Piston Grpts

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Procedures and Specifications for Pistons{1214}
SMCS - 1214
Engine:Commercial All
3044C (S/N: 3441-UP)
Engine:Truck All
Industrial Engine:with Turbochargers All
Machine Engines: All
Marine Engine:with Turbochargers All
Introduction
This Reuse and Salvage Guideline contains the necessary information in order to allow a dealer to establish a parts reusability
program. Reuse and salvage information enables Caterpillar dealers and customers to benefit from cost reductions. Every effort has
been made in order to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of
product design might have caused changes to your product which are not included in this publication. This Reuse and Salvage
Guideline must be used with the latest technical information that is available from Caterpillar.
For additional information about this guideline, consult Repair Process Engineering of the Marketing & Product Support Division at 1
(309) 675-5434.
Summary
This guideline can be used to determine if an old piston can be reused. The piston can expect to give normal performance if the piston
meets the specifications in this guideline. The piston must also be used in the same application.
Safety
When replacement parts are required for this product Caterpillar recommends using
Caterpillar replacement parts or parts with equivalent specifications including, but not limited
to, physical dimensions, type, strength and material.
Failure to heed this warning can lead to premature failures, product damage, personal injury or
death.
References
ReferenceCatalog, GECJ0001-01-2, "Cat Shop Supplies and Hand Tools"
ReferenceContamination Control Guideline, PEBJ0002, "CaterpillarDealer Contamination Control Guidelines"
ReferenceReuse and Salvage Guidelines, SEBF8049, "Piston Visual Inspection"
https://198.101.110.37:8443/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/s... 2/5/2007
ReferenceReuse and Salvage Guidelines, SEBF8051, "Inspection and Measuring Procedures for Piston Pins"
ReferenceSpecial Instruction, SEHS8696, "Piston Cleaning Procedure"
ReferenceSpecifications, SENR4620
ReferenceService Magazine, SEPD0360
Nomenclature
A piston with a coating that is graphite is normally 0.020 mm (0.0008 inch) thick, dull in appearance and dark gray in color. The top of
some one-piece pistons have a hard anodized layer. This layer protects the top of the aluminum piston from the heat of combustion in
high output engines. If the anodized layer is removed, the layer cannot be replaced. The anodized layer is not present on pistons that
were manufactured after 1996. The crowns on two-piece pistons do not have the anodized layer. The oil passage, which is used for
cooling, runs along the circumference of the crown. For the location of the oil passage, look for the holes in the bottom of the piston
and the slot for lubricating the piston pin in each piston pin bore.
Note: During cleaning of the piston with glass beads, close all oil passages in order to keep debris out..
One-Piece Pistons
Illustration 1 g01275356
Features of One-Piece Pistons
(1) Crown
(2) Crater
(3) Ring band
(4) Ring grooves
(5) Ring lands
(6) Skirt
(7) Bore surface of piston pin
(8) Snap ring groove
(9) Top land
(10) Relief for cooling jet
(11) Side relief for piston
(12) FRONT
Graphite Coating
Many of the new one-piece pistons have two important characteristics. The characteristics are graphite coating on the skirt and an oil
passage inside the crown. Refer to Illustration 2. The graphite coating is not present on pistons that were manufactured after 1996.
A one-piece piston with a skirt of graphite coating
(13) Graphite coating
(14) Passage for oil cooling of crown
(15) Vertical oil passage
The graphite coating on the skirt helps to prevent scuffing and seizure at a cold start. A piston with a graphite coating is normally
about 0.020 mm (0.0008 inch) thick, dull in appearance and dark gray in color. The graphite coating will eventually wear off the
surface of the piston. Wear occurs at the location of contact of the piston and liner. The wear of graphite coating is normal. During
cleaning, do not remove more graphite coating. The coating can be worn on any portion of the piston, but the piston skirt must be
smooth with no deep scratches or the buildup of material.
Anodized Layers
The top of some one-piece pistons have a hard anodized layer. This layer protects the top of the aluminum piston from the heat of
combustion in high output engines. If the anodized layer is removed, the layer cannot be replaced. The anodized layer is not present on
pistons that were manufactured after 1996. The crowns on two-piece pistons do not have the anodized layer.
Oil Passages
The oil passage, which is used for cooling, runs along the circumference of the crown. For the location of the oil passage, look for the
holes in the bottom of the piston and slot for lubricating the piston pin in each piston pin bore.
Steel Crown and Aluminum Skirt
A steel crown can be bolted to an aluminum skirt. This is regarded as a one-piece piston assembly because the assembly should not be
separated into two pieces. Do not separate the crown from the skirt.
Section view of piston which identifies the crown, skirt and all oil passages
(1) Crown
(14) Passage for oil cooling of crown
(16) Passage for supply of cooling jet
(17) Slot for lubrication of piston pin
(18) Joint of crown and skirt
(19) Passage for center oil return
(20) Passage for lubrication of bottom oil ring
NOTICE
Never disassemble the crown from the skirt. The pistons are assembled at the factory using
special procedures and the crowns are matched with the skirts. This procedure cannot be
duplicated in the field. Special procedures and tooling are required to tighten the bolts holding
the crown to the skirt. Do not attempt to check or retighten the bolts.
Forged Steel Pistons
Forged Steel Piston with Single Piece
Two-Piece Pistons
Features of a two-piece piston crown and skirt
(1) Crown
(2) Crater
(4) Ring grooves
(5) Ring lands
(6) Skirt
(7) Piston pin bore
(9) Topland
Cleaning Procedure
Solvent
Clean any engine piston that is made by Caterpillar with high quality, biodegradable solvents. Remove all carbon deposits with a
solvent that does not affect the aluminum in the pistons.
Glass Beads
Use this method only when the preferred method is ineffective. Cleaning the piston with glass beads requires certain precautions.
Glass beads can alter the dimensions of the piston. The beads can hide cracks during visual inspection also.
Never clean the piston with glass beads which are larger than 230 microns (0.009 inch). Glass beads of size 10 are 88 microns (0.0035
inch) to 149 microns (0.0095 inch) and air pressure of 550 kPa (79.7720 psi) to 620 kPa (89.9248 psi) are used to achieve the desired
results. Glass beads of size 9 are 125 microns (0.0049 inch) to 177 microns (0.0070 inch) and beads of size 11 are 75 microns (0.0029
inch) to 125 microns (0.0049 inch). Sizes 9 through 11 are also acceptable. Change the glass beads and check the nozzle regularly for
best results.
Follow these guidelines in order to clean pistons with glass beads.
1. Do not use aluminum oxide or an abrasive material in place of glass beads.
2. Do not use a wire brush or a wire wheel.
3. Do not use steel shot.
4. The method of using glass beads can push a small amount of material from the ring band into the ring groove. This material can be
felt with a fingernail. If the material is not removed, the ring will not move freely in the groove. Remove this material carefully with a
triangular file or a flat file. Do not put a chamfer on either side of the ring groove.
5. Glass beads that are larger than the recommended size or driven under excessive air pressure can smear material over cracks. The
smeared material can cover cracks that cause visual inspections for cracks to be difficult.
One-Piece Pistons
The crowns may be cleaned with glass beads. However, several areas of the piston must be protected from the glass beads. Refer to
Illustration 6.
Note: After the piston is cleaned, it is important to check the oil passages. Make sure that all passages and other areas are free of
debris or glass beads. Any foreign material on the piston can be washed into the lubrication system. This can cause damage to other
engine components.
Use an O-ring to protect the oil ring groove.
Areas which need protection from glass beads on one-piece pistons
(7) Piston pin bore
(21) Sharp edge of crater
(22) Outer edge of piston crown
(23) Oil ring groove
(24) Oil passages
ReferenceRefer to the section ""Storage Procedures" " at the end of this document.
Piston Skirt with Graphite Coating
Clean the graphite coating on the piston skirt with a solution of liquid detergent and water. The graphite coating can be cleaned with
water and a solution of liquid detergent which contains little chlorine content. 174-6885 Cat Citra Soap is a good detergent. Mix eight
ounces of liquid with every two gallons of water (240 mL per 3.8 liters).
Put the piston into this solution with enough time in order to loosen carbon and oil deposits. Remove the piston when the piston is
clean. To clean the skirt faster, heat the solution to a temperature near 55 °C (131 °F).
Note: If the graphite coating is removed during the process of cleaning and the piston meets all other acceptable criteria, the piston is
reusable.
Never use glass beads to clean the skirt (Illustration 7) or the oil ring groove. Use a small brush to brush the oil ring groove with
previously used soap and water.
Damage of the skirt below the oil ring groove may be caused by glass beads.
Put a protective cover over the skirt (protection for the graphite coating) and the oil ring groove (protection for the top edge of the
graphite coating). Illustrations 8, 9, 10, and 11 show the areas that need protection from glass beads. (Glass beads must not get into the
oil passages.)
Protect oil holes from damage by glass beads. These holes are indicated by the arrows.
Protect oil holes from damage by glass beads on forged steel pistons. These holes are indicated by the arrows.
Test the strength of the plates in the cooling gallery. If either plate becomes loose, do not use the piston again.
Areas that need protection from glass beads
(17) Slot for lubrication of piston pin
Areas on the forged steel piston with single piece that need protection from glass beads
