RENR6481-05
WireDescription
Wire Wire Wire Wire November2008
Description Description
Number  Color  Number  Color 
Po wer Cir cui ts Co ntr ol Ci rcu its Component Identifiers (CID¹)
1 01 R D B at (+ )( No tA pp il ca it on S p
e ciif c) 7 02 O R X M
S N B
r ak eS w
i ct hJ um p
e r  
ModuleIdentifier (MID²)
102 RD Head L amp 708 YL XMS N Hold Switch
MachineECM
(MIDNo.039)

   2
103 RD PRM Mo dule #1 720 PU XMS N Brake Switch
CID Component
105 RD Key Switch 751 GN XMS N Shift Solen oid No. 1 OR 3
0 04 1 8 V DC S up pl y

   f
110 RD Flasher 752 YL XMS N Shift Solen oid No. 2 0168 E l e crti c a S
l yste
m V otla g e
111 RD Rear H
orn R
elay 754 BU XMS N S
hift S
olen oid N
o. 3Or No. 1 0191 S p e e d S e nos r ( T r a n m
s i s soi n O u t p u)t
1 1
2 P U M a
i nP owe rRe al yO utp u
t 7 6
2 Y L B u
ck e
t Po isi t o
n e
r So el n
o di Swi ct h 0 3 67 R i de C o nt r o
S
l with
c

  o   )  s  e
113 OR A/C S
hutoff R
elay 766 GN XMS N D
isconnect S
olenoid 0368 Swith
c (tranm
s i s soi n A u t oM
/ an)
1 115 RD ACC Power Port 774 YL AETA Solenoid - L eft 0490 Imple
mentLok
c o u t S wtic h
0600 Hydra
ulicOiT
l e m p ear t u r e S e n
sor 
116 BR Rear F
lood Lamp 779 WH Coup ler E
ngage Solenoid

   1   h
0626 S t e e rni g / T r a n s m
issio
n L o c kS w i t h
c
117 YL Rear F
lood Lamp A
( TCH) 799 WH Sensor P
ower  
  c
0 6 29 N e ut r a
lie
z r S wit h
c
118 GY Front Wiper C720 BU Interlock Relay
  n
0668 Tranm
s i s soi n S h i f t L e e
v r 
119 PK Rear Wiper C743 PK Parking Brake 0702 Tranm
s i s soi n G e a r L e v e
l S e l e cot r S e n s o r      i

   L   5
121 YL Backup Alarm To La m
p E701 PK Auto Ride Contro S
l witch 1 0 37 Dip
s l ay M o d
ule

11
12 122 BU Heater /AC Switch F711 GN CAN Link + 1187
1251
C o n tni u o u sF l o w S wtic h
A l t enr a t o r R - T
ermin
alSignal
   3
  x
123 WH Aux Ckt F71 2 GY CAN Link -

   O
124 GN A/C C
o m
pressor F73 8 WH Active Ride Contr o
l Switch N
( .C.) 1 4 01 Tra
n s mis iso n So l en odi 1
1 4 02 Tra
n s mis iso n So l en odi 2   s
  e
125 OR Product L
ink F73 9 GN Active R
ide C
ontr ol S
witch N.O
( .)
1 4 03 Tra
n s mis iso n So l en odi 3
   h
   V
126 RD XMSN Control F74 8 WH Ride C
ontrol S
witch
1 4 04 T r an s m
i s iso n S o
l e no i d 4
127 OR Laser G
rade Check G703 GN Quick Drop V
alve 1 4 05 T r an s m
i s iso n S o
l e no i d 5   c
  n
   i
420E, 430E, 432E, 434E, 442E and
133 OR Adviso ry Display G726 GY Rel ay To S
olenoid 1 4 06 T r an s m
i s iso n S o
l e no i d 6
1 3
6 G N D ffi e
r e
n it a
l Lo k
c Re al y G 7
5 0 B U X M
S NFo w
r a
r dS w
i ch
t To Gr o
u n
d 1 48 2 1 0 VD C S
u pp yl

   5   4
 A
143 BR Ride Control Relay G755 GY XMS NReverse Switch To Gro u
nd 1 5 29 Q uci kC o u pel r S wit h
c    8
6 144 GN Beacon G789 BR Mo de Switch to P ressure Switch 1956 Bucke
tCylind
e r P o s i toi n S e n s o r  
444E Backhoe Loader    :
   0
1957 S t i c kC y l i n
d e r P o s i to n S e n s o
r 
145 BU Aux Ckt G795 OR AWS M
ode Switch To Rear Steer Switch
  s
Electrical System
 -   i  o
  n
1958 E - S t ikc P o s i to n S e n s o r  
2 146 GY PRM Module #1 G796 YL AWS Mode Switch To Rear Steer Switch
1959 B o o mC y l i n
d e r P o s i to n S e n s o
r 
157 YL Front F
lood L
amp A
( TCH) H705 BR Pump R
elay
2 1 08 S wni g P o istoi n S e n
sor 

   1  e
C B 158 BR Front Flood Lamp H707 YL Impl Cont Pump Torque Solenoid 2236 E - S t ikc E x t e n
dSolenoid
420E: 432E: 442E: 444E:   s
180 GN Opera or
t Seat H730 BR Reverse Output -Shuttle Control 2237 E - S t ikc R e t r a
ctSoleno
id   n

   8   i   (
8 21
Ground Circuits H 73 1 GY F or wa rd O ut pu t - Sh ut lt e Co nrtol 2242 LoaderAu
x i l i ayr V a l v e S o l e
noid1 HLS1-6945 BXE1-2199 GKZ1-599 LBE1-599
16 18 200 BK Main C
hassis H764 GY Rea r S
teering P
o sition S
ensor   2243 LoaderAu
x i l i ayr V a l v e S o l e
noid2
KMW1-2678   m

   4   D
17 2244 H o e A u x i la r y V avl e S o l e n odi 1
202 BK XMSN Control H767 BR AWS Solenoid G
round
2245 H o e A u x i la r y V avl e S o l e n odi 2
218 BK Start Relay H770 BR AWS Solenoid Ground

 ,
2529 F W RJ o y tsi c kT h u m b
wheel

   6  g
2 2
5 B K H dy or So el n
o di To Se n
s o
r H 7 1 B R S di eS h
i t f Lo k
c So el n
o di

  e
15 2530 LH Jo
y s tci k T
humbw
heell
24 19
9
7
2 6
5 B K E el tcr on ci Pu m
p Co ntr o
l J 7
6 4 B R S w
i ct h
/S e
n o
s rR e
t u
r n# 1 2531 RHJoystickThumbwheel 430E: 434E:
13  A250 BK Battery(-)(Not ApplicationSpecific) J766 PU Switch/SensorReturn#3
14 MIDS Main Module DDT1-802 FSH1-899

   R   a
22 Basic M
achineCircu its K 75 3 B K L ef tG ar de Si gn al #1 (MIDNo. 053)
EAT1-1230
   P
304 WH Starte rRelay N
o. 1Output K754 BK Left Grade Sign a
l #2 CID Component
3 06 G N S at tr er Re al yC o
i l O
r K e
y Sw ti h
c K 76 4 W H S it ck E xt e
n dS ol en oi d+ 8 20 K e
y p
a d

   N   6
5 3 07 O R K ey Sw ti h
c To V M
I S S
e ns o
r Mo du el K 76 6 P K S it ck Re rt ac tS ol en oi d + 871 I n lci na toi n S e n
sor 

   3
20 10 871 I n lci na toi n S e n
sor 
3
308 BK Main Po w
er Relay Coil L740 BR Analog Sensor Re urn
t (+5V)
4

   E
1 6 03 Mah
c i ne C o nrto l Mo d uel
3 09 G Y A tl er na ot rR eg ul at o
r T er m
i na l M 71 9 G N S di es hitfL ef tS w
i ct h
1 6 03 Mah
c i ne C o nrto l Mo d uel
3 10 P U S at tr Ai d S
w ti h
c To S at tr Ai dS ol en oi d M 72 0 B U S di es hitf Le tf Re al y
1 6 03 Mah
c i ne C o nrto l Mo d uel
3 2
0 O R H o
r nR e
l a
y Co l i To Swi ch
t M7 21 WH S di e
s h
i t f Ri g
h S
t w
i ct h

