Experimental Investigation of Isolated Inlets For High Agile Missiles

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Aerospace Science and Technology 10 (2006) 659–667

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Experimental investigation of isolated inlets for high agile missiles

Experimentelle Untersuchungen an isolierten Einläufen


für hochagile Flugkörper
Dirk Herrmann ∗ , Klaus Triesch
Institute of Aerodynamics and Flow Technology, Wind Tunnel Section, DLR, 51147 Cologne, Germany
Received 26 October 2005; received in revised form 2 May 2006; accepted 2 May 2006
Available online 26 September 2006

Abstract
Experimental studies are accomplished with two axially symmetric inlet models with different internal compressions. Main interest lies in
covering a large and flexible maneuver range at supersonic speed. This requires an analysis of the performance such as pressure recovery and
mass flow.
The inlets are analyzed at the design Mach number MA = 3 in an angle of attack range of 0◦  α  30◦ in the Vertical Wind Tunnel (VMK)
in Cologne. The tests indicate an operability up to α = 30◦ . Furthermore a loss of pressure recovery and mass flow is discovered at an angle of
attack of α  18◦ . Accordingly boundary layer bleed is implemented to get a better pressure recovery and a delayed buzzing.
© 2006 Elsevier Masson SAS. All rights reserved.
Zusammenfassung
Experimentelle Untersuchungen sind an vollrotationssymmetrischen Einlaufmodellen mit unterschiedlicher Innenverdichtung durchgeführt
worden. Besonderes Interesse liegt darin, dass im Überschallflug ein möglichst großer und flexibler Manöverbereich abgedeckt werden kann.
Dazu werden Leistungsmerkmale wie Druckrückgewinn und Massendurchsatz analysiert.
Für die Auslegungsmachzahl MA = 3 sind die Einläufe in einem Anstellwinkelbereich von 0◦  α  30◦ in der Vertikalen Messstrecke Köln
(VMK) untersucht worden. Die Experimente bestätigen eine Funktionsfähigkeit bis α = 30◦ . Weiter zeigt sich, dass ab einem Anstellwinkel von
α  18◦ Verluste im Druckrückgewinn und Massendurchsatz auftreten. Durch den Einsatz der Grenzschichtabsaugung wird eine Verbesserung
im Druckrückgewinn und ein Herauszögern des Brummens ermöglicht.
© 2006 Elsevier Masson SAS. All rights reserved.

Keywords: Axially symmetric inlet; Ramjet; Boundary layer bleed; Supersonic flow

Schlüsselwörter: Rotationssymmetrischer Einlauf; Ramjet; Grenzschichtabsaugung; Überschallströmung

1. Introduction The air is absorbed by the ramjet’s inlet and is compressed


for subsonic combustion. This operation must be assured.
Hence, it is obvious that the external influences can be of high
Missiles at supersonic speed like ramjets extract the oxygen
relevance. Thus it is important that the inlet provides the engine
for the combustion from the atmosphere, unlike rockets, which
with air mass flow with the required pressure recovery for the
carry solid or liquid fuel. Therefore weight can be saved, but it
combustion.
is reliant on a sufficient amount of air.
Several studies were performed to analyze mass flow and
pressure recovery with different inner geometric concepts [1,2].
* Corresponding author Further studies concentrate on the combustion and engine be-
E-mail address: dirk.herrmann@dlr.de (D. Herrmann). havior [3] as well as fuel injection techniques [4,5].
1270-9638/$ – see front matter © 2006 Elsevier Masson SAS. All rights reserved.
doi:10.1016/j.ast.2006.05.004
660 D. Herrmann, K. Triesch / Aerospace Science and Technology 10 (2006) 659–667

Nomenclature

l reference length . . . . . . . . . . . . . . . . . . . . . . . . . . . . m δCowl angle of the cowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . ◦


ṁ mass flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kg s−1 μ viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . kg m−1 s−1
p pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pa ρ density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . kg m−3
pPitot Pitot pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pa κ ratio of specific heat . . . . . . . . . . . . . . . . . . . . . . . . . –
u velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . m s−1
Subscripts
x, y, z Cartesian coordinates
A reference area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . m2 st static
M Mach number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . – t total condition
R gas constant . . . . . . . . . . . . . . . . . . . . . . . J kg−1 K−1 A design (shock-on-lip)
Re Reynolds number Re = ρ0 u0 l/μ 0 free stream condition
T temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K 1,2 positions
α angle of attack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ◦ 3 position before throttle
δCone angle of the cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . ◦ 4 position of throttle’s reference area