Use an O-ring as protection for the oil ring groove and the top of the graphite coating. Refer to Illustration 12.
O-ring in position
Fabricated fixture for cleaning
(25) O-ring for protection of oil ring land
(26) Cylinder liner
(27) Base plate
For maximum protection, fabricate a fixture for cleaning (Illustration 13). In addition to the O-ring, the two other items that make up
the fixture for cleaning are an old liner and a cover plate that can be welded to the liner. Illustration 14shows an alternate fixture that
makes cleaning pistons faster and easier.
This alternate fixture for cleaning has an angled design with rotating capability which makes cleaning pistons faster and easier.
(25) O-ring for protection of oil ring land
(26) Cylinder liner
(27) Base plate
(28) Bearing for air compressor
(29) Tubing
(30) Bottom plate for liner
After cleaning the piston with glass beads, use air pressure to remove debris that entered the oil passages of the piston. Refer to
Illustration 15. Wash the piston again with the solution for cleaning. Apply a rust preventive to the iron ring band in order to prevent
rusting.
ReferenceRefer to the section""Storage Procedures" " at the end of this document.
Piston Crown with Anodized Layer
Some one-piece pistons have a hard, anodized layer on top of the pistons. This layer protects the top of the aluminum piston from the
heat of combustion. The layer will last as long as the life of the piston during normal operating conditions. If the layer is removed, the
layer cannot be replaced. On one-piece pistons, the glass beads cannot be used to clean the top of the piston or the skirt. Cover the top
of the piston when glass beads are used to clean the ring grooves. Refer to Illustration 16.
Protect the skirt and top of piston from glass beads.
Due to structural improvements to the oil gallery and the piston crown, the anodized layer is no longer necessary. The piston has a
coating which is a mixture of phosphate and graphite which has been shown to be ineffective by data from the field and laboratory.
The new piston without the anodized layer and phosphate and graphite coating can be interchanged with the earlier made piston that
contains these two features. The pistons with the coating and the pistons without the coating can be distinguished only by a difference
in color. Refer to Illustration 17 and 18. The difference in color has no effect on the ability to use the pistons.
Pistons without the anodized layer can be cleaned without the cap that is required for the anodized piston. Follow all these guidelines
for cleaning the pistons without the anodized layer. Anodized Pistons must follow the same guidelines for protection of the anodized
layer and coating of a mixture of phosphate and graphite.
Old style of a anodized piston with coatings of a mixture of phosphate and graphite
New piston with no anodized layer or coating of a mixture of phosphate and graphite
To clean the tops of pistons with an anodized layer, use a solution of hot water and soap in the same way as cleaning the skirts. The
solution of 174-6885 Cat Citra Soap and water may be used to clean the piston crown. The same solution was used to clean the skirt.
Protect the anodized layer of the piston with a plastic cap when you clean the piston with glass beads. The size of the cap is
determined by the diameter of the piston and the depth of protection needed.
Refer to Catalog, GECJ0001-01-2, "Cat Shop Supplies and Hand Tools " for a list of caps and plugs. Additional caps and plugs may
be found by contacting Caplugs:
Caplugs
2150 Elmwood Ave.
Buffalo, New York 14207 (USA)
Website: www.caplugs.com
Email: info@caplugs.com
Telephone: (888) 227-5847
Pistons with Steel Crown and Aluminum Skirt
Four ring grooves are located at the top of the piston assembly. The top two ring grooves are machined in the steel crown. The bottom
two ring grooves are machined in the aluminum skirt. Be sure to use different methods and procedures to clean each material (steel
and aluminum). Clean the steel crown with a chemical solution in order to remove carbon buildup. Clean the aluminum skirt with a
solution of liquid detergent and water in order to prevent damage to the graphite coating.
Protect Oil Passages
Tape the oil passages or plug the oil passages when you use glass beads. These passages are used to feed the crown and the oil ring on
the bottom. The oil passages are located at the following places:
The hole on the bottom of the piston skirt that feeds the piston pin
The four cross-drilled holes from the bottom ring groove to the inside diameter of the piston
The hole in the center of the bottom side of the piston crown
The spot for lubrication for the piston pin in one bore for the piston pin
Pistons that were produced earlier may have four slots for lubrication in the pin bore.
Protection for the Graphite Coating
Protect the graphite coating on the skirt and the oil ring grooves (bottom grooves) when you clean the skirt with glass beads. There
will be a small open joint approximately 0.5 mm (0.0197 inch) at the separation line of the crown and the skirt. Permit the protective
cover to slightly overlap the joint of the crown and skirt. The cover prevents the opening from being clogged with glass beads.
Several methods can be used to protect the graphite coating on the bottom of the aluminum skirt.
Tape
Shim stock with band clamp
Rubber tubing
Use an old liner or an old cylinder which is the same size as the piston to protect the graphite coating. Expose only the top two ring
grooves above the surface of the joint. Use a stop to hold the piston in the proper position.
Cleaning The Aluminum Skirt
The aluminum surface of the skirt with graphite coating can be cleaned with water and a solution of liquid detergent which contains
little chlorine content. 174-6885 Cleaner is a good detergent to use. Refer to Catalog, GECJ0001-01-2, "Cat Shop Supplies and Hand
Tools ".
Submerge the piston in the solution for one to two hours in order to loosen carbon and oil deposits. Remember that leaving the piston
in the solution for too much time may cause damage to the graphite coating. When the piston is clean, remove the piston from the
solution. To clean the skirt faster, heat the solution of water and detergent to 55 °C (131 °F). Flush the oil passages with a pressure
washer.
NOTICE
Never use glass beads to clean the graphite-coated skirt and the bottom two piston ring
grooves. Clean the bottom two ring grooves in the aluminum skirt with a small brush that has
nylon bristles and the same solution of soap and water.
Cleaning The Steel Crown
The steel crown can be cleaned with a chemical solution or glass beads. Clean the oil passages with 1U-5490 Cleaner and a high
pressure washer in order to remove contaminants. Refer to Catalog, GECJ0001-01-2, "Cat Shop Supplies and Hand Tools ".
Cleaning with glass beads requires protection of the graphite coating, the surface of the bore of the piston pin and the slot for
lubrication in the bore of the piston pin from damage. Tape all surfaces and oil passages in order to prevent damage to the piston or
prevent beads from entering the passages.
Two-Piece Pistons
The two-piece piston crowns may be cleaned with glass beads. However, several areas of the piston must be protected from the glass
beads. Refer to Illustration 19.
Areas which need protection from glass beads on two-piece pistons
(21) Sharp edge of crater
(22) Outer edge of piston crown
(31) Lower edge of crown
Use an O-ring to protect the oil ring groove.
After cleaning the piston with glass beads, use air pressure to remove debris that entered the oil passages of the piston. Wash the piston
again after cleaning with glass beads. Apply the rust preventive to the crown of the two-piece piston.
Procedure for Measurement and Inspection of Pistons
Inspect Ring Grooves
The ring groove gauge can be used on all pistons to inspect the keystone ring grooves. This gauge is recommended over former
methods of checking ring groove wear because of the tool's increased accuracy. This gauge works on both one and two-piece pistons.
Refer to Table 1 for the correct gauge part number.
Gauge is aligned with the center of the piston and the gauge has no side play.
USE AGAIN
Gauge does not slide far enough in order to align with the center of the piston.
USE AGAIN
Gauge is aligned with the center of piston and the gauge has side play. Any amount of side play is not acceptable.
DO NOT USE AGAIN
Inspect the Pin and the Bore for the Piston Pin
One-Piece Aluminum Pistons
Some one-piece pistons have circular pin bores. Other one-piece pistons have oval pin bores. This wear pattern is formed by a side
relief on both ends of the horizontal diameter. Refer to Illustration 23. The vertical diameter must be within specifications in Table 1
but the horizontal diameter must only be larger than the vertical diameter.
Pistons with a side relief should be measured at location 32 only.
(33) Dimension 33 will be larger than dimension 32 by 0.030 mm (0.0012 inch) to 0.045 mm (0.0018 inch).
Note: The pin bore diameter of newer one-piece pistons are elliptical. You must be sure that dimension (33) is larger than dimension
(32) .
Two-Piece Pistons and One-Piece Steel Pistons
Piston pin bore diameter (32) on all two-piece piston crowns is in Table 1. You must measure pin bore diameter (34). Illustration 24
shows the location of the dimensions.
Measurement locations for the new piston crown pin bore diameter.
(34) Refer to Table 1 for this Dimension.
Inspect Bushings of Crown for Two-Piece Pistons and for One-Piece Steel Pistons
Inspect the bushing of two-piece piston crowns for rotation. If the bushing has damage from debris or if there is rotation of the
bushing, the crown cannot be reused. See Illustration 25as an example for rotation of the bushing.
The bushing of a two-piece piston crown has rotated.
DO NOT USE AGAIN
Enlarged view of Illustration 25 which shows rotation of bushing
DO NOT USE AGAIN
Inspect the Iron Band
Some one-piece pistons use an iron band for the top and intermediate ring grooves. The iron band is bonded to the piston during the
manufacturing process. High potential exists for damage to the bonding for the iron band in applications that the engine encounters
cold starts of 10 °C (50 °F) or colder. The result will be a loose iron band. If the iron band is loose or free, the piston cannot be used
again. It is very difficult to visually identify a loose iron band.
