OPERATING AND MAINTENANCE INSTRUCTIONS

K-SFT-II-L

Read this document prior to op-

erating the device.
This document contains all safe-
ty and warning notes.
Original operating instructions

0890018601-EN Rev. 2.0.0

 Coperion K-Tron Schweiz GmbH Tel. 0041 (0) 62 / 885 71 71
Lenzhardweg 43/45 Fax 0041 (0) 62 / 885 71 80
CH-5702 Niederlenz

Coperion K-Tron Pitman, Inc. Tel. 001 (0) 856 / 589 0500
590 Woodbury Glassboro Road Fax 001 (0) 856 / 589 81 13
Sewell, New Jersey 08080 USA

Coperion K-Tron Salina Tel. 001 (0) 785 / 825 16 11

606 N. Front St. Fax 001 (0) 785 / 825 8759
Salina, KS 67402-0017

Web: www.coperion.com

Before you call...

 Do you have alarm displays? Are you able to eliminate the causes?
 Have you modified part of the system, product or operating mode?
 Have you tried to remedy the fault in accordance with the operating
instructions?
 Note the project or order number You will find these on the machine
or in the system manual.
• Example: 0403214

Using the manual:

 This arrow identifies an individual action.
1. Numbers identify a sequence of actions which have to be executed
step-by-step.
▲ This symbol identifies a general safety note.

Reference to another manual.

Important information.

This symbol indicates that tools are required for the following task.

Specifies where information or a situation must be checked.

If an error or ommission is found, please contact:

documentation@coperionktron.com

Doc. No.: 0890018601-EN Coperion K-Tron assumes no responsibility for damages resulting from misuse of any equipment or neg-
ligence on the part of operating personnel. Further, you may kindly refer to the purchase order, confirma-
Date: 2021/01/27 tion or other document that contains the express Coperion K-Tron warranty disclaimer limiting or excluding
certain warranties with respect to the company's equipment. Except as otherwise expressly provided by
Coperion K-Tron in any such document, COPERION K-Tron MAKES NO WARRANTY OF MERCHANT-
Original: 0890018601-EN ABILITY OR FITNESS FOR A PARTICULAR PURPOSE, NOR ANY OTHER WARRANTY, EXPRESS
OR IMPLIED, WITH RESPECT TO THE EQUIPMENT.
 Contents

1 Safety notes ............................................................................................................................... 5

1.1 Safety symbols and meanings ..................................................................................................... 5
1.2 Proper use ................................................................................................................................... 6
1.3 Responsibilities of the plant operator ........................................................................................... 6
1.4 Organizational measures ............................................................................................................. 6
1.5 Safety-conscious work ................................................................................................................. 7
1.6 Safety devices ............................................................................................................................. 7
1.7 Electrical connection .................................................................................................................... 7
1.8 Additional equipment ................................................................................................................... 7
1.9 Customer service and repairs ...................................................................................................... 7
1.10 Shut-down procedure .................................................................................................................. 8

2 Field of application and function .............................................................................................. 9

2.1 Field of application ....................................................................................................................... 9
2.2 Main features ............................................................................................................................. 10
2.3 Functional description ................................................................................................................ 11

3 Technical data .......................................................................................................................... 12

3.1 General technical data ............................................................................................................... 12
3.2 Dimensional drawing ................................................................................................................. 14

4 Mounting ................................................................................................................................... 15
4.1 Unpacking .................................................................................................................................. 15
4.2 Preparing mounting ................................................................................................................... 15
4.3 Positioning of load cells ............................................................................................................. 16
4.4 Mounting the load cell ................................................................................................................ 17
4.4.1 Mounting tolerances .................................................................................................................. 17
4.4.2 Assembly instructions for the side stop (option) ........................................................................ 18
4.4.3 Proposed design for assembly aid/side stop (option) ................................................................ 20
4.5 Connecting the load cell ............................................................................................................ 21
4.5.1 Cable mounting .......................................................................................................................... 21
4.5.2 Screening ................................................................................................................................... 22
4.5.3 Cable connection ....................................................................................................................... 22
4.5.4 Earthing and equipotential bonding ........................................................................................... 23