According to these studies it is important to assure the func-


tionality of the ramjet and to investigate its performance for
a flexible maneuver range. The flexibility must be assured for
high angles of attack while approaching the target. In this phase
the important component is the air breathing engine of the ram-
jet.
In order to achieve high flight agility, the performance of
two inlet configurations is investigated at the Wind Tunnel Sec-
tion Cologne of the DLR, where a long tradition of investigat-
ing ramjet inlet performances is existing e.g. see [6,7]. These
current investigations are in the context of the DLR-project
“Hochagiler Flugkörper” (HaFK).
The air breathing inlet is integrated in the very front of the
main body of the missile. It possesses two cones, which are used
for external compression. The reason for choosing cones is the
minimization of boundary layer effects of the main body [8].
The advantage of the cone is a minor total pressure recovery
loss; in comparison to a wedge of the same half angle, the front
shock for a cone will detach at a smaller Mach number [8].
Nevertheless the three dimensional flow of the cone tends to an
unsymmetrical flow, which can lead to a restriction in the inlet’s
agility [8].
This paper describes the experimental techniques and results
of these air breathing inlets at the free stream Mach number of
M0 = 2.99 with an angle of attack range of 0◦  α  30◦ . This
study proves operability of the inlets. Nevertheless, a perfor-
mance drop at an angle of attack of α  18◦ is identified as well.
After this introduction the wind tunnel and the inlet mod-
els are described in Section 2. The tests and the validation of Fig. 1. Configuration in the Vertical Wind Tunnel (VMK) at maximum angle of
the performance with pressure recovery and mass flow ratio is attack.
shown in Section 3. Furthermore the cause of loss in pressure
recovery and mass flow is analyzed with Schlieren photos, oil The VMK (Fig. 1) is a free jet facility. It is designed as an
flow visualizations and Pitot pressure measurements. engine test plant, which is able to simulate sea level flight con-
ditions at Mach numbers up to 2.8. Using different axially sym-
2. Experimental set-up metrical nozzles the flight Mach number from a subsonic range
of 0.5 to 0.95 and a supersonic range of 1.6 to 3.2 can be ad-
2.1. Wind tunnel VMK justed over test durations between 30 to 60 seconds.
Fig. 1 shows the model installed inside the VMK test sec-
The experiments are conducted in the Vertical Wind Tunnel tion just mounted over the nozzle. The model is supported by
VMK [9] of the German Aerospace Center (DLR) in Cologne. a special device to adjust the angle of attack. On the model a
D. Herrmann, K. Triesch / Aerospace Science and Technology 10 (2006) 659–667 661

measurement pipe is integrated and a throttle is mounted at the each oblique shock is of equal strength [11]. Thus, this inlet has
rear of the inlet. a higher pressure recovery and this contains a design with larger
The measurement techniques which are applied are Schlieren cone angles, which in turn leads to a higher drag. Further, this
and oil flow visualization as well as Pitot- and pressure mea- kind of inlet with boundary layer bleed has a larger mass flow
surement. loss because of the higher compression and the effects of un-
symmetrical flow (as aforementioned) come to the fore.
2.2. Models and flow condition Fig. 3 represents a photo of the two-cone inlet. At its throat
are integrated segments (Fig. 4), which are arranged in 3 mm
The three axially symmetric inlet models HaFK-0, HaFK-1 wide 45◦ -steps and are separated from each other with 2 mm
and HaFK-2 with mixed compression are designed with the bars. The segments allow a certain amount of boundary layer
characteristic-method based on [10], which has in-house mod- bleed to leave the inlet. This is possible through a hollow main
ifications. The results of the calculations are presented in the body. It is connected with bleed ducts, which lead the air out of
following Fig. 2. the inlet (Fig. 4). One bleed duct exit is seen at the right side of
The inlets are designed for a free stream Mach number of Fig. 3.
MA = 3.0 (shock-on-lip) and have a self-start Mach number of The air breathing inlets HaFK-0 and HaFK-2 are tested be-
M0 = 2.2. The geometry of HaFK-0, HaFK-1 and HaFK-2 dif- tween an angle of attack of 0◦ and 30◦ in increments of 3◦ with
fer in their second cone angle δ Cone,2 and internal compression and without boundary layer bleed (see Table 2). The flow condi-
(see Table 1). tion is given with a free stream Mach number of M0 = 2.99 and
Main focus is lying in the choice of external compression total conditions of Tt0 = 293 K and respectively pt0 = 25.3 bar.
(δ Cone,2 variation) this is intimately connected with the design This condition results in a Reynolds number of 2 × 108 m−1 .
of the cowl angle and the inlet’s inside compression. The cowl
(and δ Cowl respectively) has to imply a smooth deflection so that 2.3. Measurement techniques
the resulting shock does not initiate a flow separation on the
main body; furthermore, the self-start and the self-start Mach
number must be assured by designing the main body contour For the analysis of the inlet’s performance its mass flow ra-
for inside compression. tio and pressure recovery have to be measured. These analyses
HaFK-1 has a lower external compression and the influence require a measurement configuration, which results are given
of the larger inside compression is minor. Hence, it was ex-
pected that the pressure recovery is worse than the others, so
HaFK-0 and HaFK-2 were built. The maximal pressure recov-
ery that can be reached for a three shock system (two oblique
shocks and a normal shock) at M0 = 3.0 is 75% [8,11,12], when