Ultrasonic inspection is the only reliable method in order to determine if the iron band is correctly bonded to the piston body. The
manufacturer uses the ultrasonic method to verify the retention of the iron band. For questions and additional information on the
ultrasonic inspection of retention of the iron band, contact the Dealer Service Support Group at (309) 675-5434.
Use an ultrasonic flaw detection unit to determine if the band has separated.
Display of Ultrasonic Flaw Detection Unit
The display of the ultrasonic flaw detection unit will show if the piston can be used again. Illustrations 29 and 30 show readings of
bands. The readings can determine if the piston can be used again.
Correctly bonded bands should give a similar reading to the one above.
USE AGAIN
Bands that are incorrectly bonded will give a similar reading to the one above.
DO NOT USE AGAIN
Visual inspection of the bond of the iron band requires looking for a gap or space between the edge of the iron band and the piston
body.
NOTICE
When the iron band bond is only visually inspected, there is a very high risk of reusing a piston
with a loose iron band. This may result in a major failure.
Checking Ring Gap
Recommendations state replacement of the piston rings whenever the piston is removed. However, the piston rings may be reused only
if the following stringent criteria are met:
The engine must have operated with the original piston less than 8,000 hours.
There must be no visual defects on the piston ring.
Reuse the piston ring with the same liner or a new liner.
Storage Procedures
Proper protection of the piston from corrosion is very important. Corrosion will start in as little as one hour after the piston has been
cleaned.
When the piston will not be inspected for one hour or less the piston should be coated with a rust or corrosion inhibitor or coated with
clean engine oil. The piston should be individually wrapped in order to prevent contamination, and the piston should be stored in a
protected area in order to avoid damage.
Example of protection for a component that is stored for shorter term
When the piston will not be inspected in two days or more the piston should be coated with a rust or corrosion inhibitor or coated with
clean engine oil and the piston should be individually wrapped. The wrapped piston should be placed in a container which is clean and
structurally solid. The container should be covered or wrapped in plastic in order to prevent damage and contamination to the piston.
Example of protection for a component that is stored for a longer term
Specifications of Pistons
Table 1
40.012 ±
3.162
238- 0.003 mm 109.810 ± .100
- - T - - mm
2698 (1.5753 ± mm (4.3232 ±
(0.1245
0.0001 inch) 0.0039 inch)
inch)
40.038 ±
3.000
238- 0.010 mm 108.664 ± 0.080
- - T - - mm
2720 (1.5763 ± mm (4.2781 ±
(0.1181
0.0004 inch) 0.0031 inch)
inch)
46.015 ±
C7
262- 0.003 mm
ACERT - - T - -
7330 (1.8116 ± 3.200
110.189 ± 0.075
0.0001 inch) mm
mm (4.3381 ±
(0.1260
0.0030 inch)
inch)
262-
- - T - -
9288
40.012 ±
0.003 mm
(1.5753 ± 2.900
278- 107.830 ± 0.080
- - 0.0001 inch) T - - mm
0574 mm (4.2453 ±
(0.1142
0.0031 inch)
inch)
40.071 ±
3.000
280- 0.010 mm 108.664 ± 0.080
- - T - - mm
7281 (1.5776 ± mm (4.2781 ±
(0.1181
0.0004 inch) 0.0031 inch)
inch)
238- 2.540
197- 110.340 ± 0.100
- 2736 T - - mm
9297 mm (4.3441 ±
(0.1000
0.0039 inch)
inch)
46.020 ±
0.005 mm
C-9 238-
197- (1.8118 ±
- 2709 T - -
9345 0.0002 inch)
3.300
113.059 ± 0.100
mm
mm (4.4511 ±
238- (0.1299
238- 0.0039 inch)
- 2709 T - - inch)
2701
158-
197-
- 0451 T - -
9303
238-
197-
- 2709 T - -
9345
46.020 ±
C9 238- 3.300
238- 0.005 mm 113.059 ± 0.100
ACERT - 2709 T - - mm
2701 (1.8118 ± mm (4.4511 ±
(0.1299
0.0002 inch) 0.0039 inch)
inch)
238-
265-
- 2709 T - -
1401
- 238- T - -
272- 2709
2312
238-
133-
- 2710 T -
7098
50.815 ±
238- 3.500
197- 0.005 mm 4C- 8165 123.530 ± 0.097
C-10 - 2710 T - mm
9358 (2.0006 ± mm (4.8634 ±
(0.1378
0.0002 inch) 0.0038 inch)
inch)
238-
4P-
- 2710 T -
5852
197-
9381 - - 53.220 ± T - -
C11 3.500
0.010 mm 128.530 ± 0.097
ACERT mm
(2.0953 ± mm (5.0602 ±
(0.1378
265- 0.0004 inch) 0.0038 inch)
- - T - - inch)
1111
238-
144-
- 2712 T -
2948 53.190 ±
3.500
0.005 mm 208-7632 128.530 ± 0.097
C-12 mm
(2.0941 ± mm (5.0602 ±
238- (0.1378
197- 0.0002 inch) 0.0038 inch)
- 2712 T - inch)
9328
53.190 ±
C12 238- 3.500
144- 0.005 mm 208-7632 128.530 ± 0.097
ACERT - 2712 T - mm
2948 (2.0941 ± mm (5.0602 ±
(0.1378
0.0002 inch) 0.0038 inch)
inch)
53.220 ±
265-
0.01 mm 208- 7632 3.50 mm 128.530 ± 0.097
C-13 1313 - - T -
(2.0953 ± (0.1378 mm (5.0602 ±
0.0004 inch) inch) 0.0038 inch)
53.220 ±
C13 265- 3.500
0.010 mm 208- 7632 128.530 ± 0.097
ACERT 1313 - - T - mm
(2.0953 ± mm (5.0602 ±
(0.1378
0.0004 inch) 0.0038 inch)
inch)
53.190
161-
144- ± .005 mm 3.5 mm 128.53 ± .097
- 8416 T - -
2948 (2.0941 ± (0.1378 mm (5.0602 ±
0.0002 inch) inch) 0.0038 inch)
132-
180-
- 6663 T -
7351 55.019
± .045 mm 132- 4389 3.3 mm 134.82 ± .1 mm
C-15 (2.1661 ± (0.1299 (5.3079 ± 0.0039
132-
180- 0.0018 inch) inch) inch)
- 6663 T -
7352
55.020
158-
192- ± .005 mm 3.3 mm 137.436 ± .1 mm
- 0446 T - -
8810 (2.1661 ± (0.1299 (5.4109 ± 0.0039
0.0002 inch) inch) inch)
132-
197-
- 6663 T -
9317
132-
197-
- 6663 T -
9329 55.019 ±
3.300
0.045 mm 132- 4389 134.820 ± 0.100
mm
(2.1661 ± mm (5.3079 ±
132- (0.1299
221- 0.0018 inch) 0.0039 inch)
- 6663 T - inch)
2305
132-
225-
- 6663 T -
0115
229-
2861 - - T -
232-
- - T -
6557
247- 60.093 ±
C15 - - T - 3.300
6123 0.008 mm 132- 4389 134.820 ± 0.100
ACERT mm
(2.3658 ± mm (5.3079 ±
(0.1299
248- 0.0003 inch) 0.0039 inch)
- - T - inch)
5514
252-
- - T -
0656
284-
- - T -
8983
55.020 ±
238- 3.300
139- 0.005 mm 208- 7636 137.436 ± 0.100
- 2715 T - mm
8500 (2.1661 ± mm (5.4109 ±
(0.1299
0.0002 inch) 0.0039 inch)
inch)
53.190 ±
161- 3.500
144- 0.005 mm 128.530 ± 0.097
- 8416 T - - mm
2948 (2.0941 ± mm (5.0602 ±
(0.1378
0.0002 inch) 0.0038 inch)
inch)
C-16
55.020 ±
238- 2.900
192- 0.005 mm 139.910 ± 0.100
- 2715 T - - mm
8810 (2.1661 ± mm (5.5083 ±
(0.1142
0.0002 inch) 0.0039 inch)
inch)
55.019 ±
132- 3.300
221- 0.045 mm 132- 4389 134.820 ± 0.100
- 6663 T - mm
2305 (2.1661 ± mm (5.3079 ±
(0.1299
0.0018 inch) 0.0039 inch)
inch)
219- 2.540
143.500 ± 0.100
8102 - - T - - mm
mm (5.6496 ±
(0.1000
C-18 0.0039 inch)
inch)
60.093 ±
0.008 mm
(2.3658 ±
0.0003 inch) 3.300
mm 142.250 ± 0.100
235-
- - T - - (0.1299 mm (5.6004 ±
8098
inch) 0.0039 inch)
219- 2.540
143.500 ± 0.100
8102 - - T - - mm
mm (5.6496 ±
(0.1000
0.0039 inch)
inch)
234-
- - T - -
5858
60.093
C18
235- ± .008 mm
ACERT - - T - -
8098 (2.3658 ±
0.0003 inch)
3.300
239- 142.250 ± 0.100
- - T - - mm
7844 mm (5.6004 ±
(0.1299
0.0039 inch)
inch)
247-
- - T - -
7745
283-
- - T - -
3550
247-
7791 - - 60.093 T - -
C27 3.300
± .008 mm 134.820 ± 0.110
ACERT mm
(2.3658 ± mm (5.3079 ±
(0.1299
247- 0.0003 inch) 0.0043 inch)
- - T - - inch)
7792
60.093
C30 235- 2.540
± .008 mm 143.500 ± 0.100
ACERT 6257 - - T - - mm
(2.3658 ± mm (5.6496 ±
(0.1000
0.0003 inch) 0.0039 inch)
inch)
247-
7789 - - 60.093 T - -
C32 3.300
± .008 mm 142.250 ± 0.100
ACERT mm
(2.3658 ± mm (5.6004 ±
(0.1299
247- 0.0003 inch) 0.0039 inch)
- - T - - inch)
7790
234-
4814 - - 30.005 ± T - -
2.550
3044C 0.005 mm 95.112 ± 0.210
mm
(1.1813 ± mm (3.7445 ±
(0.1004
239- 0.0002 inch) 0.0082 inch)
- - T - - inch)
8506
107-
0984 - - T - -
107-
- - T - -
8366
128- 30.005 ±
- - T - - 2.550
2952 0.005 mm 95.112 ± 0.210
3046 mm
(1.1813 ± mm (3.7445 ±
(0.1004
128- 0.0002 inch) 0.0082 inch)
- - T - - inch)
3295
160-
- - T - -
6600
- - T - -
200-
7904
234-
- - T - -
4815
178-
6546 - - T - -
212- 34.007 ±
- - T - - 3.000
3064 8484 0.005 mm 102.336 ± 0.241
mm
3066 (1.3389 ± mm (4.0290 ±
(0.1181
233- 0.0002 inch) 0.0095 inch)
- - T - - inch)
1162
5I-
- - T - -
7537
9Y-
7452 - - T -
40.005 ±
0.005 mm
7E-
- - (1.5750 ± T -
1298
0.0002 inch)
105-
- - T -
1710
2.540
4C- 8164 102.250 ± 0.076
3114 4P- mm
100- mm (4.0256 ±
- 1549 T - (0.1000
4300 0.0030 inch)
inch)
40.031 ±
107-
107- 0.007 mm
- 7791 T -
7553 (1.5760 ±
0.0003 inch)
4P-
7E-
- 1546 T -
3226
105-
1710 - - T -
40.005 ±
2.540
0.005 mm 102.250 ± 0.076
3116 107- 4C-8164 mm
- - (1.5750 ± T - mm (4.0256 ±
7563 (0.1000
0.0002 inch) 0.0030 inch)
inch)
115-
- - T -
4124
4P-
1550 - - T -
6I-
- - T -
1144
7C-
- - T -
5668
7E-
- - T -
1298
4P-
100-
- 1549 T -
4300
107-
105-
-- 7791 T -
1720
107-
107-
- 7791 T -
7545
107-
107-
- 7791 T -
7553
107-
107-
- 7791 T -
7852
40.031 ± 2.540
107-
142- 0.007 mm mm 102.250 ± 0.076
3116 - 7791 T - 4C-8164
7307 (1.5760 ± (0.1000 mm (4.0256 ±
0.0003 inch) inch) 0.0030 inch)
107-
6I-
- 7791 T -
1512
107-
6I-
- 7791 T -
4248
4P-
7E-
- 1546 T -
3226
187-
113-
- 1513 T -
6119
115-
126-
- 4083 T -
0502
187-
133-
- 1513 T -
4983
187-
133-
- 1513 T -
5044 40.031 ±
2.540
0.007 mm 186-0190 104.709 ± 0.040
3126 mm
(1.5760 ± mm (4.1224 ±
187- (0.1000
144- 0.0003 inch) 0.0016 inch)
- 1513 T - inch)
3444
187-
150-
- 1513 T -
4621
187-
164-
- 1513 T -
6556
187-
175-
- 1513 T -
3671
115-
150-
- 4083 T -
4621
40.031 ±
187- 2.540
3126B 150- 0.007 mm 186-0190 104.709 ± 0.040
- 1513 T - mm
3126E 4621 (1.5760 ± mm (4.1224 ±
(0.1000
0.0003 inch) 0.0016 inch)
inch)
238-
150-
- 2726 T -
4621
40.038 ±
187- 2.540
165- 0.010 mm 186-0190 104.709 ± 0.040
- 1513 T - mm
4265 (1.5763 ± mm (4.1224 ±
(0.1000
0.0004 inch) 0.0016 inch)
inch)
3126B
3126E 177- 109.660 ± 0.100
- - T - -
7498 mm (4.3173 ±
40.012 ±
3.162 0.0039 inch)
0.003 mm
mm
(1.5753 ±
(0.1245
0.0001 inch)
238- inch) 109.81 ± .1 mm
- - T - -
2729 (4.3232 ± 0.0039
inch)
38.118 ± 3.277 ±
9I-
0.005 mm 0.013 mm
3160 7737 - - S - - -
(1.5007 ± (0.1290 ±
0.0002 inch) 0.0005
inch)
7E-
4P-
- 6876 T -
5852
50.830 ±
7C- 3.500
7C- 0.008 mm 4C- 8165 123.530 ± 0.097
3176 - 4197 T - mm
4197 (2.0012 ± mm (4.8634 ±
(0.1378
0.0003 inch) 0.0038 inch)
inch)
7E-
7E-
- 6876 T -
6875
50.830 ±
101- 3.500
3176B 4P- 0.008 mm 4C- 8165 123.530 ± 0.097
- 2042 T - mm
5852 (2.0012 ± mm (4.8634 ±
(0.1378
0.0003 inch) 0.0038 inch)
inch)
101-
133-
- 2042 T -
7098
50.830 ±
238- 3.500
3176C 133- 0.008 mm 4C- 8165 123.530 ± 0.097
- 2710 T - mm
7098 (2.0012 ± mm (4.8634 ±
(0.1378
0.0003 inch) 0.0038 inch)
inch)
238-
4P-
- 2710 T -
5852
161-
144-
- 8416 T -
2948 53.205 ±
3.500
0.010 mm 208-7632 128.530 ± 0.097
mm
(2.0947 ± mm (5.0602 ±
161- (0.1378
197- 0.0004 inch) 0.0038 inch)
- 8416 T - inch)
9328
3196
50.830 ±
101- 3.500
4P- 0.008 mm 4C- 8165 123.530 ± 0.097
- 2042 T - mm
5852 (2.0012 ± mm (4.8634 ±
(0.1378
0.0003 inch) 0.0038 inch)
inch)
2W-
4831 38.118 ± 3.276 ±

