SINUMERIK ONE The Real CNC For Highest Productiv TechSlides 2020 02 01 EN

SINUMERIK ONE
The CNC for highest productivity
Unrestricted © Siemens 2020 www.sinumerik.one

SINUMERIK ONE - the NC for highest productivity
1 Introduction and overview
2 The controller portfolio for modular and compact machines
3 New HMI extensions perfect the operation
4 Communication and Security is a question of system
5 New NC functions for more performance
6 Extensive drive and motor portfolio
7 Summary
Unrestricted © Siemens 2020

Page 2
SINUMERIK ONE
Platforms and digitalization drive innovations
• Reduction of time to market

• Further individualization in mechanical engineering
• High quality and best possible availability
• Defined precision and increased productivity
• Safety of man and machine and security of individual property in
the digital age
 High-performance processor and communication technologies

 Scalable intelligent control and drive technology
 Best safety and security standards
 Innovative digital engineering

Page 3
An integrated solution along the entire value chain raises
new potentials for machine builders and users
Maximize productivity
The digital native CNC
Development from VIRTUAL to REAL

Innovate faster
Scalable in VIRTUAL and REAL
SINUMERIK Excite digitalization

Intelligent and highly productive
ONE
Digitale Transformation Discover a new way
der Werkzeugmaschinen of thinking

Page 4
SINUMERIK
Portfolio
Entry level machines Compact machines Modular machines

SINUMERIK 808D SINUMERIK 828D SINUMERIK 840D sl
• Panel based Compact CNC • Panel based Compact CNC • Drive based modular CNC
• Turning and Milling • Turning, milling, grinding • Multi technology
• Up to 6 axes/spindles • Up to 10 axes/spindles • Up to 31 axes/spindles
• 1 channel • 2 channels • Up to 10 channels
• 7,5“ / 8,4“- display • 10,4“ / 15,6“- multi touch display • 15‘‘ to 24“- multi touch display modular
• SIMATIC S7-200 based PLC • SIMATIC S7-200 based PLC • SIMATIC S7-300 based PLC
Increasing modularity & productivity

Page 5
SINUMERIK
Portfolio with SINUMERIK ONE
Modular machines
Entry level machines Compact machines Modular machines
SINUMERIK 808D SINUMERIK 828D SINUMERIK
SINUMERIK ONE840D sl
Real & Virtual
• Panel based Compact CNC • Panel based Compact CNC • Drive based modular
• Drive based panel based
CNC &modular CNC Compact CNC
• Turning and Milling • Turning, milling, grinding • Multi technology
• Multi technology
• Up to 6 axes/spindles • Up to 10 axes/spindles • Up to 31 axes/spindles
• Up to 31 axes/spindles
• 1 channel • 2 channels • Up to 10 channels
• Up to 10 channels
• 7,5“ / 8,4“- display • 10,4“ / 15,6“- multi touch display • 15‘‘ to 24“- multi touch
• 15‘‘ display
to 24“- multimodular
touch display modular
• SIMATIC S7-200 based PLC • SIMATIC S7-200 based PLC • SIMATIC S7-1500 based PLC
• SIMATIC S7-300 based PLC
Virtual SINUMERIK:
• Digital twin of product (machine tool)
• Digital twin of production
Increasing modularity & productivity

Page 6
SINUMERIK ONE - even higher degree of seamlessness and
performance for all CNC technologies
Turning Milling Grinding Multitasking
• "Best in class" for multitasking and cross-technology applications

• Highest performance for many technology domains
• Uniform and seamless when operating, programming – as well as for training and maintaining
Robotic and Additive Nibbling, laser

Gear cutting Composites
handling Manufacturing machining, ...

Page 7
7 Summary

Page 8
SINUMERIK ONE
The new portfolio in overview
Compact - Panel
PPU 1740-1500
PPU 1740-1900
Performance, machine complexity
NCU 1740 NCU 1750 NCU 1760
Cabinet - modular

Page 9
SINUMERIK ONE
The new NCUs NCU/PPU
SINUMERIK ONE
NCU 17x0
 New future-proof CNC platform

 With integrated PLC S7-1500F
 For control cabinet mounting
NCU 1750
NCU 1760
Modular for the control cabinet

Page 10
SINUMERIK ONE – typical topology with NCU
Modular machines
NCU 1750 / 1760

Page 11
SINUMERIK ONE – NCUs
Main features in comparison with SINUMERIK 840D sl
SINUMERIK 840D sl SINUMERIK ONE
NCU710: 8 axes/spindles
NCU720/730: 31 axes/spindles
NCU1740*: 12 axes/spindles
NCU1750/60: 31 axes/spindles +
PLC S7-300 PLC S7-1500F
+
1x PROFINET
1x PROFINET
(2 ports, NRT/RT/IRT)
(2 ports, NRT/RT/IRT)
1x PROFINET
(1 port, NRT/RT)
+
2x PROFIBUS DP 1x PROFIBUS DP
2x USB 2.0 2x USB 3.0