   R
2 4 02 L a se r R ec evi e r  
3 2
1 B R B a
c uk pA al m
r La m
p Tr a
v e
l Al a
r m N 7
5 6 P K A al m
r Ho nr Ou pt u
t
2 4 02 L a se r R ec evi e r  
3 2 G Y W a
r n
i n
g Ho nr (Fo w
r a
r d
) R 7
6 2 G Y Tr a
c ot rM o
d eS e
l ect Sw tci h 2 4 03 M a tsP o sitoi n
23
3 2
4 B U D ffi e
r e
n it a
l Lo k
c So el n
o di R 7
6 3 B U S rc ap e
r Mo d
e Se el tc Sw tci h 2 4 03 M a tsP o sitoi n
3 2
7 P K S h
u dt o
w nS o
l e
n o
i d X 7
5 0 O R Fw d
/ R
e vS o
l e
n o
i dR e
tu nr Fr o
m Co n
t or l l e
r   2 4 03 M a tsP o sitoi n
331 OR Backu pAlarm Relay Coil Y794 OR Exp a
nded CAN Data Link + 2 6 52 L a se r M as t P ow e r R
elay
2 6 52 L a se r M as t P ow e r R
elay
3 3 G N S rc a
p e
r Ke yS w
i ch
t R
' ' Te m
r ni a
l Y 7
9 5 G N E px an d
e dC A
N Da at Li n
k -
367 BU Warning Horn -Rear 852 GN Hydrst C
harge Pressure Sensor   ¹TheCID isadiagnosticcode thatindicateswhichcircuitis faulty. Volume 1 of 2: Cab and Chassis
384 BU Relay To Glow Plug s 892 BK VMIS Start Mod Right -() Port/CDL (-) ²TheMIDis adiagnosticcode thatindicateswhichelectroniccontrol module
diagnosedthefault.
 A305 YL HornPowerFrom Relay 893 BK VMISStartModRight (+)Port/CDL(+)
 A346 BU SolidSTAERelay A856 OR TimeDelayRelayTo Relay/Diode © 2008 Caterpillar, All Rights Reserved Printed n
i U.S.A.
 A347 GN DiodeAssembly A884 WH ConsoleSelectSwitchTo Relay/Diode
Monitoring Circuits E 80 3 YL R gi h It nd S et er S ol en oi d
403 GN Alternator R
( ) Termin a
l E804 BU Left nd
I Steer Solenoid
4 04 Y L O pr M o
n Hy d
r au il cO li Te m
p er at ur e E 88 5 O R B uc e
k tD um pE c
x ha ng e
405 GY Opr Mon Oil Pressure (Low) F84 6 PU LED Driver #1
406 PU Opr Mon C
oolant e
T mp F87 1 PU L/S Strg u
J mper  
4 20 O R O pr M o
n Fu el Fi tl e
r L/ ow Ac u
c mP re s ur e F 8
7 2 B U R S/ S rt g uJ mp er  
432 PK Opr Mon Brake Pre sure
s O
( il) G848 GN LED Driver #2
439
441
YL
OR
Lamp Indicator
Engin eCoolant T
e m
p Gage
X800
900
OR
PU
+8V Sensor Power
XMS NShift Sol No. 5Or 4
 
Harness And Wire Electrical Schematic Symbols
4 42 G Y H d
y ar ul ci Sy ts e
m Te mp er at u
r e G
a ge 9 02 B R X M
S N S
h fi S
t ol N o
. 7
FailureModeIdentifi ers (FMI)¹
Symbols
447 PK Fuel L evel Gage 903 GY XMSN Shift Sol No. 8
F M
IN o . F ia u
l e
r De sc ir pt oi n
450 YL Tach S
ender +)
( 911 YL AWD Mode S
witch Jumper   00 Datavalidbut abovenormal operationalrange.
452 PU Torque C
onverter 922 BR XMSN S
olenoid N
o 2Return 01 Datavalidbut belownormal operationalrange. T

E455 BR Hydra u
lic Oil Filter 923 GY XMSN Solenoid No 3Or 1Return 02 Dataerratic,intermittent,orincorrect. Pressure Temperature Level Flow Circuit Breaker 
F420 GN Warning Lamp G
( eneral) 944 OR CA T D
ata L
ink + 03 Voltageabovenormal orshortedhigh. Symbol Symbol Symbol Symbol Symbol
04 Voltagebelownormal orshortedlow.
G 42 3 P K H gi h P
r es u
s er Im pl em e
n tF liet r -R e
a r 9 45 B R C AT Da at Li nk -
 Accessory Circuits 973 BR C S TA uot s hif-t A
uto
/Ma
nualS
w ict h2
05 Currentbelownormal oropencircuit. Symbols and Definitions
06 Currentabovenormal orgroundedcircuit.
500 BR Wiper - Front (Park) 975 WH CST Autoshift- Sol Return Fuse:  Acomponentinanelectricalcircuit thatwillopenthe circuitiftoomuch currentflows
07 Mechanical system notrespondingproperly.
501 GN Wiper -Front Low)
( 976 OR Ri de C
ontrol Solenoid #1 throughit.
08  Abnormal frequency,pulsewidth,orperiod.
5 0
2 O R W pi e
r - F or n
t( H
i ) 9 7 Y L C S
TA u
to h
s fti -A u
to Ma
/ nu al Sw tci h# 1 09  Abnormal update. Switch (Normally Open):   Aswitchthatwill closeata specifiedpoint(temp,press,etc.).The
503 BR Wiper - Rear (Par )k E900 WH ECPC T
rans O u
tput Speed + 10  Abnormal rateofchange. circleindicatesthatthe componenthasscrewterminalsandawirecan bedisconnectedfromit.
18
506 PU Washer - Front E901 GN ECPC rTans O utput Speed - 11 Failuremodenot identifiable.
12 Baddeviceor component. Switch (Normally Closed):  Aswitchthatwill openataspecifiedpoint (temp,press,etc.).
5 0
7 W H W a
s h
e -r Re a
r E 9
1 7 W H Im p
l e
m e
n L
t o
c ok u
tS w
i ct hT oG or u
n d( N
. O
.)
Outofcalibration. Nocircleindicatesthat thewirecannotbedisconnectedfromthecomponent.
5 0
8 P U R a
d oi Sp e
a ek r- Le t f E 9
1 8 G N Im p
l e
m e
n L
t o
ck o
u S
t w
i ct hT oG or u
n d( N
.C ). 13
14-31 Reserved
5 09 W H R ad oi S p
e ak e
r - Le tf (C om m
o m) E 99 1 G Y M ulit F
- un tcoi nO ut p
u t# 3 Ground (Wired):   Thisindicatesthatthecomponentis connectedtoagroundedwire.The
¹TheFMIisa diagnosticcodethatindicates whattypeoffailure hasoccurred.
511 BR Radio Speaker -Right G962 OR Pilot Cutout So enoid
l groundedwireisfastenedtothe machine.
6 4
10 5 1
2 G N R a
d oi Sp e
a ek r- Ri g
h (t C
o m
m o
n ) H 9
0 1 O R L V
D TS gi n
a -l Bo o
m 1
Ground(Case):   Thisindicatesthatthecomponentdoesnot haveawireconnectedto ground.
7 5 13 OR AC
/ C om pr es so r/ Re rf gi er an t Pr e ss ur e Sw . H 90 2 YL L VD T Si gn al - B uc ke t Itisgroundedby beingfastenedtothemachine.
515 GY Blower M
otor HI)
( H903 PK LVDT S
ignal -Attachment
516 GN Blower Motor M
( EDIUM) H904 GY LVDT Signal -Swing Reed Switch:  Aswitchwhosecontactsarecontrolledbyamagnet. Amagnetclosesthe
19
contactsofanormallyopen reedswitch;itopensthe contactsofanormallyclosed reedswitch.
2 517 BU Blower Motor L( ow) H907 GN LVDT Signal -Stick 2Bypass
11  A
3 B 5 1
8 O R H a
za dr Fl a
sh e
r To Sw tci h L 9 8 O R A u
x l iai yr Hy d
r a
u i l cS o
l e
n o
i dB Sender:  Acomponentthatisused withatemperatureorpressuregauge.Thesender 
12
14 C 5 5 21 Y L AC
/ Sw ti h
c To Re rf gi er an tS w
i ct h L 99 9 G N A ux liai yr Hy dr au il cS ol en oi d C measuresthetemperatureorpressure. Itsresistancechangestogive anindicationto
T
17 thegaugeofthe temperatur
eorpressure.
5 22 W H AC
/ Cl ut h
c T oT he m
r os at tS w
i ct h M 93 6 B R F ol wC o
n rt ol S w
i ct h
5 3
7 G N T u
r nS gi n
a S
l w
i ct hTo Fl a
s h
e r M 9
3 7 G N Fl ow Co n
t or P
l or xS w# 1 Relay (Magnetic Switch):   Arelayis anelectricalcomponentthatisactivatedby electricity.
552 WH Four Wheel Drive Solenoid M952 BU LH Joystick Ithasa coilthatmakesan electromagnetwhencurrentflowsthroughit.The
15 1 9
electromagnetcanopenorclosetheswitch partoftherelay.
5 64 G Y R ea r W
i pe r nI et r up t S
w ti h
cT oW
i pe r Sw . M 96 5 G N R HJ o
y tsci k
8 5 6
8 G N W a
r n
i n
g Bu zz e
r To Di o
d e
s M 9
6 8 B U C o
u p
l e
r Sw tci hIn et co
r n e
c t
20 21 Solenoid:  Asolenoidis anelectricalcomponentthatisactivatedby electricity.Ithasa
22
569 PK A/C Switch Jump e
r #2 M969 YL Coupler Switch nterconnect
I coilthatmakesan electromagnetwhencurrentflowsthroughit. The electromag net
578 BU Auxiliary W
asher N939 GN Ride Control Solenoid #2 canopenorclose avalveor moveapieceof metalthatcando work.

