the same size on both drive end and opposite drive end.

Motors shall be equipped with end shield mounted bearings made to AFBMA standards, and
be of ample capacity for the motor rating. The bearing housing shall be large enough to hold
sufficient lubricant to minimize the need for frequent re-lubrication. Alemite grease fittings
shall be provided for adding new grease and draining out old grease without motor
disassembly. The bearing housing shall have long, tight, running fits or rotating shields to
protect against the entrance of foreign material into the bearings, or leakage of grease out of
the bearing cavity.

Motors shall be factory greased with an adequate supply of wide temperature range rust
inhibiting grease.

6.1.4 Shaft and Shaft Seals

All motors shall be supplied with standard long shafts unless otherwise specified.

All motors shall have a taconite labyrinth seal located on the shaft at the drive end shield
opening to prevent moisture or other foreign material from entering the bearing cavity.

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6.1.5 Coupling Hubs

Coupling hubs shall be machined in accordance with the Motor Vendors motor shaft
dimensional requirements with puller holes drilled 180 degrees apart and balanced by the
Driven Equipment Vendor. The Motor Vendor shall, where required, install the hubs flush with
shaft ends and ensure that the entire assembly is balanced. If male and female faces are
furnished to the Motor Vendor, the female half coupling shall be mounted on the drive shaft.

6.1.6 Lifting Eyebolts

All motors weighing more than 23 kilograms (50 pounds) shall be provided with lifting
eyebolts or lifting lugs of adequate capacity to facilitate installation.

6.1.7 Windings

All motors shall have copper windings for stator and rotor. Motor windings shall be form
wound.

6.1.8 Rotors

Polyester treated dynamically balanced rotor shall be furnished for low vibration, less noise
and long life.

6.1.9 Main Terminal Box

Motor terminal boxes shall be of cast iron construction and one size larger than NEMA
Standard MG1-4.19 for termination of main power cable with ground wire. A grounding
terminal complete with properly sized crimp type lug shall be provided inside the terminal box,
in accordance with MG1-4.20.

The standard position of the terminal box will be on the right side facing end opposite drive
shaft. Terminal box mountings shall be arranged for rotation so conduit can be brought in
from top, bottom, or either side. Cast iron terminal boxes shall be tapped for threaded conduit
connection. Conduit hole size shall conform to NEMA Standards, depending on motor rating
per MG1-4.4.

Separate terminal boxes shall be provided for motor space heaters or thermal
monitoring/protective devices when used.

Terminal boxes shall be oversized and gasketed.

6.1.10 Motor Leads

Motor leads into the terminal box shall be made of copper and shall have the same insulation
class as the windings. Each lead shall be equipped with a numbered brass or copper terminal
staked or otherwise mechanically fastened to the lead. Leads shall be marked throughout the
entire length to provide identification after terminals are taped or clipped.

6.1.11 Ventilating Fans

Ventilating fans shall be non-sparking, abrasion and chemical resistant, and bi-directional.
Equipment Vendor shall specify rotation.

6.1.12 External Finish

The interior of the motor, stator and shaft surfaces will be covered with epoxy paint and all
hardware will be zinc-plated.

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 External protection will include an oxide primer and final finish with chemical-proof paint to
protect the structure from exposure from corrosive materials.

The paint system will be designed to pass 250 hours of salt mist testing, as indicated by
ANSI/ASTM B117-90.

6.1.13 Hardware

All bolts, screws, and other external hardware shall be Zinc or Cadmium coated for corrosion
resistance.

6.1.14 Starting Requirements

All motors shall be designed for normal full voltage starting and rated for continuous
operation unless otherwise specified.

Motors shall be able to overcome starting load inertia as well as accelerating the load to rated
speed under rated voltage conditions during starting without injurious heating. Motors shall
be capable of withstand locked-rotor current for not less than 12 seconds when the motor is
initially at normal operating temperature as per NEMA MG1-12.49. Motors shall be designed
for the number of consecutive starts from rest per NEMA MG1-12.54.

Locked rotor currents for direct online starting shall be between 550% and 650% of full load
current unless otherwise specified. Motors having more than 650% locked rotor current must
be individually approved by the Purchaser.