- - S - - -
0.005 mm 0.013 mm
3204 (1.5007 ± (0.1290 ±
7C- 0.0002 inch) 0.0005
- - S inch) - - -
1146
101-
0812 - - T -
38.128 ±
2.540
0.005 mm 111.087 ± 0.076
118- 4C-8166 mm
- - (1.5011 ± T - mm (4.3735 ±
2285 (0.1000
0.0002 inch) 0.0030 inch)
inch)
125-
- - T -
8143
3208
2W-
- - S - - -
4831
38.118 ± 3.276 ±
2W- 0.005 mm 0.013 mm
- - S - - -
8412 (1.5007 ± (0.1290 ±
0.0002 inch) 0.0005
7C- inch)
- - S - - -
3558
7E-
4729 - - 38.128 ± T -
2.540
0.005 mm 111.087 ± 0.076
4C-8166 mm
(1.5011 ± mm (4.3735 ±
(0.1000
7E- 0.0002 inch) 0.0030 inch)
- - T - inch)
9937
7W-
- - S - - -
3846
7W-
- - S - - -
8111
9L-
- - S - - -
7737
9L-
- - S - - -
7827
3208 9N-
- - S - - -
1356
38.118 ± 3.276 ±
9N- 0.005 mm 0.013 mm
- - S - - -
1357 (1.5007 ± (0.1290 ±
0.0002 inch) 0.0005
9N- inch)
- - S - - -
5326
9N-
- - S - - -
5327
9N-
- - S - - -
5405
9N-
- - S - - -
5406
9N-
- - S - - -
5407
164-
3.233 ±
6560 - - S - - -
0.013 mm
(0.1273 ±
43.188 ± 0.0005
0.004 mm inch)
(1.7003 ±
0.0002 inch)
2.540
165- 4C- 8168 117.455 ± 0.097
- - T - mm
4262 mm (4.6242 ±
(0.1000
0.0038 inch)
inch)
43.182 ±
2P- 0.005 mm
- - S - - -
6270 (1.7001 ±
0.0002 inch)
3.233 ±
8N- 0.013 mm
- - 38.128 S (0.1273 ± - - -
3180
± .005 mm 0.0005
3304 (1.5011 ± inch)
8N- 0.0002 inch)
- - S - - -
3184
9N-
- - S - - -
5250
43.182 ±
0.005 mm
(1.7001 ± 2.540
9N- 4C- 8168 117.455 ± 0.097
- - 0.0002 inch) T - mm
5403 mm (4.6242 ±
(0.1000
0.0038 inch)
inch)
38.128 ± 3.233 ±
9S- 0.005 mm 0.013 mm
- - S - - -
4148 (1.5011 ± (0.1273 ±
0.0002 inch) 0.0005
inch)
43.118 ± 3.233 ±
164-
3304B 0.004 mm 0.013 mm
6560 - - S - - -
(1.6976 ± (0.1273 ±
0.0002 inch) 0.0005
inch)
165-
4262 - - 43.118 ± T -
2.540
3304B 0.004 mm 4C- 8168 117.455 ± 0.097
mm
(1.6976 ± mm (4.6242 ±
(0.1000
168- 0.0002 inch) 0.0038 inch)
- - T - inch)
4531
4P-
2654 - - S 3.230 ± - - -
0.010 mm
(0.1272 ±
4P- 0.0004
- - 38.128 ± S - - -
2655 inch)
3304 0.005 mm
GAS (1.5011 ±
0.0002 inch)
3.233 ±
8L- 0.013 mm
- - S - - -
5277 (0.1273 ±
0.0005
inch)
165-
4262 - - 43.118 ± T -
4C- 8168 117.455 ± 0.097
0.004 mm 2.540 mm (4.6242 ±
(1.6976 ± mm 0.0038 inch)
168- 0.0002 inch) (0.1000
4531 - - T - inch)
2P-
- - 43.195 ± S 3.233 ± - - -
6270
0.008 mm 0.013 mm
(1.7006 ± (0.1273 ±
7S- 0.0003 inch) 0.0005
- - S - - -
6791 inch)
8N-
- - 38.128 ± S - - -
3180
0.005 mm
3.233 ±
(1.5011 ±
8N- 0.013 mm
- - 0.0002 inch) S - - -
3184 (0.1273 ±
3306 0.0005
inch)
9N-
- - S - - -
5250
43.195 ±
0.008 mm
(1.7006 ± 2.540
9N- 4C- 8168 117.455 ± 0.097
- - 0.0003 inch) T - mm
5403 mm (4.6242 ±
(0.1000
0.0038 inch)
inch)
38.128 ± 3.233 ±
9S- 0.005 mm 0.013 mm
S - - -
4148 (1.5011 ± (0.1273 ±
0.0002 inch) 0.0005
inch)
165-
4262 - - 43.118 ± T -
0.004 mm
(1.6976 ±
168- 0.0002 inch)
- - T -
4531 2.540
3306B 117.455 ± 0.097
4C-8168 mm
mm (4.6242 ±
(0.1000
0.0038 inch)
43.195 ± inch)
9N- 0.008 mm
- - T -
5403 (1.7006 ±
0.0003 inch)
107-
3565 - - 43.188 ± T -
2.540
3306C 0.004 mm 117.455 ± 0.097
4C-8168 mm
(1.7003 ± mm (4.6242 ±
(0.1000
154- 0.0002 inch) 0.0038 inch)
- - T - inch)
8087
3.230 ±
4P-
0.010 mm
2655 - - S - - -
(0.1272 ±
0.0004
38.128 ±
inch)
3306 0.005 mm
GAS (1.5011 ±
0.0002 inch)
3.233
8L- ± .013 mm
- - S - - -
5277 (0.1273 ±
0.0005
inch)
50.815 ± 3.864 ±
3406 - - S - - -
112- 0.005 mm 0.010 mm
4585 (2.0006 ± (0.1521 ±
0.0002 inch) 0.0004