Fig. 3. Two-cone inlet (HaFK-0).

Fig. 4. Sketch of model attachment and bleed ducts of HaFK-2.


Fig. 2. Results of the characteristic-method for model HaFK-0 and MA = 3.0.
Table 2
Table 1 Test conditions
Geometry of axially symmetric inlet models
Model M0 (–) α-range (◦ ) Bleed segments
Model δ Cone,1 (◦ ) δ Cone,2 (◦ ) δ Cowl (◦ ) Inside compression (%) HaFK-0 2.99 0. . . 30 closed
HaFK-0 13.0 25.0 15.0 10.1 2.99 0. . . 21 open
HaFK-1 13.0 23.0 13.0 17.8 HaFK-2 2.99 0. . . 21 closed
HaFK-2 13.0 27.0 17.0 8.8 2.99 0. . . 21 open
662 D. Herrmann, K. Triesch / Aerospace Science and Technology 10 (2006) 659–667

Fig. 5. Measurement configuration.

Fig. 7. 26◦ cone with Pitot rake.

During the test run the throttle is closing (arrow direction in


Fig. 6). This results in the vertical line with constant mass flow
and rising pressure recovery (supercritical condition). Whilst
closing, the pressure at the throttle is rising and the normal
shock is moving upstream, until it jumps out of the inlet and
forms a detached shock (subcritical condition). The maximum
pressure recovery has been reached in the throat (critical condi-
tion).
When the shock is outside and in front of the inlet’s entrance
the result is mass flow loss. A part of the flow does not enter
the inlet anymore but generates spillage. Outside, the condi-
tion is getting unstable while the throttle still closes. The shock
jumps in and out of the inlet. This unstable condition is known
as buzzing [15], which are pressure fluctuations. The buzzing
is detected with an rms-meter [16] and is shown as a vertical
Fig. 6. Example of inlet characteristic diagram (HaFK-0 at M0 = 2.99, α > 0◦ ). line on certain points in the subcritical region of Fig. 6, where
the value is normalized with pt0 . During buzzing strong struc-
in an inlet characteristics diagram. The measurement configu- tural loads can damage the model, so the pressure fluctuations
ration is shown in Fig. 5. are used as an abort criterion and the throttle opens at once.
To investigate the incident flow regarding the interaction
The inlet is mounted in front of the measurement pipe, which
with the inlet’s cones, Schlieren photos [17] and oil flow vi-
is connected to the throttle. The throttle, which has been cali-
sualization are used. For further analysis Pitot measurement is
brated in a bezel measuring section after [13,14], allows mea-
used as well. For this Pitot pressure is recorded at the shoulder
suring the air mass flow passing through the inlet. The variable
of a cone with an angle of 26◦ (0.5δ Cone,1 ) with two Pitot rakes
area of this throttle can be changed by a hydraulic system fixed
à 7 Pitot tubes, which can be rotated in 15◦ steps like in Fig. 7.
to the potentiometer in order to generate different levels of pres-
The measurement quality of the Pitot pressure is affected
sure recovery. From measurement parameters (p st , M0 , pt0 ) the
by the angle between tube and flow direction. The results for
following main characteristic ratios can be calculated:
angles below 10◦ are not significantly affected by the measure-
The pressure recovery
ment error [18]. To know these errors for larger angles, the flow
  κ angles with the corresponding Pitot pressure difference have to
pt3 pst3 (κ − 1) 2 κ−1
= 1+ M3 be known. First of all the flow angles at the cone’s shoulder are
pt0 pt0 2
calculated with a Fluent solver. Secondly, to get the error be-
and mass flow ratio cause of larger angles, Pitot pressure is measured with the Pitot
  κ+1 rakes (without cone) in the undisturbed flow with different an-
ṁ3 1 pt3 √ κ − 1 2 − 2(κ−1)
= √ A3 M3 κ 1 + M3 . gles of attack.
ṁ0 ṁ0 RTt 2
These equations results from the continuity equation ṁ3 = 3. Experimental results
ṁ4 , where the pressure loss is negligible (pt3 = pt4 ) and isen-
tropic flow as well as M4 = 1 is preconditioned at the throttle’s 3.1. Effects of boundary layer bleed
reference area. The outcome of this is
Using boundary layer bleed the expectation is to improve
 2  2(κ−1)
κ+1
A3 1 1 + κ−1 2 M3
the inlet’s performance. Therefore the performance is compared
= κ+1
. without and with boundary layer bleed. Fig. 8 shows character-
A4 M3 2 istic diagrams with different angles of attack without boundary
Further, M3 can be calculated iteratively, which is needed for layer bleed at M0 = 2.99. The second inlet HaFK-2 has been
pressure recovery and mass flow ratio. Both are plotted for the measured up to α = 21◦ because of the low mass flow at high
inlet characteristic diagram like in Fig. 6. angle of attack.
D. Herrmann, K. Triesch / Aerospace Science and Technology 10 (2006) 659–667 663