6.1.15 Variable Speed Requirements

All motors identified for variable speed application (inverter duty) shall be rated to operate
without overheating within the extremes of the speed range specified in the driven equipment
specification. Motors for variable speed application shall comply with NEMA MG 1, Part 31
for Definite- Purpose Inverter-Fed Motors.

6.2 Motor Voltage

Nominal motor voltage shall be 460 V, 3-phase, 60 Hz, for motors rated 0.37 kW (1/2 hp) to
186 kW (250 hp).

6.3 Efficiency

The motor must meet or exceed the efficiency levels defined in the "NEMA PREMIUM" high-
efficiency motor program, the values of which are shown in Table 12-12 of the NEMA MG-1
2016 standard for open and closed motors.

Efficiency testing must be performed according to IEEE 112 standard, sub clause 6.4, method
B.

The rated efficiency, the efficiency at 3/4 of the full load and the guaranteed minimum
efficiency must be indicated on the engine's characteristic plate.

6.4 Torque Design

All polyphase motors shall have NEMA design B (Normal Starting Torque, Low Starting
Current) characteristics unless otherwise specified.

The torque characteristics and speeds are the responsibility of the Driven Equipment Vendor.

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6.5 Insulation and Service Factor

All motors shall have Class F insulation with Class B temperature rise, based on maximum
ambient temperature at full load (1.15 service factor) per MG1-12.43. Service factor shall be
1.15 at 4 850 m.a.s.l. and maximum ambient temperature according to document N° 104688-
EM-00000-22222-001.

Insulation shall be moisture resistant and suitable for corrosive environment unless otherwise
specified.

6.6 Space Heaters

Space heaters shall be required for all motors at 75 kW (100 HP) and above in outdoor
locations. Space heater voltage shall be rated for 220 V, 1-phase, 60 Hz. Motor Vendor will be
advised by Purchaser or selected Driven Equipment Vendors if space heaters are required for
specific motors.

The terminal box for the space heater power supply is to be separate from power leads and
shall be located in a conveniently accessible position on the outside of the motor enclosure.

6.7 Motor Sheaves

The sheaves will be supplied, machined and balanced by the manufacturer of the Driven
Equipment. Details of the motor shaft end including key and keyway shall be provided for
transmittal to the manufacturer of the Driven Equipment by the Motor Vendor so the sheave
can be machined in accordance with the motor requirements.

6.8 Noise Level Requirement

The noise level produced by the motor in a working condition without load must not exceed
what is indicated in table 9-1 of the NEMA MG-1 2016 standard, according to the power,
enclosure, and RPM of the motor.

6.9 Accessories optional

When indicated on the datasheet, the motor shall be supplied with the following:

• Bearing temperature sensors to stop the motor from overheating of any bearing.
• Temperature sensor in stator windings.
• Continuously and on-screen monitoring: motor current, winding temperatures, vibration
and speed.

When not specified in datasheets, the following shall be considered:

• Motors with a power of 100 HP or more must be equipped with two (2) PT-100 RTD
temperature sensors installed in each phase winding.
• Motors with a power of 200 HP or more must be fitted with one (1) PT-100 RTD
temperature sensor at each bearing break.

6.10 Nameplates and Others

The Vendor shall supply stainless steel nameplates, in accordance with MG1-20.25
permanently marked and affixed to the motor frame. The nameplate shall contain not less
than the following information referred to the performance at 4 850 m.a.s.l.:

• Manufacturer's name

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 • Motor serial number
• Motor model number
• Power output in kW (@ 4 850 m.a.s.l.)
• RPM
• Nominal efficiency at full load
• Time duty rating
• Temperature rise
• Insulation class
• Voltage
• Frequency
• Number of phases
• Full load amperes
• Locked rotor amperes
• Service factor
• Rotational arrow or arrows
• AFBMA's bearing number (front and rear)
• NEMA design letter

Another removable nameplate shall contain the motor tag number and shall preferably be
engraved with 2 cm (3/4 inch) high characters, whenever possible. Tag numbers will be
furnished by the selected Driven Equipment Vendor.

7 Inspection and Testing

All motors shall be tested in accordance with the Motor Vendor’s routine test procedures per
the applicable standards called out under Section 4.1.