inch)
3.864 ±
4P-
0.010 mm
8996 - - S - - -
(0.1521 ±
0.0004
inch)
2.540
6N- 133.932 ± 0.097
- - T - - mm
4080 mm (5.2729 ±
(0.1000
0.0038 inch)
inch)
50.815 ± 3.864 ±
7E- 0.005 mm 0.01 mm
3406 - - S - - -
3888 (2.0006 ± (0.1521 ±
0.0002 inch) 0.0004
inch)
7N-
- - T - -
3633 2.540
133.932 ± 0.097
mm
mm (5.2729 ±
8N- (0.1000
- - T - - 0.0038 inch)
1601 inch)
3.302
9Y- 134.341 ± 0.097
- - T - 4C-8169 mm
4004 mm (5.2890 ±
(0.1300
0.0038 inch)
inch)
50.814 ±
100- 3.302
0.004 mm
7403 - - T - 4C-8169 mm
(2.0005 ±
(0.1300
0.0002 inch)
inch)
134.341 ± 0.097
mm (5.2890 ±
0.0038 inch)
55.021 ±
101- 0.004 mm
- - T - -
0016 (2.1662 ±
0.0002 inch)
3.300
mm
(0.1299
55.047 ± inch)
130-
125- 0.008 mm 132-4389 134.820 ± 0.100
- 0241 T -
3406B 8869 (2.1672 ± mm (5.3079 ±
0.0003 inch) 0.0039 inch)
50.814 ±
160- 0.004 mm
- - T -
1131 (2.0005 ± 3.302
0.0002 inch) 4C-8169 mm
(0.1300 134.341 ± 0.097
inch) mm (5.2890 ±
1W- 0.0038 inch)
- - T -
9372
50.815 ±
2W- 0.008 mm
- - T - -
0865 (2.0006 ±
0.0003 inch) 3.300
mm
7C- (0.1299 134.639 ± 0.097
0473 inch) mm (5.3007 ±