585 YL Aux Hyd raulic

t -Open N945 OR Front Brake Solenoid #1
Magnetic Latch Solenoid:  Amagneticlatchsolenoidis anelectricalcomponentthatis
586 BR Aux Hyd raulic
t -Closed N957 PK RS-23 2RXD -COMM #1 activatedbyelectricityandheld latchedbya permanentmagnet.Ithastwocoils(latch andunlatch)
23
16 13 C511 WH Power Relay N959 PK RS-2 32 RXD - COMM #3 thatmakeelectromagnetwhencurrentflowsthroughthem.Italsohas aninternalswitchthatplaces
24 thelatchcoil circuitopenatthe timethecoill atches.
C568 WH Blower Motor N960 OR RS-23 2 TXD - COMM #1
E 52 8 P U H VA CO n/ Of S
f wict h o
T B ol w
e r S
w ti h
c N 96 3 O R R S
- 23 2T XD - CO MM #3 Harness and WireSymbols
E529 YL Blower Switch u
J mper N970 YL RS-23 2 D
TR -COMM #
1
E540 PK Aux Hyd aulic
r nterlock
I N973 BR RS-2 3
2 DCD -COMM #1 1 Deutsch connector: Typicalrepresentation 1 Sure-Seal connector:  Typicalrepresentation
ofaDeutsch connector. Theplugcontainsall ofaSure-Sealconnector. Theplugandreceptacle
E 54 3 WH A ux H yd ra ul ci R e
t ur n So el no di - C ol se N 97 9 GN R S- 23 2 Si gn al G ro un d - CO MM # 1 2 socketsandthe receptaclecontainsallpins. 2 containbothpinsand sockets.
E 54 4 G N A ux Hy dr au il cR e
t ur n S
o el no di - Op en N 98 1 G N R S
- 23 2S gi na l G
r ou nd - CO M
M # 3
HarnessIdentificationLetter(s):
Lighting Circuits N 9 7 WH P W
M -F er qI n# 1 Wire,Cable,or HarnessAssemblyIdentification: (A, B, C, ..., AA, AB, AC, ...)
IncludesHarnessIdentificatio
nLettersandHarness
601 GY Dash L
amp (Hi) P914 GN XMS N Forward Indicator   ConnectorSerializationCodes HarnessConnectorSerial izationCode:The"C"stands
for"Connector"andthenumberindicateswhich
603 PK Rotary Beacon P993 OR Auxi liary H
ydraulic S
elect connector in the harness. (C1, C2, C3, .....)
PartNumberfor 
C-C4  AG-C3  AG-C4 L-C12 PartNumberFor
604 OR Stop L amp R912 OR Hydraulic Pedal L
ock Solenoid ConnectorPlug
ConnectorRecepticle
130-6795 130-6795 111-7898 3E-5179
605 YL Turn La mp -Left R954 BK Discrete O
utput 1
325-AG135 PK-14 1 5A
606 GY Turn La mp -Right R955 GY Discrete O
utput 2
Pin Socket
Receptacle Fuse
607 PK Flood L amp -Front R956 BU Discrete O
utput 3 PinorSocket
SingleWire 9X-1123 (5Amps)
Number 
608 GN Flood L amp -Rear R957 GY Discrete O
utput 4 Connector 
Component
610 OR Head L amp -Basic R958 GN Discrete O
utput 5 Plug PartNumber 

611 PU Head Lamp -High T90 4 BU RH Stabilizer Up -Switch To So enoid

l
Harnessidentificationcode: 2 200-L32 BK-14

Machine Harness Connector and Component Locations

Thisexampleindicateswire
6 1
4 P U P a
r /kT a
i /l D
a h
s L/ a
m p T9 07 G N L HS at b
i i l ez rDo w
n - S
w tci hT oS o
l e
n o
i d 135inharness"AG". Ground CircuitIdentification
Connection Number  W r i eC lo ro W r i eG ua e
g
6 17 B R T ai/l P
o si it on La mp - Le tf (R o
a d P
a ck a
g e) T 9
6 9 Y L A ux Ci cr u
i t1
6 18 Y L T ai/l P
o si it on La mp - Ri gh t( R
o ad P a
c a
k ge ) T 9
7 0 G Y A ux Ci cr u
i t2
619 GN Head L amp - Low T97 1 OR Aux Circuit 3
620 WH Flood L
amp -Front T97 2 GN Aux Circuit 4
627 YL Fog La mp X977 YL Fue l Pump +V Supply
6 30 G Y F ol od L a
m pR e
a rA
( TC H
)
6 68 BU H ea dl am p Sw ti ch / T a
i l am p Re al y