5 Dismantling and Transport ..................................................................................................... 24

5.1 Dismantling ................................................................................................................................ 24
5.2 Transport ................................................................................................................................... 24

6 Operation .................................................................................................................................. 25
6.1 Notes on operation .................................................................................................................... 25

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 3

7 Cleaning .................................................................................................................................... 26
7.1 Switching off the installation ...................................................................................................... 26
7.2 Notes on cleaning ...................................................................................................................... 27

8 Maintenance ............................................................................................................................. 28
8.1 Maintenance intervals ................................................................................................................ 28

9 Troubleshooting ...................................................................................................................... 29
9.1 Troubleshooting table ................................................................................................................ 29

Page 4 Docu. No.: 0890018601-EN Rev. 2.0.0

 Safety notes 1
Safety symbols and meanings 1.1

1 Safety notes

Installation, commissioning and programming of the specified

equipment should only be undertaken by qualified personnel.

1.1 Safety symbols and meanings

▲ DANGER indicates an extremely hazardous situation which, if not

DANGER avoided, could lead to heavy bodily injury or to death.

▲ WARNING indicates a potentially hazardous situation which, if not

avoided, could lead to heavy bodily injury or to death.
WARNING

▲ CAUTION indicates a potentially hazardous situation which, if not

CAUTION avoided, could lead to light bodily injury.

▲ NOTE indicates a potentially hazardous situation which, if not

NOTE avoided, may result in property damage.

▲ All instructions proceeding this symbol must be followed by all

means.

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 5

1 Safety notes
1.2 Proper use

1.2 Proper use

▲ Use only as weight sensor for weighing processes.

▲ Only operate in conjunction with the appropriate controls from
Coperion K-Tron.
▲ Only operate in accordance with the specified technical data.
▲ Avoid dust deposits on the device.
▲ When processing dangerous materials, also comply with the
safety notes which govern the handling of such materials.
▲ Any modifications and changes on safety devices are prohibited
▲ Do not use in a manner not intended by the manufacturer.
▲ Use only in specified ambient temperature range.

1.3 Responsibilities of the plant operator

▲ Ensure that only qualified and trained personnel work with the
equipment.
▲ Establish personnel responsibilities for operation and
maintenance.
▲ Ensure that the personnel has read and understood the operating
instructions to all installation components, particularly this chapter
"Safety notes".
▲ Strictly follow the operating and maintenance instructions.
▲ The plant operator must replace immediately damaged or missing
components.
▲ The plant operator is responsible for compliance with legally
prescribed accident prevention and safety regulations.

1.4 Organizational measures

▲ Observe the safety notes for the connected devices.

▲ In addition to the technical instructions, always comply with
generally prescribed safety regulations governing accident
prevention and environmental safety.

Page 6 Docu. No.: 0890018601-EN Rev. 2.0.0

 Safety notes 1
Safety-conscious work 1.5

1.5 Safety-conscious work

▲ Read the technical instructions, in particular these safety notes,

and follow these instructions.
▲ Ensure that only authorized personnel enter the working and dan-
ger area of the feeder.
▲ Any changes (including changes in the operational behavior)
which affect safety must be immediately reported to the responsi-
ble member of the staff.
▲ Always keep safety in mind while working.
▲ Before working on the weighing system always switch the equip-
ment off at the main power switch.

1.6 Safety devices

▲ Never open or remove covers or hoods while the equipment is in

operation.
▲ Do not modify the electrical safety devices, for example fuses.
Increased risk of accident.
▲ Replace damaged cable joints and connections immediately.

1.7 Electrical connection

▲ Load cell only installed, connected and activated by a trained

electrical technician.
▲ If available, then observe "Safety Instructions for Persons not
belonging to the Company" or comparable instructions issued by
the plant operator.
▲ After completion of the installation and before initial operation
check the weighing system for safe conditions.

1.8 Additional equipment

▲ Modifications to the equipment are prohibited.