Fig. 8. Inlet characteristic of HaFK-0 and HaFK-2 at M0 = 2.99.

The HaFK-2 inlet reveals a larger pressure recovery, because Fig. 9. Inlet characteristic of HaFK-0 and HaFK-2 with boundary layer bleed at
of higher external compression (Fig. 8). The mass flow itself M0 = 2.99.
decreases at growing angle of attack, because the incident flow
“sees” a reduced effective inlet area. Another feature of both Mach number is small and this results to a smaller loss of pres-
inlets is the loss in the mass flow at α > 15◦ . sure recovery. This behavior is demonstrated in Fig. 9.
For an improvement the tests’ results with boundary layer What is remarkable at the operation condition is the lasting
bleed are pointed out in the following. The implementation of mass flow loss. The early appearance of these losses has been
boundary layer bleed leads to a larger pressure recovery and decreased. Now, the high mass flow loss occurs at α > 18◦ ,
as expected to a loss in mass flow at supercritical condition. In due to boundary layer development and the formation of vortex
comparison with HaFK-2, the HaFK-0 inlet has a lower internal systems.
compression and therefore possesses a lower mass flow loss. The inlets show similar behavior in the performance at the
These results are shown in Fig. 9; they reveal a mass flow loss self-start Mach number M0 = 2.2. The cones’ shocks do not fo-
of about 4.5% for HaFK-2 and as anticipated a smaller mass cus at the cowl at this low Mach number. Therefore the spillage
flow loss for HaFK-0 (about 2.5%). Another result of these tests is larger and likewise the sensibility of mass flow loss is minor
with boundary layer bleed is that the boundary layer effects like for small angles of attack (0◦  α  9◦ ). For these angles the
separation from the inner walls are reduced. mass flow at the supercritical operation is almost identical.
With the boundary layer bleed the characteristics are differ-
ent. The inlet does not start buzzing right after the supercritical 3.2. Effects of mass flow losses
condition like in Fig. 8, but the pressure recovery ratio increases
with a slight loss of mass flow. Whilst the shock moves up Looking for the reason of mass flow loss at high angle of
to the throat, the pressure increases (supercritical condition). attack, the first idea was that the cause might be found in the
Reaching the throat more air is pushed out through the bleed air flow towards the two-cone inlet. Hence, on the windward
segment while the pressure recovery rises. At the throat the side the pressure is higher than on the leeward side. To avoid
664 D. Herrmann, K. Triesch / Aerospace Science and Technology 10 (2006) 659–667

Fig. 10. HaFK-0 with flow straighteners and removed cowl.

Fig. 12. Schlieren photos of HaFK-0 at α = 0◦ and α = 30◦ , M0 = 2.99.