+
PLC rotary switch PLC toggle switch
+
CF card slot SD card slot
+
Buffer battery No buffer battery
+ * In prepararion

Page 12
SINUMERIK ONE
The new “Panel Processing Unit“ PPU 1740
SINUMERIK ONE
PPU 1740
 New future-proof CNC platform

 With integrated PLC S7-1500F
 Compact design with
Multitouch Operator Panel*
*15“ and 19“ variant
Compact panel based design

Page 13
SINUMERIK ONE – typical topology with PPU
Compact machines
PPU 1740

Page 14
SINUMERIK ONE
PPU 1740 combines the best from our systems
PPU 1740-1500
SINUMERIK 840D
• All High-end technologies PPU 1740-1900

• Machine network (X120)
sl
• Standard PROFINET Peripherie

Cabinet based
SINUMERIK 828D
• Multitouch panel
• No buffer batterie / no fan
• Onboard periphery
• 2 handwheels
• 32 digital I/O
• 1 analog output
Panel based
• PLC S7-1500F
+
Additional • 2nd PROFINET interface
advantages • SD Card slot
SINUMERIK ONE • 12 axes / spindles
+ 8 position axes
Panel based

Page 15
SINUMERIK ONE – PPU‘s
Main features in comparison with SINUMERIK 840D sl / 828D
SINUMERIK 840D sl / NCU 710 SINUMERIK ONE – PPU 1740

8 axes / spindles,
+ 7 position axes
12 axes / spindles,
+ 8 position axes +
- 2 x handwheels onboard +
24 digital I/O onboard
-
32 digital I/O onboard
1 analog Output (Spindle) +
1 x PROFINET
2 x PROFIBUS
2 x PROFINET
- +
2 x USB 2.0 3 x USB 3.0 +
Fan and battery without fan and battery +
SINUMERIK 828D / PPU 290
PLC S7-200 PLC S7-1500F +

Proprietary periphery Standard PROFINET periphery +
- Machine network (X120) +
M, T, G technologies all high-end technologies +
Page 16
SINUMERIK ONE - up to 50% increased NCK performance
compared to 840D sl
NCU 1760 +50%*
NCU 730.3B
NCU 1750 +25%*
NCU 720.3B
productivity
NCU/PPU 1740 +30%*
+ Block cycle time reduction

up to 50%
NCU 710.3B
0% 100% 200% 300% 400% 500% 600%

*Target value for the block cycle time
Page 17
SINUMERIK ONE
Benchmark test at MAC Erl-F80 compared with 840D sl
100 %
-5%
- 10 % - 10,5 %
IPO cycle = 2 ms
NCU 1760
192 s 840 s 1,7 s
SW 6.12 5 axis 3 axis Top Surface

SW 4.92 „Tower“ „SINUMERIK Wave“ µ program
+
Significant reduction of non- 5 axes part “Tower”
productive times thanks to
NCU 730.3B
IPO cycle = 4 ms
10x faster PLC
202 s 934 s 1,95 s
+
Up to 15% faster execution
of tool and mold making
programs
3 axes part “SINUMERIK Wave”

Page 18
SINUMERIK ONE - up to 10 times increased PLC performance
compared to 840D sl
NCU 1760
NCU 730.3B (S7-319) Factor 5**
NCU 730.3B Factor 10**
NCU 1750 Factor 4**
NCU 720.3B
productivity
NCU/PPU 1740 Factor 2**
+
Significant reduction of non-
productive times thanks to NCU 710.3B
10x faster PLC
0 2 4 6 8 10 12
**Target value for the comparison of bit commands
Page 19
SINUMERIK ONE - significant increase of the PLC
performance leads to shorter PLC cycle times
100%
< - 50% < - 60% < - 75%
with S7-1500
ONE
15 - 20 ms 10 - 15 ms 5 - 7 ms
NCU/PPU 1740 NCU 1750 NCU 1760
NCU 710.3B NCU 720.3B NCU 730.3B
productivity
with S7-317
840D sl
30 - 40 ms 30 - 40 ms 30 - 40 ms
+ Cycle time reduction

up to 75%

Page 20
SINUMERIK ONE
High performance with maximum productivity
Increased NCK performance SINUMERIK ONE Increased and scaled PLC performance
Up to 15% shorter program execution time (Mold&Die) Up to 75% shorter PLC cycle time (non-productive times)
* Target value for the block cycle time

Unrestricted © Siemens 2020 ** Target value for the comparison of bit commands
Page 21
SINUMERIK ONE
Characteristics at a glance
Function PPU 1740 NCU 1750 NCU 1760