▲ The plant operator is responsible for complying with all safety
regulations related to interoperation with any additional
equipment.

1.9 Customer service and repairs

▲ Load cells can only be repaired at the Coperion K-Tron factory

(customer service address is found in the project manual).

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 7

1 Safety notes
1.10Shut-down procedure

1.10 Shut-down procedure

▲ The plant operator is responsible for the proper removal and

disposal of the equipment from service.

Page 8 Docu. No.: 0890018601-EN Rev. 2.0.0

 Field of application and function 2
Field of application 2.1

2 Field of application and function

2.1 Field of application

K-SFT-II-L stands for Coperion K-Tron Smart Force Transducer Type
II.
The load cell is used as weight sensor in process engineering for
weighing processes. Depending on the application one to six load
cells are used per weighing system.

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 9

2 Field of application and function
2.2 Main features

2.2 Main features

• Direct digital weighing
• Onboard micro controller
• Excellent repeatability and stability
• High resolution (1:8,000,000 in 20 ms)
• Ultra low deflection
• High tolerance to vibration and electrical noise
• Electronic linearization
• Electronic temperature compensation
• Stiff, rugged construction
• Serial channel interface (RS 422/485)
• Addressable two-way communication
• Built-in overload protection of +200%
• Built-in underload protection of -50%

Page 10 Docu. No.: 0890018601-EN Rev. 2.0.0

 Field of application and function 2
Functional description 2.3

2.3 Functional description

The principle of the SFT load cells is that of the dependency of the
resonant frequency of an oscillating wire on the mechanical wire
tension.
An unknown load changes the wire tension of the load sensor. The
onboard microprocessor detects the resulting change in frequency
and converts it to a digital weight signal. The serial interface transmits
the linearised and temperature-compensated signal to the connected
controller.

Applied unknown load

Power supply
(Vcc/Gnd)
Oscillating wire

Temperature
sensor

Electronic Temperature
excitation circuit converter

FW Ft

Weight processor RS-422

Microprocessor-control system (TX+, TX-
Calibration-EEPROM RX+, RX-)

Fig. 2.1 Functional description

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 11

3 Technical data
3.1 General technical data

3 Technical data

3.1 General technical data

Manufacturer Coperion K-Tron

Designation K-SFT-II-L

Marking

Applied Standards see declaration of conformity

Ingress protection IP65, NEMA 4

Load ranges 2000, 3000, 5000, 10000 N

Pollution Degree Category 2

Combined error < ±0.03%*

Resolution 1:8'000'000 (measuring interval in 80 ms)

Creep 0.02% of max. value (30 min)

Hysteresis 0.02%* max.

Reproducibility -0,001% (standard deviation of 30 measurements; measuring time 2 s)

Reference temperature +23°C (+73°F)

Operating temperature range -20°C to +60°C [-4°F to 140°F]

Temperature Drift per °K SPAN 0.002% (-10°C to +60°C [14°F to 140°F])

Temperature Drift per °K ZERO 0.003% (-10°C to +60°C [14°F to 140°F])

Storage temperature range -25°C to +80°C (-13°F to +176°F)

Shock limits +-50 G in all directions without maladjustment

+-75 G in all directions with maladjustment

Output signal RS422/RS485 (full duplex)

Transmission rate 2400 to 38400 baud; adjustable via controller or PC

Measuring interval Programmable from 9 ms to 4500 ms

Supply voltage 7.2 - 12.5 VDC

Overvoltage Category Category 2

Current consumption Max. 30 mA

Power consumption Max. 375 mW

Connection To internal terminal strip

Communication distance Max. 500 m

Weight 4.5 kg

Option Side stop: Art. No. 9512-39043

Table page 1 of 2

Page 12 Docu. No.: 0890018601-EN Rev. 2.0.0

 Technical data 3
General technical data 3.1

Remarks * All percentage specifications refer to the load capacity.

The precision specifications refer to a temperature range of -10°C to +50°C (+14°F
to +122°F).
• Ventilation not required.
• No replacement parts or consumable materials.