Connector Location
Schematic M a ch i n e
Component Location
Connector Number  Schematic Machine Schematic Machine
L o ca t i o n Location Component Component
Location Location Location Location
CONN 1 F-13 13
 Alarm,Feature B-14 B Switch,Beacon D-13 B
CONN 2 F-13 13
 Alarm,Horn E-13 B Switch,BrakeLH F-8 6
CONN 3 H-13 14
 Antenna G-12 1 Switch,BrakeRH F-8 6
CONN 4 H-12 14
FNR Shift Handle F-8 2 Switch,ContFlow7-8 E-13 B
CONN 5 H-12 14
FuseBlock D-1 B Switch,ControlPattern J-8 A
CONN 6 H-12 14
Joystick,Loader  G-3 B Switch,DifferentialLock G-8 10
CONN 7 I-12 14
MachineECM B-7, -J7 3 Switch,FrontWork Lamp D-13 B
CONN 8 I-12 14
Module,PRM#1 I-2 B Switch,Hazard D-8 2
CONN 9 J-12 14
Module,PRM#2 I-1 B Switch, Hydraulic Oil FilterBypass H-3 5 Event Codes
CONN 10 J-12 15
Module, PRMHVAC Switch,ImplementLockout
Resistor,Sender and Solenoid Specifications
I-1 B B-12 B
CONN 11 B -11 16 Part No. Component Descri pt i on Resi stance Ohms)¹
( MachineECM
Motor,FuelLiftPump D-2 4 Switch,Key B-14 B
CONN 12 B -11 16 54°C(13
0°F)-560to716 EID Descri pti on
Relay,AWD Brake D-1 C Switch,LoaderQuick ConnectPins B-14  A 2 44 -3 10 6 Sen
d er : C oo al nt T em pe ra ut re
C O
N N1 3 C 1- 1 1 6 110°C(230°F)-72to82 43 L o w Sy set m V o
l t ag e W ar n i n
g
Relay,BackupAlarm G-1 C Switch,Neutral XMSN Handle G-4 B
C O
N N1 4 C 1- 1 1 6 238-9397 Resistor: Excitation 120±6
Relay,Differential Lock D-1 C Switch,Park Brake D-11 B Off MachineSwitch Specification 50 H i gh S y tse m V o
lta
g e W anr i ng
CONN 15 D-11 16 54°C(130
°F)-560to716 Related Electrical ServiceManuals
Relay,Horn G-1 C Switch,PowerSS E-14 B Part No. Funct i on Actuate Deactuate Cont act Posi t i on 4 W- 99 72 Sen
d er : C on ve rt er T em pe ra u
t re 232 L o w Br a ke B o os t P e
r su
sre
CONN 16 E- 11 16 110°C(230°F)-72to82 Title
Relay,ImplementEnable C Switch,Quick ConnectElectricPower   A 276to303kPaMAX 207kPa 282 Imple
mentHd
y r a u lci O i l Fl it e r R e tsr i cet d Form Number 
CONN 17 E- 11 16 E-1  A-14 1 3 4- 0 40 4 Hyd
r a uli cB y pa s sO i F
l itl e r   NormallyOpen
(507.6psi) (30psi) 3E -8620 Sol enoid: RTD Loader Val ve 21.8 ±1
Relay,PositionLamp G-1 C Switch, RearFogLamp C-13 B 360 Hig
h E n gni e C oo l an t T em p er aut r e   E l ec tirc S at r itn g Mo t o
r: 1 4 3- 0 5 3
9 S E NR 3 82 8
CONN 18 D-8 17 134-2540 Resistor: Terminating 120
Relay,TorqueLimiter  H-2 B Switch, RearWiper  C-13 B 2550kPaMAX 1800±175kPa M a
c hi ne Tr ou bl es ho otni g: R EN R
6 48 8
CONN 19 E-8 17 3 E- 76 75 Boo
s et d Br ak e Pr es su re NormallyClosed 212-3350 So lenoid: Lo ader QC 3.2 361 HighFue
l/Wate
r S e p a r aot r W a t e r L e e
vl
Resistor,CANTerminating J-2 B Switch,RearWork Lamp D-13 B (369.8psi) ( 2 6 1 ± 2 5 . 3 p s)i E n gin e Tor u ble h
s o oi tn g: 3 0 54 E & 3 0 56 E REN
R 2 41 7
CONN 20 E-8 17 Empty-240-250 391 L o w En gni e Oli P e
r su
sre
Resistor,Terminal H-13 B Switch,Roading H-7 6 3500kPaMAX 3000±150kPa  A-C, NormallyClosed 2 51 3
- 23 1 S en de :r F ue lL ev e
l (E ST )
CONN 21 G-8 18 1 31 - 9
2 03 R di e Co nt ro lP re s ur e Full-28-33 627 Mah
c i ne D rvi e n w
i t h Pa r kin g Bar k e On  AccuGrade®LaserTroubleshooting: KENR6251
Sensor,HydraulicOil Temperature H-3 5 Switch,SideShiftLock E-13 B (507.6psi) (435.1±21.8 psi)  A-B, NormallyOpen
CONN 22 H-8 19 Empty-240-250 797 S wni g A n g
leOuto
fRan
ge
ServiceMeter  J-7 6 Switch,Stalk B-8 6 2 16 -1 26 6 S en d e
r: F ue lL ev el ( No n- E S
T)
CONN 23 E-4 20 Full -28-33
Solenoid,HoeAux Valve#1(7th FunctionOption) 3 Switch,StartAid 798 HighHyd
r a u l i c Ol iT e m p ear t u r e
CONN 24 E-4 20 I-14 B-13 B
214-4302 Solenoi d: Forward a
nd R
everse NA
( CD) 3.2
Solenoid,HoeAux Valve#1(8th FunctionOption) H-14 3 Switch,StdFrontWork Lamp E-14 B 878 B r ak e Ful i d Le v elL o w
CONN 25 E-4 20 142-1468 Soleno id : Forward and R
everse E
( AME) 7.9 ±0.5
Solenoid,HoeAux Valve#2(7th FunctionOption) H-14 3 Switch,StdRearWork Lamp E-14 B 2 1 14 A i r nI l et R e tsrci toi n
CONN 26 E-4 20 249-7160 Soleno d:
i Right Side Shift, L e
ft Side Shift 10.3 ±0.6
Solenoid,HoeAux Valve#2(8th FunctionOption) H-14 3 Switch, SteerColumnHorn C-8 2
CONN 27 F-4 20 ¹At room temperatureunlessotherwisenoted.
Solenoid,LoaderAuxiliaryV alve#1 F-3  A Switch,XMSN Lock I-7 6
CONN 28 F-4 20
Solenoid,LoaderAuxiliary Valve#2 F-3  A Tachometer  D-14 B
CONN 29 G- 4 20
Solenoid,TurboFuel Shutoff  E -2 7 Relay,Flasher  G-2 B
CONN 30 G- 4 21
Solenoid,TurboFuel Shutoff(NACD) E -1 7 Switch,RideControl H-7 6
CONN 31 H-4 16
StabilizerValveAssembly J-14 8 Switch,FrontConsoleHorn I-7 6
CONN 32 H-4 20
Suppressor,RearWork G-8 9 Motor,RearWiper  G-14 11
CONN 33 I-4 22
Suppressor,RelayArc I-2 B Motor,FrontWiper  G-12 12
CONN 34 I-4 20
Suppressor,Roading G-8 9 Relay,StabilizerTimer  I-13 8
CONN 35 J-4 23
Switch,AutoshiftManual D-7  A Relay,RideControl C-1 C
CONN 36 J-4 23
Switch,AWD I-7 6 Suppressor,FrontWork G-8 9
CONN 37 J-2 24
Switch,AWD Italy I-7 6
CONN 38 E-4 20
Theconnectorsshownin thischartare forharnessto harnessconnectors.
Connectorsthatjoin aharnessto acomponentare generallylocatedat ornear  MachineLocationsAreRepeated ForComponentsLocatedClose Together.
thecomponent. SeetheComponent LocationChart.  A = LocatedInsideOfCab.
B =LocatedInsideOfSid eConsole.
C = LocatedAroundFuseBlock.
 

WireDescription RENR6481-05
Wire Wire Wire Wire November2008
Description D e sc r i p t i o n
Number  Color  Number  Color 
Po wer Cir cui ts Co ntr ol Cir cui ts
1 01 R D B at (+ )( No tA pp il a
c it on S p
e icif )c 7 02 O R X M
S NB ar ke S w
i ct hJ u
m pe r  
102 RD Head Lamp 70 8 YL XMSN Hold Switch

   2
103 RD PRM Module #1 72 0 PU XMSN Brake Switch
105 RD Key Switch 75 1 GN XMSN Shift Solenoid N
o . 1 OR 3

   f
110 RD Flasher 75 2 YL XMSN Shift Solenoid No . 2
111 RD Rear H
orn R
elay 75 4 BU XMSN S
hift S
olenoid N
o . 3Or N
o. 1
1 1
2 P U M a
i nP o
w e
r Re al yO u
t p
u t 7 62 Y L B u
ck e
t Po isi t o
n e
r So el n
o di Swi ch
t

  o   )  s  e
113 OR A/C S
hutoff R
elay 76 6 GN XMSN D
isconnect S
olenoid
115 RD ACC Power Port 77 4 YL AETA Solenoid - Left
116 BR Rear F
lood Lamp 77 9 WH Coupler Engage Solenoid

   2   h
117 YL Rear F
lood Lamp A
( TCH) 79 9 WH Sensor Power  
118 GY Front Wiper C720 BU Interlock Relay   c
119 PK Rear Wiper C743 PK Parking Brake   n
   i

   L   3
   5
121 YL Backup Alarm To Lamp E701 PK Auto Ride Control Switch
122 BU Heater/AC Switch F711 GN CAN Link +

  x
123 WH Aux Ckt F712 GY CAN Link -

   O
124 GN A/C C
ompressor F738 WH Active Ride Control Switch N
( .C.)
  s
  e
125 OR Product Link F739 GN Active Rid eControl Switch (N.O.)
Event Codes
   h
   V
126 RD XMSN Control F748 WH Ride C
ontrol S
witch
MachineECM
127 OR Laser Grade C
heck G703 GN Quick Drop V
alve
EID Descri pti on   c
  n
   i
420E, 430E, 432E, 434E, 442E and
133 OR Advisory Display G726 GY Relay To S
olenoid
43 L o w Sy set m V olt ag e W anr i ng
1 3
6 G N D ffi e
r e
n ita
l Lo k
c Re al y G 7
5 0 B U X M
S NF o
r w
a dr Sw tci hT oG or u
n d