Number of NC axes 12 31
Number of PLC axes 20 - #NC 40 - #NC 50 - #NC
Number of SMC axes 2 3 4
Number of channels 4 10
Number of NX modules 2 5
Number of CU 320 modules 8 - #NX 12 - #NX 14 - #NX
Number of DQ ports 4 6
Number of IE ports (1GBit) 3
Number of IE ports (1GBit) 3/2
Number of DP ports 0 1
Number of onboard I/O'S NC (X142) 8xDI + 8xDO 4xDI + 4xDO
CNC user memory (SRAM) 10 MB
Expansion of user memory + 2 MB max. 28 MB
PLC program memory (remanent) 1,5 MB
PLC program memory extension +1,5 MB max. 6 MB
PLC memory data (load memory) 5 MB
PLC data memory extension +5 MB max. 20 MB

Page 22
7 Summary

Page 23
SINUMERIK ONE
Scaleable HMI portfolio
90°
SIMATIC Industrial Flat Panel 90°
SIMATIC Thin-Client Panel
SINUMERIK PPU
SINUMERIK blackline plus MCP
SIMATIC IPC for SINUMERIK ONE
SINUMERIK ONE NCU 1740*

NCU 1750 PPU 1740-1500
NCU 1760 PPU 1740-1900
* In prepararion

Page 24
SINUMERIK blackline plus: modular, robust and uniform
machine tool operation
Feature / function Benefit

SINUMERIK blackline plus panel
• Slim, robust aluminum frame • Intuitive and efficient operation
• Panels can be deployed horizontally and vertically • Attractive front design

• Scratch-resistant, uninterrupted glass front • High-quality finishing for smooth
*12“ 15“ 19“ 22“ 24“ • Projected-capacitive Multi-touch continuous operation
• Detection of 5 fingers simultaneously
Uniform design and modular concept in three

variants • Modular concepts to meet all
• Industrial Flat Panel, Industrial PC (integrierte Panel) and requirements

Thin-Client Operator Panel* • Flexibly adaptable
• SINUMERIK blackline plus MCP
SINUMERIK blackline plus Microbox PC • High performance

• Intel Skylake Processors (6th generation) • More memory

• 240 GB Solid-State Drive SATA • Optimum availability for continuous
• Gigabit Ethernet operation close to the machine
WKC Control panel solution • Lower manufacturing costs

• Design and manufacturing of ready-to-connect operator  • Custom design, even for small and
panel solutions in a customer-specific design medium quantities
• Fast implementation through a digital consistency
* in planning

Page 25
SINUMERIK ONE
Overview HMI Hardware
SIMATIC SIMATIC Industrial Panel-PC

IPC 477E "All-in-one" screen with an integrated industrial PC
24"
SIMATIC Industrial Flat Panels
SIMATIC
IFP XX00 Industrial screens for connection to IPCs with direct
video connection
21.5" SIMATIC Industrial-Thin-Client
SIMATIC ITC
XX00 Thin clients for connection to NCU or IPC via
Ethernet
18.5" SIMATIC Industrial Microbox-PC

SIMATIC IPC
427E The industrial PC for the flexible combination with
ITC and IFP
15.6"
MCP 398C SINUMERIK Machine Control Panel
+ EM MCP and extension modules for all screen sizes
SINUMERIK Handheld Terminal

HT10
Hand terminal with 10‘‘ multi-touch display

Page 26
SINUMERIK ONE
Panel portfolio – SINUMERIK blackline plus
Neutral version
24‘‘ Slim frame

22‘‘
19‘‘ Symmetrical frame
15‘‘
12‘‘
SIMATIC IPC 477E IPC

☑ ☑ ☑ ☑
(Panel PC) integrated
SIMATIC IFP XX00 Monitor with

☑ ☑ ☑ ☑
(Industrial Flat Panel) HDbaseT
SIMATIC ITC XX00 TCU

(Industrial Thin Client) ☐* ☑ ☑ ☑ ☐* integrated
NCU
SINUMERIK PPU 1740 ☑ ☑ NCU
integriert
(Panel Processing Unit) * in planning integrated

Page 27
SINUMERIK ONE
Panel: IFP mit HDbaseT
Monitor solution
IFP extended V1 IFP extended V2
HDbaseT
Transmitter box
IE
DP/DVI SIMATIC
-> Video signal IFP ext V2
DP IE USB DP IE
HDbaseT
-> Video signal
Receiver box
Extender
box
(integrated)
USB
USB < 5m
link
->Multitouch
-> signal
Multitouch signal USB
• DP: Cable length limited to < 15m • Cable length up to 100m to the control cabinet
Cable length limited to < 5m from panel to IPC
• DVI: Cable length limited to < 30m • Single-cable solution
IE: Industrial Ethernet