Table page 2 of 2

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 13

3 Technical data
3.2 Dimensional drawing

3.2 Dimensional drawing

Ø 148
Ø 60
Ø 28
M12

14
27 31

145

M8

60 10

110±0.5
125

Fig. 3.1 Dimensional drawing (All dimensions in mm)

Page 14 Docu. No.: 0890018601-EN Rev. 2.0.0

 Mounting 4
Unpacking 4.1

4 Mounting

▲ The device may only be installed, connected and put into

CAUTION operation by a qualified electrician.

Ambient conditions
WARNING ▲ Install load cells only in an environment in accordance with the
technical data (see Section 3).

Cable Routing
WARNING ▲ Route the SFT cable away from Hazardous Live parts.

4.1 Unpacking

• The load cell contains sensitive mechanical and electronic compo-

NOTE nents. Do not throw, knock or drop the load cell. Protect the load
cells against impact.
• Do not pull or move the load cell by using the cable.

 Unpack the load cells carefully.

 Check the load cells for transport damage.
Report any damage immediately to Coperion K-Tron.

4.2 Preparing mounting

▲ Do not let any forces (torsional and lateral forces) act on the load
NOTE cell during mounting and centering.
▲ Keep load cells away from heat. Remove the load cells before
carrying out welding operations on the weighing frames.
▲ Never open the load cells, this leads to maladjustment and
possibly to destruction of the load cells.

The load cell is fitted with an internal locking device, which allows an
overload of 200% or underload of 50 % of the weighing capacity.

 If loads over 200 % are to be expected, provide a limiting control

at the weighing system.
 Before mounting the load cells clean the mounting site.

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 15

4 Mounting
4.3 Positioning of load cells

4.3 Positioning of load cells

There are two possible ways of grouping the load cells:
• 3-point weighing system for rigid frames
• 4-point weighing system
 Group the load cells in such a way that the weight load is, as far
as possible, evenly distributed amongst the load cells
(see Fig. 4.1).
(1) Centre of gravity
weighing system empty
(2) Centre of gravity
weighing system filled

~120 ~120 ~90

~90 ~90

~120 ~90

1
~2/3b
b

2
~1/3b

= =

Fig. 4.1 Positioning of load cells

Page 16 Docu. No.: 0890018601-EN Rev. 2.0.0

 Mounting 4
Mounting the load cell 4.4

4.4 Mounting the load cell

4.4.1 Mounting tolerances
 Adhere to the following mounting tolerances during installation of
the load cells (see Fig. 4.2).
– Deviation of parallelism between upper and lower fixing levels:
max. 3°
– Max. deviation of the upper to the lower points of support: ±4 mm

Max. ±4

Max. 3°

Fig. 4.2 Mounting tolerances

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 17

4 Mounting
4.4 Mounting the load cell

4.4.2 Assembly instructions for the side stop (option)

The pendulum support in the load cell compensates thermal
expansion and slight mounting tolerances. Radial excursions cause
restoring forces under load, which maintain the self-centered position
of the moving system components. No lateral forces act on the load
cell.
The side stop ((1), see Fig. 4.3) is on its outer side firmly bonded with
the earth. The side stop limits the radial excursions of the load cell to
4 mm.

Fig. 4.3 Assembly instructions for the side stop

• The side stop protects the weighing system from excessive

horizontal excursion. It is not intended as a lifting safeguard.

Page 18 Docu. No.: 0890018601-EN Rev. 2.0.0

 Mounting 4
Mounting the load cell 4.4

 To ensure trouble-free operation and to protect the load cell

against damage install the side stop always if one of the following
conditions are to be expected:

– Lateral excursions greater than 4 mm

– Endangerment of the weighing system due to impacts, e.g. in
vicinity of transportation equipment (vehicles, traveling cranes
etc.)
– Use of feeding units with an empty weight of less than 500 kg
– Frequent change in the feed product
– Frequent dismantling of the feed product container
– Frequent activity in the vicinity of the load cells or the feed system
– Effects of wind on the weighing system, e.g. close to a hall
entrance

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 19

4 Mounting
4.4 Mounting the load cell

4.4.3 Proposed design for assembly aid/side stop (option)

Use the assembly aid shown in Fig. 4.4 for the simple installation and
removal of the load cell with the side stop.