- - T - -
0.0038 inch)
7E-
- - 55.021 ± T -
0292 3.300
0.004 mm
mm
(2.1662 ±
7E- (0.1299
- - 0.0002 inch) T -
0539 inch)
50.814 ±
7E- 0.004 mm 134.341 ± 0.097
- - T - 4C-8169
8885 (2.0005 ± mm (5.2890 ±
0.0002 inch) 0.0038 inch)
3.302
mm
9Y- (0.1300
- - 50.815 ± T - inch)
4004
0.008 mm
(2.0006 ±
9Y- 0.0003 inch)
- - T -
9889
50.814 ±
100- 3.302
0.004 mm
7403 - - T - 4C-8169 mm
(2.0005 ±
(0.1300
0.0002 inch)
inch)
3406C 134.341 ± 0.097
mm (5.2890 ±
0.0038 inch)
55.021 ±
3.300
101- 0.004 mm
- - T - - mm
0016 (2.1662 ±
(0.1299
0.0002 inch)
inch)
50.814 ±
116- 3.302
0.004 mm 134.341 ± 0.097
8154 - - T - 4C-8169 mm
(2.0005 ± mm (5.2890 ±
(0.1300
0.0002 inch) 0.0038 inch)
inch)
55.021 ±
3.300
117- 0.004 mm 134.341 ± 0.097
T - - mm
5063 (2.1662 ± mm (5.2890 ±
(0.1299
0.0002 inch) 0.0038 inch)
inch)
130-
125-
- 0241 T -
8869 55.047 ±
3.300
0.008 mm 132-4389 134.820 ± 0.100
mm
(2.1672 ± mm (5.3079 ±
130- (0.1299
138- 0.0003 inch) 0.0039 inch)
- 0241 T - inch)
1791
50.814 ±
160- 0.004 mm
- - T -
1131 (2.0005 ± 3.302
0.0002 inch) 4C-8169 mm
(0.1300
inch)
1W-
- - T -
9372 50.815 ±
0.008 mm
(2.0006 ±
7C- 0.0003 inch)

- - T - -
0473
3.300
55.021 ± mm
7E- 0.004 mm (0.1299
- - T -
0292 (2.1662 ± inch)
0.0002 inch)
7E-
- - T -
0305
50.814 ±
3.302
7E- 0.004 mm
- - T - mm
0539 (2.0005 ±
(0.1300
0.0002 inch)
inch)
7E-
- - T -
8885
3406C 134.341 ± 0.097
mm (5.2890 ±
50.815 ± 4C-8169 0.0038 inch)
2.540
9Y- 0.008 mm
- - T - mm
4004 (2.0006 ±
(0.1000
0.0003 inch)
inch)
50.814 ±
9Y- 0.004 mm
- - T -
9156 (2.0005 ±
0.0002 inch)
3.302
mm
(0.1300
50.815 ± inch)
9Y- 0.008 mm
- - T -
9889 (2.0006 ±
0.0003 inch)
55.021 ±
108-
0.004 mm 134.341 ± 0.097
2716 - - T - 4C-8169
(2.1662 ± mm (5.2890 ±
0.0002 inch) 0.0038 inch)
55.047 ±
130-
136- 0.008 mm 132-4389 134.820 ± 0.100
- 0241 T -
1560 (2.1672 ± mm (5.3079 ±
0.0003 inch) 0.0039 inch)
3.300
55.051 ± mm
3406E 158-
139- 0.006 mm (0.1299 137.436 ± 0.100
- 0446 T - - inch)
8500 (2.1673 ± mm (5.4109 ±
0.0002 inch) 0.0039 inch)
55.077 ±
130-
145- 0.008 mm
- 0241 T -
6700 (2.1684 ±
0.0003 inch) 132-4389 134.820 ± 0.100
mm (5.3079 ±
0.0039 inch)
130-
149-
- 0241 T -
5566 55.047 ±
0.008 mm
132- (2.1672 ±
180-
- 6663 0.0003 inch) T -
7352
55.047 ±
128- 3.300
7C- 0.008 mm 132-4389 134.820 ± 0.100
3406E - 2830 T - mm
2888 (2.1672 ± mm (5.3079 ±
(0.1299
0.0003 inch) 0.0039 inch)
inch)
50.815 ± 3.864 ±
107-
3406 0.005 mm 0.010 mm
1704 - - S - - -
GAS (2.0006 ± (0.1521 ±
0.0002 inch) 0.0004
inch)
7N-
3511 - - T - -
2.540
133.932 ± 0.097
7N- mm
- - T - - mm (5.2729 ±
3633 (0.1000
50.815 ± 0.0038 inch)
inch)
0.005 mm
3408 8N-
- - (2.0006 ± T - -
1607
0.0002 inch)
3.302
9Y- 134.341 ± 0.097
- - T - 4C-8169 mm
7212 mm (5.2890 ±
(0.1300
0.0038 inch)
inch)
50.814 ±
174- 3.302
0.004 mm 134.341 ± 0.097
6102 - - T - 4C-8169 mm
(2.0005 ± mm (5.2890 ±
(0.1300
0.0002 inch) 0.0038 inch)
inch)
50.815 ± 3.860 ±
4P- 0.005 mm 0.010 mm
- - S - - -
8996 (2.0006 ± (0.1520 ±
0.0002 inch) 0.0004
inch)
2.527 ±
7E- 0.013 mm
3408B - - S - - -
8335 (0.0995 ±
0.0005
inch)
7N-
- - T - -
3511
50.815 ±
0.005 mm 2.540
7N- 133.932 ± 0.097
- - (2.0006 ± T - - mm
3633 mm (5.2729 ±
0.0002 inch) (0.1000
0.0038 inch)
inch)
8N-
- - T - -
1607
3.302
9Y- 134.341 ± 0.097
- - T - 4C-8169 mm
7212 mm (5.2890 ±
(0.1300
0.0038 inch)
inch)
174-
6102 50.814 ±
- - T -
0.004 mm 3.302
(2.0005 ± 134.341 ± 0.097
4C-8169 mm
0.0002 inch) mm (5.2890 ±
174- (0.1300
- - T - 0.0038 inch)
6103 inch)
7N-
- - T - -
3633 2.540
3408C 133.932 ± 0.097
mm
mm (5.2729 ±
8N- (0.1000
- - 50.815 ± T - - 0.0038 inch)
1607 inch)
0.005 mm
(2.0006 ±
0.0002 inch)
3.302
9Y- 134.341 ± 0.097
- - T - 4C-8169 mm
7212 mm (5.2890 ±
(0.1300
0.0038 inch)
inch)
50.814 ±
174- 3.302
0.004 mm 134.341 ± 0.097
6102 - - T - 4C-8169 mm
(2.0005 ± mm (5.2890 ±
(0.1300
0.0002 inch) 0.0038 inch)
inch)
3408E
50.858 ±
3.300
192- 0.008 mm 132-4389 134.820 ± 0.100
- - T - mm
2208 (2.0023 ± mm (5.3079 ±
(0.1299
0.0003 inch) 0.0039 inch)
inch)
50.815 ± 3.864 ±
107-
3408 0.005 mm 0.010 mm
1704 - - S - - -
GAS (2.0006 ± (0.1521 ±
0.0002 inch) 0.0004
inch)
3.864 ±
160-
0.010 mm
7992 - - S - - -
(0.1521 ±
0.0004
50.815 ±
inch)
3408 0.005 mm
GAS (2.0006 ±
0.0002 inch)
2.525 ±
4P- 0.010 mm
- - S - - -
7187 (0.0994 ±
0.0004
inch)
50.815 ± 3.864 ±
107-
0.005 mm 0.010 mm
1704 - - S - - -
(2.0006 ± (0.1521 ±
0.0002 inch) 0.0004
inch)
50.848 ±
163- 3.300
123- 0.009 mm 123-4389 134.820 ± 0.100
- 0930 T - mm
4612 (2.0019 ± mm (5.3079 ±
(0.1299
0.0003 inch) 0.0039 inch)
inch)
160- 50.815 ± 3.864 ±