DP: Display Port
DVI: Digital Visual Interface

Page 28
SINUMERIK ONE
Modulare Machine Control Panel
+ Elegant, ergonomic design,

appropriate for SINUMERIK Operate
+ Layouts appropriate for OPs 15" to 24"
+ Keys with integrated LEDs

Greater flexibility in the design and arrangement
+ High modularity and functionality with a new

COM board

Page 29
SINUMERIK ONE
Modular MCP - Modular principle
Module Products
Components
From FY
Buttons, switches, Q2 2020
Customer-specific MCPs
ident. systems,
DI/DO (max. 16)
Override (max. 2)
Powerride
(max. 3)
Hand wheel (max. 2)
Mod.
QWERTY-
+ Com-
Bord
=
Keyboard
Standard MCPs (15“, 19“, 22“, 22“V, 24“)
Keypads
(max. 4)
From FY
Q2 2021

Page 30
SINUMERIK ONE
The new SINUMERIK Powerride

Page 31
SINUMERIK ONE
The new SINUMERIK Powerride
Integrated 3-colour digital scale
NC-Start Push-Button integrated
Haptic feedback and endless

switch
Connection via USB

Page 32
SINUMERIK ONE
Powerride - faster run-in of part programs
Machining
NC block
1 2 3 4 5
Conventional
override
1 2
New digital
Powerride
Automatic Reset Push for Cycle Start Powerride turning up

Page 33
SINUMERIK ONE
New Design cOP (customized Operator Panels )
Planned variants Function / benefit
New Design - suitable for new HMI

components including Powerride
High-quality housing design with

flush-mounted 22''/24" displays
(ITC/IFP), retrofittable
Various customized variants 22"-24"

are planned
Ideal for SINUMERIK ONE

Page 34
SINUMERIK ONE
cOP – customized Operator Panels
cOP – configurable complete control panels Function / benefit

• The holistic approach of customized Operator Panels (cOP) offers:
• Expert know-how for machine control panels and housing solutions
• Simple configuration of complete control panels
• A coordinated product and system portfolio
• Advantages:
• Professional, digitally supported control cabinet and operator panel construction on
an industrial scale
• Extensive application support in design and validation
• The custom control panels offer:

Typ 1 (22“) Typ 2 (22“) Typ 3 (24“) Typ 4 (22“) • Individual functionality for optimal machine integration
• Reduction of production costs, material procurement and storage costs
• Saving of development costs for an own desk construction
• Own modern design / distinguishing feature
Contact person
Consulting / Development / Material Processing / Pre- elivery logistics /
Conception Engineering / Logistics Production commissioning customs
Project / software clearance / "just- • Name: Alexander Hiesche
planning installation in-time" delivery • Department : DI MC MTS MF-WKC CI 5
• Telephone : +49 371 475-2270
siemens.com/schaltschrank • Mail: alexander.hiesche@siemens.com

Page 35
SINUMERIK ONE
Mobile operation with HT 10
• Handwheel
• 2-channel emergency halt (optional)
• Override rotary
• 10'' multi-touch screen switch
• Screen ratio 16:10
• Ergonomics optimization:
• 7 Hardkeys
weight distribution on the
left forearm
• Protection class IP65

• Low weight (1.54 kg)

Page 36
SINUMERIK ONE - SINUMERIK Handheld Terminal HT 10
Integration – Connection boxes
Connection module SINUMERIK MPP 310 IEH SIMATIC Connection module SIMATIC Connection module
Basic PN (6FC5303-1AF20-8AA1) standard advanced
(6FC5303-0AA01-1AA0) SINUMERIK MPP 483 IEH (6AV2125-2AE13-0AX0) (6AV2125-2AE23-0AX0)
(6FC5303-1AF10-8AA0)
Information Mounting in
connection boxes the control
SINUMERIK HT 10 cabinet

Connection to
MPP 
Mounting on
plant  
Hot-Plug

Page 37
SINUMERIK ONE - innovations of SINUMERIK Operate
New design SideScreen
+ Color and graphic redesign

of Operate
+ Flat soft keys (no 3D

effect); font without edges
+ User guidance through

softkey highlighting
+ Functions and menu

structures unchanged
+ Sidescreen throughout with

new design

Page 38
SINUMERIK ONE - innovations of SINUMERIK Operate
New design Display Manager
Live image: up to 2 cameras
+  Operate
 Sidescreen
 Display Manager
PDF Viewer with navigation
+
bar
 Operate
 Sidescreen
 Display Manager
Browser for HTML web

pages
+  Operate
 Sidescreen
 Display Manager
Cleaning mode for cleaning
+ touchscreens (can be
activated via Operate
softkey)

Page 39
SINUMERIK ONE
HMI-Engineering - Development environment
SINUMERIK ONE
IPC 427E SIMATIC