   5   4
143 B R Ride Contro R
l elay G755 GY XMSN Reverse Switch To Ground
50 H i gh S y tse mV olt a
g e W anr i ng
   8
144 GN Beacon G789 BR Mode Switch to Pressure Switch
232 L o w Br a ke B o os t P e
r su
sre
444E Backhoe Loader    :
   0
282 Imple
mentHd
y r a u l i c Ol i Fl it e r R e tsr i cet d
28 145 BU Aux Ckt G795 OR AWS M
ode Switch To Rear Steer Switch
  s
Electrical System
 -   i  o
  n
360 H i gh E n gin e Co oal n t Te m pe r at uer
146 GY PRM M
odule #1 G796 YL AWS Mode Switch To Rear Steer Switch
29 361 H i g h F u e/lW a t e
r S e p a r aot r W a t e r L e e
vl
157 YL Front lFood Lamp ATCH)
( H705 BR Pump R
elay

   1  e
391 L o w En gni e O i P
l r es s u
re
158 BR Front F
lood Lamp H707 YL Impl Cont Pump Torque Solenoid
627 Mah
c i ne D rvi e n w
i t h Pa r kin g Bar k e On
420E: 432E: 442E: 444E:   s
23
180 GN Operator Seat H730 BR Reverse Output -Shuttle Control
  n

   8   i   (
8 797 S wni g A n g
leOuto
fRan
ge
34 27
Ground Circuits H 73 1 GY F or wa rd O ut pu t - Sh ut lt e Co nt ro l
798 HighHyd
r a u l i cO i lT e m p ear t u r e
HLS1-6945 BXE1-2199 GKZ1-599 LBE1-599
31 200 BK Main C
hassis H764 GY Rear Steerin g P
osition Sensor  
878 B r ak e Ful i d Le v elL o w KMW1-2678   m

   4   D
202 BK XMSN Control H767 BR AWS S
olenoid G
round
2 1 14 A i r nI l et R e tsrci toi n
218 BK Start Relay H770 BR AWS Solenoid Ground

 ,
   6  e
17 2 2
5 B K H dy or So el n
o di To Se n
so r H 7 1 B R S di eS h
i tf Lo k
c So el n
o di
14
30
6
2 6
5 B K E el tcr o
n ci Pu m
p Co n
t or l J 7
6 4 B R S w
i ch
t S/ e
n os rR e
tu nr #1
430E: 434E:
  g
10 2 5
35 9  A250 BK Battery(-)(Not ApplicationSpecific) J766 PU Switch/SensorReturn#3
DDT1-802 FSH1-899

   R   a
Basic MachineCircui ts K 75 3 B K L ef G
t ar de S gi na l #
1
EAT1-1230
   P
304 WH Starter Relay No. 1Output K754 BK Left Grade Signal #2
24 3 06 G N S at tr e
r Re al yC oi l O
r Ke yS wi ct h K 76 4 W H S it ck Ex et nd S o
l en oi d+

   N
20 36 32 11

   6
16 22 19
12 18 3 07 O R K ey Sw ti h
c To VM SI Se ns or Mo du el K 76 6 P K S it ck Re rt ac tS ol en oi d+

   3
26 13 38
4 7 308 BK Ma ni Power Relay Coil L740 BR Analog Sensor Return +
( 5V)
1

   E
25
33 3 09 G Y A tl er na ot rR e
g ul at o
rT e
r mi na l M 7
1 9 G N S di es h
i tf L ef tS w
i ct h
15
3 10 P U S at tr Ai dS wict h o
T S at tr Ai d S
o el no di M 7
2 0 B U S di es h
i tf Le tf Re al y
3 2
0 O R Ho nr Re al yCo l i To Sw tci h M7 2
1 WH S di e
sh fi R
ti g
h tS w
i ch
t

   R
3
3 2
1 B R B a
c uk pA al m
r La m
p Tr a
ve lA al m
r N 7
5 6 P K A al m
r Ho nr Ou pt u
t
3 2 G Y W a
r n
i n
g Ho nr (Fo w
r a
r d
) R 7
6 2 G Y Tr a
c ot rMo de Se el tc Swi ct h
3 2
4 B U D ffi e
r e
n ita
l Lo k
c So el n
o di R 7
6 3 B U S rc a
p e
r Mo de Se el tc Swi ct h
3 2
7 P K S h
u dt o
wn So el n
o di X 75 0 O R Fw d
/R e
v So el n
o di Re ut nr Fr o
m Co n
tr olel r  
331 OR Backup Alarm Relay C
oil Y7 9
4 OR Expanded CAN D
ata Link +
37
3 3 G N S rc a
p e
r Ke yS w
i ch
t R
' T
' e
r m
i na l Y 79 5 G N E px a
n d
e dC A
N Da at Li nk -
21 367 BU Warning Horn -Rear 85 2 GN Hydrst Charge Pressure Sensor   Volume 2 of 2: Accugrade® Laser 
3 8
4 B U R e
l a
y To G ol wP ul g
s 8 92 B K V M
I SS at trM o
d R gi h
t ( )- P o
r /t C
D L( )-
 A305 YL HornPowerFrom Relay 893 BK VMISStartModRight (+)Port/CDL(+)
 A346 BU SolidSTAERelay A856 OR TimeDelayRelayTo Relay/Diode
© 2008 Caterpillar, All Rights Reserved Printed n
i U.S.A.
 A347 GN DiodeAssembly A884 WH ConsoleSelectSwitchTo Relay/Diode
Monitoring Circuits E 80 3 YL R gi ht I nd S et er S ol en oi d
403 GN Alternator (R) Terminal E804 BU Left nd
I Steer Solenoid
4 04 Y L O pr Mo n H
y dr au il cO li Te mp er at ur e E 88 5 O R B uc e
k tD u
m p E
x h
c an ge
405 GY Opr Mon Oil Pressure L( ow) F846 PU LED D
river #1
406 PU Opr M
on C
ool ant e
Tmp F871 PU L/S Strg u
J mper  
4 20 O R O pr Mo n u
F el F l iet /r Lo wA c u
m Pr es u
s er F 8
7 2 B U R S/ St gr Ju mp er  
432 PK Opr Mon Brake Pressure (Oil) G848 GN LED D
river #2
439
441
YL
OR
Lamp Indicator
Engine Coola n
t T
emp Gag e
X8 00
900
OR
PU
+8V Sensor Powe r
XMSN Shift Sol No. 5Or 4
 
Harness And Wire Electrical Schematic Symbols
4 42 G Y H d
y ar ulci Sy st e
m Te m
p er at u
r e G
a ge 9 02 B R X M
S NS hi tf So l N
o .7 Symbols
447 PK Fuel Level Ga ge 90 3 GY XMSN Shift Sol No. 8
450 YL Tach S
ender +)
( 91 1 YL AWD Mode S
witch umper
J  
452 PU Torque C
onve rter 92 2 BR XMSN S
ole noid N
o 2Re turn T