- - S - - -
7992 0.005 mm 0.010 mm
(2.0006 ± (0.1521 ±
0.0002 inch) 0.0004

inch)
50.814 ±
3.302
174- 0.004 mm 134.341 ± 0.097
- - T - 4C-8619 mm
6102 (2.0005 ± mm (5.2890 ±
(0.1300
0.0002 inch) 0.0038 inch)
inch)
2.525 ±
4P- 0.010 mm
- - S - - -
7187 (0.0994 ±
0.0004
inch)
4P-
- - S 3.864 ± - - -
8995
0.010 mm
(0.1521 ±
4P- 0.0004
- - S - - -
8996 inch)
7E-
- - S 2.527 ± - - -
3888
0.013 mm
(0.0995 ±
3412 7E-
- - S 0.0005 - - -
8335 inch)
7N- 50.815 ±
- - 0.005 mm T - -
3633
(2.0006 ±
8N- 0.0002 inch)
- - T - -
1607
2.540
133.932 ± 0.097
mm
mm (5.2729 ±
(0.1000
2.527 ± 0.0038 inch)
inch)
8Q- 0.013 mm
- - S -
9342 (0.0995 ±
0.0005
inch)
3.302
9Y- 134.341 ± 0.097
- - T - 4C-8169 mm
7212 mm (5.2890 ±
(0.1300
0.0038 inch)
inch)
2.527 ±
9Y- 0.013 mm
- - S - - -
8496 (0.0995 ±
0.0005
inch)
50.848 ±
163-
123- 0.009 mm
- 0930 T -
4612 (2.0019 ±
0.0003 inch)
3.300
132-4389 134.820 ± 0.100
3412C mm
mm (5.3079 ±
(0.1299
0.0039 inch)
50.853 ± inch)
163-
155- 0.008 mm
- 0930 T -
4336 (2.0021 ±
0.0003 inch)
174-
- - T -
6102 50.814 ±
3.302
0.004 mm 134.341 ± 0.097
4C-8169 mm
(2.0005 ± mm (5.2890 ±
174- (0.1300
- - 0.0002 inch) T - 0.0038 inch)
6103 inch)
7N-
3633 - - T - -
2.540
133.932 ± 0.097
mm
mm (5.2729 ±
(0.1000
8N- 50.815 ± 0.0038 inch)
- - T - - inch)
3412C 1607 0.005 mm
(2.0006 ±
0.0002 inch)
3.302
9Y- 134.341 ± 0.097
- - T - 4C-8169 mm
7212 mm (5.2890 ±
(0.1300
0.0038 inch)
inch)
60.093 ±
236- 3.300
3412D 0.008 mm 142.250 ± 0.100
1848 - - T - - mm
(2.3658 ± mm (5.6004 ±
(0.1299
0.0003 inch) 0.0039 inch)
inch)
116-
113-
- 0930 T -
5999 50.848 ±
3.300
0.009 mm 132-4389 134.820 ± 0.100
mm
(2.0019 ± mm (5.3079 ±
163- (0.1299
155- 0.0003 inch) 0.0039 inch)
- 0930 T - inch)
4336
50.814 ±
3.302
172- 0.004 mm 134.341 ± 0.097
- - T - 4C-8169 mm
3280 (2.0005 ± mm (5.2890 ±
(0.1300
0.0002 inch) 0.0038 inch)
inch)
3412E
192-
- - 50.858 ± T -
2208
0.008 mm
(2.0023 ±
192- 0.0003 inch)
- - T -
2209 3.300
132-4389 134.820 ± 0.100
mm
mm (5.3079 ±
(0.1299
0.0039 inch)
50.848 ± inch)
160-
197- 0.009 mm
- 0930 T -
9314 (2.0019 ±
0.0003 inch)
69.983 ±
223- 3.500
0.005 mm 168.350 ± 0.111
3500 6362 - - T - - mm
(2.7552 ± mm (6.6279 ±
(0.1378
0.0002 inch) 0.0044 inch)
inch)
69.962 ±
223- 3.500
3500B 0.005 mm 168.350 ± 0.111
6363 - - T - - mm
(2.7544 ± mm (6.6279 ±
(0.1378
0.0002 inch) 0.0044 inch)
inch)
70.003 ± 3.630 ±
101- 0.005 mm 0.010 mm
4140 - - (2.7560 ± S (0.1429 ± - - -
0.0002 inch) 0.0004
inch)
125-
133-
- 2728 T -
8383 70.035 ±
3.500
0.035 mm 9U-7359 168.630 ± 0.097
mm
(2.7573 ± mm (6.6390 ±
0R- (0.1378
180- 0.0014 inch) 0.0038 inch)
- 8718 T - inch)
7493
70.003 ± 3.630 ±
197- 0.005 mm 0.010 mm
- - S - - -
3765 (2.7560 ± (0.1429 ±
0.0002 inch) 0.0004
inch)
3508
69.962 ±
3.500
233- 0.005 mm 168.350 ± 0.111
- - T - - mm
2430 (2.7544 ± mm (6.6279 ±
(0.1378
0.0002 inch) 0.0044 inch)
inch)
70.035 ±
6I- 3.500
6I- 0.005 mm 9U- 73559 168.630 ± 0.097
- 3018 T - mm
3019 (2.7573 ± mm (6.6390 ±
(0.1378
0.0002 inch) 0.0038 inch)
inch)
70.003 ± 3.630 ±
6I- 0.005 mm 0.010 mm
- - S - - -
4609 (2.7560 ± (0.1429 ±
0.0002 inch) 0.0004
inch)
7C- 3.500
9U-7359 168.630 ± 0.097
2431 - - 70.380 ± T - mm
mm (6.6390 ±
0.100 mm (0.1378
0.0038 inch)
(2.7709 ± inch)
0.0039 inch)
7C-
- - S - - -
3895
3.630 ±
0.010 mm
70.003 ±
(0.1429 ±
7E- 0.005 mm
- - S 0.0004 - - -
7600 (2.7560 ±
inch)
0.0002 inch)
3508
70.380 ±
9Y- 0.100 mm
- - T -
4124 (2.7709 ±
0.0039 inch)
3.500
9U-7359 168.630 ± 0.097
mm
mm (6.6390 ±
(0.1378
0.0038 inch)
70.035 ± inch)
4P-
9Y- 0.005 mm
- 1658 T -
7027 (2.7573 ±
0.0002 inch)
125-
144-
- 2782 T -
0720 70.035 ±
0.005 mm 9U-7359 168.630 ± 0.097
(2.7573 ± mm (6.6390 ±
0R-
180- 0.0002 inch) 0.0038 inch)
- 8718 T -
7494 3.500
3508B
mm
(0.1378
inch)
69.962 ±
233- 0.005 mm 168.350 ± 0.111
- - T - -
2431 (2.7544 ± mm (6.6279 ±
0.0002 inch) 0.0044 inch)
70.035 ±
125- 3.500
133- 0.035 mm 9U-7359 168.630 ± 0.097
- 2782 T - mm
8383 (2.7573 ± mm (6.6390 ±
(0.1378
0.0014 inch) 0.0038 inch)
inch)
69.962 ±
3508C 233- 0.098 mm
- - T - - - -
2430 (2.7544 ±
0.0039 inch)
281-
- - 70.071 ± T - - - -
6140
0.008 mm
(2.7587 ±
282- 0.0003 inch)
- - T - - - -
0644
70.035 ±
125-
133- 0.035 mm
- 2728 T -
8383 (2.7573 ±
0.0014 inch) 9U-7359 168.630 ± 0.097
mm (6.6390 ±
0.0038 inch)
0R-
180-
- 8718 T -
7493
3.500
mm
69.962 ±
(0.1378
233- 0.005 mm 168.350 ± 0.111
- - T - - inch)
2430 (2.7544 ± mm (6.6279 ±
0.0002 inch) 0.0044 inch)
3512
70.380 ±
7C- 0.100 mm 9U-7359 168.630 ± 0.097
- - T -
2431 (2.7709 ± mm (6.6390 ±
0.0039 inch) 0.0038 inch)
7C-
- - 70.003 ± S 3.630 ± - - -
3895
0.005 mm 0.010 mm
(2.7560 ± (0.1429 ±
7E- 0.0002 inch) 0.0004
- - S - - -
7600 inch)
69.983 ±
8N- 0.005 mm
1421 (2.7552 ±
- - 0.0002 inch) T -
3.500
9U-7359 168.630 ± 0.097
mm
70.380 ± mm (6.6390 ±
(0.1378
9Y- 0.100 mm 0.0038 inch)
- - T - inch)
4124 (2.7709 ±
0.0039 inch)
70.035 ±
4P- 3.500
9Y- 0.005 mm 9U-7359 168.630 ± 0.097
3512 - 1658 T - mm
7027 (2.7573 ± mm (6.6390 ±
(0.1378
0.0002 inch) 0.0038 inch)
inch)
70.035 ±
125- 3.500
144- 0.005 mm 9U-7359 168.630 ± 0.097
- 2782 T - mm
0720 (2.7573 ± mm (6.6390 ±
(0.1378
0.0002 inch) 0.0038 inch)
inch)
70.053 ±
155- 4.100
3512B 172- 0.008 mm 169.494 ± 0.111
- 5271 T - - mm
0919 (2.7580 ± mm (6.6730 ±
(0.1614
0.0003 inch) 0.0044 inch)
inch)
69.962 ±
3.500
233- 0.005 mm 168.350 ± 0.111
- - T - - mm
2431 (2.7544 ± mm (6.6279 ±
(0.1378
0.0002 inch) 0.0044 inch)
inch)
70.053 ±
2821-
3512C 0.008 mm
6140 - - T - - - -
(2.7580 ±
0.0003 inch)
101-
4140 - - S - - -
129-
- - S - - -
4269
197- 70.003 ± 3.630 ±