 Use the nut (1) to lift the hopper/frame (4) just enough to enable
installation or removal of the load cell.
 After installing the load cell, use the nut (1) to lower the hopper/
frame (4) until the clearance between the collared washer (2) and
the hopper/frame is not less than 4 mm.
 Remove the centering bushing (3) again following installation to
release the pendulum support.

Installing and removing load cell Operating State

4 2

Min. 4 mm
3

1
1

Max. 4 mm
3

2
Min. M16x200
1

Fig. 4.4 Assembly aid

Page 20 Docu. No.: 0890018601-EN Rev. 2.0.0

 Mounting 4
Connecting the load cell 4.5

4.5 Connecting the load cell

▲ For installation and operation the regulations according to

IEC / EN 60079-14 must be observed.

▲ For operation in the allowed hazardous zone, only use certified

explosion-proof cable glands in accordance with the ATEX
category and type of protection.

▲ The cable diameter must match the diameter range of the cable
gland.

4.5.1 Cable mounting

 Run signal and mains/high-voltage cables in separate conduits or
cable trays.
 Position cable so that it is not kinked or clamped.
 Connect Cable shield with the equipotential bonding of the
terminal box.
 Use cable with three twisted pairs of wires with one braided shield
and one foil shield over all the wires (3x2x0,22 mm2).

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 21

4 Mounting
4.5 Connecting the load cell

4.5.2 Screening
 The screens of all cable connections must be connected to low-
impedance equipotential bonding (0,1) via the cable glands on
both sides.
 The screening (1) has to be laid evenly over the O-ring (2).

Fig. 4.5 Screening on cable glands

4.5.3 Cable connection

Carefully follow all wiring and shielding procedures as indicated on the
provided wiring diagrams and operating instructions of the controls.

1. Connect the scale in accordance with the electrical wiring diagram.

2. Ground the scale carefully.

Connect the ground connection to a low-impedance equipotential

bonding ( 0.1 ).

Page 22 Docu. No.: 0890018601-EN Rev. 2.0.0

 Mounting 4
Connecting the load cell 4.5

T
R

VCC GND RX+ RX- TX+ TX-

VCC

GND

RX+

RX-

TX+

TX-
Fig. 4.6 Cable allocation

4.5.4 Earthing and equipotential bonding

• There is a special earth connection at the load cell.

 Earth the equipotential bonding of the weighing system only at a

single point.

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 23

5 Dismantling and Transport
5.1 Dismantling

5 Dismantling and Transport

5.1 Dismantling

▲ The weighing system may tip over when the load cells are
CAUTION removed. Before removing the load cells, secure the weighing
system to prevent overturning.

▲ The load cell contains sensitive mechanical and electronic

components. Do not throw, knock or drop the load cell. Protect the
NOTE load cell against impact.
▲ Never open the load cell, this leads to maladjustment and possible
damage load cell.
▲ Do not drop any objects on the load cell.
▲ Dismantle the feeder from the load cell before transportation.
▲ Do not pull or move the load cell by using the cable.

 Before dismantling the load cell, secure dosing unit.

 Before removing the load cell relief the load cell with a suitable
retaining element.
 Dismantle wiring of the load cell.
 Unscrew cable gland.
 Store load cells safely against impacts and heat.

5.2 Transport

▲ Before transporting a weighing system secure the load cell.

NOTE ▲ Never lift the weighing system at the load cell.

To secure the load cell:

– Dismantle the load cell.
or
– Secure with transport safety guard.

Page 24 Docu. No.: 0890018601-EN Rev. 2.0.0

 Operation 6
Notes on operation 6.1

6 Operation

During operation of the load cells:

NOTE ▲ Avoid vibrations.
▲ Do not touch. Weighing will otherwise be imprecise.
▲ Keep load cells away from heat.
▲ Do not carry out welding operations near the weighing system.