The types of "Routine Tests" that will be performed and recorded on each motor are listed in
NEMA MG1-20.16.2 and are as follows:

• Winding resistance
• No-load reading of current, power, & speed at rated frequency and voltage
• Measurement of open circuit voltage ratio on wound rotor motors
• High potential test (MG1-12.2)

Vibration shall be measured and rotors dynamically balanced for each motor in accordance
with MG1-20.22 and MG1-20.23 for vertical motors.

"Complete Tests" shall be done and will include motor efficiency (Section 4.3), temperature
rise, starting torque and other motor characteristics in addition to other standard tests.
Prototype test certificates for "Complete Tests" can be submitted in lieu of actual test for
standard design motors. Noise testing (Section 4.10) shall also be submitted in the form of
prototype testing using the same criteria covered herein.

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 The Vendor shall notify the Purchaser a minimum of three (3) weeks in advance of the date
scheduled for testing. At the Purchaser's option, an authorized representative shall have
unrestricted entry into the viewing area during testing.

Two (2) reproducibles of the "Routine and Complete" factory test data sheets shall be
furnished to the Purchaser within two (2) weeks after completion of the tests. The test results
shall be in a form that will provide a means of determining compliance with the applicable
standards.

The Vendor shall arrange access to the manufacturing facility, during normal working hours,
for the Purchaser or Purchaser's Representative to inspect and expedite at any time following
award of contract.

8 Packing and Transportation

8.1 Packing

Each motor shall be identified with a motor tag number which will be specified on the
individual purchase order. A stainless steel nameplate with motor tag number shall be
furnished.

Parts shipped separately shall be marked specifically for quick identification and shall be
provided with pertinent instructions for field application and assembly.

In general, all motors will be shipped to the individual Equipment Vendors for mounting on the
equipment. Some motors will be shipped directly to the field for Purchaser's spares, field
installation or other special circumstances.

Motors prone to brinelling damage in transit, shall be fitted with an anti brinelling clamp prior
to transport.

The buyer reserves the right to examine the equipment before shipment.

8.2 Transportation

It will be sent along with the Low Voltage Induction Motor, installation, operation and
maintenance instructions.

Instructions for handling them during loading and unloading and for assembly at the place of
destination shall be attached to the packaging.

The vendor will inform the owner about the space required for storage, recommended
equipment for unloading and necessary measures to prevent damage during unloading and
storage.

As needed, each section of the shipment will be supplied with lifting angles or removable
plates, devices suitable for hooks, slings or lifting fork.

If there is a need for repair of the equipment or components, the Vendor will assume all
expenses related to disassembly, packaging, return transport to the Vendors facilities and
return transport to site, insurance, reassembly, commissioning and related expenses.

The Vendor shall guarantee market availability of the supply of spare parts for a minimum
period of 15 years.

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9 Responsibilities and Guarantees

The Vendor of this equipment will claim to have produced similar electrical equipment for a
minimum period of five (5) years. When the Purchaser requires it, a list of those will be
provided.

The manufacturer shall guarantee that the information on the characteristics of the oil
immersed transformers, which are indicated in the technical data sheets, is correct. Failure to
comply with these characteristics by the team will be a matter of penalty or rejection.

The manufacturer shall guarantee that the supplied equipment complies with the standards
indicated in section 4 or other standards that ensure equal or better quality.

The manufacturer shall guarantee the equipment for a period of one (01) year from the
moment it is put into service or two (02) years after the date of delivery of the equipment,
whichever occurs first.

The repair of breakdowns caused under normal operation and the replacement of damaged
items and equipment during that period shall be the responsibility of the Vendor, including
transportation costs for personnel, materials and others used by the same, in the repair of
faults.

10 Drawings and Documentation

The Vendor shall furnish drawings, data, descriptive information and manuals for the Low
Voltage Induction Motor.

The Vendor’s quotation shall include:

• Descriptive information such as brochures and catalogue data to comprehensively

portray the general construction and operation of the equipment offered.
• A completed equipment data sheet is given for each unit.
• Drawings or sketches showing Vendor’s proposed system configuration including but
not limited to:
o Proposed single line diagram
o Proposed equipment layout

• Pricing for additional field testing.

• Size and weight of equipment

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