E455 BR Hydraulic Oil Filter 92 3 GY XMSN Sole n

oid No 3Or 1Return Pressure Temperature Level Flow Circuit Breaker 
F420 GN Warning L
amp G
( eneral) 94 4 OR CAT D
ata Link + Symbol Symbol Symbol Symbol Symbol
G 42 3 P K H gi hP er s u
r em
I p
l em en tF liet r -R ea r 9 45 B R C A
T Da at L ni k-
 Accessory Circuits 973 BR C S TA u ot s hif-tA u ot / M
a n ua l S wit h
c 2
Symbols and Definitions
22
36 25 500 B R Wiper - Fron (Park)
t 9 7
5 WH CST Autoshift- Sol Return Fuse:  Acomponentinanelectricalcircuit thatwillopenthe circuitiftoomuch currentflows
501 GN Wiper -Front L( ow) 9 76 OR Ride C
ontrol Solenoid #1 throughit.
5 0
2 O R W pi e
r - Fr o
n t( H
i ) 9 77 Y L CS TA u
t o
s h
i tf A
- u
t o
/M a
n u
a lS w
i ch
t # 1
Switch (Normally Open):   Aswitchthatwill closeata specifiedpoint(temp,press,etc.).The
503 BR Wiper -Rear P
( ark) E900 WH ECPC T
rans O
utput S
peed + circleindicatesthatthe componenthasscrewterminalsandawirecan bedisconnectedfromit.
27 506 PU Washer -Front E901 GN ECPC Trans Output Speed -
20 Switch (Normally Closed):  Aswitchthatwill openataspecifiedpoint (temp,press,etc.).
29 14 5 0
7 W H W a
sh e
r -R e
a r E 9
1 7 WH Im p
l e
me nt L o
ck o
u S
t w
i ct hT oG or un d( N
.O ).
13 Nocircleindicatesthat thewirecannotbedisconnectedfromthecomponent.
12 5
5 0
8 P U R a
d oi Sp e
a e
k r- Le tf E 9
1 8 G N Im p
l e
me n
t Lo kc o
u S
t w
i ct hT oG or u
n d( N
.C ).
5 09 W H R ad oi Sp ea ke r -L ef t( C
o mm om ) E 99 1 G Y M u
l it F
- u
n ct oi nO ut pu t# 3 Ground (Wired):   Thisindicatesthatthecomponentis connectedtoagroundedwire.The
511 B R Radio Speaker -Right G962 OR Pilot C
utout Solenoid groundedwireisfastenedtothe machine.
38 5 1
2 G N R a
d oi Sp e
a e
k r- Ri g
h (t C
o m
m o
n ) H 9
0 1 O R L V
DT Si g
n al - B
o o
m 1
30 28 FailureModeIdentifi ers (FMI)¹ Ground(Case):   Thisindicatesthatthecomponentdoesnot haveawireconnectedto ground.
1 21 5 13 OR AC
/ Co
m pr es so r/ Re rf gi er an t Pr es su re S w. H 90 2 YL L VD T S
i gn a -l B uc ke t
4 18 Itisgroundedby beingfastenedtothemachine.
7
8 17 F M
IN o . Fa li ur eDe sc ir pt o
i n
16 2 515 GY Blower M
oto r HI)
( H903 PK LVDT S
ign al -Attachment
24 35 00 Datavalidbutabove normal operationalrange.
37
516 GN Blower Motor (MEDIUM) H904 GY LVDT Sign a
l -Swing Reed Switch:  Aswitchwhosecontactsarecontrolledbyamagnet. Amagnetclosesthe
01 Datavalidbutbelow normal operationalrange.
contactsofanormallyopen reedswitch;itopensthe contactsofanormallyclosed reedswitch.
517 B U Blower Motor (Low) H907 GN LVDT Sign a
l -Stick 2B pass
y 02 Dataerratic,intermittent,orincorrect.
23 5 1
8 O R H a
za dr Fl a
s h
e rTo Swi ch
t L 9 8 O R A u
xi i l a
r yH d
y ar u
l ci So el n
o di B 03 Voltageabovenormal orshortedhigh.
34 Sender:  Acomponentthatisused withatemperatureorpressuregauge.Thesender 
26 10 5 21 Y L AC
/ Sw ti h
c T oR ef ir ge ar nt S w
i ct h L 99 9 G N A ux l iai yr Hy dr au il cS ol en oi d C 04 Voltagebelownormal orshortedlow. measuresthetemperatureorpressure. Itsresistancechangestogive anindicationto
T
9
6
05 Currentbelownormal oropencircuit. thegaugeofthe temperatur
eorpressure.
32 11 5 22 W H AC
/ Cl ut h
c T oT he m
r o
s at tS w
i ct h M 9
3 6 B R F ol wC on rt ol Sw ti h
c
15 06 Currentabovenormal orgroundedcircuit.
5 3
7 G N T u
r nS gi n
a lS w
i ct hT oF al h
s e
r M9 3
7 G N Fl o
w Co n
t or P
l or xS w# 1 Relay (Magnetic Switch):   Arelayis anelectricalcomponentthatisactivatedby electricity.
07 Mechanical system notrespondingproperly.
552 WH Four Wheel Drive Solenoi d M952 BU LH o
J ystick Ithasa coilthatmakesan electromagnetwhencurrentflowsthroughit.The
08  Abnormalfrequency,pulsewidth,or period.
electromagnetcanopenorclosetheswitch partoftherelay.
5 64 G Y R ea r W
i pe r nI et r up t S
w ti h
cT oW
i pe r S
w . M 9
6 5 G N R HJ oy tsci k  Abnormal update.
09
5 6
8 G N W a
r n
i n
g Bu z e
r To Di o
d e
s M9 6
8 B U Co u
p el rS w
i ct hI n
te cr o
n n
e tc 10  Abnormal rateofchange.
3 Solenoid:  Asolenoidis anelectricalcomponentthatisactivatedby electricity.Ithasa
19 569 PK A/C Switch Ju m
per #2 M969 YL Coupler Switch nterconnect
I Failuremodenot identifiable.
31 11 coilthatmakesan electromagnetwhencurrentflowsthroughit. The electromag net
578 BU Auxiliary W
asher N939 GN Ride C
ontrol Solenoid #
2 12 Baddeviceor component. canopenorclose avalveor moveapieceof metalthatcando work.
585 YL Aux Hydtraulic -Open N945 O R Front Brake Solenoid #1 13 Outofcalibration.
14-31 Reserved Magnetic Latch Solenoid:  Amagneticlatchsolenoidis anelectricalcomponentthatis
586 BR Aux Hydtraulic -Closed N957 PK RS-232 RXD -COMM #1 activatedbyelectricityandheld latchedbya permanentmagnet.Ithastwocoils(latch andunlatch)
¹TheFMIisa diagnosticcodethatindicates whattypeoffailure hasoccurred.
C511 WH Power Relay N959 PK RS-232 RXD - COMM #3 thatmakeelectromagnetwhencurrentflowsthroughthem.Italsohas aninternalswitchthatplaces
33 thelatchcoil circuitopenatthe timethecoill atches.
C568 WH Blower Motor N960 OR RS-232 X
T D -COMM #1
E 52 8 P U H VA CO n/ O
f fS
w ti h
c T oB ol we r Sw ti h
c N 96 3 O R R S
- 23 2 T
X D C
- OM M# 3
Harness and WireSymbols
E529 YL Blower S
witch u
J mper N970 YL RS-232 D
TR -COMM #
1
E540 PK Aux Hydraulic nterlock
I N973 BR RS-232 DCD -COMM #1 1 Deutsch connector: Typicalrepresentation 1 Sure-Seal connector:  Typicalrepresentation
ofaDeutsch connector. Theplugcontainsall ofaSure-Sealconnector. Theplugandreceptacle
E 54 3 WH A ux H d
y ra ul ci R et ur n So el no i d- C ol se N 97 9 GN R S- 23 2 Si gn al G ro un d - CO MM # 1 2 socketsandthe receptaclecontainsallpins. 2 containbothpinsand sockets.
E 54 4 G N A ux Hy d
r au il cR et ur nS ol en oi d- O p
e n N 98 1 G N R S
- 23 2 S
i gn al G or un d- C O
M M# 3
HarnessIdentificationLetter(s):
Lighting Circuits N 99 7 W H P W
M - rF eq nI # 1 Wire,Cable,or HarnessAssemblyIdentification: (A, B, C, ..., AA, AB, AC, ...)
IncludesHarnessIdentificatio
nLettersandHarness
601 GY Dash L
amp Hi)
( P914 GN XMSN Forward Indicator   ConnectorSerializationCodes HarnessConnectorSerial izationCode:The"C"stands
for"Connector"andthenumberindicateswhich

