Process Economics

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Currency US$

Cost of power 0.079344 US$/kWh


Cost of cooling discharge water cost of pumping liquid + US$0.05/m3
cost of natural gas 16 US$/1000scf
LHV natural gas 993 Btu/scf 37038.9 kj/m3
steam generation efficiency 0.87 0.010556 m3/s 0.391
Cost of pumping liquid 391
water density 1012 kg/m3

HX-02
double pipe 11 m2
U0 600 W/m2k
HX-03
heat exchanged 873.6 kW
LMTD 162 K area 9.986283 m2
type shell and tube
material carbon steel
no. of passes 1
tube type plain
no.of tubes 237
TUBE SPECS
OD 19.05 mm
THK 2.11 mm area
LGTH 2438 mm
PITCH 23.8 mm
reactor effluent 5434 kg/h
SHELL SPEC
ID 540 mm
OD 660 mm
Cooling water 43622 kg/h
ID 1.7716536 ft
delta p 1.0971 bar

piping
pressure change 0.45 bar/100m

pumps
power for ppumping liquids(kW) (1.67*flow*deltaP)/fractional effiency
2.599808 kW
flow 0.718412 m3/min so centrifugal pump
E 0.506285 interpolated from ludwig RoT
Cost of Pumping 0.206279 US$/h
cost of cooling discharge 2.361516 US$/h
390154.6

7.998688 ft

1 gpm 0.00378 m3/min


1 mm 1m 1 m2
0.003281 feet 3.28084 ft 10.76391 ft2
mw
43.10474

old New
Capex
Cpital cost 0
Opex
electricity use 2.599808
electricity price
Cost of pumping
cost of Utility 2.361516
electricity annual price increase
new network

length 6.096 m
delta p 0.027432 bar
power of pumping 3.590922 kW
flowrate 62.70786 m3/min
e 0.8

cost of pum[ing 0.284918 U$/h


2495.882 U$/yr
cost of cooling 188.4085 U$/h
1650458 U$/yr
shell and tube double pipe
bare cost 2490 $
shell
pressure factor 1
Type Factor 1
Bare cost 7500 $
cost 7500

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