NCU PPU 3rd Party PC*
IPC 477E Comfort Panel*
HMI Visualisierung
runs on 
TIA - projecting Run MyHMI /WinCC - WinCC Runtime Create MyHMI /WinCC
Engineering
C++
Open - programming Run MyHMI /3GL Create MyHMI /3GL

.Net
Qt
Powertrain Run MyHMI /Pro Create MyHMI /PRO
Easy - Interpreter Run MyScreens / EasyXML ASCII Editor
SINUMERIK Operate
* no SINUMERIK preferred type

Page 40
7 Summary

Page 41
SINUMERIK ONE
Interfaces
Interfaces NCU 1750 Interfaces PPU 1740

NCU1750/1760 NCU 1760 X100-105 PPU 1740
6 x DRIVE-CLiQ 4 x DRIVE-CLiQ
(X100-X105) (X100-X103)
28x digital I/O 36x digital I/O

(X122, X132, X142) (X122/132, X242/252)
2 x PROFINET 2 x PROFINET
(X150, X160) (X150, X160)
X150 – P1 X135/145
1x company network X150 – P2 1x company network X130
(X130) X160 (X130) X120
X120
1x machine network X130 X126 1x machine network
(X120) (X120)
X125/135 X127
1x PROFIBUS X125
(X126)
-
2 x USB 3.0 3 x USB 3.0
X150
X127
X100-103
(X125/135) (X125/135/145)
X160
1x service network 1x service network
(X127) (X127)

Page 42
SINUMERIK ONE
Communication concept and highlights
Additional PROFINET interface

+ permits the separation of the field
and system networks
+ PLC Web server can be reached

from all interfaces
+
Simple, vertical and horizontal
communication
with OPC UA server/client
Support of customer-specific
+ object models with the new
OPC UA server
Access to an external PC with
+ SINUMERIK Operate via VNC

(e.g. access from the machine to the
CAD/CAM computer)

Page 43
SINUMERIK ONE
Overview OPC UA
SINUMERIK ONE SINUMERIK ONE offers two OPC UA server as well as an OPC UA client
Linux
for different use cases
SINAMICS
NCK
SINUMERIK OPC UA server as interface for end customers and visualization or MES applications
X120
SINUMERIK • Access to all NC and PLC variables
X127 OPC UA • Event based provision of all SINUMERIK alarms
Server • Access to SINUMERIK file system and transfer of NC programs
X130
• Easy commissioning as well as certificate management via Operate
• Accessible via X120/X130 (with TCU) or via X1/X2 (with IPC)
• Support of customer specific object models
S7-1500 OPC UA Server / Client for machine level applications and C2C communication
PLC
Server Client
S7-1500 • High performance access to PLC variables

• Active OPC UA communication
OPC UA Server • Possibility to implement own methods for
X160 • Supports data access and method calls
offering data consistency or activate PLC
• Allows in combination with OPC UA server easy
functions via OPC UA
X150 implementation of fast controller-controller
S7-1500 • Support of customer specific object models
OPC UA Client communication
• Accessible via X150/X160
• Enables active provision of consistent data
• Commissioning with TIA Portal

Page 44
The ongoing networking of production plants and systems
demands increased protection against security threats

Page 45
SINUMERIK ONE
Comprehensive protection with the "Defense in Depth"
concept
System security
• Physical access protection
• Processes and directives
• Security services to protect production systems
Network security
Security risks demand • Cell protection and perimeter network
• Firewalls and VPN
urgent action
System integrity
• Protecting intellectual property
• System integrity
• Whitelisting and Antivirus
• Access protection
• Communication integrity

Page 46
Industrial Security – System integrity
The 9 points to a secure CNC control
Ensuring software integrity through

1. • Secure boot
• Signed software
2. Secure storage of private keys through a hardware-based key store

3. Configurable firewall on the company network prevents unauthorized access via the network
Separate PROFINET interfaces for machine-internal and machine-external, real-time
4.
communicatio
Know How Schutz through
• Improved possibility for encryption of the PLC program blocks
5. • Cycle encryption with Lock MyCycle
• Copy protection for PLC program
6. Possibility to deactivate not required interfaces (USB and PLC Ethernet interfaces)
Protected communication
7. • Using OPC UA
• Password protected VNC access
SINUMERIK ONE has a device certificate and thus enables in future

• an automated integration into a PKI infrastructure
8. • a secure and unique identification
• and a check of originality
9. Elimination of standard passwords lead to a secure overall system

Page 47
SINUMERIK ONE
IT Security as central architectural element
• Certified development process in accordance with IEC 62443
• Best prerequisites for an interconnected future with a new security architecture
• Dependable software integrity thanks to signed software and Secure Boot
• Secure protection of access data thanks to hardware-supported Security

Controller (TPM)*
• Improved possibility for the encryption of program blocks and cycles
• Encrypted communication with OPC UA ensures the confidentiality

of your data
• Secure and unique identification made possible with device certificate