6.1 Notes on operation

Operating Temperature Range -20°C to +60°C [-4°F to 140°F]

Temperature Drift per °K SPAN 0.002% (-10°C to +60°C [14°F to
140°F])
Temperature Drift per °K ZERO 0.003% (-10°C to +60°C [14°F to
140°F])

• Refer to the operating instructions of the feeding system.

• Refer to the operating instructions of the connected control device.

 Tare the weighing system.

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 25

7 Cleaning
7.1 Switching off the installation

7 Cleaning

When carrying out maintenance work on the switched-off Device there

is a danger of injury through unintentional switching-on.
DANGER
▲ Switch off before carrying out maintenance work and secure it
against unintentional restarting (see section 7).

Aggressive and toxic cleaning agents damage the equipment and rep-
NOTE resent an increased accident risk.
▲ Follow the safety regulations for dealing with cleaning agents.
After use dispose properly the cleaning agents.
▲ Use only cleaning agents with 5.0 <pH <8.5.
▲ Clean with non-toxic cleaning agents and disinfectants.
▲ Only use cleaning agents that not affect the used seal and filter
materials (silicone / PTFE / Teflon / polyester fabric).
▲ Do not clean with high pressure cleaners, steam cleaner or
compressed air.
▲ Not remove product adhesion with force.
▲ There must no moisture on electrical components.
▲ All parts must be dry cleaned before assembly.

7.1 Switching off the installation

1. Switch off the equipment at the main switch.

2. Secure the main switch with a lock.
3. Attach a danger sign to the main switch.
4. Turn off compressed air for all the pneumatic devices.

Page 26 Docu. No.: 0890018601-EN Rev. 2.0.0

 Cleaning 7
Notes on cleaning 7.2

7.2 Notes on cleaning

• Empty the unit before cleaning.

• Clean only with mild air stream.
• In case of external soiling, clean with a damp cloth and use normal
industrial cleaners
• Use vacuum cleaner or soft brush for cleaning.
• Remove dust layers over 5 mm.

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 27

8 Maintenance
8.1 Maintenance intervals

8 Maintenance

The load cell is maintenance-free.

▲ Never open the load cell, this leads to maladjustment and possible
NOTE damage of the load cell.
▲ Do not carry out welding operations near the load cell.
▲ Only qualified and trained personnel may carry out maintenance
work on the weighing system.
▲ Only qualified electricians may work on the electrical equipment.

8.1 Maintenance intervals

Type Checkpoints when in operation Interval

Load cell Eliminate dust accumulation > 5 mm

weekly
through cleaning
Weighing system Static weight test for repeatability
after mounting work
(friction)

 After mounting work, or inspections of the weighing system, check

the weighing system by means of calibrated weights.
For more information see controllers operation and programming in-
structions.

Page 28 Docu. No.: 0890018601-EN Rev. 2.0.0

 Troubleshooting 9
Troubleshooting table 9.1

9 Troubleshooting

Eliminating faults on a running feeding system can cause serious

accidents.
DANGER
▲ Switch off the feeding and refill system before any intervention and
secure them against unintentional restarting (see Section 7).

For more information see controllers operation and programming in-

structions.

 Check the load cell (see Section 9.1).

 Please observe the error messages which are displayed on the
connected control device or host computer (see operating
instructions for the relevant control device).
 Document faults and call the local service center
(customer service see project manual).
 If the load cell faulty, remove and replace with a new load cell.

9.1 Troubleshooting table

Error Possible cause Remedy

Load cell delivers no • Connection incorrect
weight value
• Addressing incorrect
• Load cell defective
Weighing is not • Load cell is overloaded
constant • Mechanical friction by cable or other
connections to the weighing
systems
 Check the connection
 Check the supply voltage
 Check the programming
 Replace the load cell
 Check the weighing system
 Check the cable laying and
mechanical connections to the
weighing systems

Docu. No.: 0890018601-EN Rev. 2.0.0 Page 29

9 Troubleshooting
9.1 Troubleshooting table

Page 30 Docu. No.: 0890018601-EN Rev. 2.0.0