Machine Harness Connector and Component Locations

603 PK Rotary B
eacon P993 OR Auxiliary H
yd raulic S
elect connector in the harness. (C1, C2, C3, .....)
PartNumberfor 
604 OR Stop Lamp R912 OR Hydraulic Pedal L
ock Sol enoid C-C4  AG-C3 ConnectorPlug  AG-C4 L-C12 PartNumberFor
111-7898 3E-5179 ConnectorRecepticle
130-6795 130-6795
605 YL Turn Lamp - L
eft R954 BK Discrete Ou tput 1
325-AG135 PK-14 1 5A
606 GY Turn Lamp - R
ight R955 GY Discrete Ou tput 2
Pin Socket
Receptacle Fuse
607 PK Flood Lamp - F
ront R956 BU Discrete Ou tput 3
SingleWire PinorSocket 9X-1123 (5Amps)
608 GN Flood Lamp - R
ear R957 GY Discrete Ou tput 4 Number 
Connector 
Component
610 OR Head Lamp - B
asic R958 GN Discrete Ou tput 5 Plug PartNumber 
611 PU Head Lamp -High T904 BU RH Stabilize rUp -Switch To Solenoid Harnessidentificationcode: 2 200-L32 BK-14
Thisexampleindicateswire
6 1
4 P U P a
r /kT a
i /D
l a
sh L/ a
m p T9 0
7 G N L HS at b
i il e
z rDo w
n - S
wi ct hT oS o
l e
n oi d 135inharness"AG".
Ground CircuitIdentification
Connection Number  W r i eC lo ro W r i eG ua e
g
Component Location 6 17 B R T ai/l P
o siit on L a
m p- L e
f (t Ro ad P a
c a
k ge ) T 9
6 9 Y L A ux Ci cr ui t1
Schematic Machine Schematic Machine 6 18 Y L T ai/l P
o siit on L a
m p- Ri gh t( Ro ad P a
c a
k ge ) T 9
7 0 G Y A ux Ci cr ui t2
Component Component
Location Location Location Location 619 GN Head Lamp - Low T971 OR Aux Circuit 3
 Alarm,Backup(EAME) H-14 1 Solenoid,PatternChanger #1(EAME) G-14 1 620 WH Flood Lamp - F
ront T972 GN Aux Circuit 4
 Alarm,Backup(NACD) G-11 1 Solenoid,PatternChanger #1(NACD) G-11 1
627 YL Fog Lamp X9 77 YL Fuel Pump +V Supply
 Alternator E-1 2 Solenoid,PatternChanger #2(EAME) G-14 1
6 30 G Y F ol od La mp Re ar ( A
T C
H )
Battery, H
D F-3 3 Solenoid, Pattern Chan g
er #2 (NACD) G-11 1
6 68 BU H ea dl am p Sw ti ch / T a
i l am p Re al y
Battery, STD F-3 3 S ol en oi d, Qu ci kC o
n ne ct Lo ad er B 1- 0 2 1
Control, A3011 E-4 4 Solenoid, Reverse H-4 9
Di o
d e, Ma h
c ni eS ecu iryt Sys et m I 4- 5 S o
l e
n o
i d
, RH Lo kc Va vl e G 5- 22
Display, Advisor D-3 D, 1 Solenoid, Ride Control #
1 C-8 23
Glow Plugs D-1 3 Solenoid, Ride Control #2 C-8 23
Horn - Rear
Horn , Forward
G-14
G-2 6
1 S ol en oi d, Rt dL oa de rV al e
Solenoid, Side Shift Le ft
v D 7-
I-11
B
20
7 Component Identifiers (CID¹)
Inclinometer B-7 D, 2 Solenoid, Side Shift Lo ck H-14 1 ModuleIdentifier (MID²)
Joystick, Loader D-8 7 Solenoid, Side Shift Right I-11 20 MachineECM
Connector Location Mast, Laser B-2 D, 3 S ol en oi d, Sp ee d C
l ut h
c 1 3- H 4- 7 (MIDNo.039)
Modu le, Power C-2 D, 4 Suppressor, AWD F-1 9 CID Component
Schematic Machine
Connector Number  Mo ot ,rB ol w
e r E 9- B S u
p p
r e
ss o
r A
, W
S Ar c# 1 E 1- 1 B 0 04 1 8 V DC S up pl y
Location Location
M o
t or ,F or nt W a
s he r H 2- 8 S up pr es o
s ,r A WS Ar c# 2 E 1- 1 B 0168 E l e crti c a S
l y set m V otla g e
CONN 5 I-11 30
Motor, Fuel Lift Pump E-1 9 S up pr es so r, C ri cl e St ee rni g Ar c E -9 24 0191 SpeedSen
sor(Tran
s m i siso n O u t p u
t)
CONN 6 C-6 30
Motor, R
ear W
ashe r H-2 8 Suppressor, D
ifferential Lock F-1 9 0 3 67 Rid
e C o nt r oS
l with
c Off MachineSwitch Specification
CONN 7 C-6 30
M ot or ,S a
t rt er D -2 10 S up pr es so r, F ue l Li tf P um p E -2 9 0368 S w i thc ( t r a n s m
issionAu
to/Ma
n) Part No. Functi on Act uate Deact uate Contact Po si t i on
CONN 8 G-10, G-1 2 30
Re a
d er M
, S STo uch e
k y I- 12 B Suppressor, HVAC I-1 17 0490 Imple
mentLok
c o u t S wtic h 276to303kPaMAX 207kPa
CONN 9 G-10, G-1 2 30 1 3 4- 0 40 4 Hyd
r a uli cB y pa s sO i l Fil et r   NormallyOpen
Receiver, Laser B-3 D, 5 S u pp r es s o
r,Hd
y r au lci T o qr u e Lm
i it G-2 18 0600 H y dar u l i c O i T
l empe
ratureSe
nsor  (507.6psi) (30psi)
CONN 15 F-7 31
R el a ,yA C
/ S hu ot f D -6 B S up pr es so r, I mp el me nt E na bl e# 1 F 1- 1 1 0626 S t e eirn g / T r a n s m
issio
n L o c kS w i t h
c 2550kPaMAX 1800±175kPa
CONN 16 H-9 31 3E-7
675 B o os t e
d B r a ek P r e s uer NormallyClosed
R e l a ,yC r a n kI n t erru p t I-12 B Suppre
s s o r I, m p l e
m e n tL o c k o
ut E-14 1 0 6 29 Neu
t r ali e
z r S wit h
c (369.8psi) ( 2 6 1 ± 2 5 . 3 p s)i
CONN 17 G -9, H-9 31
R e
l ay D
, ea dE ng ni e L
o we rC om m
a nd F 5- 1 1 S up pr es o
s ,r LH St ee ir ng A cr E 9- 24 0668 Tranm
s i s soi n S h i f t L eev r   3500kPaMAX 3000±150kPa  A-C, NormallyClosed
CONN 23 D-13 32 1 3 1- 9 20 3 Rid
e C o nrto lP r es s u
re
R e
l ay D
, ea dE ng ni e L
o we rE na bl e F 5- 1 1 S up pr es o
s ,r Lo ad Ch ec kD si a
b el # 1 G 5- 1 9 0702 Tranm
s i s soi n G e a r L e v e
l S e l e tco r S e n s o
r  (507.6psi) (435.1±21.8 psi)  A-B, NormallyOpen
CONN 24 D-9 32
Rela ,y Fuel Lift Pump E-1 10 Suppressor, Load Check Disable #2 G-5 25 1 0 37 Dip
s l ay M o d
ule
CONN 25 G-6 32
Rela y, High Speed E-7 B Suppressor, Lockout H-11 20 1 1 87 Con
t i nu o us F l o
w S wti c h
CONN 26 I-12 32
Rela y, L
H S
teering F-10 12 Suppre
s s o rP
, atte
rn Chang
er #1 (EA
ME) G-14 1 1251 A l t enr a t o r R - e
Tr m i n a
l Signal
CONN 27 C-10 32
R e
l ay L
, H/ R
H St e r P
a ir yt E 1- 0 12 Suppre
ssor,Pa
tternCha
nger#1(NAC
D) G-11 1 1 4 01 Tra
n s mis iso n So l en odi 1
CONN 28 D-13 32
Rela ,y Power Module D-2 D, 4 Suppre
s s o rP
, atte
rn Chang
er #2 (EA
ME) F-14 1 1 4 02 Tra
nsm
i s sio n So l en odi 2
CONN 30 I-6 23
Re al ,y Qu ci kCo n ect C- 11 13 Suppre
ssor,Pa
tternCha
nger#2(NAC
D) G-11 1 1 4 03 Tra
nsm
i s sio n So l en odi 3
CONN 31 C-10 31
Relay, Rear Horn F-13 1 Suppressor, Pilot Pressu er Arc E-9 24 1 4 04 Tra
nsm
i s sio n So l en odi 4
CONN 33 I-4 11
Relay, RH Steering E-10 12 S up pr es so r, Q ui ck C o
u pel r 1- 6 C -1 0 13 1 4 05 Tra
nsm
i s iso n S o
l e no i d 5
CONN 34 H-6 32
Relay, S
olid Stae I-1 4 5 Suppressor, R
H S
teering Arc E-9 24 1 4 06 Tra
nsm
i s iso n S o
l e no i d 6
CONN 36 E-6 3
CONN 38 F-14 33
Relay, Start D-1 10 Suppressor, Ride Contro l Arc C-8 23 1 48 2 1 0 VD CS up pl y Related Electrical ServiceManuals
Relay, Start Aid D-1 10 Suppressor, Side S
hift # 1 H-11 26 1 5 29 Q uci kC o u pel r S wit h
c Title Form Number 
CONN 39
CONN 40
E-13
I-13
34
5
Re is tso ,r Ex icat i t o
n E - 1 9 S u
p p
r e
ss o
r S
, di eS h
i t f #2 H 1- 1 2 6 6 1956 Bucke
tCylind
e r P o s i to n S e n s o r     E l ec tirc Sat r itn g Mo t or : 1 4 3- 0 53 9 S E NR 3 8
28
Re is ts o
r G
, CT e
r m
i na l C 2- D, 4 S up pr es o
s ,r S di eS hitf( Le tf ) I 1- 1 2 0 1957 S t i c kC y l i n
d e r P o s i to n S e n s o
r 
CONN 41 I-13 5 M ac h
i ne Tr ou bl es h
o ot ni g: R E
N R
6 48 8
CONN 42
CONN 43
C-12
E-11
35
36
Resistor, Motor Speed
Sender, C
onv e
Tmperature
E-9
G-2
B
10
Suppressor, Side Shift R
Suppressor, S
S Lock
( ight) H-11
G-14
20
1
1 1958
1959
E - S tci k P o s i to n S e n s o r  
B o o mC y l i n
d e r P o s i to n S e n s o
r 
E n gin e Tr o ub l es h oo tni g : 3 0 54 E & 3 0 5
6E REN
R24
17
 AccuGrade®LaserTroubleshooting: KENR6251
S e
n d
e ,r Co o
l a
n T
t e
mp e
r a
t u
r e H 2- 2 S w
i ch
t A
, c/ Re rfgi e
r a
n P
t er ss u
r e I- 1 1 7 2 1 08 S wni g P o istoi n S e n
sor 
CONN 44 B-10 11
Sender, F
uel Level G-2 14 Switch, A
ir Filter H-2 27 2236 E - S tci k E x t e n
dSolenoid
CONN 45 B-9 37
CONN 46 E-9 15
Senso ,r AWS Position
S en so r B
, oo m C
y il nd er P os ti oi n
D-9
C -7
12
D, 7
S wi ct h, A WS M od eI nd i ac o
Switch,AWSMode Select
t r E-1
4
E-14
 A
 A
5 2237
2242
E - S tci k R e t r a
LoaderAu
ctSoleno
id
x i l i ayr V a l v e S o l e
noid1
CONN 47 D-5, F-7 31
S e
n os ,r Bu kc e
t Cy i l n
d e
r Po isit o
n D 7- 1 5 S w
i ch
t A
, W
S Pr e
ss u
r e D 1- 0 B 2243 LoaderAu
x i l i ayr V a l v e S o l e
noid2
CONN 48 E-6 3
S en o
s r, B uc e
k tP os tioi n E 7- 7 S w
i ct h
, B at et yr D si o
c nn ec t F 4- 3 2244 H o e A u xl i a r y V avl e S o l e n o
id1
CONN 49 F-6 3 Resistor, Sender and Solenoid Specifications
Senso ,r E-Stick C
ylinder Position C-8 D, 6 Switch, Blower Speed F-8 B 2245 H o e A u xl i a r y V avl e S o l e n o
id2
CONN 50
CONN 51
H-6
H-6
38
38
S en so r F
, ue l Wa e
t r Se pa ra ot r H -2 8 S wi ct h, B oo st ed B ar ke P re s ur e #1 ( NA CD ) F 1- 1 1 8 2529 F W RJ o y tsi c kT h u m b
wheel
Part No. Component Descr ipti on Resi stance O
54°C(130
( hms)¹
°F)-560to716
S e ns o ,r S
tik
c C
y lni d er Po stii on C-7 D ,6 S wtic h
, B
o o st e dB r ak e P r es s u
r e# 2 ( E AM E ) F-1
3 1 2530 L H oJ y sitc kT h u m b w
heell 244-3106 Sender: Coolan
tT e m p e r aut r e
CONN 52 H-6 38 110°C(230°F)-72to82
S e
n os ,r Swi n
g Po isi t o
n D 6- D, 8 Switch, Bro om Angle B -14 A 2531 RHJoystickThumbwheel
CONN 53 H-6 38 238-9397 R e s itso r : E x c iat t i o n 120±6
Sensor, XMSNOut Speed G-3 16 Switch, Cold Start Adv F-2 5 MIDS Main Module
CONN 54 F-2 38 54°C(130
°F)-560to716
S ol en oi d, A/ CC o
m pr es o
s r C
l ut ch I 1- 1 7 Switch, Cont Flow C-14 A (MIDNo. 053) 4W-9972 Sender: C o n v etre r T e m p
e r a t uer
CONN 55 I-2 5 110°C(23
0°F)-72to82
9
CONN 56
CONN 57
C-7
C-7
Fig. 1 , 6
Fig. 1 , 7
Solenoid, AWD
Solenoid, AWD (ATCH)
F- 1
H-4 9
S w
i ch
S w
t C
, o al n
i ct h
t Te m
p er a
, El ec rt ci a
tu er
l E tx er na l P
o w
e r
H- 2
C 1- 3
2 8
A 3 CID
8 2
0 K e
y p
a d
Component
3E-8620 S o l e n odi :
R e s i tso r :
RTDLoade
Termin
rValve
ating
21.8±1
5 134-2540 120
S o
l e
n o
i d
, Co dl St a
r A
t d
v F- 2 S w
i ch
t E
, ng ni eO l i Pr e
s us er G 2- 2 9 871 I n lci na toi n S en s or  
CONN 58 B-6 Fig. 1 , 2 212-3350 S oel n odi : L o ad e r Q C 3.2
S ol en oi d, D fi ef re nt ai l Lo ck ( AT CH ) H -4 9 Switch, Heater A/C F-8 B 871 I n lci na toi n S en s or  
CONN 59 C-6 Fig. 1 , 9 Empty-240-250
Solenoid, Forward I-2 9 S w
i ch
t L, o
a dCo n
t or P
l er s u
r e G 5- 2 3 251-3231 Sender: Fuel Le
vel (E
ST)
CONN 60
CONN 61
C-6
C-4
Fig. 1 , 9
Fig. 1, 10
S ol en oi d, Fo w
r a
r d( H
i gh ) H 4- 7 S w
i ct h
, Lo ad er Qu ci kC on ne tc Pi ns C 1- 3  A 9 2
1 6 03
1 6 03
Mah
c i ne C o nt r olM o du l e
Mah
c i ne C o nt r olM o du l e
Full -28-33