• Automated integration in a certificate infrastructure
• Validation of the originality
*Trusted Platform Module

Page 48
Industrial Security – System integrity
Application cases with SINUMERIK ONE
Protecting intellectual property System Integrity

Protecting intellectual property Long-term protection against
in the program code execution of malware
• Know-how protection for • Secure Boot for NCU
PLC program blocks with • Whitelisting solution for IPC
STEP 7 using encryption system integrity that is stable
• Cycle encryption with Lock over a long period of time
MyCycle
Access protection Communication integrity

Protection against Protecting the confidentiality
unauthorized access and of communication data
modification of the • Encrypted communication via
configuration OPC UA
• Protection level concept with • Possible deactivation of
different access rights interfaces (Ethernet, USB)
• Configurable firewall at the that are not required
company network interface

Page 49
7 Summary

Page 50
SINUMERIK ONE
The most important new CNC functions
Top Speed Significant increase of the machining speed for mold making
Adapt the dynamic and control parameters automatically to the current

Intelligent Load Control (ILC)
loading / load axis
Adapt the dynamic and control parameters automatically to the actual

Intelligent Dynamic Control (IDC)
position of the axis
…and much more Angle head adapter, determine tool requirement, innovated synchro action, …

Page 51
SINUMERIK ONE – Top Speed
Overview
Top Speed Significant increase of the machining speed for mold making
“The new, innovative filter allows increased jerk and so

increased dynamic utilization coupled with high contour precision”
+ Significantly shorter machining time
+ Enhanced accuracy

Page 52
Programming support CYCLE832
 Extension with functionality machining fine finishing / precision
• Extension of technology G-Code

group 59 by DYNPREC
• Extension technology G-Code

Group 39 CPRECON and
CPRECOF (programmable
contour accuracy)

Page 53
Significant reduction in processing time
Without Top Speed t1 > t2 With Top Speed
Contour deviation Path velocity Contour deviation Path velocity

blue = low blue = low blue = low blue = low
red = high red = high red = high red = high

Page 54
Higher accuracy
Without Top Speed t1 = t2 With Top Speed
Contour deviation Path velocity Contour deviation Path velocity

blue = low blue = low blue = low blue = low
red = high red = high red = high red = high

Page 55
SINUMERIK ONE - Intelligent Load Control (ILC)
Overview
Automatic adaptation of dynamic and control parameters to the current

Intelligent Load Control (ILC)
loading / load
ILC “Automatic adaptation to the current load ensures optimum

machining conditions on the workpiece”
+ Shorter machining time
+ Enhanced accuracy

Page 56
Commissioning
• Mode 1: permanently on - Mode 2: temporarily on

• Input axis: linear, rotary axes, spindles
• Input variable: inertia
• Output variable: acceleration, jerk, KV factor, position controller gain, torque pre-control, drive adaptation factor 1- 4

Page 57
Programming support CYCLE782
Spindle
Rotary axis
Linear axis

Page 58
SINUMERIK ONE - Intelligent Dynamic Control (IDC)
Overview
Automatic adaptation of dynamic and control parameters to the

Intelligent Dynamic Control (IDC)
current loading / load
“Automatic adaptation to the current axis position ensures

optimum machining conditions on the workpiece”
+ Shorter machining time
+ Enhanced accuracy

Page 59
Commissioning
• Mode 1: permanently on - Mode 2: temporarily on

• Input axis: Linear, rotary axes, spindles
• Input variable: position, speed, rotational speed
• Output variable: KV Factor position controller gain, torque pre-control, drive adaptation factor 1- 4
• Selection via CADAPTON() Deselection via CADAPTOF()

Page 60
Higher accuracy through adaptation of the axis dynamics
Control of X optimized for Z = 0
• RED: following error of X at Z=0 very low (±1𝜇𝜇𝜇𝜇)
Control of X optimized for Z = -500
• Increasing following error in X each smaller position of Z

• RED: Large following error in X at Z=0 (±3𝜇𝜇𝜇𝜇)
• GREEN: following error in X with IDC at any Z position
very low (±1𝜇𝜇𝜇𝜇)

Page 61
SINUMERIK ONE – Tool management
Angle head adapter
TM extensions Angle head adapter
• The user is enabled to describe the angle head and the tool
separately
• The necessary geometric sizes of the angle head are entered via the
SINUMERIK Operate user interface
+
For end users: good handling of angle head adapters
from the accessories trade
+
For end users: simplification of workflows for 5-/6-
side processing

Page 62
SINUMERIK ONE – Tool management
Identify tool demand
TM extensions Identify tool demand
• Tool management & job list in simulation and automatic mode

• Recording of the required tools during processing and simulation
• Storage of this information with the part program
• When retooling the machine, the required tools are compared with
the existing tools
• Support for reloading the tool magazine
• New software option "DETERMINE TOOL NEED"
Article Number 6FC5800-0xM77-0YB0
+
Faster machine setup and smooth machining, as all necessary
tools are available