entrance on the windward side. Fig. 13 shows the sudden ap-


pearance of this shock between α = 12◦ to α = 18◦ in front of
the cowl. This normal shock is blocking the inlet’s entrance;
Fig. 11. Inlet characteristics with flow straighteners of HaFK-0 at M0 = 2.99. therefore less mass flow enters the inlet.
Another flow effect, which is entering the inlet, is the sli-
cross flow inside the inlet, flow straighteners in X-formation pline. Its appearance because of the cones’ shock interaction is
are installed (Fig. 10). The results show Fig. 11. influencing the inlet’s performance at subcritical condition. At
In comparison to Fig. 9 it becomes obvious that the influ- this condition the slipline can be responsible for buzzing, which
ences of flow straighteners are not significant. is discussed in [19].
In order to understand the reason of mass flow loss other To get a closer look at the cones’ flow field, surface stream-
flow visualization techniques, like oil flow and Schlieren tech- lines are visualized by oil flow technique at the cones’ surface.
nique are used. Two Schlieren photos – taken at supercritical In Fig. 14 the oil flow image is presented.
condition at M0 = 2.99 – of the two-cone inlet (HaFK-0) are Just below the bleed segments, the implication of the cowl’s
displayed at α = 0◦ and α = 30◦ in Fig. 12. reflection shock is pictured. Looking at the first cone, stream-
In the lower part of each image the wind tunnel nozzle is sit- lines are clearly to see, which circulate around the cone and
uated. The flow field extending from the nozzle is bounded by lead into a thicker line. This behavior points at a separation of
the shear layer; within lays the free stream flow, which is in turn the flow from the cone and leads to leeward vortices, which are
bounded by the Mach cone. Looking at the model at the design discussed in detail in the next section.
Mach number and α = 0◦ the cone’s shocks are well focused
on the cowl. At α = 30◦ on the leeward side no shocks appear. 3.3. Effects of the leeward flow
Otherwise on the windward side the shock system has inten-
sified. At that condition a detached shock at the second cone For an improved understanding of the vortex development,
causes spillage although the throttle is open. Nevertheless, this Pitot pressure at a cone’s shoulder, which is described in Sec-
fact does not explain a sudden decrease in mass flow. It seems tion 2.3, is measured and oil flow images are taken. The tests
that complex flow phenomena like boundary layer separation, are performed in the VMK at a Mach number of M0 = 2.49
vortex formation, etc. are responsible for this behavior. with α = 25◦ and α = 15◦ . Fig. 15 presents a side view of the
According to this decrease in mass flow, a closer look on the cone with leeward and windward surface streamlines including
Schlieren photos reveals a normal shock in front of the inlet’s separation- and reattachment lines e.g. of the primary vortex.
D. Herrmann, K. Triesch / Aerospace Science and Technology 10 (2006) 659–667 665

Fig. 15. Surface streamlines of the leeward and windward side of the cone at
α = 25◦ (left) and α = 15◦ (right).

Fig. 13. Schlieren photos of HaFK-2 at α = 12◦ and α = 18◦ , M0 = 2.99.

Fig. 16. Surface streamlines of the leeward side of the cone at α = 25◦ (left)
and α = 15◦ (right).

The surface streamlines in Fig. 15 circulate from the wind-


ward side to the leeward side in a similar way. These side views
reveal a varying behavior on the leeward side, which is demon-
strated more clearly in Fig. 16.
Each of the images show symmetric streamlines develop-
ing from the apex of the cone. At α = 15◦ patterns of surface
streamlines of two counter rotating vortices are interpreted.
They are expanding from the apex of the inlet’s cones. The oil
flow image at α = 25◦ is conspicuous different. The different
patterns of the streamlines point at a complex vortex system.
Most conspicuous are the sharp black lines, where the oil paint
has been wiped off. They seem to be an indication of embed-
ded shocks like in [20]. Another possibility is an indication of
induced shocks from vortices. These shocks were also found in
similar investigations of [21].
Fig. 17 introduces the flow field at the cone’s shoulder. The
results of the Pitot measurements are displayed in combination
Fig. 14. Surface streamlines of inlet at α = 30◦ , M0 = 2.99 (removed cowl). with the oil flow images. Each black dot in Fig. 17 symbolizes
666 D. Herrmann, K. Triesch / Aerospace Science and Technology 10 (2006) 659–667

with higher angle of attack. These effects intermix and enter the
inlet together, so the inlet’s performance is affected.
This study shows the influence of the interaction between
incident flow and the ramjet’s inlet. The flow effects like vortex-
and shock systems are interfering with the ramjets performance.
They are responsible for the losses and can affect the capability
of the combustion.
For future investigations it is important to minimize the
losses and control the flow effects. One way is to separate the
effects of intermixing. For this purpose only a segment of the
complete axially symmetrical inlet is chosen for further stud-
ies. According to its position at the front of the model the
expectation is to identify each effect without intermixing and
to improve the inlet’s performance.

Acknowledgements

This study was carried out in frame of the DLR-project


“Hochagiler Flugkörper” (HaFK). The authors gratefully ac-
knowledge the support by DLR “Aeronautics and Energy Pro-
gram Directorate”.

Fig. 17. Pitot measurement and oil flow images at a) α = 25◦ and b) α = 15◦ . References

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