CONN 62 D-4 Fig. 1, 1

Solenoid, Forward (Low)
S o
l e
n o
i d
, Fu e
l Sh uto ff (NA C
D)
H-4
F 2-
7
5
Switch, Return To Dig
S w
i ch
t R
, di eCo n
t or P
l er s u
r e
D-7
C- 8 2 3
7
10 1 6 03
2 4 02
Mah
c i ne C o nt r olM o du l e
L a se r R ec evi e r  
216-1266 Sender: Fuel Lee
v l ( N o nE
- ST)
Empty-240-250
Full -28-33
CONN 63 C-2 Fig. 1, 4 214-4302 S o l e n odi : Forwa
r d a n d R e v e res ( N A C D ) 3.2
S oel n oid , Hy dar u lci T oqr u e Lm
i it G-2 18 Switch, T
hermostat E-9 B 2 4 02 L a se r R ec evi e r  
CONN 64 C-2 Fig. 1, 4 142-1468 S o l e n odi : Forwa
r d a n d R e v e res ( E A M E ) 7.9±0.5
Soleno
i d ,I m p l e
m e n tL o c k o
ut (E
AME) F-14 1 S w
i ct h
, V en t F 8- B 2 4 03 M a tsP o sitoi n
CONN 65 C-2 Fig. 1, 4 249-7160 S o l e n odi : R i g h tS i d e S hfit ,L e f tS i d e S hfit 10.3±0.6
Soleno
i d , I m pel m e n t L o k
co u t ( N A
CD) F-11 1 Valve, AWS D-10 12 2 4 03 M a tsP o sitoi n
Theconnectorsshownin thischartare forharnessto harnessconnectors. ¹At room temperatureunlessotherwisenoted.
Connectorsthatjoin aharnessto acomponentare generallylocatedat ornear  Solenoid, L
H L
ock V
alve G-5 19 Valve, M
achine S
ecurity I-14 5 2 4 03 M a tsP o sitoi n
thecomponent. SeetheComponent LocationChart. Solenoid, Lockou t H-11 20 2 6 52 L a se r M as t P o
w e r Re l ay
MachineLocationsAre RepeatedForComponentsLocated CloseTogether. 2 6 52 L a se r M as t P o
w e r Re l ay
 A= Located Inside Of Cab.
B=Located InsideOfSide Console. Figure 1 ¹TheCID isadiagnosticcodethat indicates whichcircuitisfaulty.

C=LocatedAro undFuseBlock. 4 ²TheMID isadiagnostic codethatindicateswhichelectronic control module

diagnosedthefault.
D=SeeFigure1.