Page 63
SINUMERIK ONE
Innovated synchro actions
Previously : two synchronous actions necessary Innovated synchro actions
ID=1 whenever ID=1 whenever

(ABS($VA_DESVAL_FILTERS_DELTA_POS) (ABS($VA_DESVAL_FILTERS_DELTA_POS)
< 0.01[mm]) AND ($AC_G0MODE =1) < 0.01[mm]) AND ($AC_G0MODE =1)
DO $AA_DESVAL_FILTERS_SELECT[Achse1]=1 DO $AA_DESVAL_FILTERS_SELECT[Achse1]=1
ID=2 whenever ELSE $AA_DESVAL_FILTERS_SELECT[Achse1]=0

(ABS($VA_DESVAL_FILTERS_DELTA_POS)>
0.01[mm]) AND ($AC_G0MODE =1) Polling frequency: when, whenever, every, from
DO $AA_DESVAL_FILTERS_SELECT[Achse1]=0
ELSE - statement
improves the
readability

Page 64
7 Summary

Page 65
SINUMERIK ONE
Extensive and scalable drive portfolio
Line Modules Grid-side components Motor Modules Chassis Modules

Smart Line Modules Line chokes Single Motor Modules AIM / ALM / MoMo
Active Line Modules line filter Double Motor Modules
Basic Line Modules Active Interface Modules Booksize Compact
SINAMICS S120 SINAMICS S120 Combi Zwischenkreiskomponenten

S120M Braking resistors
HLA Braking Module
Capacitor Module
Control Supply Module
Control Units Ergänzende Systemkomponenten Sensor Modules

NX10.3 / NX15.3 DMC20 / DME20 SME20 /25/120/125
CU320-2 TM31 SMC10 /20/30/40
CU310-2 TM41
TM15
TM120
VSM10

Page 66
SINUMERIK ONE
Extensive motor portfolio
SIMOTICS S servo motors SIMOTICS M main motors

• SIMOTICS S-1FT7 • SIMOTICS M-1PH8
• SIMOTICS S-1FK7 • SIMOTICS M-1FE1
13.0 – 12,435 Nm
0.18 – 1,650 Nm
• SIMOTICS S-1FK2 (2 cable connections) • SIMOTICS M-1FE2
• SIMOTICS S-1FG1 • SIMOTICS M-1PH2
• SIMOTICS M-1PH3
SIMOTICS L linear motors SIMOTICS T torque motors

• SIMOTICS L-1FN3 • SIMOTICS T-1FW6
• SIMOTICS T-1FW6 HS
34.4 – 10,900 Nm
up to 20,700 N
Page 67
7 Summary

Page 68
SINUMERIK ONE
The most important new article numbers
Designation Article numbers Information

SINUMERIK ONE Hardware
SINUMERIK NCU 1740 6FC5317-4AA00-0AA0 SINUMERIK ONE, NCU 1740 with PLC 1500F, incl. double fan module
SINUMERIK PPU 1740-1500 6FC5317-4AA00-0CA0 SINUMERIK ONE, PPU 1740-1500 with PLC 1500F, incl. OP 15“ multitouch
SINUMERIK PPU 1740-1900 6FC5317-4AA00-0DA0 SINUMERIK ONE, PPU 1740-1500 with PLC 1500F, incl. OP 19“ multitouch
SINUMERIK ONE CNC software 31-3 …
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
6 F C 5 8 5 2 - 1 _ _ _ _ - 0 Y _ _
Content of SW Delivery method of SW Version of SW Delivery method of license License
X CNC SW Standard G SD card 00 Current SW version A preinstalled 0 with license

Y CNC SW Export F without data carrier 13 e.g. SW version 6.13 B as electronic license (PDF) 8 without license
B CNC Option C DVD ROM

Page 69
SITRAIN personal – NC-ONE-UP
SINUMERIK ONE upgrade from SINUMERIK 840D sl to SINUMERIK ONE
Course description Content & learning objectives
This course provides knowledge for the project planning and commissioning
of SINUMERIK ONE (virtual and real) based on your good previous • Overview and components of SINUMERIK ONE
knowledge on SINUMERIK 840D sl. As well as the knowledge to create and • Overview of the SINUMERIK ONE functionality
test various system configurations. • Data backup of the SSD/SD, recommissioning, SW upgrade
• Commissioning of the digital twin with TIA Portal and
Create MyVirtualMachine
• Adaptation of the control functions to the machine with machine data and
interface signals
• Machine kinematics and collision monitoring
• Transfer of the data to the real machine
• Drive configuration and axis assignment
• Practical commissioning exercises on a PC (digital twin) and on a
SINUMERIK training device
Target group Requirements
• Knowledge according to
Commissioning engineer, NC-84SL-SIP
Engineering personnel
• Basic knowledge in the TIA Portal
Duration: 5 days Link: NC-ONE-UP