- - S - - -
3512 3765 0.005 mm 0.013 mm
GAS (2.7560 ± (0.1429 ±
6I- 0.0002 inch) 0.0005
- - S - - -
4609 inch)
7C-
- - S - - -
3895
7E-
- - S - - -
7600
125-
133-
- 2728 70.035 ± T -
8383 3.500
0.035 mm 9U-7359 168.630 ± 0.097
mm
(2.7573 ± mm (6.6390 ±
(0.1378
0R- 0.0014 inch) 0.0038 inch)
- T - inch)
180- 8718
7493
70.003 ± 3.630 ±
197- 0.005 mm 0.010 mm
- - S - - -
3765 (2.7560 ± (0.1429 ±
0.0002 inch) 0.0004
inch)
69.962 ±
3.500
233- 0.005 mm 168.350 ± 0.111
- - T - - mm
2430 (2.7544 ± mm (6.6279 ±
(0.1378
0.0002 inch) 0.0044 inch)
inch)
70.003 ± 3.630 ±
6I- 0.005 mm 0.010 mm
3516 - - S - - -
4609 (2.7560 ± (0.1429 ±
0.0002 inch) 0.0004
inch)
70.380 ±
3.500
7C- 0.100 mm 9U-7359 168.630 ± 0.097
- - T - mm
2431 (2.7709 ± mm (6.6390 ±
(0.1378
0.0039 inch) 0.0038 inch)
inch)
7C-
- - S - - -
3895
70.003 ± 3.630 ±
7E- 0.005 mm 0.010 mm
- - S - - -
7600 (2.7560 ± (0.1429 ±
0.0002 inch) 0.0004
7E- inch)
- - S - - -
7940
70.035 ±
6I-
8Q- 0.005 mm
- 2683 T -
1403 (2.7573 ±
0.0002 inch)
3.500
9U-7359 168.630 ± 0.097
3516 mm
mm (6.6390 ±
(0.1378
0.0038 inch)
70.380 ± inch)
9Y- 0.100 mm
- - T -
4124 (2.7709 ±
0.0039 inch)
70.035 ±
125- 3.500
144- 0.005 mm 9U-7359 168.630 ± 0.097
- 2782 T - mm
0720 (2.7573 ± mm (6.6390 ±
(0.1378
0.0002 inch) 0.0038 inch)
inch)
70.053 ±
155- 4.100
172- 0.008 mm 204-8041 169.494 ± 0.111
- 5271 T - mm
0919 (2.7580 ± mm (6.6730 ±
(0.1614
0.0003 inch) 0.0044 inch)
inch)
0R-
180- 70.035 ± 9U-7359 3.500
- 8718 T -
7494 0.005 mm mm 168.630 ± 0.097
(2.7573 ± (0.1378 mm (6.6390 ±
0.0002 inch) inch) 0.0038 inch)
70.053 ±
230- 4.100
230- 0.008 mm 204-8041 169.494 ± 0.111
- 8095 T - mm
9043 (2.7580 ± mm (6.6730 ±
(0.1614
0.0003 inch) 0.0044 inch)
inch)
3516B
69.962 ±
3.500
233- 0.005 mm 168.350 ± 0.111
- - T - - mm
2431 (2.7544 ± mm (6.6279 ±
(0.1378
0.0002 inch) 0.0044 inch)
inch)
70.053 ±
10R- 4.100
10R- 0.008 mm 204-8041 169.494 ± 0.111
- 1421 T - mm
1468 (2.7580 ± mm (6.6730 ±
(0.1614
0.0003 inch) 0.0044 inch)
inch)
70.053 ±
2821-
3516C 0.008 mm
6140 - - T - - - -
(2.7580 ±
0.0003 inch)
155-
172-
- 5271 T -
0919 70.053 ±
4.100
3524B 0.008 mm 204-8041 169.494 ± 0.111
mm
(2.7580 ± mm (6.6730 ±
10R- (0.1614
10R- 0.0003 inch) 0.0044 inch)
- 1421 T - inch)
1468
120.200 ± 5.160 ±
128-
128- 0.050 mm 0.010 mm
3606 - 5634 S - - -
5641 (4.7323 ± (0.2031 ±
0.0020 inch) 0.0004
inch)
101-
4140 - - 70.003 ± S 3.630 ± - - -
0.005 mm 0.010 mm
(2.7560 ± (0.1429 ±
133- 0.0002 inch) 0.0004
- - S - - -
9375 inch)
70.035 ±
125- 3.500
144- 0.005 mm 9U-7359 168.630 ± 0.097
- 2782 T - mm
0720 (2.7573 ± mm (6.6390 ±
(0.1378
0.0002 inch) 0.0038 inch)
inch)
3608
120.200 ± 5.160 ±
172-
172- 0.050 mm 0.010 mm
- 6773 S - - -
7974 (4.7323 ± (0.2031 ±
0.0020 inch) 0.0004
inch)
197-
- - S - - -
3765 70.003 ± 3.630 ±
0.005 mm 0.010 mm
(2.7560 ± (0.1429 ±
212- 0.0002 inch) 0.0004

- - S - - -
7596 inch)
6I-
4609 - - 70.003 ± S 3.630 ± - - -
0.005 mm 0.010 mm
3608
(2.7560 ± (0.1429 ±
7E- 0.0002 inch) 0.0004
- - S - - -
7940 inch)
128-
128-
- 5634 S - - -
5641 120.20 ± 5.160 ±
0.050 mm 0.010 mm
3612
(4.7323 ± (0.2031 ±
172-
172- 0.0020 inch) 0.0004
- 6773 S - - -
7974 inch)
120.200 ± 5.160 ±
128-
128- 0.050 mm 0.010 mm
3616 - 5634 S - - -
5641 (4.7323 ± (0.2031 ±
0.0020 inch) 0.0004
inch)
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3412C Generator Set 81Z14501-UP(SEBP2576 - 45)/Basic Search Page 1 of 46

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Procedures and Specifications for Pistons{1214}

ReferenceCatalog, GECJ0001-01-2, "Cat Shop Supplies and Hand Tools"

ReferenceContamination Control Guideline, PEBJ0002, "CaterpillarDealer Contamination Control Guidelines"

ReferenceReuse and Salvage Guidelines, SEBF8049, "Piston Visual Inspection"

ReferenceSpecial Instruction, SEHS8696, "Piston Cleaning Procedure"

ReferenceService Magazine, SEPD0360

Features of One-Piece Pistons

(3) Ring band

(4) Ring grooves

(5) Ring lands

(7) Bore surface of piston pin

(8) Snap ring groove

(9) Top land

(10) Relief for cooling jet

(11) Side relief for piston

(7) Bore surface of piston pin

(13) Graphite coating

(14) Passage for oil cooling of crown

(15) Vertical oil passage

Steel Crown and Aluminum Skirt

(13) Graphite coating

(14) Passage for oil cooling of crown

(16) Passage for supply of cooling jet

(17) Slot for lubrication of piston pin

(18) Joint of crown and skirt

(19) Passage for center oil return

(20) Passage for lubrication of bottom oil ring

Forged Steel Pistons

Features of a two-piece piston crown and skirt

(4) Ring grooves

(5) Ring lands

(7) Piston pin bore

(11) Side relief for piston

Follow these guidelines in order to clean pistons with glass beads.

1. Do not use aluminum oxide or an abrasive material in place of glass beads.

2. Do not use a wire brush or a wire wheel.

3. Do not use steel shot.

Use an O-ring to protect the oil ring groove.

(7) Piston pin bore

(21) Sharp edge of crater

(22) Outer edge of piston crown

(23) Oil ring groove

(24) Oil passages

Piston Skirt with Graphite Coating

(7) Bore surface of piston pin

(13) Graphite coating

(17) Slot for lubrication of piston pin

(7) Bore surface of piston pin

(13) Graphite coating

(25) O-ring for protection of oil ring land

(26) Cylinder liner

(27) Base plate

(25) O-ring for protection of oil ring land

(26) Cylinder liner

(27) Base plate

(28) Bearing for air compressor

(30) Bottom plate for liner

ReferenceRefer to the section""Storage Procedures" " at the end of this document.

Piston Crown with Anodized Layer

Pistons with Steel Crown and Aluminum Skirt

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