Page 70
SITRAIN personal – NC-ONE-SIP
SINUMERIK ONE Start-up
Course description Content & learning objectives
This course imparts knowledge for the configuration and start-up of the • Overview of the components and the functionality of SINUMERIK ONE
SINUMERIK ONE, as well as the knowledge to create and test different • Data backup of the SSD/SD and the IPC, recommissioning, SW upgrade
system configurations. • Commissioning of the digital twin with TIA Portal and Create
MyVirtualMachine
• Adaptation of e control functions to the machine with machine data and
interface signals, machine kinematics and collision monitoring
• Transfer of the data to the real machine
• Drive configuration and axis assignments.
• Basics of drive optimization
• PLC program and interface signals
• Commissioning of compensations and axis couplings
• Adjustment SINUMERIK Operate
• Introduction of synchronous actions
• Practical commissioning exercises on a PC (digital twin) and on a
SINUMERIK training device
Target group Requirements
• Knowledge according to NC-

Commissioning engineer,
NCAN
Engineering personnel
• Basic knowledge in the TIA Portal
Duration: 10 days Link: NC-ONE-SIP

Page 71
SINUMERIK One
Top Highlights
Highest performance
• Powerful multi-core µP technology
+ Maximum design flexibility
• Additional compact panel-based CNC
+
• Up to factor 10 faster PLC cycle time due to controller for the lower premium segment
integrated S7-1500 PLC • Scalability in HMI, NCU, drive & motors
• Two separate PROFINET networks
Highest productivity
• Top Speed: faster in mold & die
+
• Intelligent Load Control: moves masses in an
optimized way
• Intelligent Dynamic Control: axes moving optimally
depending on position
Uniform safety concept

• SIMATIC S7-1500 Failsafe functionality
+ Highest security standard
• Protection of private data and knowledge
+
for safe logic programs • Access control and access management
• SINAMICS Safety Integrated for safe motion • Security for the implementation of new services
monitoring and business models

Page 72
Subject to changes and errors. The information given in this document only contains general descriptions and/or performance features which may
not always specifically reflect those described, or which may undergo modification in the course of further development of the products. The requested
SINUMERIK ONE performance features are binding only when they are expressly agreed upon in the concluded contract.
All product designations, product names, etc. may contain trademarks or other rights of Siemens AG, its affiliated companies or third parties.
Bring ideas to life Their unauthorized use may infringe the rights of the respective owner.
www.sinumerik.one

Page 73

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SINUMERIK ONE

The CNC for highest productivity

Unrestricted © Siemens 2020 www.sinumerik.one

1 Introduction and overview

2 The controller portfolio for modular and compact machines

3 New HMI extensions perfect the operation

4 Communication and Security is a question of system

5 New NC functions for more performance

6 Extensive drive and motor portfolio

Unrestricted © Siemens 2020

• Reduction of time to market

 High-performance processor and communication technologies

Unrestricted © Siemens 2020

Development from VIRTUAL to REAL

SINUMERIK Excite digitalization

Unrestricted © Siemens 2020

Entry level machines Compact machines Modular machines

Increasing modularity & productivity

Unrestricted © Siemens 2020

Unrestricted © Siemens 2020

Turning Milling Grinding Multitasking

• "Best in class" for multitasking and cross-technology applications

Robotic and Additive Nibbling, laser

Unrestricted © Siemens 2020

1 Introduction and overview

2 The controller portfolio for modular and compact machines

3 New HMI extensions perfect the operation

4 Communication and Security is a question of system

5 New NC functions for more performance

6 Extensive drive and motor portfolio

Unrestricted © Siemens 2020

Performance, machine complexity

NCU 1740 NCU 1750 NCU 1760

Unrestricted © Siemens 2020

 New future-proof CNC platform

Modular for the control cabinet

Unrestricted © Siemens 2020

NCU 1750 / 1760

Unrestricted © Siemens 2020

SINUMERIK 840D sl SINUMERIK ONE

2x USB 2.0 2x USB 3.0

Unrestricted © Siemens 2020

 New future-proof CNC platform

*15“ and 19“ variant

Compact panel based design

Unrestricted © Siemens 2020

• All High-end technologies PPU 1740-1900

• Standard PROFINET Peripherie

Unrestricted © Siemens 2020

SINUMERIK 840D sl / NCU 710 SINUMERIK ONE – PPU 1740

PLC S7-200 PLC S7-1500F +

NCU 1760 +50%*

NCU 1750 +25%*

+ Block cycle time reduction

0% 100% 200% 300% 400% 500% 600%

SW 6.12 5 axis 3 axis Top Surface

Unrestricted © Siemens 2020